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EasyTrax - U.S. Tsubaki

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Quick and easy cable installation Very high cavity space utilization factor High side stability Divider systems for reliable cable separation Connecting pieces with integrated strain relief comb EasyTrax Extremely quick cable installation, extra-stable thanks to two-component technology Very fast cable installation by simply pressing in the cables Very high cavity utilization factor due to flexible crossbars swivelling in the direction of the carrier and not into the cable space Rugged chain construction Extensive unsupported length High torsional rigidity Very quiet thanks to integrated noise damping system Intelligent 2-shot-design: hard cable carrier body, flexible lamella crossbars Gentle on the cables – interior space without projecting edges Very quiet thanks to internal noise damping system Very fast cable installation by simply pressing in of the cables Designs with inside radius or outside radius opening cross- bars Vertical dividers for reliable cable separation Extensive unsupported length High strength glass-fiber reinforced sidebands Every chain link is made of two different materials: Hard cable carrier body made of fiberglass-reinforced material Flexible lamella crossbars made of flexible special plastic EASYTRAX nylon • open style • standard widths A member of the TSUBAKI GROUP Need help? 1-800-443-4216 or www.kabelschlepp.com Specifications are subject to change without notice. KSA-L15015-GC 09.01 09 EASYTRAX BASIC-LINE
Transcript
Page 1: EasyTrax - U.S. Tsubaki

Quick and easy cable installation

Very high cavity space utilization factor

High side stability Divider systems for reliablecable separation

Connecting pieces with integrated strain relief comb

EasyTraxExtremely quick cable installation, extra-stable thanks to two-component technology

�Very fast cable installation by simply pressing in the cables

�Very high cavity utilization factor due to flexible crossbars swivelling in the direction of the carrier and not into the cable space

�Rugged chain construction�Extensive unsupported length�High torsional rigidity�Very quiet thanks to integrated noise damping

system Intelligent 2-shot-design:hard cable carrier body, flexible lamella crossbars

Gentle on the cables –interior space without projecting edges

Very quiet thanks to internalnoise damping system

Very fast cable installation by simply pressing in of the cables

Designs with inside radius or outside radius opening cross-bars

Vertical dividers for reliablecable separation

Extensive unsupported length

High strength glass-fiber reinforced sidebands

Every chain link is made oftwo different materials:�Hard cable carrier body made

of fiberglass-reinforced material� Flexible lamella crossbars made

of flexible special plastic

Subj

ect

to c

hang

e.

EASYTRAXnylon • open style • standard widths

A member of the TSUBAKI GROUP

Need help? 1-800-443-4216 or www.kabelschlepp.comSpecifications are subject to change without notice. KSA-L15015-GC

09.01

09

EASYTRAX

BA

SIC

-LIN

E

Page 2: EasyTrax - U.S. Tsubaki

kabe

lsch

lepp

.de

Fon:

+49

276

2 40

03-0

Easy

Trax

0115

Insideheight

117

4.6

Insidewidths

7

Sele

ctio

nBA

SIC

LIN

EBA

SIC

LIN

EPLU

S

Subj

ect

to c

hang

e.

EasyTrax 0115Extremely quick cable laying thanks to flexible lamella crossbars

Very fast cable laying by simply pressing in Very high utilization factor due to flexible crossbars swivelling in the direction of the carrier and not in the cable space

Compact dimensionsfor limited installation space

Chain linksmade of plastic

Gentle on the cables –interior space without

projecting edges

Bi

hi

KR

Type hi Bi

Maximumtravel length

in feet (m)

Dynamics ofunsupported arrangement

Page

Travelspeed

vmax in f/s (m/s)

Travelacceleration

amax in ft/s (m/s )22

ET 0115.040 0.18 (4.6) 0.28 (7) 32.8 (10) 9.84 (3) 32.8 (10)

Dimensions in inches (mm)

Very fast cable laying by simply pressing in

of the cables

Flexible lamella crossbars

03_01_Basic-Line-Plus_EasyTrax_A5_GB 23.07.10 19:31 Seite 117

kabe

lsch

lepp

.de

Fon:

+49

276

2 40

03-0

Easy

Trax

0115

Insideheight

117

4.6

Insidewidths

7

Sele

ctio

nBA

SIC

LIN

EBA

SIC

LIN

EPLU

S

Subj

ect

to c

hang

e.EasyTrax 0115Extremely quick cable laying thanks to flexible lamella crossbars

Very fast cable laying by simply pressing in Very high utilization factor due to flexible crossbars swivelling in the direction of the carrier and not in the cable space

