EAE Oto.zebra-kapak-güncel-EN Zebra 2013-EN.pdf5 revo-accesories 28 revo-certificates 30 surface...

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For high quality in the automotive sectorhigh productivity fixtures

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A U T O M O T I V E L I G H T I N G

EAE AYDINLATMA A.Ş. which has developed successful lighting applications in different processes in many sectors, in industrial lighting, has now planned and successfully implemented lighting applications as a result of development of lighting fixtures, in the automotive sector which is now the leader of the industry.

As can be seen in the following pages of the catalogue, lighting applications that appeal to nearly all sections of the automotive sector have been presented technically and visually as well.

Correct lighting design that targets fundamental criteria listed below , has raised the process flow quality of the automotive sector:

- Glare,- Saturated lighting level- Long life- Ease of maintenance- Energy savings

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THE MAGICAL LUMINAIREBEHIND THE SURFACESOF VEHICLE

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REVO-ACCESORIES 28

REVO-CERTIFICATES 30

SURFACE CONTROL TABLES 18

ENERGY SAVINGS SOLUTIONS 26

TRUCKS SURFACE CONTROL FINISHING LINES 14

BUSES SURFACE CONTROL FINISHING LINES 12

VEHICLES SURFACE CONTROL FINISHING LINES 10

CAGE TECHNIQUE SURFACE CONTROL FINISHING AREAS 16

PRODUCTION LINES 20

PAINT CABINS 24

VEHICLES ZEBRA TECHNIQUE FINISHING LINES 6

INDEX

GROUND RECESSED LUMINAIRES

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VEHICLES ZEBRA TECHNIQUES

FINISHING LINES

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FINISHING LINES

Finishing lines are where the vehicle paint quality is controlled for the last time. When the vehicle is being painted, there is always error present, so the last control must be carried out with diligence.

The errors on the vehicle surface are hidden so as to make then indistinguishable to the naked eye. Therefore in order to make the last control personnel more productive, there has to be a saturated light level on the vehicle surface consisting of light and dark strips that form a contrast.

This contrast difference enables the detection of errors by the human eye as the vehicle passes between strips of light. This effect produced on the vehicle surface is known as the zebra effect.

THE IMPORTANCE OF GLARE ON THE FINISHING LINES

Glare is the disturbance caused by excessive light reflection on the human eye. The perception of an eye viewing a light source with excessive glare ratio is reduced.

For net error detection on the finishing lines, care must be taken so that when the eye is confronted with direct light to ensure it is not disturbed. Otherwise even obvious errors can remain undetected.

According to international standards (CIE), the maximum glare value, where an eye will not be disturbed is accepted as 30.

For this reason it is essential that the fixtures used must cause excessiveanti-glare and must provide calculable results.

ZEBRA EFFECT

Zebra effect is the creation of alternating light and dark strips of light on the surface of the vehicle and thus providing the necessary contrast.

The zebra effect ensures quicker detection of errors that pass between contrasting light and dark light strips

In order to provide for this effect, the light source must be not be visible from the reflection on the vehicle surface. The width of the light strips must be between 10-15cm.

Only a light strip as wide as the reflector surface must be visible from the reflection on the vehicle surface and the reflection from the dark strip must not contain any light glare or light source.

Therefore embedded Revo Zebra fixtures must be used on a vertical plane on the side, roof and under the door of the vehicle in order to ensure this effect.

Min. 2000lux

For all the points of the observer max glare valuse must be less than 30

Glare calculation

Nr. Specification

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2

OGR Calculation pt 1 19.753 11.306 1.800 90.0 27

OGR Calculation pt 2 17.445 12.690 1.200 0.0 26

ValueView Point [o]Location [m] X Y Z

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VEHICLES ZEBRA TECHNIQUES

FINISHING LINES

REVO ZEBRA AUTOMATION SYSTEM

Why was there a need for an automation system?

In the Revo Zebra application, in order to ensure a more detailed error detection, for different coloured vehicles the light level must be changed for each colour.

For example for more Zebra effect on black coloured vehicles, the light level must be increased, while for white coloured cars it must be decreased. As different coloured cars cab pass through a finishing lines, the automation system must be able to automatically detect each cars colour.

EAE Automation Systems have colour differentiation ability.

Revo Zebra Lighting + Automation System Advantages

Paint errors termed as “Orange Peel” “are more easily detected.

The increase in visual comfort means less eye fatigue.

The ability to change light levels in accordance with the colour of the vehicle means maximization of the Zebra effect.

The user can specify light levels for every type od colour to be testes at the stations.

The ability to change light levels in accordance with the colour of the vehicle means, energy savings specially for light coloured vehicles

White, metallic grey etc).

