Eba 1597 0562 Afp Aflx Vupx Me Gb

7/28/2019 Eba 1597 0562 Afp Aflx Vupx Me Gb

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www.absgroup.com

0562-0001

GB 0562-E

ABS submersible sewage pumps AFP-ME4 to ME6 and AFP-ME SX

$%6VXEPHUVLEOHPL[HGRZFROXPQSXPSV$)/;0(WR0(

ABS submersible propeller pumps VUPX-ME4 to ME6

15970562GB01.2

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2 Installation and Operating InstructionsInstallation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFLX-ME4-6 | VUPX-ME4-6

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Installation and Operating Instructions

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AFP-Hydraulics

AFP 1001 AFP 1501 AFP 2001 AFP 2501 AFP 3001 AFP 3501 AFP 4001 AFP 5001 AFP 6003

AFP 1002 AFP 1552 AFP 2002 AFP 2503 AFP 3002 AFP 3502 AFP 4004

AFP 1036 AFP 1575 AFP 2073 AFP 2571 AFP 3003

AFP 1077 AFP 1576 AFP 3071

AFP SX-Hydraulics

AFP 1001 SX AFP 1501 SX AFP 2001 SX AFP 2501 SX AFP 3001 SX AFP 3501 SX AFP 4001 SX AFP 5001 SX

AFP 1002 SX AFP 1575 SX AFP 2002 SX AFP 2503 SX AFP 3002 SX AFP 3502 SX AFP 4004 SX

AFP 1077 SX AFP 1576 SX AFP 2073 SX AFP 2571 SX AFP 3003 SX

AFP 3071 SX

AFLX-Hydraulics

AFLX 0601 AFLX 0701 AFLX 0801 AFLX 0802 AFLX 1202 AFLX 1203 AFLX 1207

VUPX-Hydraulics

VUPX 0401 VUPX 0501 VUPX 0601 VUPX 0801 VUPX 1001 VUPX 1201

VUPX 0402 VUPX 0502 VUPX 0602 VUPX 0802 VUPX 1002 VUPX 1202

VUPX 0403 VUPX 0503


3/44


4/44

4 Installation and Operating Instructions


GB 0562-E

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6 Commissioning ................................................................................................................................... 35

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7 Maintenance ........................................................................................................................................ 36

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5HPRYDORIWKH$)/;DQG983;VXEPHUVLEOHSXPS ...........................................................................39

8 Assembling the gearbox AFLX/VUPX ............................................................................................... 40

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GB 0562-E

1 General

1.1 Introduction

These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLFLQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLV

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m 6DIHW\,QVWUXFWLRQVZKLFKPLJKWFDXVHGDQJHUWROLIHLQFDVHRIQRQREVHUYDQFHKDYHEHHQVSHFLFDOO\

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ATTENTION Appears at safety hints, the non-observance of which could damage the unit or affect

its functioning.

NOTE Used for important pieces of information.

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1.2 Correct usage of the products

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XVHURIDWKLUGSDUW\RUFDXVHGDPDJHRUIXQFWLRQLPSDLUPHQWWRWKHXQLWLWVHOIDQGRWKHULWHPVRIYDOXH

7KH$%6XQLWVVKRXOGRQO\EHXVHGLIWKH\DUHLQSHUIHFWWHFKQLFDOFRQGLWLRQWDNLQJLQWRDFFRXQWDOOVDIHW\

UHTXLUHPHQWVDQGFRQVFLRXVRIWKHQHHGWRDYRLGSRWHQWLDOO\GDQJHUV7KHFRQWHQWVof the installation and

operating instructions DQGWKHVDIHW\KLQWVPXVWEHDSSOLHG$Q\RWKHUXVDJHDEQRUPDOXVDJHRUXVDJH

EH\RQGWKDWVSHFLHGZLOOEHFRQVLGHUHGDVQRQFRPSOLDQFH

7KHPDQXIDFWXUHUVXSSOLHUZLOOQRWDFFHSWDQ\UHVSRQVLELOLW\IRUGDPDJHGXHWRWKLV7KHULVNLVERUQHE\WKH

XVHU,QFDVHRIGRXEWWKHHQWLUHVFRSHRIWKHSODQQHGDSSOLFDWLRQPXVWEHDSSURYHGE\ABS.

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VKRXOGEHLPPHGLDWHO\UHFWLHGRULIQHFHVVDU\FRQWDFW\RXU$%6VHUYLFHFHQWUH

1.3 Application restrictions of the submersible pumps

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Limitations: )OXLGWHPSHUDWXUHPD[LPXP&)

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ATTENTION If cable length is less than 20 m/65 ft the max. immersion depth reduces

accordingly. In special cases an immersion depth greater than 20 m/65

ft is possible. In order to do this you need the written approval from the

manufacturer ABS.


