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DOCUMENT RESUME ED 071204 EA 004 818 TITLE Food Storage Guide for Schools and Institutions. INSTITUTION Food and Nutrition Service (DOA), Washington, D.C. Div.,of Child Nutrition. PUB DATE Nov 59 NOTE 45p.; Reprinted October 1972 without change in text EDRS PRICE MF-$0.65 HC-$3.29 DESCRIPTORS Administrative Principles; *Equipment Standards; *Food; *Food Handling Facilities; Food Service; *Food Standards; Guides; Management Systems; Nutrition; Performance Specifications; Physical Design Needs; Planning (Facilities); Refrigeration; Sanitation; *Sto rage ABSTRACT This booklet has been prepared as a guide to show good methods of handling and storing USDA-donated and locally purchased foods..The information was drawn from many resources and includes latest research data available on types of storage facilities and equipment needed for handling and storing foods. The material is organized in five parts:. (1) receiving areas, (2) dry food storage areas; (3) refrigerated food storage area, (4) management practices, and (5) housekeeping practices.,In.many instances, food losses resulting from deterioration and infestation are the result of inadequate storage facilities, undesirable handling practices, and other conditions that can be corrected by following the preventive and control measures outlined in this handbook. (Author)
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Page 1: ED 071204 EA 004 818 Food Storage Guide for … · 29Methods of stacking bngs ... and planning of routes will save workers both steps ... The distance from the receiving and food

DOCUMENT RESUME

ED 071204 EA 004 818

TITLE Food Storage Guide for Schools and Institutions.INSTITUTION Food and Nutrition Service (DOA), Washington, D.C.

Div.,of Child Nutrition.PUB DATE Nov 59NOTE 45p.; Reprinted October 1972 without change in

text

EDRS PRICE MF-$0.65 HC-$3.29DESCRIPTORS Administrative Principles; *Equipment Standards;

*Food; *Food Handling Facilities; Food Service; *FoodStandards; Guides; Management Systems; Nutrition;Performance Specifications; Physical Design Needs;Planning (Facilities); Refrigeration; Sanitation;*Sto rage

ABSTRACTThis booklet has been prepared as a guide to show

good methods of handling and storing USDA-donated and locallypurchased foods..The information was drawn from many resources andincludes latest research data available on types of storagefacilities and equipment needed for handling and storing foods. Thematerial is organized in five parts:. (1) receiving areas, (2) dryfood storage areas; (3) refrigerated food storage area, (4)

management practices, and (5) housekeeping practices.,In.manyinstances, food losses resulting from deterioration and infestationare the result of inadequate storage facilities, undesirable handlingpractices, and other conditions that can be corrected by followingthe preventive and control measures outlined in this handbook.(Author)

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CONTENTSPage

INTRODUCTION ___ ____ _ 1

EFFICIENT ARRANGEMENT OF VARIOUS AREAS__ 2

PART IRECEIVING AREALoading PlatformReceiving and Checking Area 4

Receiving E q u i p m e n t- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - 5

PART IIDRY FOOD STORAGE AREA 7

Location of StoreroomStorage SpaceGeneral Construction FeaturesVentilating Systems_ 7

Thermometers_ 9Shelving_ 9Aisle Spaces_ ____ ___________ _____ 10Storeroom Equipment 10

PART IIIREFRIGERATED FOOD STORAGE AREA. 1:3

Location of Refrigerated Facilities 1:3

Refrigerated Space 13

General Construction Features 14Reach-in Refrigerators 14

Walk-in Refrigerators 17

Freezer or Frozen Food Storage Cabinets 22Milk Coolers 23Milk Dispensers 23

Thermometers 25

PART IV MANAGEMENT PRACTICES 28Inspection of Foods Upon Arrival '28Recordkeeping 28Temperature Requirements :32

Recommended Storage Practices :34

Suggestions for Care of School Lunch Foods and Food Storage Facilities During theSummer Months :39

PART VHOUSEKEEPING PRACTICES_ 40Importance of Sanitation and Cleanliness 40Care of Dry Food Storage Facilities 40Care of Refrigerated Food Storage Facilities 41

First issued November 1959Reprinted October 1972 without change in text

Prepared by the Child Nutrition Division.

Food and Nutrition Service

In cooperation with

Agricultural Research Service

iii

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ILLUSTRATIONSFigures

Page1Food flow chart2-- Loading platform

43Floor model automatic indicating -type scales4Floor model beam-type scales .. 55Two-wheel handruck 66Four-wheel handtruck 67Storeroom layout. showing louvered vents in outside8Exhaust fan with automatic shutters9Oscillating fan 9

10Wall thermometer 911Shelf-type trucks for assembling attd ring food supplies 1112Lift jack and semilive skids for storing and moving foods 1113Platform and open-frame dollies 1214Metal food containers 1215Commercial-type reach -in refrigerator 15t16Commercial-type pass-through refrigerator 1617Commercial-type walk-in refrigerator 1718Built-in walk-in refrigerator showing flush floor entrance 1819Stationary shelving for use in walk-in refrigerators 1920Portable, shelving for use in walk-in refrigerators 2021Portable tray rack for use in walk-in refrigerators 2122Commercial-type upright freezer or frozen food storage cabinet 2223Commercial-type chest freezer or frozen food storage cabinet 2224Chest-type milk cooler 2325 -Upright compartment-type milk cooler 2426Refrigerator-freezer thermometer 2527Remote-reading thermometer 2628Single-pen recording thermometer 2729Methods of stacking bngs of flour, rice, beans, cornmeal, potatoes, sugar, etc :3430Methods of stacking cased and boxed foods 3531Date or number new foods 3632Place oldest stocks out frontuse them first :3633 Store foods away from walls'and off the floor :36

Tables

1Suggested space for platform area 32Suggested space for receiving and checking areas 43Can and carton measurements for estimating shelf capacity and vertical clearance 104Suggested space for shelf area 105Suggested guides for refrigerated food storage, space 146General temperature guides for storing foods :327Foods that. give off and/or absorb odors :37

Forms

1Perpetual inventory card 292Daily withdrawal form 303Physical inventory sheet 31

iv

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FOOD STORAGE GUIDE FOR SCHOOLS AND INSTITUTIONS

INTRODUCTION

This handbook has been prepared as a guide for schools and institutions, to show good methodsof handling and storing USDA-donated and locally purchased foods.

