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WP 5 - IS V 1.8 Slide 1 European Shotfirer Standard Education for Enhanced Mobility ESSEEM
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Page 1: E S E f E M ESSEEM - NFF med fagstoff fra ...nff.no/wp-content/uploads/2016/03/Initiation-Systems.pdf · WP 5 - IS V 1.8 Slide 2 ESSEEM Work Package Initiation Systems worked out

WP 5 - IS V 1.8 Slide 1

European Shotfirer Standard

Education for Enhanced Mobility

– ESSEEM –

Page 2: E S E f E M ESSEEM - NFF med fagstoff fra ...nff.no/wp-content/uploads/2016/03/Initiation-Systems.pdf · WP 5 - IS V 1.8 Slide 2 ESSEEM Work Package Initiation Systems worked out

WP 5 - IS V 1.8 Slide 2

ESSEEM Work Package

Initiation Systems

worked out and giving a lecture by

ORICA Mining Services

Germany

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WP 5 - IS V 1.8 Slide 3

Competencies Qualification required in Initiation Systems

• Different Initiation Systems [Electric, Nonelectric & Electronic].

• Their characteristics, components, accessories and application.

• How the Initiation Systems and Detonators are constructed.

• How to handle them safe in the area of operation.

• Advantages and disadvantages of the different systems.

• Which Delay Numbers are available?

• How to transport and store Detonators.

• Risk of misfires.

• Maximum amount of detonators in a circuit.

• Procedures for connecting detonators.

• Connecting the charged holes (Sequence of Tie up) and controls.

• Visual control.

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WP 5 - IS V 1.8 Slide 4

Competencies Qualification required in Initiation Systems

• Surface connectors.

• How to locate damage in a nonelectric circuit.

• Electric detonators resistance and current in the firing circuit.

• Operational problems through:

- current leakage,

- stray current,

- lightning,

- magnetic induction and

- damaged insulation while blasting in conductive material.

• Equipment and technique to measure Leakage

• Equipment and technique to measure Short Circuit to Earth.

• Locating current leakage when coupling electric detonators in serial.

• Locating current leakage when coupling electric detonators in parallel.

• Blaster, Logger, Scanner & Tester.

• Firing Cable, Connecting Wire, Harness, Bus wire.

• Detonating cord.

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WP 5 - IS V 1.8 Slide 5

Fundamental knowledge

Supplementary knowledge

Danger

Symbols to help Students

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WP 5 - IS V 1.8 Slide 6

Contents Time

(1 day)

1. Definition, History & Overview 1 hr

2. Nonelectric Initiation 1 hr 30 min

3. Electric Initiation 1 hr 30 min

4. Electronic Initiation 30 min

5. Detonating Cord 30 min

6. Safety 1 hr

Training Plan

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WP 5 - IS V 1.8 Slide 7

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 8

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 9

An Initiation System …

… is a means of

detonating high explosive charges reliably,

at the specified time

and

in the correct sequence ....

Definition

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WP 5 - IS V 1.8 Slide 10

WP 5 - Initiation Systems

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WP 5 - IS V 1.8 Slide 11

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 12

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 13

History

... to Electronic Initiation

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WP 5 - IS V 1.8 Slide 14

– 1831 Miner’s Safety Fuse - William Bickford

– 1863 Detonator for Safety Fuse - Alfred Nobel

– 1895 Electric Firing - Julius Smith

– 1907 Detonating Cord - Louis L’heur

– 1950s Millisecond Delay Detonators - Nitro Nobel

– 1960s VA - system - Nitro Nobel

– 1970s Nonel – system - Nitro Nobel

– 1980s Electronic Detonator - Dynamit Nobel

– 1990s NPED – Technology - Nitro Nobel

History

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WP 5 - IS V 1.8 Slide 15

History - The 1st Detonator

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WP 5 - IS V 1.8 Slide 16

The Introduction of

Electric Initiation gave

a higher degree of

Safety for the People

involved in Blasting

Operations.

History - Electric Initiation

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WP 5 - IS V 1.8 Slide 17

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 18

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 19

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WP 5 - IS V 1.8 Slide 20

Non

Detonator

Primary

Explosive

6. Al Shell

5. Rigid Al element with delay mixture

4. Delay mixture

3. NPED I-element

2. PETN

1. RDX

5. Pyrotechnic Mixture

4. Granulated PETN

3. Crystalline PETN

2. Al Cup

1. Steel Element

NPED – Technology What NPED stands for?

