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eBoosting® the Gasoline Engine Evolution Paul Nahra Director – Advanced Engine Engineering September 13, 2016
Transcript
Page 1: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

eBoosting® the Gasoline Engine Evolution

Paul Nahra

Director – Advanced Engine Engineering

September 13, 2016

Page 2: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Outline

§  Gasoline Engine Evolution: §  The Past §  The Present §  The Future

§  Turbocharging products with electrification §  eBooster® §  eTurbo

§  Conclusions

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Page 3: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Gasoline Engine Evolution: The Past

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§  Engines were generally larger in Displacement §  Very Cost Effective Solution for vehicle propulsion §  Calibration and Control was straight forward

Page 4: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Gasoline Engine Evolution: The Present

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§  Engine Downsizing with Turbocharging is Mainstream §  Direct Injection Fuel Systems are a nice compliment to

Turbocharging §  Fuel Economy Improved without Sacrificing Performance

Page 5: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Gasoline Engine Evolution: The Future

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§  Advanced Turbocharged Engines Emerge by 2020 §  48V Mild Electrification promotes eBooster® §  Engines benefit from advances in microprocessors for

simulation, optimization, and control

GPF

Variable Valve Lift + Cylinder Deac

GPF

Advanced Ignition Miller Cycle

Page 6: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

eBooster® Video

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§  https://youtu.be/eXWAPNOAuv0

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Copyright © 2016 BorgWarner Inc.

Typical System Layout

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Page 8: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

eBooster® key benefits

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Page 9: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Phase 1 – Normal Driving

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Page 10: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Phase 2 – Acceleration

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Page 11: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Phase 3 – Return to Normal Operation

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Page 12: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

Performance Comparison

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Page 13: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

BorgWarner 48V eBooster® Demo Car 2015 Ford Mustang 2.3L EcoBoost

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Page 14: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

eTurbo - The next generation of Turbocharger Electrification

§  eTurbo integrates a turbocharger and an eBooster® into one unit.

§  eTurbo has all the features of an eBooster with two additional benefits 1.  Ability to recoupe exhaust heat

energy into electricity for additional fuel economy improvements

2.  Simplified plumbing for improved under hood packaging

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Page 15: eBoosting® the Gasoline Engine Evolution 2 - Paul Nahra_eBoost.pdf · 4 § Engine Downsizing with Turbocharging is Mainstream § Direct Injection Fuel Systems are a nice compliment

Copyright © 2016 BorgWarner Inc.

In Conclusion…

§  Fast pace of innovation in turbochargers and turbocharged engines continues to push the leading edge of IC engines

§  eBooster® and eTurbo are two technologies that will continue to improve the efficiency and performance of internal combustion engines.

§  System approaches including Variable Valve Lift systems, Cooled External EGR, Fuel Injection, and Advanced Ignition systems promote well rounded solutions to many challenges of turbocharged engines.

§  One solution won’t emerge, however a broad range of solutions and strategies will be used to meet specific requirements of vehicles

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Copyright © 2016 BorgWarner Inc.

Thank You

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Fuel Economy Emissions Performance


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