Compact dimensionsfor limited installation space

Chain linksmade of plastic

Gentle on the cables –interior space without

projecting edges

Bi

hi

KR

Type hi Bi

Maximumtravel length

in feet (m)

Dynamics ofunsupported arrangement

Page

Travelspeed

vmax in f/s (m/s)

Travelacceleration

amax in ft/s (m/s )22

ET 0115.040 0.18 (4.6) 0.28 (7) 32.8 (10) 9.84 (3) 32.8 (10)

Dimensions in inches (mm)

Very fast cable laying by simply pressing in

of the cables

Flexible lamella crossbars

03_01_Basic-Line-Plus_EasyTrax_A5_GB 23.07.10 19:31 Seite 117

kabe

lsch

lepp

.de

Fon:

+49

276

2 40

03-0

Easy

Trax

0115

Insideheight

117

4.6

Insidewidths

7

Sele

ctio

nBA

SIC

LIN

EBA

SIC

LIN

EPLU

S

Subj

ect

to c

hang

e.

EasyTrax 0115Extremely quick cable laying thanks to flexible lamella crossbars

Very fast cable laying by simply pressing in Very high utilization factor due to flexible crossbars swivelling in the direction of the carrier and not in the cable space

Compact dimensionsfor limited installation space

Chain linksmade of plastic

Gentle on the cables –interior space without

projecting edges

Bi

hi

KR

Type hi Bi

Maximumtravel length

in feet (m)

Dynamics ofunsupported arrangement

Page

Travelspeed

vmax in f/s (m/s)

Travelacceleration

amax in ft/s (m/s )22

ET 0115.040 0.18 (4.6) 0.28 (7) 32.8 (10) 9.84 (3) 32.8 (10)

Dimensions in inches (mm)

Very fast cable laying by simply pressing in

of the cables

Flexible lamella crossbars

03_01_Basic-Line-Plus_EasyTrax_A5_GB 23.07.10 19:31 Seite 117

Specifications are subject to change without notice. KSA-L15015-GC

09.02

BA

SIC

-LIN

E

09

EASYTRAX

Page 3: EasyTrax - U.S. Tsubaki

kabe

lsch

lepp

.de

Fon:

+49

276

2 40

03-0

Easy

Trax

0115

Insideheight

118

4.6

Insidewidths

7

Use

our

fre

epr

ojec

t pl

anni

ng s

ervi

ce.

Sele

ctio

nBA

SIC

LIN

EBA

SIC

LIN

EPLU

S

Type ET 0115Design 040Inside: Simple pressing in of the cables

KR

BiBk

hGhi

t

Dimensions and intrinsic chain weight Type hi hG Inside widths Bi Bk

Intrinsic chain weight

ET 01150.18(4.6)

0.31(8.0)

0.28 (7) Bi + 0.030 (0.044)

Dimensions in inches (mm) / Weight in lbs/ft ( kg/m)

Bend radius and pitch

Pitch t = 0.45 inches (11.5 mm)

Bend radii KR in inches (mm)0.39 (10)

Load diagramfor unsupported length Lf depending on the additional load

0.16(4)

LSLf

Unsupported length Lf

In the case of longer travel lengths,sag of the cable carriers is technicallypermissible depending on the application.In a gliding arrangement, even longer travel lengths are possible. We are at your service to advise onthese applications.

00 0.98

(0.3)0.66(0.2)

0.33(0.1)

0.08(0.125)

0.17(0.25)

Unsupported length Lf in feet (meters)

Add

ition

al lo

ad q

z in

lbs/

ft (k

g/m

)

Cable carrier

Type

ET 0115Inside widthBi in mm

7Design

040 -.Bend radiusKR in mm

10-Chain length Lkin mm (withoutconnection)

230-

How to order

l1Lk

Mounting DimensionsPlastic brackets

0.23(5.8)

0.61 (15.5)

0.11 (2.9)

0.43

(11)

0.28 (7)

03_01_Basic-Line-Plus_EasyTrax_A5_GB 23.07.10 19:31 Seite 118

1.31 (0.4)

Mounting dimensionsPlastic Brackets

0.28(7)

0.18(4.6)

0.43(11)

