EASY TO ASSEMBLE - ETA Complete Wall-Bed Cabinet and Elite Aluminum Bed Frame System or Supreme Steel Bed Frame System Established 1975 Trading as Tilt-Away Beds of America ® Tilt-Away Beds of Canada ® Murphy Wall-Beds of Canada ® are registered Trademarks of Murphy Wall-Beds Hardware Inc. TOLL FREE 1-800-667-6336 PHONE: (604) 278-0851 • FAX: (604) 231-9644 E-mail: [email protected]Websites: murphybeds.com • spacebeds.com • wallbedco.com • tiltawaybeds.com Available in Single/Twin Double/Full Queen King A patented Bed FrameSystem, Lift Mechanism, Stiffener, and Folding Leg System. Designed to International ISO 9002 standards to exceed both residential and commercial specifications. $15.00
Transcript
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EASY TO ASSEMBLE - ETAComplete Wall-Bed Cabinet and
Elite Aluminum Bed Frame System or
Supreme Steel Bed Frame System
Established 1975Trading as
Tilt-Away Beds of America®
Tilt-Away Beds of Canada®
Murphy Wall-Beds of Canada®
are registered Trademarks ofMurphy Wall-Beds Hardware Inc.
A patented Bed FrameSystem, Lift Mechanism,Stiffener, and Folding Leg System.
Designed to International ISO 9002 standards to exceed bothresidential and commercial specifications.
$15.00
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Thank you for purchasing our patented Hardware System andEasy to Assemble - ETA complete Wall-Bed Cabinets from a
company in business since 1975.
BEFORE YOU START
• To avoid cluttering your work space, do not unpack all the cartons of your EASY-TO-ASSEMBLE (ETA)SYSTEM at once. Follow the sequence detailed in the STEP-BY-STEP INSTRUCTIONS.
• To get an idea of the scope of the project, read through this manual thoroughly, studying the illustrations asyou go.
• Once you begin the assembly and installation processes, follow the instructions carefully. Pay particularattention to the items marked with italics.
• To assemble and install your new ETA SYSTEM, you will need the following hand tools:
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1 1/4” or 6 mm Allen key ..................................................................................................... ��
1 Small tube of black (or clear) Silicone .............................................................................. ��
1 Roll of 2" Plastic Packing Tape ......................................................................................... ��
or
2 72" Bar Clamps.................................................................................................................. ��
1 3/16” Drill Bit .................................................................................................................... ��
IMPORTANT: If you have purchased an unfinished wood bed system, we recommendyou sanding to a minimum of 180 grit. then stain to your desired color. We recommenda “Minwax” product.
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EASY-TO-ASSEMBLE (ETA) SYSTEM COMPONENTS
BED CABINET (4 cartons, labelled as following):Model #BC - Bed CabinetModel #BC - ABF or SBF Bed MechanismModel #BC - ABF or SBF Bed FrameModel #BC - Bed Panels
SIDE CABINET (1 carton, labelled as following):Model #SC - Side Cabinet
Optional Accessories (cartons labelled as following):Model #SM - 2-Piece Crown MoldingModel #SD - Small Door (reversible L/R)‡
Model #WD - Wardrobe Door & Hanger (reversible L/R)Model #PD - Pair of DrawersModel #NT - Slide-Out Locking Night TableModel #ES - Two Extra Adjustable Shelves (not shown in Figure 1)
‡ May be installed in any location on Side Cabinet(s)
Figure1. The ETA SYSTEM showing Bed Cabinet, Two Side Cabinets & Accessories.
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STEP-BY-STEP INSTRUCTIONS
1. Assemble Bed Cabinet Components
• Open carton labelled Model #BC - Bed Cabinet
• Attach one 1" x 1" x 1 3/4" 6-hole assemble bracket to each end of the Kick, see Figure3. Place each remaining cabinet component on a hard, flat surface and, with a hammer,tap Rafix fittings (Figure 2) into all locations as shown in Figure 3. Use the four almond(or black) Rafix fittings (with the 1/8" holes) in the top of the Top Stretcher and securethese fittings through the holes using #8 x 3/4" panhead screws. Use the eight whitefittings in the back of the Headboard and Bottom Stretcher.
