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Effects of structural design on the performance of electrical double layer capacitors Ali Ghorbani Kashkooli a , Siamak Farhad b,, Victor Chabot a , Aiping Yu a,, Zhongwei Chen a a Department of Chemical Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canada b Department of Mechanical Engineering, University of Akron, Akron, OH 44325-3903, United States highlights Effect of design parameters on the electrical double layer capacitor (EDLC) performance is studied. This study is based on the concentration-dependent mathematical modeling of EDLCs. Design parameters studied are the electrode thickness, electrode porosity, and initial electrolyte concentration. The results can be applied to optimize the design of EDLCs at broad range of operating conditions. article info Article history: Received 20 February 2014 Received in revised form 11 August 2014 Accepted 8 September 2014 Available online 23 October 2014 Keywords: Electrical double layer capacitors Structural design Performance Mathematical model abstract The effect of different structural designs on the performance of electrical double layer capacitors (EDLCs) has been studied through a mathematical model that considers the mass transfer and conservation of charge equations. The structural design parameters considered in this study are the electrode thickness, electrode porosity, and initial electrolyte concentration. The performance parameters studied are the cell capacitance, specific energy, specific power, and electrolyte concentration for a range of discharge rates. The results of this study can be used to optimize EDLCs at various operating conditions. Ó 2014 Elsevier Ltd. All rights reserved. 1. Introduction Electrical double layer capacitors (EDLCs) store energy by the separation of charge at the electrode/electrolyte interface, forming an electrical double layer [1–3]. The reversible nature of this energy storage mechanism and the capability for EDLCs to deliver high power density and long cycle life, results in a wide range of potential applications. For example, they can provide starting power in the start-stop systems used in automobiles, operate as backup power sources in computers, regulate voltage to the energy grid for wind and solar energy generation systems, and open air- craft doors in an emergency [2–5]. However, the most significant application of EDLCs is in electric and hybrid electric vehicles where they can supply energy in the condition of high power demand and capture energy from regenerative breaking systems [6–8]. In order to predict the performance characteristics of EDLCs, developing an appropriate mathematical model that can describe the EDLC behavior during charge or discharge is crucial. Mathematical models used to analyze the performance and characteristics of EDLCs can be categorized into three groups. The first group consists of models describing EDLCs as equivalent RC circuits [9–13]; Although these models could predict the electro- chemical device response with reasonable accuracy, they fail to relate the model parameters to the electrochemical processes that occur in the double layer such as diffusion and migration of ions and electrolyte polarization. In the second group, models take the heterogeneous microstructure of the electrodes into account and are based on solving a Modified Poisson–Boltzman (MPB) equation for electric potential in the electrolyte [14–18]. Such models could be utilized to study the influence of electrode microstructures such as morphology and pore shapes on the surface area and capacitance offered by the electrodes [16–17]. However, similar to RC circuits’ models, they could not predict the transport processes in the electrode/electrolyte interface during charge/ discharge. This is due to the fact that in both models, it is assumed that the electric potential and ion concentration are at their http://dx.doi.org/10.1016/j.apenergy.2014.09.033 0306-2619/Ó 2014 Elsevier Ltd. All rights reserved. Corresponding authors. E-mail addresses: [email protected] (S. Farhad), [email protected] (A. Yu). Applied Energy 138 (2015) 631–639 Contents lists available at ScienceDirect Applied Energy journal homepage: www.elsevier.com/locate/apenergy
Transcript
Page 1: Effects of structural design on the performance of ...chemeng.uwaterloo.ca/zchen/publications/documents/1-s2.0-S... · Effects of structural design on the performance of electrical

Applied Energy 138 (2015) 631–639

Contents lists available at ScienceDirect

Applied Energy

journal homepage: www.elsevier .com/locate /apenergy

Effects of structural design on the performance of electrical double layercapacitors

http://dx.doi.org/10.1016/j.apenergy.2014.09.0330306-2619/� 2014 Elsevier Ltd. All rights reserved.

⇑ Corresponding authors.E-mail addresses: [email protected] (S. Farhad), [email protected]

(A. Yu).

