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Easylube®RFID Patrol ManagementAutomatic Lubrication System
Present by
Hornche Corporation
Software
System
Service3S
Revised 2010/07/16
About Hornche Corporation
1988 established on importing particular lubricants to straighten out equipment maintenance.
In 2009,Hornche decided to launch its MQL Software and RFID management, which is the only route to solve the challenge on bearing lubrication.
1992 started in manufacturing and marketing an extensive line of Single Point Automatic Lubricator. So far we supply all over 30 industrial countries in worldwide.
Our MissionContinuously striving to be the major automatic lubrication system supplier for machinery maintenance and to provide a total solution of excellent lubrication services for industrial manufacturers.
Innovation – Consistently dedicate in R&D for upgrading Hardware and Software designs and applications.
Trustfulness – Quality promised, in-house manufacturing from production, inspection, packing to shipping.
Responsibility – Provide fully after service and technical support.
Labour-intensive
Temperature
Load & Speed
Keys to Optimize Bearing Performance
RoutineReplaceme
nt
RoutineReplaceme
nt
MQLCalculatio
n
MQLCalculatio
nRFID
Electromechanical Lubricator
RFID Electromechanical
Lubricator
RFID Patrol Management
Software
RFID Patrol Management
Software
Guardwatch
Software
Guardwatch
Software
RoutineInspectio
n
RoutineInspectio
n
Lubrication
Analysis
Lubrication
Analysis
Moisture
Contamination
Vibration
Easy to put MQL (minimum quantity lubrication) into practice RFID management to be true cost-saving for maintenance
Skilledlabour
The Disadvantages of Manual Lubrication
Unable to control excessive pressure and re-greasing rate in right volume & right time
No warning alert for any abnormality, causes machines easily be over or under lubricated
Manual re-greasing volume always in a guesswork, causes inconsistent lubrication result
Heavy maintenance labor work with skilled labors are required
Mass Grease wastage and contamination
No risk management to control high potential machinery damage
3 key solution to make you easy...
Scientific Calculation & Maintenance Record
Easylube®RFID Patrol ManagementAutomatic Lubrication System
3SSoftware
Mechanism of Auto-Regreasing
RFID Patrol Monitor
System
Service Computerized
Maintenance Management
MQL Program
Software
Scientific Calculation & Maintenance Record
This software provides the calculation formula to help maintenance men to determine the correct Re-greasing volume & interval. Successfully function this program is fundamental base on putting Minimum Quantity Lubrication into practice.
Guardwatch ProgramThis software provides the RFID Near Field Communication (NFC) in importance to track the specific Re-greasing Rate being truly implemented in each single lube-point on site.
Preventing pre-mature failure of equipments.
Provide an excellent Automatic & Labor-Free lubrication maintenance.
System -1 Mechanism of Auto-Regreasing
Regulate & control a proper re-greasing rate by its individual period setting switches.
Consistently to keep bearing lubrication at a sufficient level.
Built in a LED pre-warning light for monitoring abnormality occurrence.
MQL software (for PC)
The Content of Patrol Management Kit
System -2
Computerized Maintenance Management
2 pcs of Smart Lock (for PC management)
- Maintenance management controlled by MQL Program
Guardwatch software (for PDA)
- Each lube-point’s re-greasing rate and condition will be tracked by Guardwatch Program
* R&D Technical Guidebook depend on availability
- Keep maintenance data & records for each lube-point for after-service.
RWD145B-EL RFID reader (for applying to PDA)
- Collect lube-point’s data to handheld PDA by RFID Near Field Communication (NFC).
Service
RFID Patrol Monitor
Quick Setup Here are six easy steps to get the process in action. By following these simple steps,
tracking these large maintenance issues can be easily obtained. As the result, TPM initiative becomes more approachable.
Step 1Install the synchronization software
Step 2Setup inspection routes for Easylube RFID lubricators or RFID tags.
Step 3Compile each lube point data to handheld PDA
Step 4Upload the data to MQL software with necessary calculation and record.
Step 5Always maintain an up-to-date report on handheld PDA before performing inspection routes for accuracy purpose.
Routine Patrol InspectionCarry out regular replacement
Step 6Monitor updated report and check abnormality at MQL software.
Download up-to-date lube point data to hand-held PDA
Site inspection
Upload collected data to MQL system
Site inspection
Service
RFID Patrol Monitor
Site inspection
Site inspection Site inspection
Site inspection
Monitor updated report and check abnormality
Advantages
Working conditions and risk management are improving.
No more uncertainty in Grease interval and Grease volume on each single rolling bearing.
Built-Up RFID technique with Pre-Warning LED lights (green & Red) when abnormality occurred in machine’s operation.
No more lube point is missed during inspection patrol.
No more human errors in re-greasing operation and inspection patrol.
Enable easy tracking of bearing root cause.
Enhance the efficiency and effectiveness of maintenance practice, thus to reduce in maintenance cost.
The cost-effective replaceable grease cartridge and battery allows unit to be used repeatedly.
Easylube®
Appropriate Industry-wide categoryEasylube®
Power generation
Petroleum products
Automotive manufacturer
Iron & Steelmaking
Heat processing
Tile/Cement manufacturer
Chemical industries
Glass & Textile industry
Semiconductor/Electronics
Military/Government
Public transportation
Crematoriums
Amusement park
Mining
Papermaking
Pharmaceutical factory
Canning industry
Rubber & Plastic
Beverages & Brewery
Food processing
Machinery manufacturer
Flour mill
Hospital & Hotel
Waterworks
Sewage treatment plant
Shopping mall
Elements Electric Motor
Water Pump
Conveyer & Agitator
Blower & Kiln
Air Handling Unit
Air Conditioner
Cooling Tower
Exhaust Fan
Ventilator
Air Compressor
Hoist
Escalator & Lift
... etc, equipments
Q & A
Easylube Lubricator Introduction
Replaceable grease cup allows unit to be used repeatedly.
Easylube is battery-operated to meet a wide range of applications.
Easylube is more user-friendly for continuous lubrication on lubricant-required equipment.
Regulated re-greasing rate is essential to good operation and maintenance.
Dispensing time can be set from 1 to 12 months and power can be turned off for machine downtime.
Quality stand for Vibration, Corrosion, Dust and Moisture resistant, it is also UL Listed for using in hazardous areas to meet both lubrication and safety requirements.
RFID IntroductionEasylube RFID (Radio Frequency identification) contains two parts...
RFID tag composes of passive microchip and antenna for transmitting the ID number. While when receiving the radio frequency from reader, the tag will make an ID response back to the reader.
The device of RFID reader provides electromagnetic induction current in order to record each lubricator identification and condition into PDA for future tracking and maintenance.
This application and usage is for maintenance men to carry on patrol in inspecting lubricators which installed at remote, outdoor or difficult-to–access locations.
MQL + RFID Program
Download the latest data of each RFID number from PC to PDA BEFORE service people out to patrol the installed lubricators on sites
PC
(MQL installed )
TO PDA(Guardwatch installed )
Out To Patrol
via USB cable
Upload the collected data from PDA to PC once AFTER service people is back from the patrol.
Compile each lube point data to handheld PDA.Setup inspection routes
Install Easylube RFID lubricators or label RFID tags.
Upload the data from PDA to MQL software with necessary calculation and record.
Back from Patrol
Monitor updated report and check abnormality at MQL software.
Thank you !!