• Screw Rafix bolts into all six 5 mm holes on eachSide Panel.
• Attach components by pushing each joint togetherand hand tightening the Phillips screw in theRafix fitting until it locks (approximately one halfturn clock-wise). Arrange components so that thefittings will not be visible upon completion. Beginby placing a Side Panel on edge on the floor,front edge down, and attach the Top Stretcher.Move to other side and attach other Side Panel.Stay in the middle and attach one side ofHeadboard. Support the weight of the Headboarduntil you have attached the other side. AttachBottom Stretcher in a similar manner. Avoidbending partially assembled components as thejoints are not strong until the Unit is fullyassembled.
• If installing the Cabinet in a uncarpeted room, set the Kick 1-1/8" back from the front ofthe Cabinet and flush with the bottom of the Side Panels. In a carpeted room, set theKick 1-1/8" back from the front of the Cabinet and, to prevent bowing, raise it so that itsits slightly on top of the carpet. However under no circumstances raise the KICK morethan 1/4" or it will interfere with the operation of the bed.
Figure 2. Rafix fitting and bolt.
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Figure 3.The parts of the Bed Cabinet.
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2. Install Springs in Lift Mechanisms
• Open cartons labelled Model #BC - ABF or SBF Bed Mechanism
Model #BC - ABF or SBF Bed Frame
• The number of springs the Lift Mechanisms requires varies with the different weights ofmattresses and construction materials. Select the appropriate number from the chart.
As Figures 4 and 5 on the following pages show the Right Lift Mechanism, you shouldstart with that one.
• If you are installing an odd number of springs start at the centerline position shown inFigure 4. Numbering down from the top, the centerline runs through spring hole #5. Ifyou are installing an even number of springs start at hole #4 or #6, leaving hole #5vacant. Note that the hook ends of the springs have slightly different sized openings.Hook the end of the spring that has the smallest opening under the upturned edge of theMounting Plate. Lay the spring down and slide it under the matching hole in the TensionArm. Be sure to install the springs so that the hook openings face you, see Figure 4.
You may find it easier to fit the hooks under the Tension Arm if you pry up the ArmBracket with a wooden wedge or similar device.
• Continue by working out from the centre, alternating top and bottom, until you haveinstalled the required number of springs. Be sure that holes of the Mounting Platecorrespond to the holes in the Tension Arm.
Ideally, you should install an equal number of springs on each side of the centerline.However, an imbalance by one spring is all right, preferably with the extra spring onthe topside. The last spring installed should be #9, if required. See Figure 4.
• Repeat Steps 2 and 3 to install the springs in the Left Lift Mechanism.
Use the same number of springs and the same configuration on both Lift Mechanisms.
Bed Size Bed Panel Material
Single/Twin
Double/Full
Queen
Wood Veneer/Plywood core Melamine/Particle board
4 - 5 springs per side
6 - 7 springs per side
8-9 springs per side
5 - 6 springs per side
7 - 8 springs per side
8 - 9 springs per side
NOTE: After you have completed installing and checking the operation of yourTilt-Away™ Bed, you may find it necessary to add or remove springs toachieve the correct lift effort of between 5 and 10 pounds
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Figure 4. Installing the Springs. Viewed is the Right Lift Mechanism.
3. Mount Lift Mechanisms3. Mount Lift Mechanisms
• Insert a 5/16" x 1 1/4" flathead slot machine screw through hole "C" (see Figure 3) fromthe outside (countersunk) of the Right Side Panel and position the corresponding RightLift Mechanism hole, see Figure 5, over the screw. Loosely thread on a 5/16" plain hexnut.
Figure 5. Back view of the Right Lift Mechanism.