Ali Ghorbani Kashkooli a, Siamak Farhad b,⇑, Victor Chabot a, Aiping Yu a,⇑, Zhongwei Chen a

a Department of Chemical Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canadab Department of Mechanical Engineering, University of Akron, Akron, OH 44325-3903, United States

h i g h l i g h t s

� Effect of design parameters on the electrical double layer capacitor (EDLC) performance is studied.� This study is based on the concentration-dependent mathematical modeling of EDLCs.� Design parameters studied are the electrode thickness, electrode porosity, and initial electrolyte concentration.� The results can be applied to optimize the design of EDLCs at broad range of operating conditions.

a r t i c l e i n f o

Article history:Received 20 February 2014Received in revised form 11 August 2014Accepted 8 September 2014Available online 23 October 2014

Keywords:Electrical double layer capacitorsStructural designPerformanceMathematical model

a b s t r a c t

The effect of different structural designs on the performance of electrical double layer capacitors (EDLCs)has been studied through a mathematical model that considers the mass transfer and conservation ofcharge equations. The structural design parameters considered in this study are the electrode thickness,electrode porosity, and initial electrolyte concentration. The performance parameters studied are the cellcapacitance, specific energy, specific power, and electrolyte concentration for a range of discharge rates.The results of this study can be used to optimize EDLCs at various operating conditions.

� 2014 Elsevier Ltd. All rights reserved.

1. Introduction

Electrical double layer capacitors (EDLCs) store energy by theseparation of charge at the electrode/electrolyte interface, formingan electrical double layer [1–3]. The reversible nature of thisenergy storage mechanism and the capability for EDLCs to deliverhigh power density and long cycle life, results in a wide range ofpotential applications. For example, they can provide startingpower in the start-stop systems used in automobiles, operate asbackup power sources in computers, regulate voltage to the energygrid for wind and solar energy generation systems, and open air-craft doors in an emergency [2–5]. However, the most significantapplication of EDLCs is in electric and hybrid electric vehicleswhere they can supply energy in the condition of high powerdemand and capture energy from regenerative breaking systems[6–8]. In order to predict the performance characteristics of EDLCs,

developing an appropriate mathematical model that can describethe EDLC behavior during charge or discharge is crucial.

Mathematical models used to analyze the performance andcharacteristics of EDLCs can be categorized into three groups. Thefirst group consists of models describing EDLCs as equivalent RCcircuits [9–13]; Although these models could predict the electro-chemical device response with reasonable accuracy, they fail torelate the model parameters to the electrochemical processes thatoccur in the double layer such as diffusion and migration of ionsand electrolyte polarization. In the second group, models take theheterogeneous microstructure of the electrodes into account andare based on solving a Modified Poisson–Boltzman (MPB) equationfor electric potential in the electrolyte [14–18]. Such models couldbe utilized to study the influence of electrode microstructures suchas morphology and pore shapes on the surface area andcapacitance offered by the electrodes [16–17]. However, similarto RC circuits’ models, they could not predict the transportprocesses in the electrode/electrolyte interface during charge/discharge. This is due to the fact that in both models, it is assumedthat the electric potential and ion concentration are at their

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Nomenclature

Sd maximum surface area (cm2/cm3)c concentration of electrolyte (mol m�3)Cd electrical double layer capacitance (F m�2)D diffusion coefficient (m2 s�1)E specific energy (Wh kg�1)F Faraday’s constant, 96,487 (C mol�1)i current density (A m�2)I total applied current density to the cell (A m�2)l thickness (m)M molecular weight (g mol�1)_N00x rate of molar flux (mol s�1 m�2)P specific power (W kg�1)t time (s)T temperature (K)t0þ transference number of H+ with respect to the solvent

x spatial coordinate along the thickness of the cellz charge number

Greek letterse porosityj electrolyte conductivity (S m�1)t dissociation coefficientq density (kg m�3)r electronic conductivity (S m�1)

/ electric potential (V)x mass per unit area of the cell (kg m�2)

Subscripts+ positive electrode� negative electrode0 zero charge/solvent1 electronic2 ionicav average per area of EDLCavg average per gram of EDLCe electrolyteetd electrodeeff effectivei positive or negative chargeinit initialref referencesep separatorpos positive electrodeneg negative electrode

Superscripts+ length plus epsilon� length mines epsilon

632 A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639

equilibrium in steady-states condition. Hence, they could notdepict the electrochemical processes that occurred during theEDLC operation time. For this, a third group of EDLCs models areemployed which are based on the governing equation of masstransfer and conservation of charge [19–23]. These models cansimulate the electrochemical processes occurring in the EDLC dur-ing charge/discharge periods, such as diffusion and migration ofions in the porous mediums and the formation/decay of the electri-cal double layer. Moreover, they can predict time accurate EDLCvoltage and simulate the performance of the EDLC through specificenergy and power.

