2" Elima-Matic 3-A Certifiedwith Metallic Center Section E2
VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com
Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear protection.
Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.
When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.
Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.
e2mdlCsm3A-rev0912www.versamatic.com1 • Model E2 3-A Sanitary
Explanation of Pump Nomenclature
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 2 2" S Stainless Steel JNickel-platedAluminum 5PTFE Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction DesignFFUSION(one-piece 5PTFE 5PTFE 0Clampedintegrated plate)
Your Serial #: (fill in from pump nameplate) _____________________________________
VERSA-MATIC® MODEL IDENTIFICATION CODES
X X X X X X X X X X - X X X
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-ring Material
Construction Design
Revision Level
Options (if applicable)
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Buna-N V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 (FKM) Fluorocarbon 7 3/4" H Hastelloy C G Groundable Acetal 4 Nordel 1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-ring Material Construction DesignR Rugged 1 Neoprene 1 Neoprene 9 Bolted D Dome 2 Buna-N 2 Buna-N 0 Clamped X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon T Tef-Matic (2-piece) 4 Nordel 4 Nordel B Versa-Tuff (1-piece) 5 PTFE 5 PTFE F FUSION (one-piece 6 XL 6 XL integrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8 Polyurethane 9 Geolast 9 Geolast A Acetal A Aluminum w/ PTFE O-rings S Stainless Steel S Stainless Steel w/ PTFE O-rings C Carbon Steel w/ PTFE O-rings H Hastelloy C w/ PTFE O-rings T PTFE Encapsulated Silicone O-rings
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __(fill in from pump nameplate)
Your Model #:
UNIVERSAL TO ALL VM
1: P
UMP
SPEC
S
e2mdlCsm3A-rev0912www.versamatic.com Model E2 3-A Sanitary • 2
PerformanceE2 - 2” 3-A Sanitary Pump – Metallic CenterPTFE FITTED
NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
materials
Material Profile: Operating Temperatures:Max. Min.
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
For specific applications, always consult the Chemical Resistance Chart.
CAUTION! Operating temperature limitations are as follows:
1: P
UMP
SPEC
S
e2mdlCsm3A-rev0912www.versamatic.com3 • Model E2 3-A Sanitary
E2 3-A Sanitary Dimensionsininches(mmdimensionsinbrackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
Model Specific
6.97176.96
16.80426.72
26.38670.03
32.63828.88
18.57471.67
2.52 O.D. TRI-CLAMP DISCHARGE
FLANGE
2.52 O.D. TRI-CLAMP SUCTION
FLANGE
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
34.70881.45
3.5088.90
17.10434.41
.5012.70
.6315.88
14.00355.60
15.41391.36
10.00254.00
18.57471.76
3.0076.20
6.97176.96
16.80426.72
26.38670.03
32.63828.88
18.57471.67
2.52 O.D. TRI-CLAMP DISCHARGE
FLANGE
2.52 O.D. TRI-CLAMP SUCTION
FLANGE
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
34.70881.45
3.5088.90
17.10434.41
.5012.70
.6315.88
14.00355.60
15.41391.36
10.00254.00
18.57471.76
3.0076.20
1: P
UMP
SPEC
S
e2mdlCsm3A-rev0912www.versamatic.com Model E2 3-A Sanitary • 4
Themaindirectional(air)controlvalve① distributescompressedairtoanairchamber,exertinguniformpressureovertheinnersurfaceofthediaphragm②.Atthesametime,theexhaustingair③ frombehindtheoppositediaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.
Asinnerchamberpressure(P1)exceedsliquidchamberpressure (P2), the rod ⑤connecteddiaphragmsshifttogether creating discharge on one side and suction on the oppositeside.Thedischargedandprimedliquid’sdirectionsarecontrolledbythecheckvalves(ballorflap)⑥ orientation.
e2mdlCsm3A-rev0912www.versamatic.com5 • Model E2 3-A Sanitary
Installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.
Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.
Air Valve Lubrication TheairdistributionsystemisdesignedtooperateWITHOUTlubrication.Thisisthestandardmodeofoperation.Iflubricationisdesired,installanairlinelubricatorsettodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.
Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.