• Insert a similar screw through each of holes "A", "B" and "D". At hole "B" use a 5/16"x 7/8"(OD) flat washer and a 5/16" plain nut. At hole "D" thread only a nut on the screw.
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• At hole "A", use one of the hexagon cam washers (illustrated at the right)and a 5/16" plain hex nut. Locate the cam washer in the slot of the MountingPlate so that the larger part of the cam is upward, as in the illustration.
If you are adding a crown moulding, turn the hexagon cam washer 180( sothat the larger part is downward. This will ensure the correct top clearance.
• Tighten the four nuts evenly, making sure the hexagon cam washer does notrotate.
• Repeat steps 1 through 4 to attach the Left Lift Mechanism to the Left Side Panel.
4. Secure Bed Cabinet
• Remove the strip of baseboard where you wish to locate your Tilt-Away™ Bed Systemso that the back of the Bed Cabinet is flush against the wall. (Later you can trim andreplace the baseboard.) Place Cabinet against wall. If the floor is off-level or not squarewith wall, shim the bottom edges of the Cabinet. Do a preliminary check for squarenessby measuring diagonally from corner to corner across the face of the Cabinet. It is moreimportant that the Bed Cabinet be square rather than exactly level or plumb.
• Use a step ladder to access the wall above the Bed Cabinet and locate three studs orsome other solid structural members to which you can fasten the three 2" x 2" L Brackets,see Figure 6.
Figure 6. Securing the Cabinet.
ATTENTION! You must secure the Bed Cabinet to solid structural members and notmerely to the wall finish. If you are not attaching your bed to a wood stud wall, see yourlocal hardware store for metal stud screws or concrete 1 3/4" x 1/4" expansion bolts anda concrete drill bit. In either case, be careful not to hit electrical wiring or plumbingbehind drywall.
Hex Cam Washer
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Drive two #8 x 2" flathead wood screws through each bracket and into each solid framingmember. Drive a single #8 x 3/4" flathead screw through the middle bracket and into theTop Stretcher then recheck the Cabinet for square as in Step 1. Adjust as is necessaryand drive five more #8 x 3/4" flathead screws through the brackets and into the TopStretcher.
• Peel off the backing and attach the Warning Label and three 1/4" round Bumper Buttons,see Figure 6.
5a. Option A - Elite Aliminum Bed Frame - ABF – To Assemble Bed Panel Unit
• Open carton labelled Model #BC - Bed Panels
The Bed Panel Unit consists of two Bed Panels, four Frames sections, a Stiffener, twoPanel Guards, two Leg Stops, four 4-hole Corner Brackets and six black Hole Plugs.The Frames and Stiffener have double-sided tape on their lower faces. This tape uses asuper-glue contact adhesive and is therefore almost impossible to move once it hastouched another surface. If you ordered and unfinished bed system, sand and clean theBed Panels but, in order to achieve maximum adhesion, do not apply a finish until youhave attached the Frames and Stiffener.
Do not remove the paper backing until you are ready to attach the piece with which youare working.
• Lay the Bed Panels face down on a blanket or carpet to protect their outer face. Place astrip of wood, approximately the width of the panels, underneath the head and foot endsto help keep the panel surfaces even. The Unit is designed so that there is a 1/16" spacebetween the Panels. Use the Panel Guards as spacers at both ends and lightly clamp ortape the Panels together without obstructing the areas where the Frames attach, seeFigure 7a.
• With the paper backing still on the tape, arrange the Frames as shown in Figure 7a. TheSide Frames are interchangeable. The Foot Frame is distinguished by its gold label.Make sure that the Head Frame is flush with the head end of the panels and located anequal distance (1") in from each side. Note that because of a 1/16" notching at theoutside corners of the Frames, the distance from the edge of the Side Frames to the edgeof the panels is 15/16". Be sure that all the Frames run parallel to the Panel edges, andthat the mitred corners fit snugly together.