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WP 5 - IS V 1.8 Slide 21

Conventional NPED

Leg Wires

Fuse Head

Seal Plug

Base Charge

Delay Element

Primary Expl.

DDT*-Element

NPED – Technology Conventional vs. NPED

* DDT = Deflagration to Detonation Transition

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WP 5 - IS V 1.8 Slide 22

NPED – Technology Conventional vs. NPED

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WP 5 - IS V 1.8 Slide 23

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 24

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

Page 25: E S E f E M ESSEEM - NFF med fagstoff fra ...nff.no/wp-content/uploads/2016/03/Initiation-Systems.pdf · WP 5 - IS V 1.8 Slide 2 ESSEEM Work Package Initiation Systems worked out

WP 5 - IS V 1.8 Slide 25

Shockwave travelling thru Shock Tube

Initiation of Pyrotechnic Element

Detonation of Primary Charge or DDT Element

Detonation of Base Charge

Nonelectric Initiation Mode of Operation

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WP 5 - IS V 1.8 Slide 26

Shock Wave preceding Flame Front

Flame Front

Shock Tube

HMX / Al dust

Nonelectric Initiation Shock Tube Functioning

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WP 5 - IS V 1.8 Slide 27

• Multiple Layers Tubes

• HMX / Al Dust Mixture

• Coreload Limits ≈ 15 mg/m

Nonelectric Initiation Shock Tube Construction

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WP 5 - IS V 1.8 Slide 28

Nonelectric Initiation Shock Tube – Live & Fired

Shock Tube - Fired

Shock Tube - Live

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WP 5 - IS V 1.8 Slide 29

≈ 2,000 m/s

≈ 6,500 m/s

Nonelectric Initiation Shock Tube vs. Detonating Cord

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WP 5 - IS V 1.8 Slide 30

Starter Unit:

initial signal to start the blast remotely

Surface Connector:

distribute signal & delay timing across surface

Downline Unit:

transmission of signal down the hole,

delay timing and det energy

Nonelectric Initiation Components

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WP 5 - IS V 1.8 Slide 31

Surface the distributor....

In hole the transmission....

Starter the key....

PED

LIL Electric

Fuse

Nonelectric Initiation 3 Areas of Initiation System

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WP 5 - IS V 1.8 Slide 32

Nonelectric Initiation Surface Delay vs. Detonator Strength

#2 0.2 g Pb Azide

Surface Delay

#8

0.125 g Pb Azide

0.78 g PETN

Detonator MS - LP

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WP 5 - IS V 1.8 Slide 33

Nonelectric Initiation Surface Delay vs. Detonator

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WP 5 - IS V 1.8 Slide 34

Non-Electric Detonators

24 Metres

Delay Detonator

Shock Tube Colour coded

J-Hook

Ultrasonic seal

Nonelectric Initiation Detonator Assembly

metre

EXPLOSIVE DANGER

Initiating Explosives Systems Pty Ltd

Non-electric Detonator

45

ENDURADetTM

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WP 5 - IS V 1.8 Slide 35

Nonelectric Initiation Detonator Assembly

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WP 5 - IS V 1.8 Slide 36

Tape

To first hole

Nonelectric Initiation Lead In Line - Connection

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WP 5 - IS V 1.8 Slide 37

Low strength Lead Azide or NPED Cap

• 6 or 8 Tube Block

• Delays 9 to 200 ms

• Lengths 3.6 to 18 m

• Colour coded Tube

Nonelectric Initiation Surface Delay

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WP 5 - IS V 1.8 Slide 38

Rubber Bush

Crimp

Free Space

Isolation Cup

Delay Element

Base Charge (e.g.: ≈ 200 mg of Lead Azide)