In addition to the article above, the loss of heat in the environment is also ensured.

Kelvin (CCT) control for light colour means better and more detailed surface control.

Colour monitoring : An automation system that adjusts light level for each different colour and moves with the vehicle for a better Zebra effect and energy savings.

E-Control system enables automatic level adjustment at each station group

I. Station

A B C D EII. Station III. Station

FINISHING LINE

AUTOMATION PANEL

2x1mm + 2x (3x0,75mm LIYCY)

Vehicle colour class measurement point

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ZEBRA

BODY : BLACK PAINTED METAL 1

REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION

DIFFUSER : TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS

BALLAST : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC FIELD

OPERATING VOLTAGE : 220VAC

IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED

CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT

GROUPING : 3 OR 4 GROUP FIXTURE ASSEMBLY

PROTECTION CLASS : IP65 \

BULB : 4000K FLUORESCENT

JOINT : STAINLESS STEEL

REVO ZEBRA FIXTURE DETAILS

FIXTURE CODES

STANDARD BALLAST MODELS IP65MN2 1*TL5 28U-SP/CM LB TOF 1x28W T5

MN2 1*TL5 35U-SP/CM LB TOF 1x35W T5




DALİ BALLAST MODELS IP65MN2 1*TL5 28U-SL/CM LB TOF 1x28W T5

MN2 1*TL5 35U-SL/CM LB TOF 1x35W T5




SUSPENSION SET

DUAL SUSPENSION SETTRIPLE SUSPENSION SETQUADRUPLE SUSPENSION SET

FIXTURES DETAILS

Fixtures must be chosen form long life components and all components must retain their attributes throughout their life. Reflector, diffuser, bulb, Ballast are examples of these components.

1- Fixtures must be anti-glare2- Fixtures must have protection class IP65.3- Diffusor surface must be easily cleanable in and impervi ous to different chemicals.4- Electrical components must be easily accessible in case of electrical faults.5- Body colour must be black in order to provide light contrast.6- Fıxtures must be dimmable in order to cater for different colour vehicles on the same line

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CAR SURFACE CONTROL

FINISHING LINES

1000lux x: 1.5m

1500lux x: 1.0m

2000lux x: 1.5m

a: MN2 1*TL580U-SP/CM ZB REVO-ZB 1x80W

b: MN2 1*TL554U-SP/CM ZB REVO-ZB 1x54W





3,5m

5,0m

aa

abb

x

EAE Solutions

Enable the required lighting levels at car surface control finishing lines on all surfaces, without glare.This increases error detection in black and white contrast.

Implementation

Zebra effect is a lower cost alternative to other applications.

The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.

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CAR SURFACE CONTROL

FINISHING LINES

ZEBRA

BODY : BLACK PAINTED METAL








PROTECTION CLASS : IP65


JOINT : STAINLESS STEEL X


FIXTURE CODES

STANDARD BALLASTED MODELS IP65 MN2 1*TL5 28U-SP/CM ZB 1x28W T5

MN2 1*TL5 35U-SP/CM ZB 1x35W T5




MN2 2*TL528U-SP/CM ZB 2x28W T5





SUSPENSION SET

21306 MN2 TRAY SUSPENSION SET

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BUS SURFACE CONTROL

FINISHING LINES

5,5m

6,0m

1000lux x: 1.7m a: MN2 1*TL580U-SP/CM ZB REVO-ZB 1x80W




c: MN2 2*TL580U-SP/CM* REVO-ARENA 2x80W





* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.

xaa

Search only lines

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aaa

b

b

b

cc

cc

cc

First and last lines

b

bbbbb

EAE Solutions

On bus surface control finishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.


Different lighting fixtures have to be used for different areas of the vehicle.

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BUS SURFACE CONTROL

FINISHING LINES

ZEBRA













FIXTURE CODES











MN2 2*TL580U-SP/CM 2x80W T5

SUSPENSION SET

21306 MN2 TRAY SUSPENSION SET21319 MN2 SHORT ANGLED SUSPENSION SET

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BUS SURFACE CONTROL

FINISHING LINES

5,5m

6,0m

1000lux x: 1.7m a: MN2 1*TL580U-SP/CM ZB REVO-ZB 1x80W a: MN2 1*TL580U-SP/CM ZB REVO-ZB 1x80W









* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.

xb

b

b

c c c

first line

b

b

b

aabelong the trunck

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aaa

aabelong the chasis

aa

aaa

EAE Solutions

On bus surface control finishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.


Different lighting fixtures have to be used for different areas of the vehicle.