The information was drawn from many sources and includes latest research data available 0,1)types of storage facilities and equipment needed for handling and storing foods. It is recognizedthat not all schools and institutions have the ideal types of storeroom facilities and handling equip-ment. However, this should present a challenge and inspire constant attention to improving exist-ing facilities and planning for adequate food storage facilities in the future. In using theguide, consider the geographic location of the storage facilities, giving particular attention to climaticconditions and other local situations prevailing in the area.

The terms "dry food storage" or "storeroom" used in this handbook apply to any dry foodstorage facility maintained by schools and institutions where foods are received anti stored untilthey are prepared and served. The term "refrigerated food storage" applies to both normal refrig-eration and freezer or frozen food storage.

Good storage facilitiesboth dry mid refrigeratedhelp keep foods safe, wholesome, andappotizing. Meals taste better, and are better nutritionally, if all foods used to prepare them areat the peak of quality. Careful menu planning, good buying practices, and good storage all help toprovide well-balanced meals at reasonable prices.

In many instances, food losses resulting from deterioration and infestation are the -result ofinadequate storage facilities, undesirable handling practices, and other conditions that. can be cor-rected by following the preventive and control measures outlined in this handbook.

All USDA-donated foods are of good quality, and are purchased under Government inspection.Careful consideration must be given to providing the needed storage facilities to insure that allfoods -- whether USDA-donated or locally purchased will have adequate storage facilities to main-tain their high quality and nutritive value until consumed. Temperature, humidity, ventilation,rodents, and insects must be controlled throughout the storage period.

Schools and institutions that accept USDA - donated foods also accept the responsibility to handleand store them properly. Failure to do so may result in the Department's withholding further dona-tions of foods or requiring restitution for foods that are lost or become spoiled. It is equally importantthat locally purchased foods be properly handled and stored.

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EFFICIENT ARRANGEMENT OF VARIOUS AREAS

Efficient arrangement of the receiving and food storage areas in relation to other areas is ofmajor importance in an economical operation. Orderly arrangement, of functions and equipmentand planning of routes will save workers both steps and time. If routes of operation are confusedwith backtracking and cross-travel. then accidents, costly mistakes, and delays mar result,The distance from the receiving and food storage facilities to the kitchen area influences thelength of the food preparation route. Other factors are the size of the areas, the arrangement ofequipment. and the distance between preparation and serving areas.The following diagram (fig. 1) illustrates the interrelationship of various areas, suggesting theflow of food from receiving and food storage to the preparation and serving areas. It also shows therelationship of the dining area to the serving imd dishwashing areas.

RECEIVING

4,

DRY FOODSTORAGE

PRELIMINARY-)° PREPARATION

4'

REFRIGERATEDFOOD STORAGE

FINAL FOODPREPARATION

SERVING AREA DISHWASHING ANDMAINTENANCE AREAS

FIGURE 1. Food flow chart.

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Part 17-RECEIVING AREA

A loading platform is needed to facilitate handling of foods and to protect them from the ele-ments during the course of unloading. A receiving urea inside the building is also needed to providetemporary storage until deliveries are checked for quality, weight. mul count.

Loading PlatformThe loading platform should be located on the ground floor level, near the service driveway,

adjacent to the storeroom and kitchen, and away from playgrounds and student trait%The space needed for the loading platform will vary depending on the delivery service, volume

of deliveries, etc. The width of the platform should be at. least 6 feet from front to back. The lee-ommended size for number of meals served daily is shown in table 1.

TA TILE 1 .Suggegted space for platform area

Total meals served daily

100-200 200-350 350-500 500-750

60 sq. ft_ 60 sq. ft, 80-100 sq. ft____ _ 100-160 sq. ft.

The floor of the loading platform should be of concrete with integral hardener; slip resistant.Heavy steel angle iron is needed to reinforce the edge; a wood bumper is optional. The floor shouldbe at the same level as the entrance to the inside receiving area. It it important that State andlocal authorities having jurisdiction over applicable regulations be consulted.

A roof extending over the entire platform is desirable; it must be high enough to clear anydelivery truck, generally 12 feet 6 inches. Provide steps with a handrail from the platform to thedriveway level. (See fig. 2.)

The lighting and wiring should comply with National Electrical Code requirements (on Ameri-can standard) together with other local requirements. For the loading platform a minimum of150- to 200-watt lighting unit should be provided. if the platform is unprotected, the lightingfixture should be weatherproof.

3

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%MG

I

Ndtrk..R.41

"Ir.?, 4,9

Ftouttr; 2.Loading platform.

Receiving and Checking Area

The receiving area inside the building needs to be adjacent to the outside loading platform(separate from the kitchen and storeroom, if possible); it may serve as a vestibule.

The space needed for the receiving area will also vary depending on the delivery service, volumeof deliveries, etc. The reconmiended size for number of meals served daily, exclusive of trafficaisles, is shown in table 2.

The floor of the receiving area should be slip resistant. Terrazzo, quarry tile, or concrete withintegral hardener are preferable. Local regulations regarding floor drains need to be checked.

2.Sugge8fed space for receiving and checking area

Total meals :4f:rye(' daily

100-200 200 -35(1 350-500 500-750

:32-48 sq. ft__ , _ 48-60 sq. ft 48-60 sq. ft _.. ., 60-80 sq. ft.

4

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Page 10: ED 071204 EA 004 818 Food Storage Guide for … · 29Methods of stacking bngs ... and planning of routes will save workers both steps ... The distance from the receiving and food

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Part IIDRY FOOD STORAGE AREA

The dry food storage area provides orderly storage for food not requiring refrigeration. Itshould also provide protection of the foods from the elements, tire, insects. rodents, spoilage organ-isms, or other causes, and safeguard them from theft.

Location of Storeroom

The dry food storage area should be conveniently located to the receiving area and adjacent. tothe food preparation center.

Storage Space

Allow at least one-half square foot (up to I square foot) floorspace per meal served daily, basedupon 2 weeks' supply of food. If the school or institution is part of a large system with a centralwarehouse used for the storage of foods, space requirements will depend on the frequency of- de-liveries from the central source. If large quantities of foods are bought at one time or if large quan-tities of USDA-donated foods are requested, additional space may be needed.

