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ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM...

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Page 1: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

ECM

Page 2: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

Page 3: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

TABLE OF CONTENTS

ECM

MODELS 2.0 / 2.3 / 2.5

MODEL X13

TECMATE

MODULE REPLACEMENT

X13 MOTOR REPLACEMENT

FINAL INSTALLATION CHECKS

Page 4: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

USING THE ECM SERVICE GUIDE

Page 5: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

STARTHERE

Page 6: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

Page 7: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

TECH TIPS

WARNING

WARNING

WARNING

Page 8: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ
Page 9: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

MOTOR

ID

2.55

wires

2.310

wires

Square motor control

Unpainted, cast aluminum motor control

ECM X13Identification

StickerHeat sink

Speed taps

Identification Sticker

Painted, steel motor control

NOTE: Early models do nothave identification stickers.

2.3 - 10 or more wires in the 16-pin connector

2.5 - 5 or less wires in the 16-pin connector

ECM2.3 / 2.5

ECM 2.0

ECM 1.0

NOTE: ECM1.0 & 2.0motors areno longer inproduction.

NOTE: See manufacturer’sservice guide for 1.0motor diagnostics.

Motor Identification Chart

Page 10: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

Page 11: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

MODELS 2.0 / 2.3 / 2.5

MODEL X13

TECMATE

MODULE REPLACEMENT

X13 MOTOR REPLACEMENT

FINAL INSTALLATION CHECKS

MOTOR DIAGNOSTICS & REPLACEMENT

Motor Diagnostics & ReplacementTable of Contents

Page 12: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

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2.0 / 2.32.5 M

OTORS

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Page 15: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

GROUND

12345

120VACLINE 2

120VACLINE 1

GROUND

NEUTRAL

120VAC

12345 LINE 1

WARNING

Page 16: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

Page 17: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

X13 MOTOR

WARNING

Page 18: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

1 2 3 4 5

C L G N

115VAC MOTOR

NEUTRAL

GROUND

115VACLINE 1

1 2 3 4 5

C L G N

230VAC MOTOR

GROUND

115VACLINE 1

115VACLINE 2

Page 19: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

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ACVOLTAGECONTROLINPUTS

24VACAC VOLTS

V COM

DCVOLTAGECONTROLINPUTS

9-23 VDCDC VOLTS

V COM

Page 21: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

1 2 3 4 5

C L G N

1 2 3 4 5

C L G N

Page 22: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

TECMateUSAGE CHART

TECM

ate

XL4

butto

nTE

CMat

e Pr

o1

butto

n4

butto

nw/

thre

e po

sitio

n(G

) swi

tch

GE E

CMTr

oubl

esho

oter

ALL

MAN

UFAC

TURE

RS1.

0 / 2

.5 /

X13

N/A

N/A

N/A

ALL

MAN

UFAC

TURE

RS2.

0 / 2

.3Y

Y***

Y

INDO

OR B

LOW

ER M

OTOR

S

This

tool

will

acc

urat

ely d

iagn

ose

this

mot

orTh

is to

ol is

not

app

licab

le to

this

mot

orN/

AY

*Th

eTE

CMat

e XL

is n

o lo

nger

ava

ilabl

e. It

has

bee

n re

plac

ed w

ith th

e TE

CMat

e Pr

o. *

* Th

e GE

ECM

Trou

bles

hoot

er c

onta

ins

its o

wn in

stru

ctio

ns fo

r use

and

is a

vaila

ble

onl

y fro

m C

arrie

r/Bry

ant d

istri

buto

rs.

par

t num

ber (

P/N

HK50

EA00

1)**

*Th

eTE

CMat

e XL

may

not

acc

urat

ely t

roub

lesh

oot C

arrie

r/Bry

ant 2

.0 /

2.3

mot

ors.

Page 23: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

TECMATE

WARNING

WARNING

Page 24: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

ECM MOTOR

24VAC

TECMate PRO

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WARNING

WARNING

Page 27: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

MODULE

REPLACEMENT

MOTOR CONNECTOR(3-PIN)

CIRCUITBOARD

FROMMOTOR

Push until latchseats over ramp

HEX HEAD SCREWS

Only removeHex Head Bolts

16-PIN & 5- PIN CONNECTORS

MOTOR CONNECTOR(3-PIN)

MOTOR OK WHENR > 100k ohm

WINDING TEST

Page 28: ECM '5)$% 3%26)#%¬ - HVAC TECH GROUPhvactechgroup.com/files/ECM SERVICE.pdf2eadæthisæsectionæbeforeæusingæ-otorª$iagnosticsª ª2eplacement using the ecm service guide 4heæpurposeæofæthisæguideæisætoæhelpæyouæ

MOTOR CONNECTOR(3-PIN)

MOTOR OK WHENR < 20 ohm(lead to lead)

PHASE-TO-PHASE TEST

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DRIP LOOP

Connector OrientationBetween 4 and 8 o’clock

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ECM X13

RECOMMENDEDBELLYBAND AREA

2.75” BELLYBANDKEEP OUT AREA

DO NOTCOVER VENTS

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FINALCHECKS

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