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BUS SURFACE CONTROL

FINISHING LINES

ZEBRA













FIXTURE CODES











SUSPENSION SET


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CAGE TECHNIQUE SURFACE

CONTROL AREAS

3,5m

5,0m

abb

x: 1.5m

x: 1.0m

x: 1.5m



600lux

1000lux

1000lux

1500lux

1200lux

2000lux





x1

1

1

1

2

2

2

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EAE SOLUTIONS

Cage technique provides the required lighting levels on the vehicles on top and side surfaces in surface control finishing lines without glare. The black and white contrast increases the rate of error detection.


There are different value lighting levels on top and side of the vehicle.

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ZEBRA













FIXTURE CODES

STANDARD BALASTED MODELS IP65MN2 1*TL5 28U-SP/CM ZB 1x28W T5










SUSPENSION SET


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SURFACE CONTROL

TABLES

2,5m

2,5m

abb

500lux x: 2.25m

750lux x: 1.5m

1000 x: 2.25m

1500lux x: 1.25m

2000lux x: 1.0m











x

Surface control tables are used in many processes ın the production line.

EAE Solutions

The required lighting level on metal surfaces is provided without glare. The black and white contrast increases the rate of error detection.


The lighting levels can vary according to the physical structure of the surface. For example on matt surfaces while more light is required, shiny surfaces require less light.

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ZEBRA













FIXTURE CODES

STANDARD BALASTED MODELS IP65MN2 1*TL5 14U-SP/CM ZB 1x14W T5












SUSPENSION SET

21306 MN2 TRAY SUSPENSION SETMN2 VERTICAL AXIS ANGLED SUSPENSION SET

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PRODUCTION LINES

3m

5m ASYMMETRIC LIGHTING DESIGN

Production lines are where the vehicles, mechanical, electrical and all othercomponents are assembled.

EAE Solutions

The required lighting level on assembly surfaces is provided without glare.


Asymmetric light distribution is directed to the working surface and thus unnecessary light distribution to other areas is prevented.

500lux x: 2.00ma: MN2 1*TL554U-SP/CM AS

REVO-ASYMMETRIC 1x54W







xa a

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ASYMMETRIC

η=%93

BODY : RAL 7035 PAINTED METAL PLATE

REFLECTOR : ASYMMETRIC ALUMINIUM REFLECTOR

DIFFUSER : TEMPERED AND SAFETY FILM COVERED TRANSPARENT GLASS

BALLAST : DIMMABLE / DALİ BALLAST / ELEKTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC AREA


IMPLEMENTATION : SURFACE MOUNTED

CONNECTION : SOCKET CONNECTION FOR POWER AND DIMMER INPUT


BULB : T5 FLUORESCENT



FIXTURE CODES

STANDARTD BALLASTED MODELS IP65 MN2 1*TL5 14U-SP/CM AS 1x14W T5

MN2 1*TL5 28U-SP/CM AS 1x28W T5





SUSPENSION SET

21319 MN2 SHORT ANGLED SUSPENSION SET

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1,5m

Ground Recessed Luminaires

These types of luminaires are used for under vehicle production processes.

Approximately 600lux is provided under the vehicle.

The luminaires have a protection against both pressure water and heavy lead because of their IP68 protection.

Due to fast installation and maintenance, bulbs and ballasts have long life. Therefore, there is less maintenance need.

They can be applied in confined space easily due to their compact dimensions.

600lux x:1.3m a: YG 1*TL554A-SI/CM

a a ax

GROUND RECESSED

LUMINAIRES

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BODY :STAINLESS STEEL BODYREFLECTOR : BRIGHT ALUMINUM SYMETRIC REFLECTORDIFFUSER : TEMPERED TRANSPARENT GLASS WITH SECURITY FILMBALLAST : LONG LIFE INDUSTRIAL BALLASTOPERATING VOLTAGE : 220V AC

APPLICATIONS : GROUND RECESSED

CONNECTION : SOCKET HOUSING AND PIN HOUSING CONNECTIONS


LAMP : LONG LIFE T5 FLOURESCENT

DETAILS OF GROUND RECESSED LUMINAIRES

LUMINAIRE MODELS DIMENSIONSYG 1*TL554A-SI/CM 1x54W T5 130cm x12cm h: 14cm

YG 1*TL528A-SI/CM 1x28W T5 130cm x12cm h: 14cm

Electrical connectors

Luminaire mounting screw 1 1

High resistant transparent cover glass2 2

Stainless flange3 3

Aluminum profile body4 4

Receseed under ground with stainless steel body

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6

6

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PAINTING CABINS

3,5m

5,5m ASYMMETRIC LIGHTING DESIGN

CLEAR GLASS

Paint cabins are where the vehiclessurfaces paint processes are carried outin many layers.

