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E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A...

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LIFTMASTER WARNING This equipment requires installation by persons with appropriate electrical qualifications and training and must be wired in accordance to AS3000 wiring rules FEATURES [ High speed -800mm/second [ Corrosion resistant - Hot dip galvanised base with stainless steel cover [ Speed flexibility - Slow start / slow stop with fast open - slow close for additional safety [ Compact - Motor and controls all under the same key lockable cover [ Safety - An inbuilt clutch and isola- tion switch under the cover [ Emergency use - Simple motor discon- nect for power fail situations [ Voltage - 240V supply S R M O A T N A U R A E L P O MAGIC BUTTON FS10 & LPK5 FAST SLIDER R
Transcript
Page 1: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

LIFTMASTER

WARNINGThis equipment requires installation by persons

with appropriate electrical qualifications and training and must be wired in accordance to

AS3000 wiring rules

FEATURES[ High speed

-800mm/second [ Corrosion resistant - Hot dip galvanised base with stainless steel cover[ Speed flexibility - Slow start / slow stop with fast open - slow close for additional safety

[ Compact - Motor and controls all under

the same key lockable cover[ Safety - An inbuilt clutch and isola-

tion switch under the cover[ Emergency use - Simple motor discon- nect for power fail situations[ Voltage - 240V supply

SR MO AT NA UR AE LPO

MAGIC BUTTON FS10 & LPK5FAST SLIDER

R

Page 2: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

TABLE OF CONTENTS

As Liftmaster Electronics policy is one of constant improvement, we reserve the right to alter any part of these specifications without notice and without incurring any obligation.

LIFTMASTER ELECTRONICS PTY LTD A.B.N. 58 000 266 035PO BOX 54 ALEXANDRIA NSW 1435 AUSTRALIA PH: 61 2 9699 9654 FX: 61 2 9699 8443

www.liftmaster.com.au

1. FS10 INSTALLATION . . . . . . . . . . . . . . . page 3 - 41.1 Preliminary Checks 31.2 Installing the Operator 31.3 Fixing the Drive Rack 4

2. LPK5 INSTALLATION . . . . . . . . . . . . . . . . . . 5 - 62.1 Preliminary Checks 52.2 Installing the Operator 52.3 Fixing the Drive Rack 6

3. ELECTRICAL . . . . . . . . . . . . . . . . . . 7 - 93.1 Wiring Connections 73.2 Step Down Limit Configuration 83.3 Control Board Instructions 83.4 Photo Electric Wiring 83.5 Speed Inverter Instructions with Step Down Speed 9

4. Limits . . . . . . . . . . . . . . . . . . 104.1 Limit Switch Function 104.2 Setting the Limits 10

5. GENERAL MAINTENANCE & SETUP . . . . . . . . . . . . . . . . . . 115.1 Disengagement Lever 115.2 Slipping Clutch 115.3 Safety 115.4 Lubrication 11

6. TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . 126.1 Fault Finding Guide 12

7. PARTS EXPLOSION . . . . . . . . . . . . . . . . . . 13-147.1 FS10 Parts List 137.2 LPK5 Parts List 14

8. F.A.Q . . . . . . . . . . . . . . . . . . 158.1 Frequent Question 15

LIFTMASTER MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

Page 3: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

3

1. FS10 INSTALLATION

1.1 Preliminary Checks

To ensure trouble free operation, make sure that the gate (whether existing or to be installed) has the following specifications.

! Strong and rigid gate frame manufactured to appropriate engineered standards ! The gate moves freely and evenly over its entire travel and does not jam on start up from either direction - especially with cantilevered gates! No sideways oscillation movement of the leaf! Upper and lower sliding system in perfect condition with appropriate rated wheels and rollers! Adequate mechanical gate stops which have been appropriately engineered are manditory ! The gate has sufficient extension for mounting the drive rack (Fig. 1)

If any welding or brazing is required on the gate, it should be done before installing the automation system. The condition of the structure directly affects the reliability and safety of the automation system

1.2 Installing the Operator

1. Lay the conduits and cables between operator, accessories and power supply. The flexible pipes must protrude approx. 2cm from the cable entry hole. To facilitate the electrical wiring on the electronic system, leave about 45cm of free cable out of the bore in the base plate.