• With a pencil, lightly outline the Frame positions on the Panel surfaces. Use an awl tomark the center of the screw holes at each end of each Frame, as well as at a couple ofother positions along the Frames. These center marks will serve as pilot holes for thescrews. (When marking the Side Frames leave the fourth hole from the foot end free forlater attachment of the Velcro straps.)
• Starting with the Head Frame, peel back about half the paper backing from the tape. Donot tear away the backing. Keep the exposed tape clear of the Bed Panels, and use apiece of 3/4"scrap wood to prop up the end still protected with the paper. Make sure thatthe Frame is aligned exactly to the Head End of the Bed Panels, then carefully removethe prop and lower the Frame so that the exposed tape adheres to the panel.
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Figure 7a. The Bed Panel Unit. Enlarged detail shows Panel Guard and Frame curvescut-away to reveal corner bracket.
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Drive a #8 x 3/4" panhead screw into the center-marked hole at that end.
IMPORTANT! If you are power driving the screws that attach the Frames and theStiffener, be extremely careful not to strip the screw holes. Stripping the holes willautomatically void the 10 year warranty on the Aluminum Bed Frame System. NEWERA MARKETING LTD. will not accept any liability for any accidents resulting fromimproper assembly or installation.
When attaching the Frames and Stiffener, we recommend that you power drive screwsonly part way and then tighten them by hand.
Move to the other end and flex the Frame sufficiently to remove the rest of the paperbacking. Carefully lower the frame onto the Panel. Drive in a screw at that end, then atthe previously marked holes. Center-mark the remaining screw-holes then drive in screwsto complete the attachment of the Head Frame.
• Repeat this procedure first with both Side Frames, then with the Foot Frame. Beforeaffixing the Side Frames you may wish to temporarily tack the Foot Frame in place witha couple of screws (leave the paper backing on). When driving in the Side Frame screws,leave open the fourth hole from the foot end.
• Attach the Velcro straps to the Side Frames (four holes from the foot end) using 3/16" x3/4"(OD) flat washers and #8 x 3/4" panhead screws. Make sure that the Velcro "hooks"and "loops" face each other.
• Position the left and right Panel Guards against the outer ends of the Head Frame so thatthe bent tab sits on the inner surface of the corner of the Panels. See the enlarged detailin Figure 7a. Hold loosely in place by inserting 3/16" x 1/2" black trusshead Phillipsscrews through the top two holes of the Panel Guard and through the Head Frame'scorner holes.
• Insert a 3/16" x 1 1/4" black flathead Phillips screw through each of the Leg Stops andthrough the lower corner hole at the foot end of the Side Frames (see Figure 11).
• Fit a 4-hole Corner Bracket inside each corner and secure using 3/16" x 1/2" blackflathead Phillips screws in all remaining corner holes and 3/16" Nylock hexagon nuts.Locate all screw-heads on the outside of the Frames.
• Without removing the tape's paper backing, lay the Stiffener along the 1/16" gap betweenthe two Bed Panels, so that it overlaps the joint equally (1 15/32") on both sides and iscentered between the Head and Foot Frames. Mark the location with a pencil and use anawl to center-mark each end-hole. Remove the paper backing and lower the Stiffenerinto place. Use an awl to center-mark the remaining holes then attach with #8 x 3/4"panhead screws and don't strip the holes.
• The final step in assembling the Bed Panel Unit is to install the six 5/16" black HolePlugs in the three unused 5/16" holes at the foot end of each Side Frame (see Figures 7a& 11). To prevent accidental displacement of the plugs, push them in tightly and anchorthem with a dab of silicone around the plug-ends on the inside of the Frames.
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5b. Option B - Supreme Steel Bed Frame - SBF – To Assemble Bed Panel Unit
• The Bed Panel Unit consists of two BED PANELS, four steel Frames sections, two Stiffeners,two Panel Guards (optional Bag #9), two leg stops, four 4-hole Corner Brackets.