General Construction Features

The floors should be slip resistant, preferably of terrazzo, quarry tile, or concrete with integralhardener. Local regulations need to be checked regarding floor drains.

The exterior walls and subfioors need to be tightly constructed, vapor-sealed below ground,rodent- and insect-proof, and, if necessary, insulated to insure protection of foods from the elements.

The walls and ceiling of light colors, smooth, impervious to moisture, easy to wash and repair,are preferable. Glazed tile is the most desirable finish. However, painted plaster or masonry aresatisfactory. Plasterboard and wood are not desirable because they are not vermin-proof. Covedbases should be provided at the floor line. Local regulations may also require coved vertical corners.

A heavy-duty door is needed, at least 36 or 40 inches wide. The door should lock from the out-side, but always open from the inside without a key.

No windows are necessary unless required by State and local regulations. If windows areprovided, they should be equipped with security-type sash and screens, painted opaque to protectfoods from direct sunlight, and placed to avoid interference with shelving.

Good visibility in the storage area makes it easier for employees to locate foods, and also casesthe job of accurately checking paperwork associated with reordkeeping. Good lighting contributesto better housekeeping by employees. When the light is fairly uniform throughout the storeroom itis easier to See areas that require cleaning. Experience shows that employees will keep workingareas cleaner and neater under these conditions.

Lighting and wiring must comply with National Electrical Code requirements (an Americanstandard) together with other local requirements. In order to provide adequate lighting for thestorage area, illumination levels of approximately 15 foot-candles are desirable. This is normallyachieved by about 2 watts per square foot of floor area. For best distribution of light, have thefixtures centered over each aisle.

Ventilating Systems

Good ventilation in the dry food storage area is essential to the proper storage of any type offood. By assisting in controlling the temperature and humidity, ventilation retards growth of

7

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various types of bacteria and molds, prevents mustiness and rusting of metal containers. and mini-mizes caking of ground or powdered foods. Reliable thermometers will indicate temperaturesprevailing in the storage area.

Temperatures of 50° to 70° F. are recommended for the dry food storage urea. However, duringsome months it may be possible to maintain temperatures between 40° to 45° F., and this is desirablefor ninny foods normally kept in the dry food storage area.

In cooler climates, the recommended temperatures van usually be held by proper insulation andby natural and/or mechanical ventilation. Natural ventilation is obtained by proper constructionof the storeroom to permit entrance o: fresh cool air through louvers at the floor level and the escapeof warm air through louvers at the ceiling or roof level. (See fig. 7.)

Mechanical, or forced-air ventilation, with intake and/or exhaust fans, keeps fresh air circulating.(See fig. S.)

/ 7FIGURE 7.Storeroom layout showing louvered vents in outside wall.

Pan not operating 1 an operating.shutters closed. nu 17 RE 8.Exhaust fan with automatic shutters. shutters open.

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inch for shelf supports so that shelving can be adjusted to accommodate various foods. See table :3for eQtimaing shelf capacity and the vertical clearance needed for storing cans and cartons.

3.Can and carton measurements .for estimating shelf capacity and vertical clearance

Size canApproximatediameter of

can

Clearheight

per tier

Cans percarton Size of carton

Inches Inches N n miler InchesNo. 2_________ _______ _ :3% 5 24 14x 10% x 9%.No. 2% 4 24 17 x 12% xNo. :3 (cylinder) 4%4 /2

v 12 17,12 x 13% x 7%.No. 10_ _ _________ (1% /2 6 19 x 12% x 7%.

The shelving should be well braced against tipping. Allow 1 to 2 inches mininunn-clearancefrom all walls for cleaning and air circulation. The bottom shelf may be 24 to 30 inches deep;other shelves 18 to 20 inches deep. Standard shelving is available in various widths.

Clearance between the bottom shelf and the floor ought to be adequate to permit 'storing foodsin covered metal containers on (lollies, and sacked and cased foods on portable platforms.Guideslor determining shelf area needed for total meals served daily are Li table 4.

TABLE 4.Suggested space for shelf area

Total meals served daily

100-200 200-350 350-500 500-750

120-210 sq. ft. shelfarea.

210-240 sq. ft. shelfarea.

240-384 sq. ft. shelfarea.

384-675 sq. ft. shelfarea.

Aisle Spaces

For access to shelving only, aisles at least 30 inches wide. are needed. For movement of trucks,skids, dollies, and portable platforms, aisles 42 inches wide are the minimum.

Storeroom Equipment

Portable equipment is needed for efficient handling and storing of foods. The kinds and volumeof foods to be handled determine the types of equipment. In addition to the two-wheel and four-wheel handtrucks described in the "Receiving Area" section it is desirable to provide shelf-typetrucks, skids, and dollies.

Shelf-type trucks are helpful in assembling food supplies from the storage area and deliveringthem to the preparation area. (See fig. 11.)Semilive skids may be used for storing sacks 'of potatoes, cartons of eased foods, etc., under

storeroom shelves or in the center of the room, if space is sufficient. They may also be used in placeof handtrucks for moving foods from the receiving area to the storeroom or from the storeroom tothe kitchen. Semilive skids are operated by the use of a lift jack. (See fig. 12.)

Platform and open-frame dollies are also useful for storing foods. Construction may be ofheavy-gage steel or wood with caster mountings. A can dolly is needed for each food storage con-tainer unless the containers are equipped with casters. (See fig. 13.)

10

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11.Shelf-type trucks for assembling and delivering

Unassembled skid.

food supplies.

Assembled skid.

FIGURE 12.--Lift jack and semilive skids for storing and moving foods.

Metal containers with tight-fitting covers should be used for storing-broken lots of such items asflour, cornmeal, sugar, dried beans, rice, and similar foods. The number needed will depend on thenumber and types of foods to be stored, delivery practices, etc. Containers with casters are avail-able in 50- or 100-pound sizes. They may also be obtained without casters for use on dollies. (Seefig. 14.)

Grocers' scoops are needed for each food storage container in use. Scoops are available in I-to 132 -pound capacity. They should be of corrosion-resistant material.

Power- or hand-operated fire extinguishers should be available in the storeroom or nearby inthe kitchen. They need to be inspected regularly and kept in usable condition.

