Oct-Nov|15e-news The customer newsletter

of ABB in Indonesia

ABB expands Asia manufacturing footprint with new switchgear unit in Indonesia

ABB, the leading power and automation technology group, announced the inauguration of a new manufacturing facility for medium-voltage air-insulat-ed switchgear (AIS), located in Tangerang, 25 kilometers from Indonesia’s capital Jakarta. The move is part of ABB’s $20-mi-llion investment plan for Indonesia which includes last year’s opening of a new factory for low-voltage products in Cibitung, West Java.

Indonesia is the world’s fourth most-populous country and is

counted among the world’s grow-ing economies. Switchgear pro-duced by the new factory will faci-litate efficient and reliable power distribution and help address the increasing demand for electricity, driven by rapid urbanization and a growing industrial sector. In addition to serving the country’s needs, the unit will also serve as an important supply hub for the region.

Medium voltage Air Insulated Switchgear (AIS) factory to help address growing power distribution needs

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“This state-of-the-art facility will help us address the growing power distribution sector and underlines ABB’s commitment to Indonesia and South Asia” said Bernhard Jucker, President of ABB’s Power Pro-ducts division. “The investment supports our global footprint approach and is in line with ABB’s Next Level Strategy aimed at accelerating sustainable value creation and focusing on growth markets.”

The 3,700 square-meter plant will manu-facture a range of medium-voltage AIS such as ABB’s UniSwitch, UniSec, UniGear and UniGear Digital, representing some of the latest innovations in medium-voltage switchgear. The new semi-automated fac-tory has been designed for lean manufac-turing operations with the capability to pro-duce over 4,000 switchgear panels a year.

ABB has more than a million AIS panels installed in over 100 countries, used in demanding locations such as offshore platforms, liquefied natural gas (LNG) or cruise ships and mines, as well as in more common applications, like in the manufac-turing industry, utility substations, power plants, chemical plants, data centers, wind farms and major sporting venues.

In a power system, switchgear is used to control, protect and isolate electrical equip-ment to ensure the reliability of the elec-tricity supply. Switchgear products deploy different types of insulation medium, the most common ones being air, gas and oil. ABB has more than 80 years’ experience in switching technology and has pioneered several innovations over the past decades.

ABB’s Medium Voltage Products busi-ness unit provides utility, industrial and commercial customers with safe, reliable and smart technologies for the distribution of electricity. The extensive global offering includes distribution automation products, switching, limiting, measuring and sensing devices, switchgear, modular substation packages and related services.

MV switchgear factory

Jl. Gajah Tunggal km. 1 Tangerang 15135

Ph: +62 21 2559 5555 Fax: +62 21 2559 5566

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ABB Indonesia Transformer Services (TRES) helps Indonesia Power provide more reliable power supply

Indonesia Power as the owner of Suralaya power plant, performed an assessment on the GSU transformer units 1 and 2, and found the HV (High Voltage) Bushings were reaching end of life. End of 2014, Indonesia Power selected ABB to replace the 500kV bushings.

The Suralaya power plant generates more 3000 MW of power through four 400 MW generating units and three 600 MW ge-nerating units which make them as one of the largest power plant in Indonesia. This power plant is part of Java – Bali backbone of power system network. Any disruption in smooth flow of power have huge impact on stability of networks.

The GSU transformer are main link between generating unit and the trans-mission network, hence GSU transformer must be highly reliable. Few years back during regular inspection it was observed that bushings is reaching its end of life, hence Indonesia Power decided to re-place the bushings of its Mitsubishi make 470 MVA 500 kV / 28 kV GSU having NGK make 500 kV bushings, with ABB bushings.

ABB as a leading supplier of bushings offered state of art, high quality and high reliable bushing, and offered one stop solution including on site replacement services ABB transformer service (TRES)

offering. The TRES teams worked closely with factory and customers to under-stand the requirement and provided cus- tomized solutions. The contract period was 24 weeks. To meet the schedule requirement, bushings were air freighted from Sweden factory and extensive plan-ning was done for site works. As the work need to be done outdoor, the team also consi-dered the rainy session and its implication to make sure the project is completed in a timely manner. With the replaced bushing reliability of the trans-former is assured.

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ABB successfully pulled crowd at the Electric, Power and Renewable Energy Indonesia 2015 in Jakarta, Indonesia. The sprawling event featured hundreds of exhibitors and ran over four days, from September 16-19, 2015 at Jakarta Inter-national Expo (JIExpo), Jakarta.