• Lay the BED PANELS face down on a blanket or carpet to protect their outer face. Place a stripof wood, approximately the width of the panels, underneath the head and foot ends to help keepthe panel surfaces even. The Unit is designed so that there is a 1/16” space between the Panels.Use coins, etc. as spacers at both ends and tape the panels together without obstruction the areaswhere the Frames attach, see Figure 7b.
• Completely assemble the 4 steel Frame sections - 2 interchangeable side frames, onehead frame and one foot frame distinguished by its gold label - using the four cornerbrackets and 3/16” x 1/2” and 1 1/4” black screws - See Figure 7b & 11. Be sure themitred corners fit snugly together
• Position the BED FRAME on the BED PANELS with the HEAD FRAME sectionflush to the head end of the BED PANELS. Ensure the SIDE FRAMES run parallel tothe side of the BED PANELS and are equal distance (15/16”) from the panel edges.Tack the BED FRAMES into place inserting two screws in each frame.
HELPFUL HINT! It is very important the BED FRAME is centered on theBED PANELS.
• The two STEEL STIFFENERS are fabricated to overlap each side frame (for extrastrength) are provided for double and queen beds and should be spaced to divide theBED PANELS in three equal sections. Tack the STIFFENERS in place with twoscrews.
• Once confirmed the FRAME and STIFFENERS are square and properly placed on theBED PANELS insert the balance of the screws. Attach the Velcro straps about 18”from the foot of the bed using the 3/16” x 3/4” washer and #8 x 3/4” panhead screw.Ensure the Velcro loops and hooks face each other.
IMPORTANT! When attaching the FRAMES and STIFFENERS, we recommend thatyou power drive screws only part way and then tighten by hand.
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Figure 7b. The Bed Panel Unit. Enlarged detail shows Panel Guard and Frame curvescut-away to reveal corner bracket.
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6. Install Bed Panel Unit
The Bed Panel Unit connects to the Cabinet via the Lift Mechanism Tension Arms. Youwill need someone to help you both set the Arms and lift the Panel Unit into place.
• Insert the two Allen key sockethead bolts from the outside of the Side Frames throughthe #1 holes at the head end of the Bed Panel Unit. Attach 5/16" Nylock hex nuts oneach bolt end and tighten securely. Now insert two 5/16" x 3/4" hexhead machine boltsfrom the outside of the Side Frames through the #3 holes. Place a 5/16" Nylock nut oneach bolt end, threading the nut only until it is flush with the bolt end. Pull the two #3bolt heads outward so that you have at least a 1/4" space between them and the outsideof the Frames.
• Put a 5/16" x 1 1/4" hexhead bolt and a 5/16" Nylock nut by the base of each Side Panel.
Figure 8. Setting the Tension Arm. Enlarged detail shows the Arm set securely againstthe hexagon nut.
IMPORTANT! Before arming mechanism make sure KICK is securely attached.
• Brace one foot against the front edge of the Side Panel and, using the 13" length of PVCtubing provided, lever the Lift Mechanism Tension Arm out and down until you cansecure the Arm Lock to the hexagon nut you installed at Hole "A". See Figure 8 (previouspage). Be sure that the Arm Lock is secured against the hexagon nut before releasing thetension on the pipe lever. Repeat the operation on the other side.
CAUTION! There will be a lot of tension on the Tension Arm. We recommend that twopeople handle this procedure - one pulling and holding the Tension Arm with both handswhile the other sets the Arm Lock. When setting the Arm Lock, avoid reaching behindthe Tension Arm.
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Figure 9. Installing the Bed Panel Unit.
• Slip both wrenches into your back pocket then, with you and your assistant on eitherside of the Bed Panel Unit, lift the foot end so that the unit rests vertically on its headend. Align it between, and just in front of, the Tension Arms. Do not bump the TensionArms lest the Lock Arms slip off the hex nuts.
Now lift the unit vertically to a height where the bolts in holes #3 are a couple of inchesabove the top of the Tension Arms, see Figure 9 (previous page). Gently fit the unitbetween the Arms, tilt it back approximately 10° so that the head end of the unit clearsthe Kick, then lower it so that the #3 bolts slide into the slots at the ends of the Arms. Besure the bolts seat at the bottom of the slots. Slowly tilt the panel unit back just enoughto allow the #1 Allen bolts to be fully seated in the notches at the bottom of the mechanism,see Figure 10.