2. Unpack the operator and check that all accessories are included in the parcel.3. Open the cover of the operator by means of the key supplied.4. Place the base plate in the position shown at Fig. 1 (for left or right hand mounting).5. Ensure surface is perfectly level and mark the bolt hole positions; These should be positioned in the

slot at the further most point away from the gate (This is to allow the operator to be slid in and out of the drive rack). Remove operator and drill for bolting down with 4 x 12mm x 100mm Dyna bolts or equivalent. Before bolting down place 2mm shims, as a temporary measure, between the ground surface and the base plate. These are to be removed after the rack has been correctly attached tothe gate (See 1.3).

6. Connect the cables to the electronic control unit (refer to section 3).

LIFTMASTER

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

Fig. 1

17

8.5

550320

80

Min. 200 X

70

120165

61

.5

65100

21

.5

Cable Entry

25

TOP GUIDE

RACK

FS10Left Hand Opening

OPEN

GATE POST

X

Right Hand Opening

OPEN

65 165

Min. 200

320120 100

21

.5

Cable Entry70

550

17

8.5

61

.58

0

25

Page 4: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

1.3 Fixing the Drive Rack

1. Fit the rack by means of: - 12g tek screws for Nylon rack (not supplied).- the supplied screws for Steel rack.

It is advisable to tighten the rack fixing screws at the centre of the slot.This allows the rack to be adjusted up and down if gate drop occurs.

2. Release the operator as shown in Fig.13 3. Slide gate leaf open by hand.4. Place the first section of the rack on the pinion, aligning it with the

first spacer (tab on nylon rack).5. Fix the rack section to the leaf by means of a clamp.6. Slide the gate leaf by hand towards its closed position, until it is in

line with the last spacer/tab on the rack and spot weld the spacer in position (Screw the tabs for the nylon rack).

7. For the steel drive rack, completely weld the three spacers to the gate. To fasten the other rack sections needed to reach the position of complete closing, proceed as follows.

8. Line up another drive rack length to the last one fixed on the gate. Use a section of rack of about 150mm long and clamp this section to the two lengths of drive rack to ensure that the teeth correctly mesh (Fig.4).

9. Slide the gate leaf by hand towards its closed position until the third spacer of the section to be fastened is aligned with the pinion (Fig. 4). Weld the three spacers to the gate. Repeat this process until all rack is installed.

Ensure that all the rack sections are correctly centred on the pinion teeth (Fig. 3). If not, adjust the position of the operator. Do not weld the rack sections to the spacers or to each other.

Fig. 2

Steel Drive Rack

Nylon DriveRack

STEEL RACK SHOWN DO NOT weld pieces together

2m

m

Fig. 4

Fig. 3

10. Manually check whether the gate can open completely and the movement of the leaf is smooth and even, over its entire travel.

The slack between the pinion and the rack must be 2mm (Fig. 3 & 4). If the gate is new, check the slack a few months after installation. Do not apply grease or other lubricants to the pinion or rack.

11. Check all fixing screws are secure and tight.

4

LIFTMASTER

ANylon Rack - 110mm

Steel Rack - 150mm

Rack Mounting Heights

This measurement is from the groundto the centre of the rack mounts.

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

FS10

gate bottom railmin. 150mm

2mm packing shim during installationto be removed after rack is installed

A

295

355

38

0

Page 5: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

5

LIFTMASTER

Fig. 5

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

2. LPK5 INSTALLATION

2.1 Preliminary Checks

To ensure trouble free operation, make sure that the gate (whether existing or to be installed) has the following specifications.