NOTE: Ilandwashing facilities for all personnellocated near the storeroom are essential.

11

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FIGURE 13.---Platform and open-frame (lollies.

Can On dolly. Can equipped with casters.

Frnuat: 14.---Nletal food containers.

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Part IIIREFRIGERATED FOOD STORAGE AREA

Two types of refrigerated storage space are needed:Normal refrigeration, maintained at a temperature of 32° to 50° F.Freezer or frozen food storage, maintained at. 0° F. or below.

A refrigerated storage space can be, any artificially cooled, properly insulated area where thedesired temperature and humidity can be maintained by the use of refrigeration unit If standardrefrigeration facilities are limited, it may be desirable to partition off and insulate ti ction of thedry food storage area and to install an air-conditioning unit. If this is not practical, a separateroom may be used for this purpose. Humidities in refrigerated storage areas may range from 65 to95 percent, depending on the requirements of the food. In freezer storage areas, humidity is lesscritical, especially if the frozen food is well packaged. But, even here, it is essential to have ratherhigh Inuniditie-s-to preVeilt excessive moisture loss.

An auxiliary refrigeration unit for the walk-in refrigerator or freezer should be available andready for use to maintain proper temperatures in an emergency, particularly with respect to frozenfood storage. All refrigeration units must meet State and local building codes and inspection re-quirements for refrigerated food storage areas.

Location of Refrigerated Facilities

The refrigerated food storage space should be convenient to the receiving area and adjacentto the food preparation center in the kitchen.

Reach-in refrigerators and freezers or frozen food cabinets with built -in motors and compressorsoperate best when placed away from walls so that air can circulate freely around and above them.Don't fit them into a tight niche with walls on three sides, or under a shelf. Such a location cutsoff air circulation needed to carry away the heat, that is generated and thus increases operatingcosts. They should be level, and away from sources of heat such as sunny windows, radiators,hot pipes, and ranges.

If motor and compressor units arenot built into the refrigeration equipment, place the separateunits where they, too, can have a good flow of air around them. Do not put them in a room wherefood is stored because they give off heat,

Refrigerated Space

The capacities and the combinations of refrigeration facilities suggested- in table 5 may needto be varied depending on such factors as location of the school or institution, food purchasingpractices, frequency of deliveries, use of central storage, etc.

477-613 0- 72 - 3 13

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TA BLE 5.SuggeAted guides for refrigerated .food storage space

Type of refrigerated storageTotal to served daily

Reach-in refrigerators (mini-mum size, 25 cu. ft.).

Walk-in refrigerators

Freezer or frozen food cabinet_service

Cooler (for individual 8-oz.containers).

Dispenser (for bulk milk in 3-,5-, or 10-gal. containers).

10(1-200 350-500 500-750

Approximately to 'A en. ft.per meal served. Con-sider reach-in, walk-incombination when totalcapacity exceeds 60 Cu.ft..

(approxi- I (approxi-mately. :30-40 mately 40-60cu. ft.). en. ft.).

(Consider pass-through type be-tween kitchen and serving areas.)

May be desirable 1 (approxi- 1 1-2 (approxi-mately 8 by 1 mately 8 by 1010 ft.). I ft. or larger).

(May be combination walk-in,reach-in.)

1 cu. ft, stores approximately 30 to 35 lb.Needed in addition to above refrigefation. Usually located ad-

jacent to serving counter.1 cu. ft. net capacity for 50 to 75 half pints of milki depending on

size and shape of containers.Check State and local regulations governing use.

NOTE: If the refrigerated space at the school or institution is limited, it may be neeessaryto rent space occasionally in a locker plant or some other local facility where refrigeration is provided.

General Construction Features

Reach-in rifrigeratom recommended are the commercial self-defrosting type, constructed tomaintain temperatures of :32° to 50° F. (See figs. 15 and 16.) Interiors and exteriors may be ofaluminum, stainless steel, or porcelain emunel with vermin-proof insulation. Doors may be hingedor sliding with rotproof gaskets and plated or stainless steel hardware. Interiors fitted with door-operated electric lights, adjustable plated wire shelves, or noncorrodible slides for trays are best.Blower-type cooling units should be connected to self-contained or remote refrigeration equipment.

Optional features: Locking hardware, doors on both sides for pass-through, portable trayracks.

14

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:.t

FIGURE 16.Commercial-type pass- through refrigerator.

16

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FiGtAtE 18.---Built-in walk-in refrigerator showing flush floor entrance.

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FiGunE 20.--Portable shelving for use in walk-in refrigerators.

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Fluinti.; 21.--Portable tray rack for use in walk-in refrigerators.

21

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Freezer or.frozen food storage cabinets should be the commercial type. adequate for maintain-ing a temperature of 0° F. or below. Frozen food storage cabinets are designed primarily for thestorage of frozen foods. Either the upright- or chest-type freezer may be used. (See figs. 22and 23.) The upright type with removable and/or adjustable shelves is preferable.

Since it is often expedient to freeze small lots of prepared foods. it is desirable to select a freezerthat is equipped with a freezer plate or sheaf for quick freezing of such foods at 0° F. or below.

Flounti 22.Commercial-type upright freezeror frozen food storage cabinet.

22

FIGURE 23.--- Commercial -type chest freezelorfrozen food storage cabinet.

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Milk coolers should be the commercial type, constructed to maintain temperatures of 32° to45° F. The most commonly used cooler is the self-service horizontal chest-type With built-in fansto circulate the air uniformly. (See fig. 24.)

Some chest models have an automatic elevating device to keep containers at the top of thecooler. Since milk coolers are usually placed in the serving line, they ought to be similar in heightto the serving counter. Upright compartment coolers are also available. They are mually builtinto the serving coitc: with flush entrance at floor level to accommodate loaded milk dollies.(See fig. 25.)

Milk dispensers are available in 1-, 2-, or 3-can capacities to accommodate bulk milk suppliesin 3-, 5-, and 10-gallon containers. Constructed with self-contained mechanical cooling equip-ment, they are designed to maintain temperatures of 32° to 45° F. An automatic measuring deviceis recommended to assure the 8-ounce serving of milk required for a Type A lunch.

FaGunI 24.Chest-type milk cooler.

23

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FIGURE 25.Upright compartment-type milk cooler.