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For the operation of units as explosion-proof execution the following applies:

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LVOOHGZLWKZDWHUGU\LQVWDOODWLRQRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQZLWKFRROLQJ

MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU \UXQQLQJDUHQRWDOORZHG

$77(17,21 7KHH[YHUVLRQVRIWKH0(VHULHVDUHQRWWWHGZLWKDVHDOPRQLWRU',LQWKH

monitoring chamber or in the oil chamber. There is an option of an external seal

monitor for the ex versions

For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket

applies:

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RSHUDWLRQFor the operation of explosion-proof submersible pumps applies:

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temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK

LVFHUWLHGLQDFFRUGDQFHZLWK(&GLUHFWLYH(&

For the operation of explosion-proof submersible pumps with frequency inverter applies:

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LVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHQDPHSODWH

1.4 Application areas for the submersible pumps

1.4.1 Application areas for the series AFP

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They are suitable for pumping of the following liquids:

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1.4.2 Application areas for the series AFLX

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ZDWHUVXSSO\PXQLFLSDOVHZDJHWUHDWPHQWDQGGHZDWHULQJRISROGHUV


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They are suitable for the following liquids:

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6HZDJH

6XUIDFHZDWHUUDLQZDWHUGUDLQDJHZDWHU

6OXGJH

7KH$)/;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ

1.4.3 Application areas for the series VUPX

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They are suitable for the following liquids

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5DZZDWHUIRUGULQNLQJZDWHUVXSSO\

6XUIDFHDQGUDLQZDWHU7KH983;SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ

$77(17,21 7KHFRROLQJOLTXLGOOHGLQDWWKHIDFWRU\LQWKH0(VHULHVZLWKWKHH[FHSWLRQRIWKHRLO

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PL[WXUHLVIURVWSURRIGRZQWRWHPSHUDWXUHVRI&)

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Series

Discharge size DN [cm]

Hydraulic-number

Motor

Number of poles in motor

Motor power [P2

x 10 in kW]

Motor designation (e.g. ME)

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Hydraulics0562-0002

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in the materials used and are also only available in a cooling jacket version. TheGHVLJQDWLRQ6;ZLOOEHDGGHGEHWZHHQK\GUDXOLFVDQGPRWRUHJ$)36;0(


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GB 0562-E

1.6 Technical data

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1.7 Dimensions and weights

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1.8 Nameplate

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DWDQ\WLPH

1

2

3 4

5

6

7

8 9 10 11

12 13 1514

16 17

18 19 20

21

22

23 24 25

26 27

Nicht unter Spannung ffnenDo not open while energized

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0102

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42240242

APPROVED

EXPLOSIONPROOF

42240227

fore raising or loweringand servicing this device

disconnect the power be-

injury or electrical shock,To reduce the risk of

Use with approved

motor control thatmatches motor inputin full load amperes.

Utiliser un Demarreur

approuve covenantau courant a pleinecharge du moteur

This plate was supplied originally with certified pump

File no.

51412

0551-0008

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NOTE In all communication please state type of the unit, item and serial number!

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2 Safety

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3 Transport and storage

3.1 Transport

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3.1.1 Standing transport

0562-0004

0562-0005

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3.1.2 Transport in a horizontal manner

0562-0006

12

10

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$77(17,21 PD[7KHDQJOHEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV

should not exceed 45


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ATTENTION Avoid point loading. If necessary, place the pump on a secure robust pallet and tie

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Only lift up the submersible pump if it is suspended horizontally on the crane hooks.

If necessary, adjust the chain accordingly.

3.2 Transport securing devices

3.2.1 Motor connection cable moisture protection

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ATTENTION These protective covers should only be removed immediately prior to connecting the

pumps electrically.

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ATTENTION These protective covers only provide protection against water spray or similar and

are not a water tight seal. The ends of the cables should not be immersed in water,

otherwise moisture could enter the connection chamber of the motor.

NOTE If there is a possibility of water ingress then the cables should be secured so that the

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ATTENTION Take care not to damage the cable or its insulation when doing this!

3.2.2 Transport securing device for AFP submersible pump shafts

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ATTENTION The transport securing device on the pump shaft should only be removed

immediately before installation or connecting up the pump.