! Strong and rigid gate frame manufactured to appropriate engineered standards ! The gate moves freely and evenly over its entire travel and does not jam on start up from either direction - especially with cantilevered gates! No sideways oscillation movement of the leaf! Upper and lower sliding system in perfect condition with appropriate rated wheels and rollers! Adequate mechanical gate stops which have been appropriately engineered are manditory ! The gate has sufficient extension for mounting the drive rack (Fig. 5)

If any welding or brazing is required on the gate, it should be done before installing the automation system. The condition of the structure directly affects the reliability and safety of the automation system

2.2 Installing the Operator

1. Lay the conduits and cables between operator, accessories and power supply. The flexible pipes must protrude approx. 2cm from the cable entry hole. To facilitate the electrical wiring on the electronic system, leave about 45cm of free cable out of the bore in the base plate.

2. Unpack the operator and check that all accessories are included in the parcel.3. Open the cover of the operator by means of the key supplied.4. Place the base plate in the position shown at Fig. 5 (for left or right hand mounting).5. Ensure surface is perfectly level and mark the bolt hole positions; These should be positioned in the

slot at the further most point away from the gate (This is to allow the operator to be slid in and out of the drive rack). Remove operator and drill for bolting down with 4 x 12mm x 100mm Dyna bolts or equivalent. Before bolting down place 2mm shims, as a temporary measure, between the ground surface and the base plate. These are to be removed after the rack has been correctly attached tothe gate (See 2.3).

6. Connect the cables to the electronic control unit (refer to section 3).

LPK5

Left hand Opening Right hand Opening

GATE POST

OPEN OPEN

Min. 450

30

73

115

470 50

570

Cable Entry

X Min. 250

10

01

6

100 110

Cable Entry

X

RACK

TOP GUIDE

Page 6: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

2.3 Fixing the Drive Rack

1. Fit the rack by means of: - 12g tek screws for Nylon rack (not supplied).- the supplied screws for Steel rack.

It is advisable to tighten the rack fixing screws at the centre of the slot.This allows the rack to be adjusted up and down if gate drop occurs.

2. Release the operator as shown in Fig.13 3. Slide gate leaf open by hand.4. Place the first section of the rack on the pinion, aligning it with the

first spacer (tab on nylon rack).5. Fix the rack section to the leaf by means of a clamp.6. Slide the gate leaf by hand towards its closed position, until it is in

line with the last spacer/tab on the rack and spot weld the spacer in position (Screw the tabs for the nylon rack).

7. For the steel drive rack, completely weld the three spacers to the gate. To fasten the other rack sections needed to reach the position of complete closing, proceed as follows.

8. Line up another drive rack length to the last one fixed on the gate. Use a section of rack of about 150mm long and clamp this section to the two lengths of drive rack to ensure that the teeth correctly mesh (Fig.8).

9. Slide the gate leaf by hand towards its closed position until the third spacer of the section to be fastened is aligned with the pinion (Fig. 8). Weld the three spacers to the gate. Repeat this process until all rack is installed.

Ensure that all the rack sections are correctly centred on the pinion teeth (Fig. 7). If not, adjust the position of the operator. Do not weld the rack sections to the spacers or to each other.

STEEL RACK SHOWN DO NOT weld pieces together

2m

m

Fig. 8

Fig. 7

10. Manually check whether the gate can open completely and the movement of the leaf is smooth and even, over its entire travel.

The slack between the pinion and the rack must be 2mm (Fig. 7 & 8). If the gate is new, check the slack a few months after installation. Do not apply grease or other lubricants to the pinion or rack.

11. Check all fixing screws are secure and tight.

6

LIFTMASTER

ANylon Rack - 130mm

Steel Rack - 165mm

Rack Mounting Heights

This measurement is from the groundto the centre of the rack mounts.

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

LPK5

Fig. 6

Steel Drive Rack

Nylon DriveRack

195

145

Gate BottomRail.