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Thermometers

Reliable thermometers are essential inside refrigerated facilities to make sure that propertemperatures are maintained. Thermometer readings should be taken every day, since the qualityof both fresh and frozen food is adversely affected by exposure to temperatures abore the ideal. There-fore, every school and institution should equip their refrigerated facilities with a portable or remote-reading refrigerator-freezer thermometer andier a recording thermometer.

Refrigerator freezer thermometers are suitable for use in reach-in refrigerat and freezers orfrozen food cabinets. A refrigerator-freezer thermometer of the type shown in figure 26 is designedto hook on wire baskets, shelves, or partitions, or to be placed on any flat surface. Sonic of thecharacteristics of a good refrigerator-freezer thermometer are: A temperature range of at least,minus 40° to phis 60° F. in 2°-scale divisions, a red-liquid-filled or mercury-filled magnifying glasstube for easy reading, a rust-resistant scale and frame with scale completely encased to protectthe thermometer bulb and slow down changes in temperature indications when the door is openedfor readings.

The coldest and warmest areas in a refrigerator vary with the type. To determine wherethese areas are in a given refrigerator, place thermometers in different locations, and keep the doorclosed for about an hour before taking readings. When the warmest area is determined, the ther-mometer should be placed there and the thermostat adjusted as necessary to obtain the recom-mended storage temperature. '['lie warmest area in a freezer can be determined in the same manner.

FIGURE 26.Refrigerator-freezer thermometer.

25

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Remote-reading thermometers of the type shown in figure 27 are designed for use in walk-inrefrigerators and freezers or frozen food cabinets. They permit the reading of temperatures fromthe outside of the facility. The capillary tube permits placing the thermometer scale outside therefrigerated facility so that the temperature can be checked without opening the door. This typeof thermometer should have the following construction characteristics: A minimum temperaturerange of minus 40° to plus 60° F. in 2°-scale divisions, a red-liquid-filled magnifying-glass tube with4 feet of capillary tube and temperature-sensitive bulb attached, enameled scale completely encasedto protect. thermometer tube, and mounting holes in metal back.

The temperature bulb is placed inside the regular storage compartment of the refrigerator orfreezer, away from packages of food, and where air can circulate freely around it. The capillarytube fits easily between the door and the frame without affecting the efficiency of the freezer orrefrigerator.

FIG um; 27.Remote-reading thermometer.

26

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Part IVMANAGEMENT PRACTICES

Inspection of Foods Upon Arrival

Each delivery of food should be carefully checked for possible shortages and damage beforethe foods are accepted. Thoroughly inspect all foods before they are put in storage.

Examine refrigerated products upon arrival to be sure that temperatures are adequate and thatthe products are in good condition. This is especially essential for frozen foods.

Canned foods should be examined to determine if there are any damaged, disfigured, or dis-colored eases or cans, which might indicate spoilage or deterioration.

Foods subject to insect infestation need to be thoroughly inspected. Even though foods arefree of infestation when shipped, they may arrive badly infested due to the use of an infested freightcar or truck.

Any foods that are found to be out of condition at time of receipt must be segregated fromother foods. (USDA-donated foods found to be out of condition are to be recorded and reportedto the State distributing agency.)

Recordkeeping

It is essential that all schools and institutions keep accurate records on the amounts of foodin stock and the quantities of food moving into and out of storage over given periods of time. 'Tokeep satisfactory food controls, it's important to establish a system with one person designated tokeep the records. Methods used to maintain this information will vary with the individual schoolor institution.

Perpetual inventory

It is recommended that a perpetual inventory record be kept for all foods in stock. Form 1illustrates the type of card that may be used for keeping such an inventory record. Separate cardsshould be kept for each food item. If different size containers of the same food item are beingstocked, separate cards are needed for each sizefor example, separate cards would be needed forNo. 10 and No. 23 canq of tomatoes. The perpetual inventory cards show at a glance for eachfood item: The dates of all transactions, the record of action, the quantity of food received, thequantity of food withdrawn, and the balance of food in storage.

The person designated to keep the inventory record will find it best to set aside a specific timefor posting the entries daily. As a matter of convenience, colored riders may be attached to cardsto indicate stock that is low or that should be used at once.

28

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Food Item: 4707n.arttred.) C.It/n.)t.e." Unit Size: )14, /a Cevyt.(6/14:- 444e)

Date Record of Action

Quantity of Food(Cases, cans, pounds, etc.)

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29

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Daily withdrawal form

In larger schools and institutions it is usually desirable to use a daily withdrawal form to recordeach food item as it is taken from storage. (See form 2.)

For convenience, separate forms may be used at the dry food storage area, and at refrigeratorsand freezers. The use of these daily withdrawal records will facilitate the posting of the perpetualinventory cards. The information from these forms should be posted to the perpetual inventory card.

Date Record of Action Food Item Amount of Food(Cases, cans, pounds, etc.)

)11# 4 go gedlen, ,7,egdokfi(14r)

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host ' withdrawal form

30

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Physical inventory

In small schools or institutions, if a perpetual inventory record does not seem to be justified,it will be necessary to take a complete physical inventory of all foods on hand before the monthlyfinancial statement eau be made. It is also wise for larger schools and institutions to take a monthlyphysical inventory for use in making the financial statements. In addition, it serves as a check onthe accuracy of the perpetual inventory record. This is especially important for USDA-donated foods.The physical inventory includes all food on hand in the kitchen as well as that in storage. Incalculating the value of the inventory, it is customary to use the original purchase cost of the itemsrather than the current market price.

For ease in taking a physical count of all foods in storage, arrange the items according to foodgroups, with each group arranged in alphabetical order. For example, canned fruitsapples,apricots, etc. This system makes for ease in counting at the time of taking the inventory as wellas giving an orderly appearance to the storeroom. The procedure for taking a physical inventoryis simplified and made more accurate by listing once, in a bound notebook, all items in the order orsequence in which they are stored and providing lines for 12 monthly entries such as suggested inform 3. Space should be left between the listings for additional items that may be added duringthe year.

The count of each food item taken during the physical inventory may be recorded in red on-thecorresponding perpetual inventory card to provide a simple means of comparing the two inventories.Minor differences are sometimes found when more than one person is responsible for keeping therecords. If this occurs, the figures should be adjusted. Any major differences in the two inven-tories should be investigated thoroughly.