During the 4-day event, ABB presented a comprehensive story across the power value chain such as renewable energy, power generation, transmission and dis-tribution, in addition to the wide ranging display of automation technologies for industries such as data centers, building and infrastructures, oil and gas, and food & beverage

Introducing YuMi The main highlights of the ABB’s booth that attracted enormous attention from visitors and media was the introduction to YuMi, the world’s first truly collabora-tive dual-arm industrial robot.

The YuMi launching was conducted on the first day of the exhibition at ABB’s booth and attended by customers, stu-dents, robotics communities, and me-dia. The unveiling procession was led by Richard Ledgard, Country Managing Di-

rector of ABB in Indonesia, Steven Lim, Local Division Manager of Discrete Auto-mation and Motion in Indonesia and Lilik Suharmawan, Local Business Unit Ma-nager of Robotics in Indonesia.

Lilik Suharmawan explained that YuMi marks the start of a new era in colla- borative robotics. Short for “you and me”, ABB’s new dual-arm industrial robot is designed to work safely alongside hu-mans: its soft, padded arms and innova-tive force-sensing technology ensures the safety of human co-workers.

Visit of Director General for Electricity - Ministry of ESDM ABB received the honor of the visit from Ir Jarman, the Director General for Elec-tricity, Ministry of Energy and Mineral Resources, Republic of Indonesia. Du- ring his visit to ABB’s impressive display area, Jarman took the opportunity to try out YuMi’s programming by receiving the flower handed by YuMi. He was also enlightened with ABB’s capabilities for microgrids and further about power ge-neration. These two technologies have been playing close and significant roles that helps government of Indonesia in increasing the electrification rate particu-

larly realizing 60% new power generation capacity from renewable energies.

Integrated demo systems Among several product display, ABB also ran several integrated demo systems that helped visitors to have better understand-ing about ABB’s intelligent technologies.

These integrated demo systems included Symphony Plus that enables plants and personnel to perform efficiently and ba-lance objectives like asset availability, operational reliability and production ef-ficiency with business goals like asset life extension, carbon reduction and regula-tory compliance.

In addition to this, visitors may also learn further about ABB ServicePort™, a se-cure, remote-enabled service delivery platform that allows users to view, scan and track Key Performance Indicators (KPIs) to ensure maximum performance of equipment and processes, resulting in higher operational efficiency.

Another demo systems introduced to visi-tors was System 800xA, that extends the reach of traditional automation systems beyond control of the process for all of

ABB successfully launches YuMi at Electric, Power and Renewable Energy Indonesia 2015

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YuMi®The world’s first truly collaborative dual-arm robot

YuMi signifies “you” and “me” creat-ing an automated futuretogether. This groundbreaking solution is the result of years of research and development, heralding a new era of robotic cowork-ers that are able to work side-by-side on the same tasks as humans while still ensuring the safety of those around it.

While YuMi was specifically designed to meet the flexible and agile production needs required in the consumer elec-tronics industry, it has equal application

in any small parts assembly environment thanks to its dual arms, flexible hands, universal parts feeding system, camera-based part location, lead-through pro-gramming, and state-of-the-art precise motion control.

If YuMi senses an unexpected impact, such as a collision with a coworker, it can pause its motion within milliseconds, and the motion can be restarted again as easily as pressing play on a remote control

the major industrial process manufactur-ing facilities globally.

ABB also proudly accentuated its lead-ership in intelligent building control by installing KNX systems at its booth, to show visitors the simple but proven tech-nology for the control of all types of in-telligent buildings - industrial, commercial or residential. Guided by ABB’s experts, visitors may take the opportunity to try and see the simulation.

Media outreach ABB received media coverage in signifi-cant volume, mostly highlighted YuMi that heralds a new era of robotic coworkers that are able to work side-by-side on the same tasks as humans while still ensuring the safety of those around it. This parti-cular ABB’s technology clearly addresses the complete solution that may increase the industrial productivity in Indonesia. As a complete solution, YuMi not only benefits the manufacturer, it benefits the entire value chain, from the manufacturer to the worker, to the environment, to the consumer of the product.

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ABB showcases innovative technologies at Medium Voltage Days Asia 2015

ABB conducted three-day event, Medium Voltage Days Asia 2015 on October 5-7, 2015 which highlights several cutting-edge solutions, recent innovations and the opening of a new switchgear factory.

Over 200 decision-makers and power distribution experts representing utilities, industries and channel partners from nine countries gathered in Jakarta this Octo-ber for Medium Voltage Products’ biggest customer event.

Over the course of three days, custom-ers had the opportunity to see over 20 of the latest ABB medium-voltage products and solutions aimed at enhancing the eco-efficiency, reliability, safety and in-telligence of power distribution networks, in line with some of the company’s key

Next Level strategic focus areas.