Figure 10. The Bed Panel Unit in place. It will hold this position but is not secure untilthe #2 hole bolt is in place and all nuts tightened securely.
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• Continue to tilt the panel unit outward to an angle of about 45°, during which action youwill hear a click as the Arm Locks disengage. Hold the bed at roughly this angle andinstall the #2 bolts and Nylock nuts. Still holding the panel unit at this angle, tightensecurely the #2 and #3 nuts.
• Holding the upper edge of the panel unit, gently let the bed close. If all is well, youshould have even clearance between the side edges of the panel unit and the insides ofthe Side Panels. If the Cabinet is not square and the Bed Panel Unit binds, try one orboth of the following adjustments:
1) nudge the Bed Cabinet along the floor, pushing from the base of the Side Panel;
2) shim (or reshim) the bottom of the Side Panels.
NOTE: To give you flexibility in handle or knob placement. The BED FACE PANELSare now drilled from the back side to within 1/8” of the front of the panels. This givescorrect positionfor our stock handles, or you may dril custom holes.
Remember when drilling through your panels, to clamp a scrap piece of plywood to theface side. this will prevent chipping or tearing to the visible faces.
• Attach handles to the face of the Bed Panel Unit using the screws provided with thehandles.
• OPTION A - Elite Aluminum Bed Frame SystemPull the panel unit open to a convenient working height. Remove the 5/16" Nylockhexagon nuts and the 5/16" x 1 1/2"(OD) flat washers from the legs, leaving the thinblack plastic washers in place. Insert the leg-screws through the frames, replace thewashers and nuts and tighten the nuts.
• OPTION B - Supreme Steel Bed Frame SystemPull the panel unit open to a convenient working height. Remove the 5/16" Nylockhexagon nuts and the 5/16" x 1 1/2"(OD) black flat washers and 3/4" x 1 1/2" (OD)washers from the legs, leaving the black plastic washers in place. Insert the leg-screwsthrough the frames, replace the washers 3/4" x 1 1/2" then the 5/16" x 1 1/2" blackwashers and finally the nuts which are to be tightened.
• Pivot both legs upward and position the crossbar between the legs. Place a1/4" x 1/2"(OD) star washer on one of the 1/4" x 3/4" hexhead machine screws, threadthe screw through the leg-hole and screw into the crossbar, see Figure 11. Repeat processon other side.
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Figure 11. Installing the Legs & Crossbar. Viewed is the Right Leg.
• Attach the two 3/8" flat Bumper Buttons to the surface of the Bed Panels where the legs,when folded up, would contact the Panels, see Figure 11. Gently close the bed.
To avoid denting the front edge of the Top Stretcher, be sure the Legs are folded upbefore closing the bed.
• Have the mattress on hand. Open the bed, fold down the legs and hold the bed fully openby placing one foot on the Crossbar. Put the mattress in place. Be sure it lies completelywithin the Frame. The added weight of the mattress should now hold the bed down.
Note: Using a thin coil or light-density foam mattress less than 9" thick may require areduction in the number of springs required to balance the bed. You also may feel theStiffener through the mattress. Should this be the case, the remedy is a simple one! Fillthe spaces between the Stiffener and the Frames with 3/4" to 1" Styrofoam or Foamboard,both of which are very light and will not affect the balance of the bed.
• Clip the black plastic Mechanism Covers on each Lift Mechanism so that the tabs hookinto the indents on the back plates. Secure with the four 4 mm x 1/4" flathead slotmachine screws.
• Trim the Velcro straps so that they overlap a minimum of 12" and lightly singe the looseends with a match to seal the nylon. The bed will close fully made up with the strapsholding the pillows in place. If you installed the correct number of springs in the LiftMechanisms, the bed should float at an angle of approximately 45°.