Shock Tube

Nonelectric Initiation Surface Delay - Construction

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WP 5 - IS V 1.8 Slide 39

Nonelectric Initiation Surface Delay - Construction

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WP 5 - IS V 1.8 Slide 40

Nonelectric Initiation Combination Surface Delay & Detonator

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WP 5 - IS V 1.8 Slide 41

+ 17 ms

+ 17 ms

Nonelectric Initiation Function Surface Delay

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WP 5 - IS V 1.8 Slide 42

500 ms

+ 17 ms

= 517 ms

500 ms

+ 17 ms

+ 17 ms

+ 17 ms

= 551 ms

500 ms

+ 17 ms

+ 17 ms

+ 17 ms

+ 17 ms

= 568 ms

500 ms

+ 17 ms

+ 17 ms

+ 17 ms

+ 17 ms

+ 17 ms

= 585 ms

500 ms

+ 17 ms

+ 17 ms

= 534 ms

Nonelectric Initiation In Hole Timing

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WP 5 - IS V 1.8 Slide 43

Explosives

Nonelectric Initiation Detonator Shrapnel

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WP 5 - IS V 1.8 Slide 44

Nonelectric Initiation Electric Initiation of Nonelectric Blast

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WP 5 - IS V 1.8 Slide 45

Nonelectric Initiation Nonelectric Initiation of Nonelectric Blast

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WP 5 - IS V 1.8 Slide 46

Nonelectric Initiation Nonelectric Initiation of Nonelectric Blast

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WP 5 - IS V 1.8 Slide 47

Nonelectric Initiation Principal of Initiation - Trenchblasting

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WP 5 - IS V 1.8 Slide 48

Nonelectric Initiation Principal of Initiation

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WP 5 - IS V 1.8 Slide 49

Nonelectric Initiation Principal of Initiation

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WP 5 - IS V 1.8 Slide 50

Nonelectric Initiation Example – Firing Pattern

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WP 5 - IS V 1.8 Slide 51

110 Boreholes / 8 Rows / 13 t Bulk Emulsion

Between the Rows –

Delay Backwards

Lead In

Nonelectric Initiation Detonation & Burning Front

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WP 5 - IS V 1.8 Slide 52

In the Row 17 ms / Between the Rows 42 ms / Down the Hole Delay 200 ms

Nonelectric Initiation Detonation & Burning Front

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WP 5 - IS V 1.8 Slide 53

Nonelectric Initiation Nonelectric Initiation vs. Initiation via Detonating Cord

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WP 5 - IS V 1.8 Slide 54

Nonelectric Initiation Nonelectric Initiation vs. Initiation via Detonating Cord

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WP 5 - IS V 1.8 Slide 55

A

B

C

D

C o n n e c t Echelons

C o n n e c t c o n t r o l r o w

S t a r t h e r e

P l a c e D e t s a t h o l e s

E

Last!

Nonelectric Initiation Surface Hook Up Sequence on the Bench

Rear of Shot

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WP 5 - IS V 1.8 Slide 56

Nonelectric Initiation Initiation via Detonation Cord

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WP 5 - IS V 1.8 Slide 57

Nonelectric Initiation Initiation via Detonation Cord

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WP 5 - IS V 1.8 Slide 58

Nonelectric Initiation Clip Technology

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WP 5 - IS V 1.8 Slide 59

Nonelectric Initiation Clip Technology

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WP 5 - IS V 1.8 Slide 60

Nonelectric Initiation Bunch Connector

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WP 5 - IS V 1.8 Slide 61

Nonelectric Initiation Bunch Connector

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WP 5 - IS V 1.8 Slide 62

Nonelectric Initiation Development - Sections

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WP 5 - IS V 1.8 Slide 63

Nonelectric Initiation Development - Sections

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WP 5 - IS V 1.8 Slide 64

Nonelectric Initiation Development - Sections

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WP 5 - IS V 1.8 Slide 65

Nonelectric Initiation Sublevel Stoping/Caving

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WP 5 - IS V 1.8 Slide 66

Nonelectric Initiation Sublevel Stoping/Caving

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WP 5 - IS V 1.8 Slide 67

38. Row 35. 30. 10. 5. 56 50 40 1020 Reihen36

x

1 U-Zünder

Zünder im Bohrloch:

SP Zeit 9 (225ms) / 6m = 537 Stück

Zündverzögerer:

ZV SD 42ms / 4,8m = 49 Stück

ZV SD 17ms / 4,8m = 193 Stück

Anstehender Fels im Bereich des Unterbaues einer Autobahnfahrtr ichtung

Lead In

> 500 Boreholes 1 Surface Delay for 3 Detonators

Nonelectric Initiation Demolition Blasting - Foundation

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WP 5 - IS V 1.8 Slide 68

Nonelectric Initiation Demolition Blasting – Smoke Stack – Chimney

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WP 5 - IS V 1.8 Slide 69

VBU Magdeburg – Espenhain 1998

Nonelectric Initiation Demolition Blasting – Smoke Stack – Chimney

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WP 5 - IS V 1.8 Slide 70

o oo o o o

o o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o oo o o o o o o o o o o o o o o o o o o o o o o o

o o o oo o

a

det 1

Detonating Cord 5 g/m

Nonelectric Initiation Demolition Blasting – Bridge

det 2

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WP 5 - IS V 1.8 Slide 71 Schucht – BW 49 1996