13/44



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0562-0008

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Outer side of the 2 securing washers

Inner side of the 2 securing washers

0562-0009

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Tightening torque for ABS stainless steel screws A4-70:

Thread M6 M8 M10 M12 M16 M20 M24

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14/44



GB 0562-E

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3.2.3 Transport securing device for submersible pump shafts AFLX/VUPX

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ATTENTION The transport securing device on the motor shaft should only be removed

immediately prior to installation or connecting up to the pump.

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15/44



GB 0562-E

3.3 Storage of the units

$77(17,21 7KH$%6SURGXFWVPXVWEHSURWHFWHGIURPZHDWKHULQXHQFHVVXFKDV89IURP

direct sunlight, high humidity, aggressive dust emissions, mechanical damage,

frost etc. The ABS original packaging with the relevant transport securing devices

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system, or other spaces. In the case of heavy frosts, the units and cable should not

be moved if possible. When storing under extreme conditions, e.g. in tropical or

desert conditions suitable additional protective steps should be taken. We would be

glad to advise you further

NOTE ABS units do not generally require any particular maintenance during storage. After

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several times by hand, new lubricating oil or, depending on the version, a small

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applied to the sealing surfaces, thus ensuring perfect operation of the mechanical

seals. The bearings supporting the motor shaft are maintenance-free.

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16/44



GB 0562-E

4 Product description

4.1 Structural design

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4.2 Motor monitoring system

Motor equipment:

Motors ME4/ME5/ME6

Monitoring standard Ex FM

Stator %LPHWDOOLF

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PT 100 - -

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4.2.2 DI-Electrode

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18/44



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or power system. They must always be connected to a suitable evaluation device.

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Explosion-proof motors which are connected to static frequency inverters must be

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4.2.3 Temperature monitoring of the bearings (Option ME4/ME5)

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Switching temperature of motors of insulation class F :

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19/44



GB 0562-E

4.2.4 Temperature indication

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Resistance

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20/44



GB 0562-E

4.3 Operation with frequency inverters

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critical area

non critical area

L = total length (from frequency inverter to motor)

10 50 100 150 L[m]

UN[V]

660

600

460

400380

230

0562-0012

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21/44



GB 0562-E

5 Installation


5.1 Installation of the AFP submersible pumps

5.1.1 Installation options for the AFP submersible pumps

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NOTE The dimensional sheets and foundation plans for each type of installation are

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5.2 Installation examples

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22/44



GB 0562-E

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installation of the pump. On request, we can send you detailed installation and

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19

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used.


23/44



GB 0562-E

14

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used.


24/44



GB 0562-E

5.2.1 Wet installation of the AFP submersible pump


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25/44



GB 0562-E

5.2.2 Installation of the AFP submersible pump in a dry sump


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5.3 Fitting the pedestal

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2 Seal

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26/44



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27/44


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GB 0562-E

5.4.2 Installations examples with AFLX and VUPX submersible pumps

1 87

2

4

6

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0562-0028

187

5

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29/44



GB 0562-E

5.4.3 Installation of the AFLX and VUPX submersible pumps


ATTENTION The power cables should be handled carefully during installation and removal of the

pumps in order to avoid damage to the insulation.7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/;0(983;0(VXEPHUVLEOHSXPSPXVWDOUHDG\EH

LQVWDOOHGDVVKRZQLQ)LJXUHDQG%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRNIRUWKHFKDLQ

DVZHOODVDQRSHQLQJDQGVXVSHQVLRQFDEOHVRFNIRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH

127( ,QWKHFDVHRI$)/;983;VXEPHUVLEOHSXPSVZLWKJHDUER[WKHVXEPHUVLEOHPRWRU

and hydraulics mounted to the gearbox are supplied separately.

%HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEHWWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI

HJFDEOHVRFNV3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH

ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW

ATTENTION When raising the submersible pump out of the concrete sump or the steel dischargepipe with the hoist ensure that the connection cables are lifted out simultaneously as

the pump itself is being raised.

5.4.4 Lowering of the AFLX and VUPX submersible pump into the coupling ring

ATTENTION Before lowering the pump a direction of rotation check should be carried out, see

VHFWLRQ

'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH

$77(17,21 7KHVWHHOULVHUSLSHRUFRQFUHWHVXPSPXVWEHFOHDQHGWKRURXJKO\EXLOGHUVUXEEOH

HWF%HIRUHWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJHSLSHFDUHVKRXOGbe taken that any paint remnants are completely removed from the conical surfaces

on the pumps or on the coupling ring. These conical surfaces must then be greased.

7RRSWLPLVHWKHLQRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLURI

QVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQRZGLUHFWLRQRIWKHLQRZFKDPEHU

7KLVPXVWEHREVHUYHGZKHQWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJH

pipe.