Air Inlet And Priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain PortShut-OffValve
CheckValve
Air Inlet
Discharge
Unregulated AirSupply to Surge
Suppressor
Pipe Connection(Style Optional)
Flexible Connector
Flexible Connector
VacuumGauge
Suction
Shut-Off Valve
Drain Port Pipe Connection(Style Optional)
FlexibleConnector
Air Dryer
Filter Regulator
Note: Pipe weight should not be supported by pump connections.
Muffler(Optional Piped Exhaust)
recommended Installation Guide
Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer
1
2
3
Note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection.
CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.
UNIVERSAL ALL AODD
2: IN
STAL
& O
P
e2mdlCsm3A-rev0912www.versamatic.com Model E2 3-A Sanitary • 6
Cavitation on suction side. Checksuction(movepumpclosertoproduct).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Install a larger air line and connection. Suctionsideairleakageorairinproduct. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suctionlineisblocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Checkvalveobstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
UNIVERSAL ALL AODD, EXCEPT FLAP
2: IN
STAL
& O
P
e2mdlCsm3A-rev0912www.versamatic.com7 • Model E2 3-A Sanitary
Pump Inspection and CleaningThe Elima-Matic sanitary pump can be cleaned using several techniques. However, it is important to follow guidelines set by the IAMFES, the USPHS, and the DIC and/or internal rules for inspection, cleaning and sanitization.
If the pump is to be steam cleaned, disconnect the suction line from the pump. Connect the steam line to the pump inlet. Maintain the flow of steam through the pump for at least five minutes after the temperature at the outlet has reached 200°F (94°C).
Hot water may also be used. Pump water that is maintained at minimum of 170°F (77°C) through the pump for at least five minutes. Please note that the maximum cleaning temperature of the pump is 220° (104°C).
Chemical cleaning may also be used in sanitizing the pump. Be sure to consult your distributor or the manufacturer to verify that the elastomer(s) used in the pump are compatible with the chemicals being used in the cleaning process.
2: IN
STAL
& O
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e2mdlCsm3A-rev0912www.versamatic.com Model E2 3-A Sanitary • 8
Pump Inspection and Cleaning
STAND ASSEMBLY
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43
Torque to:275 in-lbs
Torque to:60 in-lbs
Composite repair Parts drawing
STAND ASSEMBLY
2
3
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5
6
7
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14 15
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Torque to:480 in-lbs
Torque to:275 in-lbs
Torque to:60 in-lbs
16
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21
15
18
21
PILOT ASY DETAIL
35
228
7
64
3
85
2
38
36
37
1
19
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11
10
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32
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3042
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1
3425
43
3330
42
9
35
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46
LEAK DETECTOR
01 UPDATED TO NEW MANUAL FORMAT MAV 6/5/12
REV REVISION CHG DATE
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
01E4SJ5F5S0-3A
E4 3A
General Model Specific
3: E
XP V
IEW
e2mdlCsm3A-rev0912www.versamatic.com9 • Model E2 3-A Sanitary
e2mdlCsm3A-rev0912www.versamatic.com Model E2 3-A Sanitary • 10
written warranty5 - yEar limited Product warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by
Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Versa-Matic’s factory.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~
DATE: August 10, 2011FECHA: DATUM:DATA:DATO:PÄIVÄYS:
This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:Dette produkt oppfyller kravene til følgende EC Direktiver:Este produto está de acordo com as seguintes Directivas comunitárias:
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTENDICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING DECLARAÇAO DE CONFORMIDADE
VERSA-MATIC®
Warren Rupp, Inc.A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA
Tel: 419-526-7296Fax: 419-526-7289
This product has used the following harmonized standards to verify conformance: EN809:1998+A1:2009Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:Harmoniserede standarder, der er benyttet:Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES
is hereby authorize to continue to apply the3-A Symbol to the models of equiptment, conforming to 3-A Sanitary Standards for:
set forth below
Timothy R. RughExecutive Director, 3-A Sanitary Standards, Inc.
The issuance of this authorization for the use of the 3-A Symbol is based upon the voluntary certification, by the applicant for it, that the equiptment listed above complies fully with the 3-A Sanitary Standards designated. Legal responsibility for compliance is solely that of the holder of this Certificate of Authorization, and 3-A Sanitary Standards, Inc. does not warrant that the holder of an authorization at all times complies with the provisions of the said 3-A Sanitary Standards. This in no way affects the responsibility of 3-A Sanitary Standards, Inc. to take appropriate action in such cases in which evidence of nonconformance had been established.