Nonelectric Initiation Demolition Blasting – Bridge

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WP 5 - IS V 1.8 Slide 72

TVF Altwert – Lübbenau 1999

Nonelectric Initiation Demolition Blasting – Building

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WP 5 - IS V 1.8 Slide 73

1. Level

1. Blasting Level

3. Blasting Level

Basement

3. Level

2. Blasting Level

Nonelectric Initiation Demolition Blasting – Building

VBU – Kaiserbau Troisdorf 13. May 2001

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WP 5 - IS V 1.8 Slide 74

Nonelectric Initiation Demolition Blasting – Building

VBU – Kaiserbau Troisdorf 13. May 2001

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WP 5 - IS V 1.8 Slide 75

Nonelectric Initiation Demolition Blasting – Building

VBU – Kaiserbau Troisdorf 13. May 2001

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WP 5 - IS V 1.8 Slide 76

Nonelectric Initiation Demolition Blasting – Building

VBU – Kaiserbau Troisdorf 13. May 2001

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WP 5 - IS V 1.8 Slide 77

Nonelectric Initiation Demolition Blasting – Building

VBU – Kaiserbau Troisdorf 13. May 2001

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WP 5 - IS V 1.8 Slide 78

Pro:

+ easy handling,

+ no extra tool required,

+ ruggedized,

+ safe against stray current,

+ no risk of Leakage,

+ no system limits,

Contra:

– no Circuit Testing,

– additional element: Surface Delay,

– Calculation of the real firing time,

– accuracy,

– Shock Tube can not be shortened/cut,

– Shock Tube waste in muck pile.

Nonelectric Initiation Pro´s and Con´s

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WP 5 - IS V 1.8 Slide 79

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 80

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 81

Electric Initiation Detonator Construction

Base

Charge

Pyrotechnic

Delay Element

Fusehead

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WP 5 - IS V 1.8 Slide 82

Electric Initiation Mode of Operation

Instantaneous Detonator Delay Detonator

Initiation of Fusehead

Detonation of Primary Charge Pyrotechnic Delay

Detonation of Primary Charge

Detonation of Base Charge

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WP 5 - IS V 1.8 Slide 83

Electric Initiation Detonator Classes

Class 1 Class 2 Class 3 Class 4

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WP 5 - IS V 1.8 Slide 84

Electric Initiation Detonator Groups – Wire Colours

A/S/NT - Type

Class 1

HU/XS - Type

Class 4

Instantaneous

(0 ms)

MS Short Period

(25 ms)

LP Long Period

(100 & 250 ms)

U - Type

Class 2

VA - Type

Class 3

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WP 5 - IS V 1.8 Slide 85

Fuse head resistance 0,9-1,4 Ω

No fire current < 0,25 A

Recommended firing current (single) ≥ 0,6 A

Recommended firing current (series) ≥ 1,0 A

Firing impulse 3-5 mJ/Ω

Colour coded Leg wire colours

NT-instantaneous Yellow/white

NT-MS Yellow/green

NT-HS Yellow/red

Electric Initiation Electrical Data – Class 1 (Type A/S/NT)

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WP 5 - IS V 1.8 Slide 86

Fuse head resistance 0,4-0,9 Ω

No fire current < 0,45 A

Recommended firing current (single) ≥ 1,0 A

Recommended firing current (series) ≥ 1,5 A

Firing impulse 8 - 16 mJ/Ω

Colour coded Leg wire colours

U-instantaneous Red/white

U-MS Red/green

U-HS Red/red

Electric Initiation Electrical Data – Class 2 (Type U)

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WP 5 - IS V 1.8 Slide 87

Fuse head resistance 0,15 – 0,25 Ω

No fire current < 1,2 A

Recommended firing current (single) ≥ 2,2 A

Recommended firing current (series) ≥ 3,5 A

Firing impulse 80 - 140 mJ/Ω

Colour coded Leg wire colours

VA-instantaneous Grey/white

VA-MS Grey/green

VA-HS Grey/red

Electric Initiation Electrical Data – Class 3 (Type VA)

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WP 5 - IS V 1.8 Slide 88

Fuse head resistance 0,04 – 0,09 Ω

No fire current < 4,0 A

Recommended firing current (single) ≥ 6,0 A

Recommended firing current (series) ≥ 25,0 A

Firing impulse 1100 - 2500 mJ/Ω

Colour coded Leg wire colours

XS/HU-instantaneous Blue/white

XS/HU-MS Blue/green

XS/HU-HS Blue/red

Electric Initiation Electrical Data – Class 4 (Type HU/XS)

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WP 5 - IS V 1.8 Slide 89

Electric Initiation Equation following Ohm

Current = Resistance

Voltage I =

R

U

W = =

V A or

Ohm

Volt Ampere

1. Example

Connecting a Class 2 Detonator [e.g.: U-Type Detonator having a Resistance of 3 Ohm]

to a Battery with 4,5 Volt;

This will generate a current of: I = W 3

V 5 , 4 = 1,5 A.