&DUHIXOO\ORZHUWKHVXEPHUVLEOHSXPSZLWKWKHDLGRIDKRLVWLQWRWKHFRXSOLQJULQJLQWKHVXPS7DNHFDUHWKDW

WKHFDEOHLVORZHUHGVLPXOWDQHRXVO\DQGFDQQRWVQDJ

$WWDFKWKHOLI WLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO

7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHO

SUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHGRIILQDZDWHUWLJKWPDQQHU

c 7KHFRQQHFWLRQFDEOHVKRXOGRQO\EHWLJKWHQHGVXIFLHQWO\VRWKDWQRWHQVLRQDFWVDWWKHFDEOHLQOHWLQ

WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO

,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU


30/44



GB 0562-E

5.5 Electrical connection


%HIRUHFRPPLVVLRQLQJDQH[SHUWVKRXOGFKHFNWKDWRQHRIWKHQHFHVVDU\HOHFWULFDOSURWHFWLYHGHYLFHVLVDYDLO

DEOH(DUWKLQJQHXWUDOHDUWKOHDNDJHFLUFXLWEUHDNHUVHWFPXVWFRPSO\ZLWKWKHUHJXODWLRQVRIWKHORFDOHOHFWULF

LW\VXSSO\DXWKRULW\DQGDTXDOLHGSHUVRQVKRXOGFKHFNWKDWWKHVHDUHLQSHUIHFWRUGHU

$77(17,21 7KHSRZHUVXSSO\V\VWHPRQVLWHPXVWFRPSO\ZLWK9'(RURWKHUORFDOUHJXODWLRQV

with regard to cross-sectional area and maximum voltage drop. The voltage stated on

the nameplate of the pump must correspond to that of the mains.

c 7KHLQFRPLQJSRZHUVXSSO\DVZHOODVWKHFRQQHFWLRQRIWKHSXPSLWVHOIWRWKHWHUPLQDOVRQWKHFRQWURO

SDQHOPXVWFRPSO\ZLWKWKHFLUFXLWGLDJUDPRIWKHFRQWUROSDQHODVZHOODVWKHPRWRUFRQQHFWLRQ

GLDJUDPVDQGPXVWEHFDUULHGRXWE\DTXDOLHGSHUVRQ

7KHSRZHUVXSSO\FDEOHPXVWEHSURWHFWHGE\DQDGHTXDWHO\GLPHQVLRQHGVORZEORZIXVHFRUUHVSRQGLQJWRWKH

UDWHGSRZHURIWKHSXPS

ATTENTION The unit should only be operated with the overload relay and thermal sensors/limiters

connected.

5.5.1 Standard connection diagrams, mains voltage 380 - 420 V at 50 Hz/460 V at 60 Hz

M3 ~

Cable 2

Cable 1

W2

U2

V2

W1

V1

U1

F0

F1

U2

V2

W2

W1

PE

V1

U1

Di

Di

PE

0562-0030

M3 ~W2 W1

V2

U2

V1

U1

Cable 2

Cable 1

W2

V2

U2

PE

V1

W1

U1

PE

F1

Di

F0

Cable 3

PE

0562-0031

)LJXUH7ZRSRZHUFDEOHVHDFKZLWKLQWHJUDWHGFRQWURO

OHDGV

)LJXUH7ZRSRZHUFDEOHVDQGRQHFRQWUROFDEOH


31/44



GB 0562-E

M3 ~W2 W1V2

U2

V1

U1

Cable 2

Cable 1

W2

V2

U2

PE

V1

W1

U1

PE

DI connection chamber20

(X) cable core marking control cable

22

21 DI motor chamber

DI oil chamber

switchoff

13

12

11

10

PE

winding

switcho

ff41

lower bearing

upper bearing

45

43

44

42

Cable 3

40

temperaturemea

surement

31

37

35

36

34

PTC PT 10030

X

0562-0032

)LJXUH6SHFLDOYHUVLRQVWZRSRZHUFDEOHVDQGRQHFRQWUROFDEOHIRURSWLRQDOPRWRUPRQLWRULQJIHDWXUHV

ATTENTION The cable leads are routed out of the motor. No switching takes place in the motor!$Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHVPXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO

NOTE Information on the type of starting can be obtained from the nameplate of the pump.