The participants enjoyed the opportunity to interact ABB’s management and tech-nology experts in plenary sessions, two panel discussions and 16 technical se-ssions.

Factory inauguration Alongside the event, ABB inaugurated a new manufacturing facility for medium voltage - Air Insulated Switchgear (AIS), located in Tangerang, 25 kilometers from Indonesia’s capital Jakarta.

Switchgear produced by the new factory will facilitate efficient and reliable power distribution and help address the increas-ing demand for electricity, driven by rapid urbanization and a growing industrial

sector. In addition to serving the coun-try’s needs, the unit will also serve as an important supply hub for the region.

The 3,700 square-meter plant will manu-facture a range of medium-voltage AIS such as ABB’s UniSwitch, UniSec, Uni-Gear and UniGear Digital, representing some of the latest innovations in medium-voltage switchgear.

This state of the art manufacturing facility will address growing market demands in Indonesia and from the neigh-boring countries. The investment sup-ports ABB’s Next Level strategy aimed at accelerating sustainable value creation by becoming closer to the customer.

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More power, more optionsABB Turbocharging at Indonesia Maritime Expo (IME) 2015

ABB Turbocharging participated in Indo-nesia Maritime Expo (IME) 2015 that was held on October 7 – 9, 2015 at Hall B, JIExpo Kemayoran Jakarta.

IME is a three-day international maritime and offshore industrial event that brings an international congregation of compa-nies and industry professionals together to tackle the pertinent concerns of the booming offshore, shipbuilding and mari-time industries in Indonesia.

In this event, ABB came with a theme “More power, more options” and high-lighted ABB technologies that maximiz-es fuel efficiency. One of the displayed products at the booth was VTC254, a special model that depicted layer by layer of its parts. These eye-catching models allow visitors to ask questions about each key component in a particular part.

“Having the world’s first industrial turbo-charger, we here continue to push the turbocharging in Indonesia’s marine in-dustry. Indonesia is the world’s largest archipelago and transportation is vital for its economic development and na-tional defense. We are here to provide engine builders and application opera-tors with advanced turbocharging solu-tions for efficient and flexible application operations and compliance,” added Thomas Frencis, Local Business Unit Manager of Turbocharging.

For marine industry, ABB Turbocharging offers various type of turbocharger from low speed to high speed engine. The latest type of ABB turbocharger is A-se-ries which was developed to reduce fuel consumption, produce fewer emissions, and help generate more power on less fuel. This technology is designed follow-ing the previous generation TPL which has been installed widely in Indonesia, particularly in power stations and vessels.

ABB’s turbocharging business (www.abb.com/turbocharging) is at the helm of the global industry in the manufacture and maintenance of turbochargers for 500 kW to 80+ MW diesel and gas engines.

Our leading-edge technology and inno-vation enables our customers to perform better and produce fewer emissions, even in the toughest terrains. Approxi-mately 200,000 ABB turbochargers are in operation across the globe on ships, power stations, gen-sets, diesel locomo-tives and large, off-highway vehicles. We have over 100 Service Stations in more than 50 countries globally and a wide service portfolio that guarantees Original Parts and Original Service anytime, any-where.

In Indonesia, Turbocharging business unit operates two service stations with work-shops in Jakarta and Surabaya, several sales offices across the country and one newly opened service point in Batam.

IME was hosted by 150 exhibiting companies and witnessed high-profile participation of more than 6,500 visi-tors from all segments of the industry, academia, military and government. The event also comprised conferences and business networking event that provided very informative updates regarding Indo-nesia’s rising maritime and offshore in-dustries.

IME 2015 was one of the platforms for ABB Turbocharging to reach out to po-tential business contacts among the trade visitors who attended the event.

A-170-L One of ABB’s higher-efficiency turbo-chargers for low-speed marine enginees

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GIS and GCB Day 2015Enhancing power transmission reliability and power plant availability

Represented by Power Products division, ABB in Indonesia recently organized a GIS and GCB seminar to provide oppor-tunity for customers to learn about our product portfolio, life-cycle services and latest ABB innovations on gas-insulated switchgear (GIS) and generator circuit-breaker (GCB).

This one-day customer event provided a good platform to foster closer relation-ships with our customers, increase their knowledge on our offerings, feedback gathering and exploring more opportuni-ties in the market.

Around 100 customers from our promi-nent accounts, as well as prospects at-tended the event. Among them were PLN (state owned utility), IPPs such as Cika-rang Listrindo, Bekasi Power, Banten Energy Lestari (Genting Energy), EPCs

such as Marubeni, IKPT, Rekayasa Indus-tri, and others.