This current will initiate the U-Type Detonator safely

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WP 5 - IS V 1.8 Slide 90

Electric Initiation Equation following Ohm

2. Example

But, placing a Firing Cable [having a resistance of 10 Ohm] between the Detonator

and the Battery, so that the Firing Cable and the Detonator have a total resistance

of 13 Ohm;

there will be only a current of: I = W 13

V 5 , 4 = 0,35 A

The U-Type Detonator will not be initiated by this current.

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WP 5 - IS V 1.8 Slide 91

For Calculation of the total Resistances of a Firing Circuit

1 m steel wire 0,4 Ohm

1 m Cu wire 0,06 Ohm

1 fuse head U-Type Detonator [Class 2] 0,6 Ohm

HU-Type Detonator 4 m [Class 4] 0,6 Ohm

HU-Type Detonator 5 m [Class 4] 0,7 Ohm

Firing Cable T/4 DDSK (red) 10 Ohm/100 m

Firing Cable T/4 DDK (yellow) 3,6 Ohm/100 m

Example

How to calculate the resistance of a U-Type Detonator [Class 2]

on 3 m steel wire?

Detonator Wire: 2 x 3 m = 6 m 6 m x 0,4 Ohm = 2,4 Ohm

Detonator Resistance: 0,6 Ohm (Fuse Head)+ 2,4 Ohm (Steel Wire) = 3,0 Ohm

Electric Initiation Resistance Figures

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WP 5 - IS V 1.8 Slide 92

To check an electric firing circuit

only approved Circuit Testers are

allowed to use; to avoid a

premature initiation.

Depending on the design You can

use the circuit tester to check the

Resistance and Leakage.

Analog Circuit Testers have to be

adjusted to 0 or ; prior to use.

Electric Initiation Ohm Meter – Circuit Tester

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WP 5 - IS V 1.8 Slide 93

Electric Initiation Circuit – in serial

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WP 5 - IS V 1.8 Slide 94

Calculation of the total Resistance of a Firing Circuit

Electric Initiation Circuit – in serial

V S Z 3 Z 2 Z 1 Z a R R R R R R R n

+ + + + + + = K

or

V S Z a R R n R R + + × =

with:

a R = Total Resistance of the Firing Circuit

Z R = Single Resistance of a Detonator

n = Number of Detonators

S R = Resistance of the Firing Cable

V R = Resistance of Detonator Wires & Harness

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WP 5 - IS V 1.8 Slide 95

Calculation of total Resistance

1. Example

The Firing Circuit contains of 150 U-Type Detonators [Class 2] with 5 m steel

wires, harness wire over 20 m and 200 m Firing Cable (Type T/4 DDSK).

What is the total resistance?

2 x 5 m x 0,4 Ohm + 0,6 Ohm = 4,6 Ohm

150 x 4,6 Ohm = 690,0 Ohm

2 x 20 m x 0,4 Ohm = 16,0 Ohm

2 x 100 m T/4 DDSK = 20,0 Ohm

Total Resistance = 726,0 Ohm

Electric Initiation Circuit – in serial

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WP 5 - IS V 1.8 Slide 96

2. Example

A Firing Circuit contains 10 Class 4 Detonators [HU Type] with 4 m wires,

200 m Firing Cable T/4 DDSK [Fe] or T/4DDK [Cu].

1. Calculate each total resistance in serial connection,

2. Which is the right type Blaster?

1.

Type of Firing Cable T/4DDSK T/4DDK

10 x 0,6 Ohm = 6 Ohm 6 Ohm

200 m Firing Cable = 20 Ohm 7,2 Ohm

Total Resistance = 26 Ohm 13,2 Ohm

2.

Using T/4DDSK [Steel] min. ZEB/CU 400/HU80

Using T/4DDK [Copper] min. ZEB/CU 200/HU20

Electric Initiation Circuit – in serial

Calculation of total Resistance

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WP 5 - IS V 1.8 Slide 97

Quelle: Zünden von Sprenganlagen von Gert Vogel

Due to poor insulation [e.g.:

Connections] or damaged

Insulation Leakage can occur.