KR

CROSS SECTION

EASYTRAXnylon • open style • standard widths

A member of the TSUBAKI GROUP

Need help? 1-800-443-4216 or www.kabelschlepp.comSpecifications are subject to change without notice. KSA-L15015-GC

09.03

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-LIN

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Page 4: EasyTrax - U.S. Tsubaki

How To Order1-800-443-4216

CL

UB

LB

H

Total Machine Travel (LS)

ExtendedRetractedMovingEnd

FixedEnd

t = Link PitchET 0320� 1.26 (32)

KR

Option A

Option B

Option C

Option D

Option E

Option F

Series

ET 0320Design 030/040

MountingHeight

H

3.23(82)

4.02(102)

4.80(122)

6.93(176)

8.90(226)

10.87(276)

BendRadius

KR

1.10(28)

1.50(38)

1.89(48)

2.95(75)

3.94(100)

4.92(125)

Depot

UB

2.87(73)

3.27(83)

3.66(93)

4.72(120)

5.71(145)

6.69(170)

LoopLength

LB

5.98(152)

7.24(184)

8.46(215)

11.81(300)

14.92(379)

17.99(457)

Dimensions in inches (mm)

Technical Data

Type & Position Brackets

FA/MA

x

x

+

.

+ x

x

+

+.

Number ofSystems Req.

5

CarrierType

ET0320

BendRadius

75

# of LinksLength

35 Links

+

+

Dividers(# vertical)

1v

Cavity Width

025

(Bi)CarrierDesign

030

+

.

Extended Travel:When application travel exceeds the self-supporting length of the carrier, EASYTRAX carrier systems are designed to glide on themselves in a guide channel.

Self-Supporting Lengths

Unsupported 1.64 3.28 4.92 6.56 8.2 ftLength 0.5 1.0 1.5 2.0 2.5 m

Add

ition

al L

oad

lbsft

3.4

2.7

2.1

1.4

0.7

kgm5

4

3

2

1

0

Type ET 0320

For more information on extended travel systems, see pages 02.27 - 02.36

LS = total machine travelLB = 3.14 x KR + (2 x t safety factor)LK = chain length requiredLK = LS ÷ 2 + length of the curve (LB)** Assumes the Fixed Point is located at the

Center of the Total Machine Travel.

Calculation of Chain Length

E CONOMICV ALUEA DDED

6A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range.

Download 3D CAD files, videos,

updated product info & much more at:www.kabelschlepp.com/easytrax.htm

GENERAL DATA

Specifications are subject to change without notice. KSA-L15015-GC

09.04

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Page 5: EasyTrax - U.S. Tsubaki

KR

BiBk t

hGhi

Design 030 - opens on the outside radius Design 040 - opens on the inside radius

ET 0320

ET 0320.030.015 ET 0320.040.015

ET 0320.030.025 ET 0320.040.025

ET 0320.030.038 ET 0320.040.038

ET 0320.030.050 ET 0320.040.050

Chain Weight:0.12 lbs/ft(0.18 kg/m)

Chain Weight:0.12 lbs/ft(0.18 kg/m)

Chain Weight:0.18 lbs/ft(0.27 kg/m)

Chain Weight:0.18 lbs/ft(0.27 kg/m)

Chain Weight:0.28 lbs/ft(0.41 kg/m)

Chain Weight:0.28 lbs/ft(0.41 kg/m)

Chain Weight:0.36 lbs/ft(0.54 kg/m)

Chain Weight:0.36 lbs/ft(0.54 kg/m)

hG

BK

B0.08(2)

0.31(8)

Adjustable

ihi

A Standard verticaldivider system

Bk = Outer WidthBi = Inner WidthhG = Outer Heighthi = Inner Height

A. Standard vertical dividersCavity Partition Options:

1.00(25.5)

1.00(25.5)

1.00(25.5)

1.00(25.5)

0.71(18)

0.71(18)

0.71(18)

0.71(18)

1.00(25.5)

1.00(25.5)

1.00(25.5)

1.00(25.5)

0.71(18)

0.71(18)

0.71(18)

0.71(18)0.59

(15)0.59(15)

0.98(25)

0.98(25)

1.50(38)

1.50(38)

1.97(50)

1.97(50)

1.06(27)

1.06(27)

1.97(50)

1.97(50)

2.44(62)

2.44(62)

1.46(37)

1.46(37)