Min 150mm

54

0

A

10

0

Page 7: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

MB106 WIRING INSTRUCTIONS USING TAIAN E2-201-H1F INVERTER

ON

OF

F

ON

OF

F

12

WARNING240VAC

CO

M

OP

EN

0V

PE

NC

PB

PE

D

+12V

L9L8

L7L6L5L4L3L2L1

JP2

MB106REV 01

GN

D

AN

T

Transformer 240/12V 0.5 Amp

8 10 111213141516171819

CN

O

CN

O

RFI Filter

1 2 3 4 5 6 7

Activ

e

Ne

utr

al

CO

M

OP

EN

CLO

SE

Mo

tor

Ca

pa

cito

r

Connect to main Earth

Op

en

R

ela

y

Micro Controller

P.E

. F

use

1A

Fu

se

5x2

0m

m

5A

Fu

se

5x2

0m

m

Clo

se

Re

lay

LCD Display

OPT02OPT01

5 4 6

3 7

8

2

1

9 0

2

1

6

Rec

eive

r123

JP3

1 2

3 4

5

CLO

SE

Mo

tor

Lim

its

NC

C

CO

M

CO

M

9

AU

X

RE

LAY

LINK 31

34

ISOLATING SWITCHON / OFF

24

0V

50

Hz

SU

PP

LY

A

N

E2

1

5

4

BL

AC

K

BL

UE

WH

ITE

BL

UE

RE

D

BLUE

RED

3 PHASEMOTOR

L1N

SP1

FWD/CLOSE

REV/OPEN

12/COM

T1

- U

T2

- V

T3

- W

Inverter

6

3

4

5

White

Blue

Black

White

Motor Overload

3. ELECTRICAL3.1 Wiring Connections

7

LIFTMASTER

Fig. 9

UP

DOWN

NEXT

SET

Link 2 & 3 (for invertor)

3

4

6

7

5

BLUE (FROM JP3)

WHITE (FROM JP3)

C

N.O

C

N.ORed 2nd Close Limit

FWD (Close)

REV (Open)

SPI 40Hz Closing Speed

RST 20Hz Speed

+12 COM

White

Yellow 2nd Open Limit

Black (from JP3)

9

Yellow

7

13

11

Blu

e

Wh

ite

Inverter Terminals

WIRING DIAGRAM FOR STEP DOWN SPEED CONTROL

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

Page 8: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

RED, Close step down limit

YELLOW, Open stepdown limit

BLACK, Close stop limit

GREEN, Open stoplimit

LIFTMASTER

3.2 Step Down Limit Configuration

3.3 Control Board Instructions

For detailed control board information, please refer to the control board instruction manual.

8

Closing: the step down limit (red) is set 10 degrees before the final close limit (black). The red limit will

ndstart the 2 speed and the gate will move at 20Hz speed for small distance then the gate will stop on the black limit.

Opening: the step down open limit (yellow) is set 10 degrees before the final open limit (green). The

ndyellow limit will start the 2 speed and the gate will move at 20Hz speed for small distance then the gate will stop on the green open limit.

For details on adjusting the limits, refer to section 4

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

3.4 Photo Electric Wiring

2.4.1 All photo electrics used with the Magic Button FS10 or LPK5 MUST have an Earth wire connected between 0V supply terminal and the photo electric steel case or any other metal plate next to the photo electric (E.g. Gate jamb, post, track etc)

3.4.2. RIB Photo Electric Wiring (500211) 3.4.3. Mini Photo Electric Wiring (500212)

Note: JP1 jumper shouldbe ON for both PE’s)

A+ A- 8

11 12 14

10

13

Earth to casingon receiver only

1 2 3

11 12 14

4

13Earth to casingon receiver only

Note: For other brands of photo electrics, refer to the manufacturers instructions

Page 9: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

3.5 Speed Inverter Instructions with Step Down Speed

TAIAN INVERTER PROGRAMMING

Note: These are settings for the running frequency, acceleration time and deceleration time. Refer to the inverter booklet for other functions.