Wet conditions, [plus AN in water],

steel reinforcement in demolition

blasting makes Leakage even

worse

To avoid misfires Leakage has to

be tested.

Electric Initiation Circuit Tester – Continuity & Leakage

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WP 5 - IS V 1.8 Slide 98

With proper Insulation the total resistance may not below 10.000 W.

Electric Initiation Testing Leakage

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WP 5 - IS V 1.8 Slide 99

Electric Initiation Connection in Parallel

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WP 5 - IS V 1.8 Slide 100

Calculation of total Resistance

Electric Initiation Connection in Parallel

n 3 2 1 Z Z Z Z p R

1

R

1

R

1

R

1

R

1 + + + + = K .

In a Firing Circuit wit Detonators connected in parallel,

the resistance of each Detonator has to be app. the same

n

R R or

R

n

R

1 z p

Z p 1

= = .

With:

p R = total Resistance of the Firing Circuit

Z R = Resistance of a single Detonator

n = Number of the Detonators

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WP 5 - IS V 1.8 Slide 101

Electric Initiation Connection in Parallel

Calculation of total Resistance

The Resistance of the Firing Cable [RS] has to be added in serial

to the total Resistance of the Firing Circuit [Rp]

S Z

a R n

R R + =

Example:

A Firing Circuit contains 80 Class 2 Detonators [U-Type with steel wires]

with a Resistance of 3,5 W each;

the Resistance of the Firing Cable is 4 W.

.

W = W + W = W + W

= 04375 , 4 4 04375 , 0 4 80

5 , 3 R a

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WP 5 - IS V 1.8 Slide 102

Electric Initiation Connection in Parallel – Development

Firing Cable

Min. 10 m rubber hose to

protect Firing Cable

against Fly Rock

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WP 5 - IS V 1.8 Slide 103

Connection in principal

Electric Initiation Connection in Parallel – Shaft Sinking

Firing Cable

Min. 10 m rubber hose to

protect Firing Cable

against Fly Rock

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WP 5 - IS V 1.8 Slide 104

• Batteries, power sources

• Electric equipment, cables

• Steel pipes, rail, conductors

• Lightning, ground currents

• Static, Radio energy, Cell phones

• Firing cables, leads near power lines

Electric Initiation Electrical Hazards – What to fire a Detonator?

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WP 5 - IS V 1.8 Slide 105

Ground Current

High Voltage

Electric Pump

Power Cable

Lightning

Earth Leakage Radio

Mobiles

Batteries Stray Current

Induction

Electric Initiation Electrical Hazards – What to fire a Det?

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WP 5 - IS V 1.8 Slide 106

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

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WP 5 - IS V 1.8 Slide 107

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

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WP 5 - IS V 1.8 Slide 108

Pyrotechnic

Element

Chip

&

Capacitor

• Delay is achieved electronically - not pyrotechnically.

• More than 10 different designs, worldwide.

• Fundamental structure basically the same:

• Computer chip used to control delay timing,

• which uses electrical energy stored in one

or more capacitors to provide power for

timing clock and initiation energy.

Electronic Initiation Principal Design & Functionality

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WP 5 - IS V 1.8 Slide 109

• Some systems are basic programmed at the factory and have

fixed delay range – this gives accuracy but no flexibility to

produce maximum benefit from timing.

• Others chose a digital 2-way talk-back with computerised

on-bench adjustment and verification before firing – this gives

maximum security and control, but is more expensive.

• Because of these differences in design and handling shotfirers

have to be trained individually on the use of each system.

Electronic Initiation Fundamental System Differences

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Chip on Board

Fuse Head

Base Charge

Capacitor

Shell

Sealing Plug

Wire

Safety

Electronic Initiation Detonator Construction

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WP 5 - IS V 1.8 Slide 111

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Tn Tn+1

Electronic Initiation Precision & Value

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WP 5 - IS V 1.8 Slide 113

Low

numbers

200 202 204198196

.

High numbers

2000 2010 202019901980

Pyrotechnic delays

Electronic Initiation Scatter: Pyrotechnics vs. Electronics

Electronics

9000 ms

8 9 9 9 9 0 0 1

1 %

0.01 %

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WP 5 - IS V 1.8 Slide 114

High frequency – Choppy Ship is smooth - Don’t feel anything

Low frequency – Swell Ship rolls - Unpleasant

Electronic Initiation Influence of Timing on Wave Frequency

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WP 5 - IS V 1.8 Slide 115

• Smooth walls - reduced back break

• Improved fragmentation - reduced fines

• Improved vibration control

• Precise control over rock pile heave

• Unlimited timing possibilities

• Opportunities to open up patterns

• Reduced drilling metres / costs

Electronic Initiation Benefits of Electronic Initiation

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WP 5 - IS V 1.8 Slide 116

In some cases it makes sense to combine different kind of

Initiation Systems (e.g.):

Combined Initiation Electric, Nonelectric & Electronic

Accuracy:

In Tunnelling the high precision of electronic Detonators helps to avoid

overbreak in the Perimeter; the major [centre] part of the whole circuit

contains nonelectric Detonators.