PHYSICAL INVENTORY

.alaNameof School or Institution: ke:Wt Year: /958 .1.1

Food Item

January 31 February 28

BrandQuan-tity

SizePkg.

-Unit TotolCcst Cost Brand

Pon- Size Unittity Pkg. Cost

TotolCost Brand

j/ Schools should use the school yeor rather than the calendar year.

Foam 3.Physical inventory sheet

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Temperature RequirementsTable 6, based on current research findings, is a general guide for storing various types of foods.

The fact sheets issued by the U.S. Department of Agriculture to the State distributing agencies willfurnish more specific information on temperature requirements and other storage guidelines forUSDA-donated foods.

As used in table 6, "satisfactory" means this type of storage is acceptable. "Preferred" meansthis type of storage maintains quality of the product for a longer period of time. "Required"means that this type of storage is essentialthere is no alternative to it.

TABLE 6.General temperature guides for storing .foods

Food Dry storage (50°-70° F.) Refrigerated storage(32°-50° F.)

Freezer storage(0° F. or below)

DAIRY PRODUCTSButter Satisfactory up to 2

weeks (maximumRequired over 2

weeks.45° F.).

Cheese, Natural_ Required (maximum45° F.).

Cheese, Processed Required (maximum45° F.). -

Milk, Canned_ Satisfactory PreferredMilk, Fluid Whole Required (maximum

45° F.).Milk, Nonfat Dry Satisfactory Preferred.

EGGS

Shell RequiredDried RequiredFrozen Required

MEAT AND MEAT PRODUCTS

Frozen meats, such asGround Beef; Hamsand Shoulders; Pork RequiredLoins; Turkeys; etc.

Cured Hams and Shoul-ders; Bacon; etc.

Required

Canned Hams RequiredOther canned meats,

such as Beef andSatisfactory_ ___. _ _ _ _ Preferred

Gravy; Pork Lunch-eon Meat; Pork andGravy, etc.

FATS AND OILS

Cottonseed Oil; Lard; Satisfactory PreferredOlive Oil; and Vege-table Shortening.

CANNED VEGETABLES

Green Beans; Beets: Satisfactory PreferredCarrots; Corn; GreenPeas; Tomatoes; To-mato Juice; TomatoPaste; Tomato Puree;etc.

32

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TABLE 6.General temperature guides for storing .foodsContinued

Food

CANNED FRUITS

Orange Juice, Concen-trated.

Other canned fruits,such as Apples; Apple-sauce;Apricots; Black-berries ; Cherries;Cranberry Sauce;Figs; Grapefruit, Sec-tions;Grapefruithice;Peaches; Purple Plums(prunes); etc.

FRESH VEGETABLESOnions _

Potatoes, Irish

Sweetpotatoes

Other fresh vegetables,such as Green beans;Beets; Cabbage; Car-rots; Spinach; etc.

FRESH FRUITS

Apples; Peaches; Pears;Purple Plums; etc.

DRIED VEGETABLESBeans, High Moisture_ __

Beans, Low Moisture_ _ _

DRIED FRUITSApples; Apricots;

Peaches.Figs; Prunes; Raisins;

etc.CEREAL PRODUCTS

Regular Cornmeal;Whole Wheat Flour.

Degermed Cornmeal;All-purpose and BreadFlour; Rice; etc.

MISCELLANEOUS

HoneyNutsPeanut Butter

Dry storage (500-70° F.) Refrigerated storage(320-50° F.)

Freezer storage(0° F. or below)

Satisfactory

SatisfactorySatisfactory

Required (minimum55° F.).

Required

Preferred

PreferredPreferred (minimum

40° F.).

Required

Required

Satisfactory(lays.

for 60 Requireddays.

over 60

Satisfactory Preferred

Satisfactoryweeks.

for 2 Requiredweeks.

over 2

Satisfactory Preferred

Satisfactory(lays.

for 60 Requireddays.

over 60

Satisfactory Preferred

SatisfactoryRequired

Satisfactory Preferred

33

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Recommended Storage Practices

The importance of storing food properly cannot be overemphasized. Improper storage maycause spoilage which is not only wasteful but increases food costs. Of even greater importanceis the health hazard involved. Food that is even slightly tainted because of improper care maycause illness.

In storing foods, it is important not only to consider the use of proper storage methods toreduce food spoilage, but also to consider efficient methods of storage which will save space andmake for ease in handling the foods. The following storage practices are recommended.

Stack Bagged Foods on Dollies or SkidsQuantity lots of bagged foods such as flour, rice, beans, cornmeal, potatoes, sugar, etc., may

be stacked on dollies or skids, using one of the methods shown in figure 29. Either method ,permitsthe necessary circulation of air. To make the most effective use of the storage area, stack thefoods as high as safely practicable for ease in handling.

Protect current supplies of flour, rice, beans, cornmeal, and sugar in metal food containersequipped with tight-fitting covers. The cans should be plainly labeled, and equipped with dolliesor casters so that they can be moved easily.

Chimney-style stacking. Lock-style stacking.

FIGURE 29.Methods of stacking bags of flour, rice, beans, cornmeal, potatoes, sugar, etc.

34

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Stack Cased and Boxed Foods on Dollies or Skids

Quantity lots of cased and boxed foods, stacked in alternating patterns on (lollies or skids,make a stable load for storing and handling. Methods of stacking these foods are shown in figure30. If desired, smaller lots of canned foods may be stored on shelves in or out of the cases.

Stack Foods of a Kind Together

Arrange the foods in the storage space according to type, such as canned foods, dried fruits,etc., to facilitate the taking of inventories.

FIGURE 30.Methods of stacking cased and boxed foods.

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Date or Number the Foods for Easy Identification

Date or number the new stock to provide a record so that the old stocks may be used first..(See fig. 31.)

Place Oldest Out Front

The placing of oldest stocks out front will assure the use of the foods on a "first-in, first-out"basis. (See fig. 32.)

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FIGURE 31.Date or number new foods. FIGURE 32.Place oldest stocks out frontusethem first.

Store Foods Away From Walls and Off the Floor

All foods should be stored away from the walls and off the floor. This keeps them fromabsorbing moisture that will cause cans to rust, package seams to burst, and foods to mold or rot.(See fig. 33.)