1.00(25.5)

1.00(25.5)

1.00(25.5)

1.00(25.5)

0.71(18)

0.71(18)

0.71(18)

0.71(18)

1.00(25.5)

1.00(25.5)

1.00(25.5)

1.00(25.5)

0.71(18)

0.71(18)

0.71(18)

0.71(18)0.59

(15)0.59(15)

0.98(25)

0.98(25)

1.50(38)

1.50(38)

1.97(50)

1.97(50)

1.06(27)

1.06(27)

1.97(50)

1.97(50)

2.44(62)

2.44(62)

1.46(37)

1.46(37)

KR

BiBk t

hGhi

Note:For drawings and dimensions of available mounting bracket options: See page 09.06

EASYTRAXnylon • open style • standard widths

A member of the TSUBAKI GROUP

Need help? 1-800-443-4216 or www.kabelschlepp.comSpecifications are subject to change without notice. KSA-L15015-GC

09.05

BA

SIC

-LIN

E

09

EASYTRAX

Page 6: EasyTrax - U.S. Tsubaki

ET 0320 Brackets with Strain Relief

Connection DimensionsBrackets made of nylon with integral strain relief.

Type Biin (mm)

Bkin (mm)

nZ# of tines

ET 0320.30/40.15 0.59 (15) 1.06 (27) 2

ET 0320.30/40.25 0.98 (25) 1.46 (37) 3

ET 0320.30/40.38 1.50 (38) 1.97 (50) 4

ET 0320.30/40.50 1.97 (50) 2.44 (62) 5

For Chain Width: Bi = 0.59 (15)

For Chain Width: Bi = 1.49 (38)

For Chain Width: Bi = 0.98 (25)

For Chain Width: Bi = 1.97 (50)

2.87 (73)

0.81 (20.5)

i

B k=

B+

0.87

(22)

B i- 0

.79

(20)

B i

8

nz

0.33 (8.4)

0.31

(8.0

)

(6.5)

0.28 (7)

0.16

(4)

0.16

(4)

(4)

0.16

0.16

(4)

0.26

(6.5)0.26

(6.5)0.26

(6.5)0.26

l1

0.20

(5)

1.97

(50)

0.91

(23)

1.50

(38)

Lk

1.50 (38)

1.50 (38)

2.09 (53)

2.09 (53)

2.44

(62)

1.38

(35)

1.97

(50)

1.46

(37)

0.39

(10)

0.98

(25)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.06

(27)

0.59

(15)

2.87 (73)

0.81 (20.5)

i

B k=

B+

0.87

(22)

B i- 0

.79

(20)

B i

8

nz

0.33 (8.4)

0.31

(8.0

)

(6.5)

0.28 (7)

0.16

(4)

0.16

(4)

(4)

0.16

0.16

(4)

0.26

(6.5)0.26

(6.5)0.26

(6.5)0.26

l1

0.20

(5)

1.97

(50)

0.91

(23)

1.50

(38)

Lk

1.50 (38)

1.50 (38)

2.09 (53)

2.09 (53)

2.44

(62)

1.38

(35)

1.97

(50)

1.46

(37)

0.39

(10)

0.98

(25)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.06

(27)

0.59

(15)

2.87 (73)

0.81 (20.5)

i

B k=

B+

0.87

(22)

B i- 0

.79

(20)

B i

8

nz

0.33 (8.4)

0.31

(8.0

)

(6.5)

0.28 (7)

0.16

(4)

0.16

(4)

(4)

0.16

0.16

(4)

0.26

(6.5)0.26

(6.5)0.26

(6.5)0.26

l1

0.20

(5)

1.97

(50)

0.91

(23)

1.50

(38)

Lk

1.50 (38)

1.50 (38)

2.09 (53)

2.09 (53)

2.44

(62)

1.38

(35)

1.97

(50)

1.46

(37)

0.39

(10)

0.98

(25)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.06

(27)

0.59

(15)

2.87 (73)

0.81 (20.5)

i

B k=

B+

0.87

(22)

B i- 0

.79

(20)

B i

8

nz

0.33 (8.4)

0.31

(8.0

)

(6.5)

0.28 (7)

0.16

(4)

0.16

(4)

(4)

0.16

0.16

(4)

0.26

(6.5)0.26

(6.5)0.26

(6.5)0.26

l1

0.20

(5)

1.97

(50)

