EcoStruxure Process Expert
For AVEVA System Platform
Confidential Property of Schneider Electric
One EcoStruxure architectureServing four end markets with six domains of expertise
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EcoStruxure
architecture
Connected products
Edge control
Apps, analytics & services
InfrastructureBuilding Data center Industry
EcoStruxure
Building
TM TM TM TM TM TM
EcoStruxure
Power
EcoStruxure
IT
EcoStruxure
Machine
EcoStruxure
Plant
EcoStruxure
Grid
Clo
ud a
nd/o
r on
pre
mis
es
End-t
o-e
nd
Cybers
ecuri
ty
A Comprehensive Portfolio Powering Industry
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EcoStruxure architecture
Connected
products
Edge
control
Apps,
analytics &
services
En
d-t
o-e
nd
cyb
ers
ec
uri
ty
Clo
ud
an
d/o
r o
n p
rem
ise
EcoStruxure
Process Expert
SCADA SystemsEcoStruxure
Foxboro DCS
EcoStruxure
Triconex Safety Systems
Engineering
planning & operationsAsset performance
monitoring and control
Modicon
Industrial edge controlfor IIOT
Harmony
Altivar
Advanced operator interface, edge box and industrial relays
Variable speed drives and soft starters
TeSys Set Series
Comprehensive, robust portfolio of power distribution and motor control centers
EcoStruxure™ architecture
Sensors & RFID
Ecostruxure Plant Advisor
Harmony
Push buttons & signaling
EcoStruxure
Process instrumentation
Field services
Innovative & connected solutions for motor starters
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Plant
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• Altivar process
• Compact /
masterpact
• Power meters
• Tesys T
Edge control
Apps,
analytics &
services
Connected
products
• Modicon M580
• EcoStruxure Process
Expert
• Asset
management
• Historian
EcoStruxure Process Expert for AVEVA System Platform
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What is it?
It is a Process Automation System for customers to design,
engineer, operate and maintain standardized control
systems based on Modicon PAC, and provides a seamless
Integration with AVEVA System Platform.
It provides an environment to design and reuse process
automation standards.
Suitable for
• Management of corporate Industrial Standards
• Management of Plant Control Systems
Integrated automation systemMeeting customer challenges
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Optimize CAPEX through
project efficiency
• Faster delivery
• Master design costs
• Secure project risks
Reduce OPEX with optimized
operations and maintenance
• Improve plant
performance,
productivity, quality and
energy efficiency
• Ensure permanent
consistency
• Expand life of aging
equipment
Ensure continuous
improvement across lifecycle
• Adapt to market
demands
• Comply with new
regulations
EcoStruxure Process Expert for AVEVA System PlatformHelping customer on their Digital Transformation, delivering business value from CAPEX to OPEX
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Engineer reduce
engineering cost
A Process Automation System
with a unified engineering tool to
boost efficiency, reduction on
engineering cost and faster
project delivery reducing time
to market.
Operate improve
operational profitability
A Process Automation
System with tools and
information in a format to
Empower Workforce to
make business decisions
to continuously improve
productivity.
Maintain
improved maintenance
A Process Automation
System with tools to
empower task force to
efficiently perform
maintenance task and faster
fault resolution to move
towards 100% uptime.
Optimise
improve plant performance
A Process Automation
System offering seamless
connectivity to business
intelligence tools for analysis
and Optimization
Design (*) reduce time
to market
Reduce time to market,
lower cost and risk by
reusing engineering
design to build the
automation System.
Asset centric system
Object oriented
Hardware abstraction
Multi user
Central repository
Server/client architecture
Standardization
0% programing – 100% configuration
Situational awareness
Abnormal configuration
Efficient alarm management
Remote monitoring, mobility
Global navigation
Runtime navigation services
Easier maintenance task
Deploy changes faster and secure
Historian/reporting
Workflow
MES
Condition monitoring
AVEVA engineering tools
to build P&ID and
instrumentation.
Simulation/digital twins
(*) Not planned
EcoStruxure Process Expert highlightsA comprehensive architecture built on secure, field-proven components
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Edge
control
Connected
products
Profit from visibility
System-wide data access and embedded system features
optimize energy use and maintenance operations
Improved productivity
Better insight into operations
with built-in Ethernet
capability, high availability,
and system-wide diagnostics
for reduced downtime
Operational risk
management
Secure operations thanks
to advanced
cybersecurity features
and services
Plug-and-play connection to
devices using the most
common industrial network
standards
Apps,
analytics &
services
Field-proven components
Best-in-class, secure
connected products
Reduced time-to-profit
Object-based
configuration to drive
standardization and
reusability while reducing
design and
commissioning times
Device integration
Field-proven componentsEcoStruxure Process Expert for AVEVA System Platform decreases project cost and risks by utilizing field-proven components
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• Modicon Controllers (M580, M340)
• Automation Devices Motion and Drives
(Starters, ATV, TeSys,…)
• Power Management Devices (Protective Relays,
Power Monitoring, Circuit Breakers,…)
• Scalable architecture to address small to
large applications
Powerful engineering toolEngineering productivity, efficient commissioning and lifecycle management
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State of the art Object Oriented System to produce efficient, error proof designs which
perform at optimal levels of safety, efficiency and profitability
Minimize Error
Reduce Project Risk
Reduce Time to profit
Reduce Engineering Cost
Reduce CAPEX
Improve Quality
Ensure 100% uptime.
Deploy change without
stopping the process
• Object Oriented System. Design Once reuse many.