5.5.2 Lead designations

Direct starting in star1 U1

46

3 2

5U2

W2 V2

W1 V1

0562-0033

L1 L2 L3 -RLQ

1RUWK$PHULFD 1 2 3

$%6*HUPDQ\ U1 V1 W1 89:

Direct starting in delta

1U1

4

6

325

U2

W2

V2

W1

V1

0562-0034

L1 L2 L3 -

1RUWK$PHULFD -

$%6*HUPDQ\ 8: 98 :9 -


32/44



GB 0562-E

5.5.3 Checking direction of rotation


:KHQWKUHHSKDVHXQLWVDUHEHLQJFRPPLVVLRQHGIRUWKHUVWWLPHDQGDOVRZKHQXVHGRQDQHZVLWHWKH

GLUHFWLRQRIURWDWLRQPXVWEHFDUHIXOO\FKHFNHGE\DTXDOLHGSHUVRQ

m :KHQFKHFNLQJWKHGLUHFWLRQRIURWDWLRQWKHVXEPHUVLEOHSXPSVKRXOGEHVHFXUHGLQVXFKDPDQQHU

WKDWQRGDQJHUWRSHUVRQQHOLVFDXVHGE\WKHURWDWLQJLPSHOOHURUE\WKHUHVXOWLQJDLURZ'RQRWSODFH

\RXUKDQGLQWRWKHK\GUDXOLFV\VWHP

c 7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOLHGSHUVRQ

m :KHQFDUU\LQJRXWWKHGLUHFWLRQRIURWDWLRQFKHFNDVZHOODVZKHQVWDUWLQJWKHXQLWSD\DWWHQWLRQWRWKH

START REACTION.7KLVFDQEHYHU\SRZHUIXO

START

REACT

ION

RO

TOR

REACTIO

N

0562-0035

ATTENTION

The start reaction isanti clockwise

)LJXUH5RWRUURWDWLRQ

NOTE If a number of pumps are connected to a single control panel then each unit must be

individually checked.

ATTENTION The mains supply to the control panel should have a clockwise rotation. If the leads

are connected in accordance with the circuit diagram and lead designations, the

direction of rotation will be correct.

5.5.4 Changing direction of rotation


c

7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOLHGSHUVRQ

,IWKHGLUHFWLRQRIURWDWLRQLVLQFRUUHFWWKHQWKLVLVDOWHUHGE\FKDQJLQJRYHUWZRSKDVHVRIWKHSRZHUVXSSO\FDEOH

LQWKHFRQWUROSDQHO7KHGLUHFWLRQRIURWDWLRQVKRXOGWKHQEHUHFKHFNHG

NOTE The direction of rotation measuring device monitors the direction of rotation of the

mains supply or that of an emergency generator.

ATTENTION

The direction of rotation is correctLIWKHLPHOOHUSURSHOOHUURWDWHVLQD

clockwisePDQQHUZKHQYLHZLQJ

GRZQIURPWKHWRSRIWKHSODFHGXQLW

ATTENTION

The direction of rotation is correctLIWKHLPHOOHUSURSHOOHUURWDWHVLQD

clockwisePDQQHUZKHQYLHZLQJ

GRZQIURPWKHWRSRIWKHSODFHGXQLW


33/44



GB 0562-E

5.5.5 Connection of the control circuit leads


42240220

DI l- / berwachungsraumDI Oil- / Separation chamber

DI Motorraum / Motor chamber

DI Anschluraum / Connection chamber

Lower bearingLager unten /

Upper bearing

WindingWicklung /

Lager oben /

Abschalten/Switchoff

21

22

20

13

11

12

10

PE

Type:

No:

Adern Kennzeichnung SteuerkabelCable core marking control cable

PTC

Abschalten/Switchoff

43

44

45

(X)

42

41

40

Temperaturmessung/

Temperat.measurement

35

Oil chamberEx-DI lraum /

37

36

34

31

PT10030

10K-

10K- 22/2

22/1

Motorberwachung / Motor monitoring

X

0562-0036 Control circuit leads for

submersible pumps

&RPPRQOHDG

6WDWRUXSSHU

%HDULQJXSSHU

%HDULQJORZHU

',FRQQHFWLRQFKDPEHU

',0RWRUFKDPEHU

',2LOFKDPEHU

= PE (green/yellow)

)LJXUH'HVLJQDWLRQRIFRQWUROFLUFXLWOHDGV

NOTE The available connections can be obtained from the relevant connection diagram.