SETTING DISPLAY COMMENT5.0

60

F00

F01

05.0

1

F01

F02

5.0

1

F02

F08

10

40

F08

F10

000

1

F10

Running Frequency

Set Running Frequency to 60Hz

Acceleration time function

Acceleration time set to 1

Deceleration time function

Deceleration time set to 1

Closing frequency set to 40Hz

Operating Mode

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

Turn Power ON

Press till 60

Press DSP FUN

Press DATA ENT

Press DATA ENT

Press DATA ENT

Press DATA ENT

Press DATA ENT

Press DATA ENT

Press DATA ENT

60 End ProgrammingPress DSP FUN

Press till 1

Press till 1

Press till 2

Press DATA ENT

Press till 0.5

Press till F08

Press till 40

Press till F10

Press till 1

Press till F05

Press DATA ENT

Press till 2

Press DATA ENT

Press DATA ENT

Press till 20

Press DATA ENT

1

2

F05

6.0

20

F09

28

29

30

31

36

Press till F09

Press till F20

Press DATA ENT 05

Press till 1

Press DATA ENT F20

F05

F09

F20

001

Step down speed

LIFTMASTER

9

Press till F13 13

Press DATA ENT 000

Press till 5 5

Press DATA ENT

32

33

34

35

Torque compensation gain

F13

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

Page 10: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

LIFTMASTER

10

MAXIMUM TRAVEL TRAVEL OVER RUN

Fig. 10

4.1 Limit Switch Function

NOTE: Care should be taken to ensure the limit switch roller does not over travel the limit cam (See Fig. 10). A high speed and long slow down time will cause the motor to over run the limits allowing the gate to continue its travel in the same direction causing damage to the gate and motor.

Adjustment ScrewAdjustment Screw

Lock NutLock Nut

Fig. 11

4.2 Setting the limits

To adjust the limits, remove the limit cover (refer to Fig. 14). The coarse adjustment of the limit switches can be done by inserting a rod or screw driver into one of the adjustment holes of the cam wheels and moving in the direction required. Fine adjustment can be done two ways - (1) by increasing or decreasing the speed on the inverter, or(2) by screwing the adjustment screw (refer Fig. 12) against the cam shaft thread inside each cam wheel. The adjustment screw is supplied inside each limit switch box. The screw must be changed from one adjustment hole to the other for turning the cam wheel in the opposite direction.

Note: Before starting adjustment of the limit switches, loosen or tighten (if necessary) the lock nut in order to obtaina convenient ADJUSTMENT TIGHTNESS of the cam wheels. After finishing the adjustments, make sure that the lock nut is sufficiently tight to retain the cam wheels during operation (refer Fig. 11)

Fine AdjustmentFine Adjustment

Coarse AdjustmentCoarse Adjustment

Fig. 12

4. LIMITS

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

Page 11: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

Fig. 13

5. GENERAL MAINTENANCE & SETUP5.1 Disengagement lever

aM

nu

al

Disengagement Lever

In power failure or emergency situations the disengagement lever is provided to allow the gate to be opened manually. By turning the disengagement lever the gear unit can be disconnected from electric operation in order to permit manual operation of the gate.Before disengagement, isolate the power.

NOTE: When changing the disengagement lever back to electric operation, the gate itself must be moved manually, slightly in either direction in order for the clutch to get perfectly engaged.

LIFTMASTER

11 MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

5.2 Slipping Clutch

The torque transmitted by the drive unit must always be adjusted in due consideration of the safety requirements of the gate operation. The limitation of the torque is done by adjusting the slipping clutch.

When supplied from Liftmaster, the slipping clutch is left loose so that no torque can be transmitted from the electric motor.

Adjustment: (Refer Fig. 14) 1. Loosen the lock nut at the end of the worm shaft.

Correct lubrication is of primary importance for the function of the worm gear. The oil grade of the initialfilling is shown on the rating plate of the gear box (refer Fig. 14). In normal operating conditions oil changes are not necessary. The oil quantity, however, should be checked at the time of the installation as well as periodically in connection with normal maintenance and adjustments in the gate function. The red oil plug of the gearbox shows the required oil level.

The normal oil (Mobil Gear Oil 627 or equivalent) is applicable for an environment with temperaturevariations from -15°C to +45°C. For lubrication in especially low or high operating temperatures werecommend consulting with Liftmaster for appropriate oil.