Electricity:

Stray Current [or the probability of lightning] forces to use nonelectric

detonators – for testing prior to Blasting the nonelectric round will be

initiated thru an electric firing circuit.

Testability:

In Demolition the 2 Way Communication of Electronic Initiation offers

testing the most important part of the whole Circuit.

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WP 5 - IS V 1.8 Slide 117

Combined Initiation Tunnelling & Development – Smooth Blasting

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WP 5 - IS V 1.8 Slide 118

Due to Stray Current of a close by Power Plant, the major part of

the circuit contains nonelectric detonators; the nonelectric

detonators are initiated via an electric firing circuit.

Combined Initiation Demolition – Stray Current

TVF Altwert - Hagenwerder 1999

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WP 5 - IS V 1.8 Slide 119

TVF Altwert - Hagenwerder 1999

Due to Stray Current of a close by Power Plant, the major part of

the circuit contains nonelectric detonators; the nonelectric

detonators are initiated via an electric firing circuit.

Combined Initiation Demolition – Stray Current

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WP 5 - IS V 1.8 Slide 120

Due to Stray Current of a close by Power Plant, the major part of

the circuit contains nonelectric detonators; the nonelectric

detonators are initiated via an electric firing circuit.

Combined Initiation Demolition – Stray Current

TVF Altwert - Hagenwerder 1999

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WP 5 - IS V 1.8 Slide 121

Due to Stray Current of a close by Power Plant, the major part of

the circuit contains nonelectric detonators; the nonelectric

detonators are initiated via an electric firing circuit.

Combined Initiation Demolition – Stray Current

TVF Altwert - Hagenwerder 1999

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WP 5 - IS V 1.8 Slide 122

Firing Circuit: 8 electric Class 4 Detonators + 1.900 nonelectric Detonators

Due to Stray Current of a close by Power Plant, the major part of

the circuit contains nonelectric detonators; the nonelectric

detonators are initiated via an electric firing circuit.

Combined Initiation Demolition – Stray Current

Cooling

Tower

4 3 2 1

Blaster

Delay Time

Interval

Delay No

2 s

250 ms

8

0 s

250 ms

0

4 s

250 ms

16

6 s

250 ms

24

Harness

Electric Detonator Detonating Cord 5 g/m

Cooling

Tower

Cooling

Tower Cooling

Tower

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WP 5 - IS V 1.8 Slide 123

“Frame” Circuit

Electronic Detonators

Main Firing Circuit

Nonelectric Detonators

12 g/m Detonating Cord

5 g/m Detonating Cord

Delay No 1

Delay No 2

Delay No 3

Delay No 4

Delay No 5

Linear Cutter

Connector

Harness

Logger

Combined Initiation Demolition – 2 Way Communication

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WP 5 - IS V 1.8 Slide 124 TSG – Leonding / Linz (A) 2003

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WP 5 - IS V 1.8 Slide 125

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WP 5 - IS V 1.8 Slide 126 TSG Kaulsdorf – Hagen 2004

Combined Initiation Demolition - Benefits

- High Number of Detonators [> 1.300]

- Short Period Increments even in high firing times

- 3 Blasting Levels

- 10 d charging the Blast

- Reliability

- Testability

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WP 5 - IS V 1.8 Slide 127

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 128

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 129

Waxed

Overcoat Plastic Over

Extrusion

PP Yarns

PETN

Core

Overwrap

Yarns

Centre

Cottons

Detonating Cord Cord Construction

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WP 5 - IS V 1.8 Slide 130

‘Cordtex’ 3.6 ‘W’ Uniflex

‘Cordtex’ 5 ‘W’

‘Cordtex’ 10 P Redcord

‘Profiler’

3.6 g/m

5 g/m

5 g/m

10 g/m

70 g/m

‘Cordtex’ 5 ‘P’

Detonating Cord Cord Types

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WP 5 - IS V 1.8 Slide 131

Double Clove Hitch Reef Knot

Detonating Cord Cord Knots

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WP 5 - IS V 1.8 Slide 132

Plastic Jaw

Detonating Cord Cutting Detonating Cord

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WP 5 - IS V 1.8 Slide 133

• Strength: ≈ 70 - 100 kg

• Stretch: ≈ 10%

• Impact Resistance: ≤ 20 kg/m

• VOD: ≈ 7,000 ms

• Water Resistance (Type ?!)