5.5.6 Connection of the seal monitoring unit to the control panel

7KHVXEPHUVLEOHSXPSVDUHVXSSOLHGDVVWDQGDUGZLWK',SUREHVIRUVHDOPRQLWRULQJ,QRUGHUWRLQWHJUDWHWKLV

VHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\WRWDQ$%6',PRGXOHDQGFRQQHFWWKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ

$77(17,21 ,IWKH',VHDOPRQLWRULQJLVDFWLYDWHGWKHXQLWPXVWEHLPPHGLDWHO\WDNHQRXWRI

VHUYLFH3OHDVHFRQWDFW\RXU$%6VHUYLFHFHQWUH


34/44



GB 0562-E

X1

X2

Electrode

3(D

I)

PE M2+

M1-

Bulb24V2-5W

MAINS 0562-0037

Electrode

3(D

I)

PE

6124009

M2+

M1-

MAINS

1-8

15/18

10

11 9 13 12

14

0562-0038

)LJXUH(OHFWURQLFDPSOLHUZLWKVLJQDOODPS )LJXUH(OHFWURQLFDPSOLHUZLWKRDWLQJFRQWDFW

Electrode

3(DI)

PE

6124007

6124008

M2+

M1-

MAINS

6

15 11 10

7 8 9

Pump2

Pump3

0562-00

39

)LJXUH(OHFWURQLFDPSOLHUZLWKFROOHFWLYHVLJQDOOLQJ

(OHFWURQLFDPSOLHUIRU+] (OHFWURQLFDPSOLHUIRU+]

110 V $UW1U3DUW1R 115 V $UW1U3DUW1R




$77(17,21 0D[LPXPUHOD\FRQWDFWORDGLQJ$PSHUH


35/44



GB 0562-E

6 Commissioning


%HIRUHFRPPLVVLRQLQJWKHSXPSSXPSVWDWLRQVKRXOGEHFKHFNHGDQGDIXQFWLRQDOWHVWFDUULHGRXW3DUWLFXODU

DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ

g ,QH[SORVLYH]RQHVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPS

VHFWLRQLVOOHGZLWKZDWHUGU\UXQQLQJRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ

(QVXUHLQWKLVFDVHWKDWWKHPLQLPXPVXEPHUJHQFHJLYHQLQWKHGDWDVKHHWLVREVHUYHG2WKHUW\SHV

RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG

+DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV"

+DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG"

,VWKHVHDOPRQLWRULQJGHYLFHZKHUHWWHGFRUUHFWO\LQVWDOOHG"

,VWKHPRWRURYHUORDGVZLWFKFRUUHFWO\VHW"

+DYHWKHSRZHUDQGFRQWUROFLUFXLWFDEOHVEHHQFRUUHFWO\WWHG"

:DVWKHVXPSFOHDQHGRXW"

+DYHWKHLQRZDQGRXWRZVRIWKHSXPSVWDWLRQEHHQFOHDQHGDQGFKHFNHG"

,VWKHGLUHFWLRQRIURWDWLRQRIWKHSXPSFRUUHFWHYHQLIUXQYLDDQHPHUJHQF\JHQHUDWRU"

$UHWKHOHYHOFRQWUROVIXQFWLRQLQJFRUUHFWO\"

$UHWKHUHTXLUHGJDWHVYDOYHVZKHUHWWHGRSHQ"

AFP

'RWKHQRQUHWXUQYDOYHVZKHUHWWHGIXQFWLRQHDVLO\"

+DYHWKHK\GUDXOLFVEHHQYHQWHGLQWKHFDVHRIGU\LQVWDOOHGSXPSV"

AFLX/VUPX

+DYHWKHVWHHOULVHUSLSHRUFRQFUHWHVXPSEHFOHDQHGWKRURXJKO\EXLOGHUVUXEEOHHWF"

6.1 Starting frequency of the motors

7KHDOORZDEOHVWDUWLQJIUHTXHQF\SHUKRXUFDQEHUHDGIURPWKHWDEOHEHORZZKHUHQRWRWKHUZLVHVSHFLHGIURP

WKHZRUNV

Motor power maximum starts per hour at interval in minutes

15 - 160 kW 15 4

> 160 kW 10 6

ATTENTION The allowable starting frequency for any starting devices should be obtained from

manufacturer of these devices.


36/44



GB 0562-E

7 Maintenance


7.1 General maintenance hints

c %HIRUHFRPPHQFLQJDQ\PDLQWHQDQFHZRUNWKHSXPSVKRXOGEHFRPSOHWHO\GLVFRQQHFWHGIURPWKH

PDLQVE\DTXDOLHGSHUVRQDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEHLQDGYHUWHQWO\VZLWFKHGEDFNRQ

127( 7KHPDLQWHQDQFHKLQWVJLYHQKHUHDUHQRWGHVLJQHGIRUGRLW\RXUVHOIUHSDLUVDV

special technical knowledge is required.

g 5HSDLUZRUNRQH[SORVLRQSURRIPRWRUVPD\RQO\EHFDUULHGRXWLQDSSURYHGZRUNVKRSVE\DSSURYHG

SHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU2WKHUZLVHWKHH[DSSURYDOVQRORQJHU

DSSO\

$%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXOQDOLQVSHFWLRQ/XEUL

FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKH

SXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV

6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU

DVVLVWDQFH

7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\

WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP',

ATTENTION The lifting tools like chains and shackles should be visually checked in regular

LQWHUYDOVDSSUR[HYHU\PRQWKIRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEH

replaced if required!