0.91

(23)

1.50

(38)

Lk

1.50 (38)

1.50 (38)

2.09 (53)

2.09 (53)

2.44

(62)

1.38

(35)

1.97

(50)

1.46

(37)

0.39

(10)

0.98

(25)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.06

(27)

0.59

(15)

2.87 (73)

0.81 (20.5)

i

B k=

B+

0.87

(22)

B i- 0

.79

(20)

B i

8

nz

0.33 (8.4)

0.31

(8.0

)

(6.5)

0.28 (7)

0.16

(4)

0.16

(4)

(4)

0.16

0.16

(4)

0.26

(6.5)0.26

(6.5)0.26

(6.5)0.26

l1

0.20

(5)

1.97

(50)

0.91

(23)

1.50

(38)

Lk

1.50 (38)

1.50 (38)

2.09 (53)

2.09 (53)

2.44

(62)

1.38

(35)

1.97

(50)

1.46

(37)

0.39

(10)

0.98

(25)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.50 (38)2.09 (53)

0.28(7)

0.55(14)

1.06

(27)

0.59

(15)

Please specify the desired bracket variant and posi-tion when ordering

Example: FA/MA (Standard) or FA/MI

The bracket positions at the Fixed End and Moving End can be changed later if required.

The dimensions of the Fixed End and Driven End mounting brackets are identical

EasyTrax standard mounting brackets feature integral strain relief.

EasyTrax mounting brackets without a strain relief comb are also available upon request.

Dimensions are in inches (mm)

Bracket EndM - Moving EndF - Fixed End

Bracket PositionA - connecting surface on

outside radius (standard)I - connecting surface on inside radiusH - connecting surface turned 90° to

the outside radiusK - connecting surface turned 90° to

the inside radius

ET 0320 BracketPosition Options

MK

MHMA (Standard)

MI

FI

FA (Standar

= Mounting Surface

d)FH

FK

Fixed End

Moving End

Specifications are subject to change without notice. KSA-L15015-GC

09.06

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EASYTRAX

Page 7: EasyTrax - U.S. Tsubaki

EasyTrax – long unsupported lengths.

� EasyTrax – very highcavity utillization.Crossbars swivel in the direction of the cable.Not into the cavity

� Unfavorable swivel direction of the crossbars in the cable space – cablesalready laid jam the cross-bars.

Designs completely made of non-reinforced material– long unsupported lengths can only be implementedwith sag.

flexiblelamella crossbars

hard chain link of fiberglass reinforced material

The 2-shot-technology of EasyTrax 0320

Even greater side stability a locking stroke systemThe stops are locked in the bend radius stop and pretension stop. This prevents snapping out in these areas and achieves veryhigh lateral stability.

High flexibility, high cavity utillization – very quick cable installation thanks to simple pressing in of the cables.The elastic material of the lamella crossbar significantly shor-tens the assembly times. The cable carrier is laid simply by pressing the cables in. The def ined swivel direction in thedirection of the cable allows a significantly higher utilizationfactor than in systems where cables are inserted into the cablespace from above. The new crossbar design also allows theuse of dividers for cable separation.

High stability – long unsupported lengths thanks to fiberglass-reinforced material.The use of fiberglass reinforced special plastic in the suppor-ting area of the cable carrier makes it possible to nearly double the unsupported length compared to designs manu-factured entirely from non-reinforced materials.

KG

high stabilityhigh flexibility

Flexible lamella crossbar –

simple pressing in of the cables Fiberglass reinforced chain link –

high stability

Subj

ect

to c

hang

e.

Unfavorable swivel direction of crossbars down into the cavity space - cables already installed

jam the crossbars.

EasyTrax - allows very high cavity utilization. Crossbars swivel forward and not down into the cavity.

High flexibility, high cavity utilization - very quick and easy install thanks to simple press-in cable installation.

Even greater side stability thanks to a special locking stroke system

The use of special glass-fiber reinforced plastic in the link sideband makes it possible to nearly double the unsupported operational length when compared to other standard press-in cable carrier designs that are typically molded completely of non-reinforced materials.

EASYTRAXnylon • open style • standard widths

A member of the TSUBAKI GROUP

Need help? 1-800-443-4216 or www.kabelschlepp.comSpecifications are subject to change without notice. KSA-L15015-GC

09.07

BA

SIC

-LIN

E

09

EASYTRAX


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