• Ready to use Libraries
• Modular Templates, adapted to customer needs.
• Multi User: Concurrent engineering
• Bulk Engineering Tool with Excel
• Automatic HMI application objects
• Late Binding
• Virtualization
• Central Repository
• Engineering traceability
• Management of Changes
• Access Control
• Virtual Simulation
• Zero Programming, 100% Configuration
• TVDA
• System based on Standards
• Quality Code• Traceability
• System Documentation
• Propagation of Changes
• Safe Deployment of Changes
• Hardware configuration changes
• Run Time Navigation Services
Reduce total cost of ownershipObject oriented based engineering
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• Object model: Logical representation of the physical
machines, equipment, and assets of the plant
• The model is open and extensible
• Integrated objects offer consistency, error free.
• The object model enforces standardization and
reusability, saving time and resources
• A focus on sustainable efficiency with comprehensive
change control and propagation
• Unique real-time navigation services to provide
operators with contextual information
Engineering
application generation
Commissioning
application changesMaintenance
system lifecycle
Across
multiple sites
Lifecycle savings
Improve operational profitability
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Run plant at peak performance with an efficient operation interface based on
Situational Awareness
Detect abnormal situation before alarms occurs
Reduce time to complete abnormal situation
Reduce operation errors and operators stress
• Values in context with the process
• Abnormal mode of operation
• Alarms categorized to prioritize operator actions
Comprehensive Alarm Management
• Segregation of alarms based on process, equipment, …
• Display of severity in context
• Shelving of alarms possible
• Silence an Alarm
• Inhibit Alarms
General purpose library to cover 80% of automation needsA Library to increase operator and maintenance productivity, efficiency and effectiveness
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Smart devices
• Speed Drives (ATV –multiple models, including ATV6xx-)
• Soft Starters (AST22, ATS48)
• Digital protection relays (Sepam 20, 40, 80)
• Circuit Breakers: Compact NSX, MasterPact
• Motor Controllers and Starters (Tesys U & Tesys T)
• Harmonic Filters: AccuSine
• Power measurement (PM710, PM800, PM9C, PM1200,
PM5350)
Diagnostics
• PAC Modicon (M340, M580)
Parameter set management
Signal processing
• Analog Input, Analog Output, Digital Input,
Digital Output, Multiple Analog Input
On/off devices
• Motor, Motor 2 Speeds/Direction, Valve, Hand Valve,
Motorized Valve
Analog devices
• Control Valve, Motor Variable Speed, Motorized Valve
Process control
• PID, Pulse Width Modulator, Ramp, Split Range,
Internal Model Controller, 3 Steps Controller,
Lead Lag, Ratio
Sequential control
• ISA88 sequence manager
Auxiliary functions
• Alarms Summary, Setpoints (discrete, integer,
real and duration), Analog Selector, Message Box
Improved information for faster fault resolution to
move towards 100% uptime
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Sequence of events Simulation / override / maintenance
• Process Events
and Operator
Action are
registered to find
source of
equipment fault.
• First Condition,
to identify root
cause of failure
or interlock.
• Asset Simulation to
test changes on the
control system before
deployment.
• Asset Override to
overcome production
failures.
• Asset Maintenance to
perform maintenance
task without impacting
production.
Improved maintenanceFaster fault resolution to move towards 100% uptime
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Global navigation
Easier maintenance
• Digitize Maintenance Operations
• Access to the right information
• Runtime services to identify root cause of
operational issues
• One-Click access to all equipment information
• Process Oriented Maintenance
• Easier deployment of changes: Configuration,
no programming
• Central management of all plant activities.
• Version control, backup, …
Control logic
Documentation
Web
diagnostics
OptimiseUnified operation center
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Access to a variety of applications that
connects plant assets with business systems:
Historian Recipe plus
Batch Workflow
Workflow Operations
EMS EcoStruxure Process Expert
Plant ModelControl Template
ManagementAutomation
Platform
Extend system capabilities with apps & analyticsSmart operations, real-time profitability and asset performance
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Historian
• Capture and store high-
fidelity big data for
operational improvements
• Put real-time and historical
production data in
operations managers hands
for taking business
decisions
Batch
• Efficiently manages flexible,
multi-stream and multi-
product batch operations
• Real time profitability:
reduction in
manufacturing cost
Make informed decisions
• Capture the data, analyze it,
and provide the right
information to the right
people at the right time to
take the right action
Mobility
• Remote and secure plant
monitoring anywhere,
anytime from a mobile
• Access data to optimize
plant performance
anywhere, anytime
…more than a Process Automation System
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Alert
• Circuit Breakers
• Power Monitoring
• Transformers
• Protection relay
Power devices
Process and Power management under the
same system to reduce energy cost by
measuring and mastering the efficiency of
the process.
Better understanding into energy usage and
manage the energy more effectively.
EcoStruxure Process Expert maximizes operational profitability, safely
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Automation
platformCommunication Operation Engineering Libraries
• Field-proven
hardware platform
• Scalable
architecture
• Choice of controller
based on your
application
• Interoperability
OPC UA
• Modbus, Profibus,
IEC 61850 protocol
for device
communication
• Ethernet backbone
• High Performance
graphics for smart
and efficient
operations
• Audit trail
• Alarm management
• Runtime Navigation
Services
• Multi-user, access
control
• Productivity tools.
• Version control
• Asset driven design
• Object Oriented
System
• Asset Centric Design
• Ready to use
Process Library
based on Situational
Awareness