7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQVROYLQJ\RXUSXPSLQJSUREOHPV

NOTE The ABS warranty conditions are only valid provided that any repair work has been

carried out in ABS approved workshops and where original ABS spare parts have

been used.

7.2 Maintenance hints if the submersible pump is out of use for a considerable period

127( ,IWKHSXPSVKDYHUHPDLQHGLGOHIRUPRUHWKDQPRQWKVWKHQZHUHFRPPHQGWKDW

you ask ABS or an approved distributor for advice.

7.2.1 Before installation

7KHFRYHUVJLYLQJPRLVWXUHSURWHFWLRQRIWKHFDEOHVVHHVHFWLRQVKRXOGEHRQO\UHPRYHGLPPHGLDWHO\

EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJ

XSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHU

E\KDQG

7.2.2 After installation

,IDIWHULQVWDOODWLRQRIWKHVXEPHUVLEOHSXPSLWUHPDLQVRXWRIXVHIRUSURORQJHGSHULRGVIRUH[DPSOHLQVWRUP

ZDWHUKROGLQJWDQNVWKHQZHUHFRPPHQGWKDWWKHSXPSEHUXQIRUDPD[LPXPRIPLQXWHHYHU\PRQWKVLQ

RUGHUWRFKHFNERWKLWVIXQFWLRQLQJDQGDYDLODELOLW\


37/44



GB 0562-E

g $WWHQWLRQ'U\UXQQLQJRI([XQLWVORFDWHGLQDUHDVZKHUHDQH[SORVLRQFRXOGRFFXU,VQRWDOORZHG

&RRODQWOOLQJ/XEULFDWLRQRLOOOLQJRQO\983;$)/;0(

ATTENTION Only coolants released by the manufacturer should be used!