The seminar was opened by Dodon Ram-lie, Director of ABB in Indonesia followed by a customer voice session by Dyanan-to, Division Head of Planning for Central Java Region which emphasized Govern-ment planning for electrical development of 35 GW which was further supported by Country Managing Director ABB in In-donesia, Richard Ledgard in his speech. The session followed with presentations from Prashant Mishra, ABB GIS Territory Market Manager of South Asia, Korea & Japan, Siegfried Nowak, ABB GIS Sales Manager and EPC Channel Manager, and Giosafat Cavaliere, ABB GCB Head of Sales.

Among the topics covered were GIS and GCB product offerings, with applica-

tion examples. Interactive discussions took place during the presentations, and continued on even during break sessions.

Besides being a platform for communica-tion with customers, GIS and GCB Day is also expected to help establish a good business relationship with our customers. The event was seen as very important for Indonesian GIS and GCB market and its future development.

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ABB and Microsoft join forces to launch next-generation electric vehicle charging services platform

The cloud based e-mobility charging platform will combine ABB’s leading fast-charg-

ing technologies with Microsoft’s state-of-the-art cloud services.

ABB and Microsoft Corp. announced the worldwide availability of a new electric ve-hicle (EV) fast-charging services platform. Combining ABB’s leading EV charging stations with Microsoft’s Azure cloud-based services will ensure stability, global scalability and advanced management features for ABB customers. The collabo-ration will also take advantage of machine learning and predictive analytic capabili-ties to drive future innovations.

“Platform performance and stability are critical differentiators for the successful operation of a modern, data-dependent EV charging station. By partnering with Microsoft, ABB will be able to offer best-in-class operations as well as innovative advanced services — what we call the Internet of Things, Services and People,” said Pekka Tiitinen, president of ABB’s Discrete Automation and Motion Division. “This partnership gives us the solutions, scalability and global agility to support expanding demand for EV charging infra-structure in the world’s major automotive markets, which is a key focus of our Next Level growth strategy.”

Many automotive brands are investing in the dynamic “full electric” vehicle market, with new model launches anticipated next year. According to a report by Hybrid Cars, the total number of electric vehicles sold globally has surpassed 1 million, with more than half of those purchased in the past 14 months.

The rapid increase in electric vehicles around the world goes hand-in-hand with a mature charging and energy infra- structure. There are currently just 106,000 publicly accessible EV charging stations globally, and global revenue from electric vehicle charging services is set to grow from $152.6 million in 2015 to $2.9 billion by 2023, according to Navigant Research.

“Today we live in a mobile-first, cloud-first world, and this is ever apparent in the global electric vehicle market,” said Peggy Johnson, executive vice president of business development, Microsoft. “Our partnership with ABB aligns to one of our company ambitions to build the intelligent cloud platform, and we look forward to

our technology and services becoming a differentiator for ABB’s solutions.”

Under the new collaboration, all ABB chargers will be connected to the Mi-crosoft Azure cloud and surrounded by value-adding services, allowing operators and manufacturers and partners to take advantage of a world-class platform.

ABB and Microsoft will introduce their joint EV charging services platform at eCarTec, the world’s largest trade fair for electric and hybrid mobility, Oct. 20–22 in Munich, Germany.

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Steering through challenging markets

“Our Q3 results reflect the challenging markets we face. Short-cycle demand in oil and gas, China and the US was down and the orders compare to a strong Q3 2014 when we won a record amount of large orders in Power Systems and Process Automation,” said CEO Ulrich Spiesshofer. “However, building on our Next Level strategy, we were able to win key customer orders and to deliver margin accretion as well as a positive book-to-bill ratio in spite of significant market head-winds,” he said. “We delivered a 50 basis point improvement in operational EBITA margin and higher operational earnings per share by building on our strong fo-cus on execution, restructuring and cost measures as well as the Power Systems ‘step change’ program.”

“We have launched Stage 2 of our Next Level strategy aimed at accelerat-ing ABB’s transformation,” Spiesshofer said. “Markets are expected to remain challenging well into 2016. In this envi-ronment we continue to drive “self-help” by focusing on growth opportunities in a disciplined way while mitigating the im-pact of market headwinds through ca-pacity adjustments, productivity mea-sures and cost reductions. Executing our 1,000- day white-collar productiv-ity and ongoing restructuring programs

is pivotal,” he said. “We kicked off the announced strategic portfolio review of the future Power Grids division and are on track to complete it in 2016, as previ-ously stated.

“Overall, we will continue to drive the execution of our Next Level strategy to deliver on profitable growth and sustain-able value creation in challenging mar-kets,” he said.