IMPORTANT! Before using the bed, allow at least 24 hours (from the time you attachedthe Frames and Stiffener to the Bed Panels) for the adhesive tape to cure properly.
hole plugs - ABF only
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8. Assemble & Secure Side Cabinet(s)
If you did not order Side Cabinets skip this section.
• Open carton(s) labelled Model #SC - Side Cabinet. The basic Side Cabinet consists oftwo Side Panels, one Top, one Bottom, one Kick, one fixed shelf, three adjustable shelvesand one Bag of Side Cabinet Hardware.
• Attach one 1" x 1" x 1 3/4" 6-hole assemble bracket to each end of the Kick. Tap thealmond (or black) Rafix fittings (with the 1/8" holes) into the Top and secure with#8 x 3/4" panhead screws. Tap white Rafix fittings into other locations.
• Insert the two-piece grommets into the holes of the Top, Bottom and all shelves. Theseholes allow wiring for lights, etc.
• Screw Rafix bolts into both Side Panels in the eight holes marked "A", see Figure 12.Screw in four Rafix bolts into the 15th line of holes at location "B" (this is the fixedshelf location). If you ordered a Side Cabinetwithout any accessories, you may install thefixed shelf in any central location.
• Assemble the components so that, uponcompletion, the fittings do not show and allthe grommeted holes are toward the back.Attach the Kick so that it is set back 1/4" fromthe front edge of the bottom component. Avoidbending partially assembled components as thejoints are not strong until the Unit is fullyassembled.
• Move the Side Cabinet(s) into place, shim asnecessary so that there is no gap between theBed Cabinet and the Side Cabinet(s) thensecure the Side Cabinet(s) to framing membersusing one 2" x 2" L bracket per unit. Followthe same procedure that you used to secure theBed Cabinet (see Section 4).
9. Assemble Accessories9.1 Bed Cabinet Crown Molding
Open carton labelled Model #BM - 3-Piece Crown Molding
Attach brackets to molding pieces approximately 1 1/2" from each end. Space theremaining two brackets evenly along the front piece. Use #8 x 3/4" panhead screwsthrough the slot (not the hole) and into the bottom groove of the molding, see Figure 13.
Figure 12. Side Cabinet side panels.
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Figure 13. Section of Crown Molding showing inside corner. Inset shows plan view ofbiscuit.
Dip the corner biscuits in water for about five seconds, towel dry and quickly insert intocenter grooves at the molding corners. (The biscuit will swell and hold the corner tight.)
Position the molding so that the bottom of the curve protrudes 1/8" out from the outerface edge of both the Bed Panel Unit and the Side Panels. Check that the molding cornerjoint is precisely aligned. Attach molding unit to the Top Stretcher using #8 x 3/4"screws through the bracket's round holes.
9.2 Side Cabinet Crown Molding
Open carton labelled Model #SM - 2-Piece Crown Molding
Follow the instructions for Section 9.1 Bed Cabinet Crown Molding. The only differenceis that you have only one biscuited corner and four brackets to attach.
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9.3 Small Door (reversible L/R)
Open carton(s) labelled Model #SD - Small Door
You can install the Small Door(s) in any location you like.
Bottom Location:See Figure 14. In the 2nd and 3rd visible holes up from the bottom component and inthe 11th and 12th visible holes up from the bottom component, screw on the doorhinge plates. Attach door and adjust as shown in Figure 15. Attach knob and stickbumpers buttons on the corner edges of the fixed shelf and the bottom component.
Top Location:In the 2nd and 3rd visible holes downfrom the top component and in the11th and 12th visible holes downfrom the top component, screw on thedoor hinge plates. Attach door andadjust as shown in Figure 15. Attachknob and stick bumpers buttons onthe corner edges of top componentand the adjustable shelf, whichshould be located in the 14th visibleholes down from the top.
Mid Locations:
Attach hinge plates wherever desiredleaving seven (7) holes between theplates. Continue as per bottom or toplocation instructions (see above).