EAE Solutions

The lighting level required at the painting surfaces are provided by asymmetric direction.


Asymmetric light distribution is directed onto the working surface and thus light to other unrelated areas is prevented.

The suspension apparatus that enables assembly of the product onto the glass of the paint cabin and the ability to easily change bulbs or intervene for maintenance are a part of the design of the fixture.500lux x: 2.50m

a: MN2 2*TL580U-SP/CM AS KBN

REVO-CABIN 2x80W

750lux x: 2.50ma: MN2 4*TL554U-SP/CM AS KBN

REVO-CABIN 4x54W


REVO-CABIN 4x54W


REVO-CABIN 4x80W

x a a

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SYMMETRIC

η=%86

BODY : RAL 7035 PAINTED METAL PLATE

REFLECTOR : ASYMMETRIC ALUMINIUM REFLECTOR

DIFFUSER : TEMPERED AND SAFETY FILM COVERED TRANSPARENT GLASS

BALLAST : DIMMABLE / DALİ BALLAST / ELEKTRONIC BALLAST

EMC : RESTRICTED ELECTROMAGNETIC AREA


IMPLEMENTATION : SURFACE MOUNTED

CONNECTION : SOCKET CONNECTION FOR POWER AND DIMMER INPUT


BULB : T5 FLUORESCENT


REVO CABIN FIXTURE DETAILS

FIXTURE CODES

ASYMMETRIC MODELS IP65MN2 2*TL5 14U-SP/CM AS KBN 2x14W T5

MN2 2*TL5 28U-SP/CM AS KBN 2x28W T5











SYMMETRIC MODELS IP65MN2 2*TL5 14U-SP/CM LB KBN 2x14W T5

MN2 2*TL5 28U-SP/CM LB KBN 2x28W T5











ASYMMETRIC

η=%93

Asymmetric reflector Suspension detail Container that can be opened from the back, The intervention handle from the back power connection

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SOLUTIONS PROVIDING

SAVINGS

Due to the rapid development of the lighting technology has meant, that the previous lighting implementations of the past have been transformed into applications that consume too much energy and are unproductive.

The simple fixture implementations shown on the next page not only provide serious energy savings but also reduce cost . These changes do not require any changes to the existing installation and only a simple fixture change can affect improvements in the lighting system.

Large Energy Savings with Small Measures

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Existing Fixture EAE Proposal

400W

250W

2x58WETANGE FIXTURE

2x36WETANGE FIXTURE

%65 SAVING

%60 SAVING

%50 SAVING

%55 SAVING

REVO 2x80W

REVO 2x54W

REVO-LB 1x49W

REVO-LB 1x28W

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REVO-ACCESSORIES

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SUSPENSION SETS

21305 MN2 BUSBAR SUSPENSION SET

21306 MN2 TRAY SUSPENSION SET

21310 MN2 BUSBAR ANGLED SUSPENSION SET

21600 MN2 INOX TRAY SUSPENSION SET

17114 MN2 TRAY ANGLED SUSPENSION SET

21319 MN2 SHORT ANGLED SUSPENSION SET

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REVO-CERTIFICATES

REVO FIXTURE CERTIFICATES

ISO 9001:2008

VDE

KEMA

GOST

UKR-SEPRO

CE

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Ballast Type

Diffuser

Reflector Type

Feature Code

OA ... Open FrontCM ... Tempered Glass

ZB ... Anti-Glare

TOF ... REVO Zebra

LB ... LowBay

KBN ... Paint Cabin

“ “... Arena

P ... Standard Electronic BallastI ... Industrial Electronic BallastL ... Dali Ballast

Socket typeS ... Standard soc.

Surface Suspension

Bulb Power

TL5 ... 49WTL5 ... 54WTL5 ... 80W

TL5 ... 28W

TL5 ... 14WTL5 ... 21W

TL5 ... 35W

Bulb Type

TL5 ... T5 fluorescent bulb, Ø16mm

Bulb number1 ... Single2 ... Double3 ... Triple4 ... Quadruple6 ... Six

Model CodeMN2

REVO CODE LEGEND

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E-Control Lighting Management System (AYS) not only provides 40% savings in comparison to the classical control

approaches, but also provides maximum comfort to the users from the lighting management perspective.

For facilities with different sizes and different use scenarios, the Lighting Management System designed for your

requirements enables;

Easy installation and easy operation and the ability to change operational parameters in a few seconds without

requiring specialist personnel.

GIVES YOU THE CONTROL

Date post:	29-May-2020
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