• Oil Resistance (Type ?!)

Detonating Cord Cord Properties

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WP 5 - IS V 1.8 Slide 134

Millisecond Connector

(MSC)

Detonating cord

Detonating Cord MS Connector

to Fire detonating cord ONLY

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WP 5 - IS V 1.8 Slide 135

Nonelectric delay detonator

Yellow EXEL signal tube

Plastic

Cleat Blocks

Delay Range

9ms

17ms

25ms

42ms

65ms

100ms

125ms

150ms

175ms

200ms # 8 Strength cap

to Fire detonating cord ONLY

25ms

Detonating Cord MS Connector

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WP 5 - IS V 1.8 Slide 136

Shrapnel

Wet

Wet

Detonating Cord Cord Misfires

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WP 5 - IS V 1.8 Slide 137

recommended

Detcord

Cut out and re-make factory joins

Detcord

Detonating Cord Cord Connect Up

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Not connected

Shrapnel damage

to tubing.

Detonating Cord Nonelectrics & Cord – Poor Handling

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WP 5 - IS V 1.8 Slide 139

Tubing Cut-off

Detonating Cord Nonelectrics & Cord – Poor Handling

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WP 5 - IS V 1.8 Slide 140

Near Knots

Not within

200 mm

Detonating Cord Nonelectrics & Cord – Poor Handling

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WP 5 - IS V 1.8 Slide 141

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 142

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 143

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 144

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 145

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 146

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 147

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 148

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 149

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 150

Initiation Systems – Safety Blast Mats

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WP 5 - IS V 1.8 Slide 151

Initiation Systems - Safety FISH

Friction

Heat

Impact

Static

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WP 5 - IS V 1.8 Slide 152

• Rock falls

• Pinch in machine

• Drop object, tools

• Drive, walk, crush

• Rough charging

Initiation Systems - Safety What Impact can a fire a Det?

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WP 5 - IS V 1.8 Slide 153

Initiation Systems - Safety What Impact can a fire a Det?

Intact Detonators - 20 kg/m

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Where's the

go signal?

• Tube is NOT Conductive

• Conductive potential via Aluminium in powder

• Not conductive even at twice normal Al level

• Note: a lightning strike may initiate signal tube

Initiation Systems - Safety Static Initiation of Shock Tube?

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WP 5 - IS V 1.8 Slide 155

• Hot Blastholes - reactive ground

• Hot exhaust

• Fires, welding

• PETN 120 -130 °C

Initiation Systems - Safety What Heat can a fire a Det?

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WP 5 - IS V 1.8 Slide 156

Initiation Systems - Safety Damaged Detonator

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WP 5 - IS V 1.8 Slide 157

Initiation Systems - Safety Snap, Slap & Shoot

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WP 5 - IS V 1.8 Slide 158

What would happen

if a detonator fired in

a 150mm tin can?

Initiation Systems - Safety Detonator fired in a tin Can

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WP 5 - IS V 1.8 Slide 159

Initiation Systems - Safety Detonator fired in a tin Can

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WP 5 - IS V 1.8 Slide 160

What would happen

if a detonator fired in

your hand?

Initiation Systems - Safety Detonator fired in Your Hand

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WP 5 - IS V 1.8 Slide 161

Initiation Systems - Safety Detonator fired in Your Hand

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WP 5 - IS V 1.8 Slide 162

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 163

WP 5 - Initiation Systems

1. Definition

2. History

3. Overview

4. Construction, Components,

Mode of Operation & Application 4.1 Non Electric

4.2 Electric

4.3 Electronic

5. Detonating Cord

6. Initiation Systems – Safety

7. References

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WP 5 - IS V 1.8 Slide 164

Initiation Systems References

• Zünden von Sprengladungen – Gerd Vogel

• Nobel Hefte bis 2008

• Operating Manuals from ORICA Mining Services

• Safe & Efficient Blasting Course from ORICA Mining Services

• Sprengtechnisches Handbuch – Dynamit Nobel

• Handlungshilfen – Deutscher Sprengverband

• Technical Bulletin - FEEM

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European Shotfirer Standard

Education for Enhanced Mobility

– ESSEEM –


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