5.4 Lubrication

Fig. 14

Clutch Adjustment Screw

Clutch Lock Nut

Worm Shaft

Rating Plate of the Gear Box

Slipping Clutch Lining

Limit Cover

5.3 Safety

The installation of appropriate safety devices applicable for the situation is mandatory. Possible safety accessories include warning signs, photo electrics, vehicle detectors, safety edge profile, emergency stop controls, flashing lights, and traffic lights.

2. Hold the worm shaft with a spanner. 3. Start turning the adjustment screw inwards (clockwise) until the required torque has been obtained.The torque should be adjusted so that it is just high enough to move the gate over its complete traveland low enough to permit the clutch to slip as soon as the gate is obstructed in its movement. A directsafety risk is produced if the torque is set to a considerably higher level than required for the gate operation.

IMPORTANT: Before starting to adjust the slipping clutch, check and make sure that the gate can easilybe moved manually in every part of its travel.

Page 12: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

LIFTMASTER

12

Tu

rn th

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clu

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to m

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l use

Ca

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be

mo

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lly?

NO

NO

Re

mo

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ob

stru

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ns

an

d o

bsta

cle

s p

reve

ntin

gg

ate

mo

vem

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NO

NO

Ch

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ga

tero

llers

NO

NO

Ch

eck th

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lea

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clu

tch

fun

ctio

n

YE

SY

ES

NO

NO

Fix

/ a

dju

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the

re

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seclu

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YE

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In “

ha

lf o

pe

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po

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FU

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Th

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oto

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NO

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Me

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OK

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Is th

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aft

turn

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?

NO

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th o

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NO

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CT

ION

Ch

eck th

eth

erm

al r

ela

y in

the

co

ntr

ol b

ox

Ch

eck

fuse

s

Ch

eck

wh

eth

er

the

mo

tor

is

ove

rhe

atin

g

Ch

eck

mic

rosw

itch

es in

mo

tor

&lim

it sw

itch

bo

x

Ch

eck

“clo

sed

” lim

itsw

itch

circu

it

Ch

eck

sa

fety

circ

uits

Ch

eck

“op

en

” lim

itsw

itch

circu

it

Fa

ult

in th

eco

ntr

ol b

ox

log

ic c

ircu

its

FU

NC

TIO

NS

ON

LYIN

TH

E “

CL

OS

ED

”D

IRE

CT

ION

FU

NC

TIO

NS

ON

LYIN

TH

E “

CL

OS

ED

”D

IRE

CT

ION

FU

NC

TIO

NS

ON

LY IN

T

HE

“O

PE

N”

DIR

EC

TIO

NF

UN

CT

ION

S O

NLY

IN

T

HE

“O

PE

N”

DIR

EC

TIO

N

Fig. 15

6. TROUBLE SHOOTING6.1 FAULT FINDING GUIDE

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

Page 13: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

LIFTMASTER

13

TITLE:

DATE:

SCALE:

DRAWN BY:

DRAWING No:

CHECKED BY:

CF

MBFS10 PARTS EXPLOSION

NTS spare_parts

08/08/06

LIFTMASTER

11

33

44

55

66

77

88

991010

1111

22

1212

12 Motor 0.55kw

Gear Box & Limit Assembly

3

Base Plate

4 Cover

56

Magic Button Control Board7

PVC Control Box

8

Inverter

9

Shaft

10

Sprocket - Z2511Mounting Plate

Lock

12

Isolation Switch

No.No. ITEMITEM No.No. ITEMITEM No.No. ITEMITEM

RH

7. PARTS EXPLOSION7.1 FS10 PARTS LIST

MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

Left Hand

10a10a Right Hand

3a3a

Left Hand

Right Hand

Page 14: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

LIFTMASTER ELECTRONICS P/LTITLE:

DATE:

SCALE:

DRAWN BY:

DRAWING No:

CHECKED BY:

DS

OVITOR LPK5 EXPLOSION

NTS ovi-lpk5exp.304.ds

25/2/04

11

22

33

44

77

66

88

991010 1111

No.No. ITEMITEM

1 Gear Box & Limit Assembly2 Motor 0.55kw1 Gear Box & Limit Assembly

3 Base Plate4 Cover5 Isolation Switch6

Magic Button Control Board7Control Box - PVC

8 Inverter9 Shaft10 Sprocket - Z2511 Mounting Plate (optional)

LIFTMASTER

7.2 LPK5 PARTS LIST

14 MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

55

M8 Socket Screw

Page 15: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

LIFTMASTER

8.1 FREQUENT QUESTION:What size and weight gate can this operator handle and how fast does it close/open?

ANSWER:Gate weight is often used as a criteria for gate motor selection. The first issue of gate motor selection is whether the gate is well engineered, manufactured and installed and can be moved by a force of 400 kiloponds (approximately what one man can move by hand) These requirements are fundamental to every gate installation. The start torque of the FS10 at 50Hz is 144 kg with the 36:2 gearbox or 196 kg with the 29:1 gearbox, and as such the FS10 has a start torque that far exceeds 400 kiloponds. Gate weight becomes of concern when safety needs are examined, as any fast moving gate, regardless of weight, needs to have sufficient safety devices to provide a prudent operation. Any risk assessment of gate speed involves the potential need of how to stop the gate mass, if required, before it meets the end limits and the mandatory, suitably engineered to suit, open and close gate stops.

As the gate motor speed is achieved by an inverter there will ALWAYS be approximatelyone (1) second of slow down before the gate motor will be without power and the motor brake engages. A risk assessment of the distance the gate will travel in one second is dependent upon the selected inverter frequency selection and must be taken into account..

The heavier the gate, the more the gate speed should be lowered to achieve an acceptable stopping distance for the application, in the event of an emergency stop. The speed can be altered by lowering the frequency, at 80Hz the gate speed with a 36:2 gearbox is 800mm / sec. , and at this speed the mass of any size gate will be hard to stop in an emergency. Over travel before stopping will be significant, while the slower the speed the less the over travel. This contingency has to be taken into account in any installation, as also the possibility of programming separate speeds for open and close cycles.

The 36:2 gearbox is standard, while the 29:1 gearbox is available on special order.

Gate travel of over ten (10) metres will require four (4) external limits to be installed.

If in any doubt with regard to any issue consult a qualified engineer.

TECHNICAL DATAPower Supply Required

Absorbed Power (Watts)

Current Drawn (Amps)

Electric Motor

Standard Reduction Ratio

Pinion Size

Rack

Type of Oil

Temperature Range

Weight of Operator

240V AC

550 W

4 Amp

4 Poles - 1370 RPM

36 : 2

Module 4

Mobil Gear 627 (or equivalent)

-15°C to +45°C

42 kg

Z25 (110mm diam.)

29 : 1

Max Speed with 36:2 800mm/sec

480mm/sec

Start-up Torque with 36:2 144 kg

196 kg

80 kg

326 kg

Locking Torque with 36:2

Optional Reduction Ratio

Start-up Torque with 29:1

Locking Torque with 29:1

Max Speed with 29:1

Nominal Torque with 36:2 91 kg

Nominal Torque with 29:1 124 kg

15 MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL

8. F.A.Q.

Page 16: E R UA ATORS MAN O P L - Button11. Check all fixing screws are secure and tight. 4 LIFTMASTER A Nylon Rack - 110mm Steel Rack - 150mm Rack Mounting Heights This measurement is from

DISTRIBUTED BY:

NOTES

As Liftmaster Electronics policy is one of constant improvement, we reserve the right to alter any part of these specifications without notice and without incurring any obligation.

LIFTMASTER ELECTRONICS PTY LTD A.B.N. 58 000 266 035PO BOX 54 ALEXANDRIA NSW 1435 AUSTRALIA PH: 61 2 9699 9654 FX: 61 2 9699 8443

www.liftmaster.com.au

LIFTMASTER

16 MAGIC BUTTON FS10 & LPK5 - 0907 - REV02

MAGIC BUTTON FS10 & LPK5 FAST SLIDER - OPERATORS MANUAL


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