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Keep AwayFrom Wall

Wall

FIGURE 33.Store foods away from wallsand off the floor.

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Store Foods That Absorb Odors Away From Those That Give Off Odors

Foods that absorb odors must be stored away from foods that give off odors. A representativelisting of typical foods that give off and/or absorb odors is shown in table 7.

TABLE 7.Foods that give off and /or absorb odors

Food Gives Off Odors Absorbs Odors

Apples, Fresh Yes Yes.Butter No Yes.Cabbage Yes No.Cheese Yes_ Yes.Cornmeal_ No Yes.Eggs, Dried No Yes.Eggs, Fresh Shell No Yes.

. Flour No Yes.Milk, Nonfat Dry No Yes.Onions Yes No.Peaches, Fresh Yes_ No.Potatoes Yes No.Rice No Yes.

Do not store items such as paint, kerosene, gasoline, oils, naphthalene, soap, wax, polishes,mops, wearing apparel, etc., in the same area with foods. Provide a separate storage room for suchitems.

Refrigerate Fresh Meats, Poultry, and Fish

Fresh meats such as ground meat and liver, poultry, and fish must be refrigerated immediately.These highly perishable foods lose quality fast, even when refrigerated. Therefore, they need tobe used on the day they are delivered or within 24 hours. Remove outside paper wrappings fromfresh meats before they are placed in the refrigerator. The meats should be spaced to allow for aircirculation.

Large cuts of meat keep best if hung on hooks in the walk-in refrigerator. This method willresult in slight drying of the meat, helping to preserve it.

Refrigerate Dairy Products and Eggs

Milk, cheese, butter, and eggs must also be refrigerated immediately. Prompt and continualrefrigeration is as important for these products as for meats. Wrap cheese tightly to preventdrying out. It is also important to avoid freezing cheese, since freezing breaks the grain and causesthe cheese to crumble. Butter also needs to 1' wrapped to prevent absorption of odors and toprotect it against exposure to light and air, wit;ch hasten rancidity. If possible, store cheese andbutter in the original shipping containers. Egg crates should be cross-stacked to allow circulationof air. Don't move the crates more than necessary during storage.

Refrigerate Fresh Fruits and Vegetables

Fresh fruits and vegetables require immediate refrigeration. This helps to preserve theircolor, flavor, texture, and nutritive value. Examine fresh produce for ripeness before storing;very ripe items should be removed and used immediately. Leave paper wrappings on fruits to helpkeep them clean and to prevent spoilage and loss of moisture. The products should be stored ina manner which will allow cold air to cir,oulate around them.

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Refrigerate Cooked Foods

Cooked foods must be refrigerated at 45° F. or lower in clean, covered containers. Use thesefoods within 2 to 3 days, preferably within 24 hours. Avoid refrigerating cooked foods a secondtime after they have been removed from refrigeration and reheated for serving. -Prepared andprecooked foods that are served cold, such as cream- or custard-filled pastries, cream- or custard-type puddings, salads, sandwiches, and cold meats need to be kept under refrigeration until servingtime.

Cooked foods require quick coolingwithin 2 to 3 hoursto refrigeration temperature to avoiddanger of food poisoning. This is especially important for liquid or semisolid food preparations,such as custards and custard-filled products, foods in cream sauce or gravies, stews and soups, whichfavor rapid growth and spread of bacteria; and for foods where handling during preparation islikely to induce general bacterial contamina ; i.e., cooked sliced ham and boned poultry.

Small quantities of cooked foods can cooled satisfactorily by refrigerating immediately.When refrigeration facilities are limited, large quantities of cooked foods may need to be partiallycooled before they are refrigerated to avoid raising the temperature of the refrigerator. Such pre-refrigeration cooling should be limited to 2 hours or less. Cooling of large roasts, etc., may bespeeded by placing them in front of a fan.

Large quantities of slow-cooling foods, such as gravies, stews, and noodles, may take too longto cool unless special steps are taken to hasten heat transfer. If precooled outside the refrigerator,such foods can be placed in a sink or vat of cold water and stirred frequently to hasten cooling.Even if placed directly in the refrigerator, occasional stirring may be necessary to assure coolingto near-refrigeration temperature within 2 to 3 hours. Check local health laws regarding the careof perishable foods. Ordinances may require that all perishable food and drink be kept underrefrigeration except when being prepared and served.

Storing Frozen Foods

Store frozen foods in the freezer in the original shipping containers. This will reduce thepossibility of freezer burn and drying out of the foods.

If space does not permit storing these foods in the original shipping containers, or if the con-tainers have been damaged, the individual packages of food will need an additional overwrap inmoisture-vapor-proof packaging material before being placed in the freezer.

Check to see that the freezer maintains a temperature of 0° F. or below. Temperatures above0° F., even for brief periods of time, will cause products to lose quality. Some quality losses areeasy to see; others are invisible. These losses include browning or darkening of the product, lossof flavor and color, off flavors, undesirable change in texture, and loss of vitamin C.

If frozen foods have thawed, do not refreeze. If in good condition, weimmediately or rejrigc; 4:,; 'hem and use within 24 hours.

Freezing Freshly Cooked Foods

Freshly cooked foods may be frozen. The food must be chilled promptly and thoroughly,then packaged in moisture-vapor-Proof materials or containers to exclude air and prevent loss ofmoisture. The foods should be placed on a freezer plate or shelf for quick freezing at 0° F. orbelow. To assure uniform and rapid freezing, the packages must come in contact with the freezingsurface and not with each other.

Some of the packaging materials and containers that may be used, depending upon frebzer spaceavailable, are: No. 10 cans with tight-fitting plastic lids; 5- and 10-pound cans with tight-fitting,slipcover lids; polyethylene freezer bags; polyethylene-coated or laminated freezer paper; heavyfreezer aluminum foil; heavily waxed cardboard boxes.

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Suggestions for Care of School Lunch Foods and Food Storage FacilitiesDuring the Summer Months

Make every effort to use up all foods on hand before the end of the school year. Put inventoriesto work by planning menus around the foods on hand. The money saved by using such foods canbe used to restock the storeroom in the fall.