Short-term outlook Macroeconomic and geopolitical developments are signaling a mixed pic-ture with continued uncertainty. Some macroeconomic signs in the US remain positive and growth in China is expected to continue, although at a slower pace

than in 2014. The market remains im-pacted by modest growth in Europe and geopolitical tensions in various parts of the world. Current oil prices and foreign exchange translation effects are expected to continue to influence the company’s re-sults.

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Relion® 670 Power of one solution for protection and control

Relion® 670 series - The power of one.

The Relion® 670 series protection and control IEDs provide versatile function-ality, as well as maximum flexibility and performance to meet the highest require-ments of any application in generation, transmission and sub-transmission pro-tection systems. As the-state-of-the-art product, Relion® 670 series utilize IEC 61850 Edition 2 standard that enables interoperability with extended data mod-eling, faster protection schemes, secure testing features and outstanding service tracking.

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Organized data means better decision makingIf you know your past you can improve your future

It’s hard to visualize a river of data, but that is what power utilities and indus-tries face as power systems move into the digital age. They must be ready to capture and analyze this data, because system information is now as important to a power system as transformers, cables and switches.

In its white paper, ‘Managing big data for smart grids and smart meters,’ IBM draws the data-volume problem this way: “Going from one meter reading a month to smart meter readings every 15 minutes works out to 96 million reads per day for every million meters. The result is a 3,000-fold increase in data that can be overwhelming if not properly managed.”

The upside of a data river is the poten-tial to make power systems much more efficient, and enable new services and products for customers - from forecast-ing demand to shaping usage patterns, preventing outages, optimizing unit commitment and more.

In order to function, however, data-en-hanced power systems need collection, refinement and visualization software ca-pable of handling large quantities of real time information generated by smart de-vices embedded in the network.

And that is what MicroSCADA Pro His-torian does: provide accurate, up-to-the-minute views of primary processes, so

Collecting and organizing a river of data in a simple and meaningful way is the job of

ABB’s MicroSCADA Pro Historian software, which tracks everything that happens in

a power system and provides powerful tools for data analysis and trending.

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decisions are based on facts, rather than “gut feelings.” Historian catches com-plete data streams for analysis, can store more data for much longer time periods, and has the capacity to spot changes in power system data immediately.

Event-based logging collects all data changes to ensure nothing is missed, while efficient compression also saves disk space. The data river can be refined into meaningful information in visualized formats comprising graphs, trends and numerical reports. This gives power sys-tem operators a clear view of the situation in primary processes, so they can make optimal use of their power and primary equipment.

Historian’s intuitive, visual format fea-tures customized templates, displays and drag and drop functionality that supports flexible, easy-to-understand reporting and trending. Operators can readily uti-lize the full palette of Historian functions, gathering and organizing data without having to engineer or order new displays from the vendor.

Historian also has the capacity to pro-duce customized reports and statistics that can be interpreted across different company functions, such as customer

MicroSCADA Pro Historian

is an easy and extremely

fast extension of existing

SCADA systems.

service, system maintenance, business planning, or trouble shooting and diag-nosis.

MicroSCADA Pro Historian is an easy and extremely fast extension of existing SCA-DA systems. In just a couple of days, His-torian can be installed and configured and operators trained, putting ABB’s state-of-the-art solution for data management in utilities and industries at your fingertips.

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e-News Oct-Nov|15 - Customer newsletter of ABB in Indonesia - Published by PT ABB Sakti Industri - www.abbindonesia.co.id

Tel: +62 21 2551 5555 - Email: corporate.communications@id.abb.com - Any use of text or photos requires the written consent from the publisher

Power! 2|2015Your guide to the latest news and information about ABB power generations

In this edition, we highlight several pro-jects around the world including Indone-sia.

Highlights in this second edition:

• Helping Java reduce its power shortage

• Solutions for renewable energy plants

• Innovative ABB technology helps Australian power provider to match peaks and troughs in electricity demand

• ABB and Samsung SDI join forces to develop microgrids globally

• ABB and Vestas initiative to supply remote areas with wind power

The articles are presented in Bahasa Indonesia and English.

Power! magazine is available in electro-nic format and distributed by email or you can also download it from our website: www.abbindonesia.co.id.

If you wish to subscribe, please email tocorporate.communications@id.abb.com

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For over a century, ABB has proudly pu- blished a corporate technical journal highlighting the company’s innovations and technological advancements.

Today, the journal is published quarter-ly and has a print distribution of about 60,000, as well as a rapidly growing elec-tronic and tablet readership. The journal is available in English, French, German and Spanish.

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