A

9HUVLRQZLWKFRROLQJMDFNHW

B

9HUVLRQZLWKRXWFRROLQJMDFNHW

1

212

0562-0040 Legend

&RROLQJOLTXLGOOLQJ

&RROLQJOLTXLGHPSW\LQJ

,QLWLDOOOLQJH[ZRUNV

*O\FRO)URVWR[:63DUWQU

7


38/44



GB 0562-E

Motor ME5

AFP-ME 1001, 1002,

1036, 1077, 1501,

1575, 1576, 2001,

2073, 2571, 3003,

3071

AFP-ME 1552,

2002, 2501, 2503,

3001, 3002, 3502,

4001

AFP-ME 5001 VUPX-ME

0501/2/3

0601/2/0801/2

AFLX-ME

0701, 0801/2

375 mm 475 mm 670 mm

50 Hz 60 Hz A * B * A * B * A * B *

0( 0( 43.0 15.0 48.0 16.0 - - -

0( 0( 55.5 15.0 66.0 16.0 - - -

0( 0( 55.5 15.0 66.0 16.0 - - -

0( 0( 55.5 15.0 66.0 16.0 - - -

0( 0( 43.0 15.0 48.0 16.0 - - 6.6

0( 0( 55.5 15.0 66.0 16.0 - - 6.6

0( 0( 55.5 15.0 66.0 16.0 72.0 22.0 6.6

0( 0( 55.5 15.0 66.0 16.0 72.0 22.0 6.6

0( 0( - - 66.0 16.0 72.0 22.0 6.6

0( 0( - - 66.0 16.0 72.0 22.0 6.60( 0( - - 66.0 16.0 72.0 22.0 6.6

0( 0( - - 66.0 16.0 72.0 22.0 -

0( 0( - - 66.0 16.0 72.0 22.0 6.6

0( 0( - - 66.0 16.0 72.0 22.0 6.6

0( 0( - - 66.0 16.0 72.0 22.0 6.6

* A9HUVLRQwithFRROLQJMDFNHW* B9HUVLRQwithoutFRROLQJMDFNHW

)LOOLQJYROXPHVLQ/LWUHV&RRODQW*O\FROXQG:DWHU)URVWUHVLVWDQWXSWR&)RQO\YHUVLRQ B

Motor ME6

AFP-ME 2002,

2501, 2503, 3001,

3002, 3502, 4001

AFP-ME 4004 AFP-ME 5001 AFP-ME 6003

475 mm 530 mm 670 mm 850 mm

50 Hz 60 Hz A * B * A * B * A * B * A * B *

0( 0( 95.3 - - - - - - -

0( 0( 95.3 - - - - - - -

0( 0( 95.3 - - - - - - -

0( 0( 108.3 - - - - - - -

0( 0( 95.3 - 93.0 - 101 - - -

0( 0( 95.3 - 93.0 - 101 - - -

0( 0( 108.3 - 93.0 - 101 - - -

0( 0( - - 106.0 - 114 - - -

0( 0( - - 93.0 - 101 - - -

0( 0( - - 93.0 - 101 - - -

0( 0( - - 93.0 - 101 - - -

0( 0( - - - - 114 - 125.2 -

0( 0( - - - - 101 - 112.2 -

0( 0( - - - - 101 - 112.2 -

0( 0( - - - - - - 125.2 -

0( 0( - - - - - - 125.2 -

0( 0( - - - - - - 112.2 -

0( 0( - - - - - - 125.2 -

* A9HUVLRQwithFRROLQJMDFNHW* B9HUVLRQwithoutFRROLQJMDFNHW

)LOOLQJYROXPHVLQ/LWUHV&RRODQW*O\FROXQG:DWHU)URVWUHVLVWDQWXSWR&)


39/44



GB 0562-E

Filling volumes lubrication oil:

Hydraulics Filling volume

oil chamber

Filling volume

gearbox

Motor

ME6

Hydraulics Filling volume

oil chamber

Filling volume

gearbox

VUPX 0600 2.5 - AFLX 800 3.0 -

VUPX 0800 2.5 - AFLX 1200 2.5 -

VUPX 1000 7.0 - AFLX 1200 G 7.0 51.0

VUPX 1200 13.0 -

VUPX 1000 G 7.0 51.0

VUPX 1200 G 8.0 51.0

7.4 Removal of the submersible pump


7.4.1 Removal of the AFP submersible pump from a wet sump

c %HIRUHUHPRYDORIWKHXQLWWKHPRWRUFRQQHFWLRQFDEOHVDWWKHFRQWUROSDQHOVKRXOGEHFRPSOHWHO\

GLVFRQQHFWHGE\DTXDOLHGSHUVRQIURPPDLQVDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEH

LQDGYHUWHQWO\VZLWFKHGEDFNRQ

g %HIRUHUHPRYDORIXQLWVLQKD]DUGRXVDUHDVWKHVXPSDQGVXUURXQGLQJDUHDPXVWEHDGHTXDWHO\

YHQWHGWRDYRLGWKHGDQJHURIDVSDUNFDXVLQJDQH[SORVLRQ

)LWDKRLVWWRWKHSXPSLQDFFRUGDQFHWRVHFWLRQ

5DLVHWKHVXEPHUVLEOHSXPSRXWRIWKHVXPSZLWKWKHKRLVW:KLOHGRLQJWKLVWKHFRQQHFWLRQFDEOHVVKRXOGEH

VLPXOWDQHRXVO\GUDZQRXWRIWKHVXPSDVWKHSXPSLWVHOILVEHLQJUDLVHG

3ODFHWKHSXPSZLWKYROXWHYHUWLFDOO\RQDVROLGVXUIDFHDQGWDNHFDUHWKDWLWFDQQRWIDOORYHU

7.4.2 Removal of the AFP submersible pump when dry installed

&ORVHRIIWKHJDWHYDOYHVRQWKHLQOHWDQGGLVFKDUJHVLGHV

(PSW\WKHYROXWHDQGLIQHFHVVDU\WKHGLVFKDUJHOLQH

,IWWHGGLVPDQWOHWKHYHQWLQJOLQHDERYHWKHGLVFKDUJH

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hoist.

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7.4.3 Removal of the AFLX and VUPX submersible pump

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over.


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GB 0562-E

8 Assembling the gearbox AFLX/VUPX

8.1 Assembling the motor and the gearbox/hydraulic unit


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Legend

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GB 0562-E

8.2 Remove transport securing device

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10562-0042

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GB 0562-E

8.3 Remove transport securing device of the gearbox

ATTENTION When removing the transport securing device and when assembling the parts,

ensure that these are absolutely clean. Ensure that no contaminants enter the gear

box!

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be inserted.

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34

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9

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43/44



GB 0562-E

8.4 Assembly instructions for gearbox/motor housing

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A

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lifted slightly and the incorrect position remedied by rotating the propeller by hand

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NOTE The propeller should be capable of being turned by hand.


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Date post:	03-Apr-2018
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