Figure 14. Side Cabinet with accessory doors.
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Figure 15. Detail of Door Hinge.
9.4 Wardrobe Door & Hanger (reversible L/R)
Open carton(s) labelled Model #WD - Wardrobe Door & Hanger
See Figure 14. In the 2nd and 3rd visibleholes down from the top component and the29th and 30eth visible holes down from thetop component, screw on the door hingeplates. Attach door and adjust as shown inFigure 15. Attach knob and stick bumpersbuttons on the corner edges of the topcomponent and the adjustable shelf, whichshould be located in the 32nd visible holesdown from the top.
Position the Wardrobe Hanger along a frontto back centerline underneath the top andbutted tightly against your wall. Mark holeswith an awl then attach with four #6 x 3/4"screws.
9.5 Two Extra Adjustable Shelves
Open carton labelled Model #ES - Two Extra Adjustable Shelves
nsert grommets into shelves. Insert shelf pins in Side Cabinet wherever you wish toposition the shelves.
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9.6 Pair of Drawers
Open carton(s) labelled Model #PD - Pair of Drawers
Note: To eliminate the risk of stripping screw-holes, use a hand screwdriver.
Assemble drawer box using eight Confirmat screws per drawer then press-fit the whitecaps into screw heads. (Be sure to insert the drawer bottom before attaching the lastsection of the drawer box.)
Figure 16. Drawer Assembly.
Tap the two hard plastic discs (adjuster fittings) into the holes in the back of the drawerface, see Figure 16. Screw drawer knob tightly through the center hole. Connect drawerface to box front using two machine screws through the inside of the drawer front andinto adjuster fittings. For now, just snug up the screws - final adjustment will be madeafter you insert the drawer into the Cabinet. Butt slides (left and right) against back ofdrawer face and attach to lower edges of drawer boxes using two #6 x 3/4" screws perslide through the underside end holes.
In the 1st and 8th visible holes up from the Cabinet bottom, arrange the two pair ofdrawer slide guides (left and right) so that the roller ends are at the front. Attach usingthe short blunt euro screws through the guide holes indicated in Figure 17.
Insert the drawers (tilting the back end down slightly) into the Cabinet guides, squareup the faces, and tighten the adjuster fitting screws. Note that the drawers are not iden-tical. The drawer with the higher face plate extension is the top drawer.
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Figure 17. Side Cabinet with enlarged view of Drawer Guide.
9.7 Slide-Out Locking Night Table
Open carton(s) labelled Model #NT - Slide-Out Locking Night Table
See Figure 18. Screw Rafix bolts into Table face, tap Rafix fittings into Table andattach face to Table. Screw knob tightly into the face. Attach slides (left and right) tocleats using two #6 x 3/4"screws per slide through theunderside end-holes. Be sureslides are butted tightly againstthe back of the Table face.
In the 1st visible holes abovethe fixed shelf, attach the slideguides (left and right) using theshort blunt euro screwsthrough the guide holes indi-cated in Figure 17. Insert theNight Table (tilting the backend down slightly) into theCabinet guides.
And that's it! Figure 18.The Slide-Out Locking Night Table.
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These instructions are issued for the exclusive use of the original customer who purchased thisproduct under any of the trademarks or Internet domains, held by MURPHY WALL-BEDSHARDWARE INC. Using the component parts for, or representing and selling this product as a‘MURPHY BED’ in Canada or ‘TILT-AWAY BED” world-wide may be interpreted as bothtrademark and copyright infringement. No part of this publication may be reproduced, stored inor introduced into a retrieval system, or transmitted, in any form or by any means (electronic,mechanical, photocopying, or otherwise), without the prior written permission of the copyrightowner.
COPYRIGHT BY MURPHY WALL-BEDS HARDWARE INC.
Other Quality Products Available
• Elite Aluminum Bed Frame / Mechanism Systems.
• Economical Supreme Steel Bed Frame / Mechanism Systems.