If, in spite of careful planning, some foods are left on hand at the end of the school year, makearrangements to store them properly during the summer months. Many foods lose nutritive valueduring storage, and all foods will spoil if not stored properly. For information on proper tempera-tures at which various foods need to be stored, see table 6. In addition, the following suggestionswill be helpful in taking care of foods and storage facilities during the summer months:

Dry Food Storage

Keep storeroom cool and dry, at temperatures. around 50° F., if possible (not above70° F.).

Clean storeroom thoroughly as described in Part V, "Housekeeping Practices." Con-sult the local health department or a reputable licensed exterminating or fumigatingcompany regarding the use of insecticides and fumigants.

Keep storeroom well ventilated. Make some provision for airing the storeroom severaltimes during the summer months.

Keep storeroom rodent- and insect-proof. Check and repair any holes or openingswhere rodents and insects may enter.

Keep storeroom theftprogf. Be sure that locks on doors and windows are seem

Refrigerated Food Storage

During the summer months when schools are closed, it is best to transfer foodsrequiring refrigerated storage to a locker plant or commercial cold storage plant.

Disconnect reach-in refrigerators, freezers or frozen food storage cabinets andwalk-in refrigerators at the plug or by removing the fuses, rather than just turning themoff at the switch. This may prevent a burned-out motor if lightning should strikenearby.

Clean all refrigerated equipment thoroughly- as described in Part V, "HousekeepingPractices."

Prop refrigerator and freezer doors so that they will remain open. If an inoperativereach-in refrigerator, food freezer, or walk-in refrigerator is left tightly closed and theinside is at all damp, the metal parts will corrode in a short time.

Compressors, condensers, and motors need to be serviced by a competent refrigerationmechanic.

If foods requiring refrigeration are kept on the school premises, check refrigeratedunits periodically to be sure that proper temperatures are being maintained.

Before Storing School Lunch Food During the Summer Months

Check all food to be sure it is in good condition.Dispose of any canned food that is bulged or leaking.Open samples of food packaged in paper cartons and boxes to be sure that it is in

good condition.Dispose of any food that is moldy or otherwise spoiled.Repackage broken lots of food in metal containers with tight-fitting lids.Store food on shelves, dollies, or skidsdo not put directly on the floor.Store food so that air can circulate around it. Leave a 1- to 2-inch space between

the walls and the food.Label and date all food that is placed in storage. Use this food first in the fall.Make a record of all food in storage, to be used when planning the food supplies

needed in the fall.

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Part VHOUSEKEEPING PRACTICES

Importance of Sanitation and Cleanliness

Good housekeeping practices need to be followed daily to insure cleanliness and orderliness inall food storage areas. Sanitation and cleanliness are a must in food handling and storage.

Most of the food-poisoning outbreaks are caused by failure of food handlers to follow good sani-tary practices. This places the responsibility directly upon the food service personnel in schoolsand institutions to adopt good practices of sanitation and cleanliness.

Care of Dry Food Storage Facilities

To keep the dry food storage area in good condition, foods must be inspected regularly, andcleaning schedules established and followed.

Check all food frequently for evidence of spoilage, such as bulging or leaking cans. Where spoil-age has occurred, remove the food immediately and clean the area thoroughly to prevent contamina-tion of other foods.

Inspect also for such damage as torn sacks and broken cartons. If the food is in good condition,use it immediately or repackage it and use as soon as possible. All empty containers and sacks shouldbe removed from the storeroom; USDA-donated food containers are to be disposed of in accordancewith instructions from the State distributing agency.

The storeroom floors need to be swept daily and mopped at least once a week. For sweepingfloors, nonpungcnt sweeping compounds are recommended. If these are not available, the floorshould be lightly sprinkled with water before sweeping. Skids or dollies, on which foods are, stored,should be removed as needed to permit thorough cleaning of the floors. The walls, shelves, skids,or dollies, etc., should also be cleaned and washed regularly. Any -foods dropped or spilled on thefloor should be cleaned up immediately to prevent rodent and insect infestation.

Insect and Rodent Control

Insects destroy or render unfit for human consumption enormous quantities of food each year.The following foods are susceptible to insect infestation:

Dried beans and peas.Grain products (flour, cornmeal, rice, cereals, etc.).Dried fruits (prune',, raisins, apricots, etc.).Nonfat dry milk.Cheese.

There are many ways in which insect infestation may occur in a storeroom. Insects or insecteggs may be harbored in floor cracks, baseboards, or in storeroom walls, in freight cars and trucks inwhich foods are transported, or in shipping containers, especially where the containers are reusedwithout proper cleaning or fumigation. Insect infestation is evidenced by the presence of webbing,beetles, moths, larvae, holes in grain, or partly consumed foods. Since insects are seldom found onthe outside of containers, it is necessary to inspect the inside of bags and cases. In bagged foods,insects are usually found in the creases of the bags, along seams, or in the ears of the bags. In casedfoods, they may be found in the dark, closed sections of the boxes. It may be necessary to examineseveral bags or cases of foods before any infestation is noticed.

Insect infestation may occur even under ideal storeroom conditions; therefore, constant vigilancemust be maintained for any sign of infestation, particularly during warm weather. Insect infestation

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If a complete job of cleaning is needed, the following procedure is recommended: Remove allfood packages and disconnect the freezer. Place the packages on trays or in baskets that havebeen thoroughly cooled in the freezer. Pile the packages as compactly as possible to reduce theamount of exposed surface, and cover with insulating material such as newspapers. Scrape asmuch frost as possible from the surfaces so there will be less to melt off. Cold water may be runover the refrigerated surfaces to hasten the melting. Hot water should never be used, since refrig-erant pressure would be built up in the evaporator and cause difficulty in starting the compressor.An electric fan placed so that it will blow room air into the freezer, or cold air out, will help to meltthe ice. Removing the ice from the surface at intervals, as it loosens, will speed the defrostingprocess. Do not chip the ice off with an icepick or other sharp tool that might damage the linersurface or coils. When defrosting is completed, wash the interior and exterior as described above.

Connect the freezer and let it run for half an hour or so to bring the temperature down some-what before putting the food back in. When returning the food to the freezer, it is a good idea totake au inventory and to place the older packages at the front or top of the freezer, or earmarkthem in some way for first use.

U. S GOVERNMENT PRINTING OFFICE :1972 0 477.613

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