The third group of models was initiated by Johnson and New-man [24]. With the assumption of concentration uniformity andneglecting potential-dependent capacitance, Dunn and Newman[22] found an analytical solution for the governing equations dur-ing EDLC charge. In addition, they presented the maximum specificenergy achievable by optimizing the electrode thickness, electrodeporosity, and the final voltage constrained for constant-current andconstant-power discharges. Srinivasan and Weidner [25] studiedthe importance of electronic and ionic resistance in the design ofthe EDLC. Their results showed the trade-off between energy andpower density, as the physical properties of the cell structuralparameters were varied (e.g., electrode thickness). Most of themodels in the third group assumed no concentration gradientsexist in the EDLC [22,25]. This assumption simplifies the set of par-tial differential equations to ordinary differential equations whichcan be solved analytically. However, Lin et al. [26] showed thatincluding concentration polarization in the modeling, coulddecrease the predicted cell voltage up to 25% compared with amodel that ignores concentration polarization for electrode withhydrous ruthenium oxide (RuO2 xH2O). In addition, if theconcentration polarization is included in the modeling, electrolyteconcentration profiles during charge/discharge period are alsoachievable [27]. Madabattula and Gupta [27] developed their EDLCmodel based on the transport mechanisms which includesconcentration gradient across the cell. They examined the

necessity of employing a 2D model and demonstrated that the1D modeling for a EDLC is quite sufficient.

The aim of present work is to investigate the effect of employingdifferent structural design parameters such as electrode thick-nesses, electrode porosities, and initial electrolyte concentrationson the EDLC performance. To do this, first, we have developed aconcentration dependent model of a third group as Ref. [27]. Themodel accuracy is verified by comparing simulated cell voltageprofile with the experimental data in Ref. [28]. Then, a set ofnumerical experiments are conducted to study the effects of utiliz-ing different structural design parameters on the EDLC capacitance,specific energy, specific power, and electrolyte concentration for arange of discharge current densities. The simulation results couldalso be utilized for practical application, to optimize the cell designof EDLCs. In this study, Comsol 4.3 with PDE coefficient modulewas employed to simulate the EDLC model.

2. Modeling and computer simulation

The mathematical model employed to simulate electrical dou-ble layer capacitance is based on the transport processes in Refs.[24,27]. In this model, the mass transfer and conservation of chargeequations are developed for each components of the cell structure,including the two porous activated carbon electrodes and the ionpermeable membrane separator. It is assumed that the electrolyteis an asymmetric concentrated solution of sulfuric acid that disso-ciates in water into two positively charged hydrogen ion, H+, andone negatively charged sulfate, SO4

2� [27]. The current collectors’resistance is neglected as a result of their high conductivity.

2.1. Mass balance

Mass balance for a dissolved specious j is written as [29]

@ðecjÞ@t

¼ �@ð _N00x;jÞ@x

þ Rj ð1Þ

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A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639 633

where _N00x;j is the flux of species j and Rj is the double layer sourceterm. The flux of each dissolved species (without convection) isgiven by

_N00x;j ¼ �Deff@cj

@xþ

t0j

zjFi2 ðfor positive or negative chargeÞ ð2Þ

_N00x;0 ¼ �Deff@c0

@xðfor solventÞ ð3Þ

Using the relation between the concentration of the electrolyteand those of its dissociated ions and the solvent c ¼ cþ

mþ¼ c�

m�

� �; the

mass balance can be expressed as

e@c@t� @

@xDeff

@c@x

� �¼ �

t0j

tjzjF

!@i2

@xð4Þ

mj is the dissociation coefficient of specious j, and zj is the chargenumber of ion j. In the present model the electrolyte is consideredto be asymmetric (t+ = 2, t� = 1) [27]. The diffusivity of speciousin electrodes and separator are dependent on porosity and can bewritten as [29]

Dj ¼ Dj0e0:5 ðfor positive or negative charge in electrodesÞDj ¼ Dj0e0:5

sep ðfor positive or negative charge in separatorÞð5Þ

where the subscript 0 corresponds to specious bulk solution values.Furthermore, cation transference number is calculated by [29]

tþ ¼ 1� t� ¼zþDþ

zþDþ � z�D�ð6Þ

Effective diffusion of the electrolyte in the bulk solution is givenby [29]

D0 ¼Dþ0D�0 zþ � z�ð ÞzþDþ0 � z�D�0

ð7Þ

and in the electrodes and separator [29]

Deff ¼ D0e0:5 in electrodesð ÞDsep ¼ D0e0:5

sep ðin separatorÞð8Þ

Table 1Mathematical model of EDLCs.

Cell component Governing equations

Positive electrode e @c@t � @

@x eD @c@x

� �¼ � t0

þtþzþF

� �@i2@x

i2 ¼ �j @/2@x � tþzþFe Dþ � D�ð Þ @c

@x

i2 � r @/1@x � I ¼ 0

@i2@x ¼ SdCd

@ð/1�/2Þ@t

@c @ @c� �

2.2. Ohm’s law in the solution

The current density of asymmetric electrolyte can be expressedas [24,27]

i2 ¼ �k@/2

@x� tþzþFe Dþ � D�ð Þ @c

@xð9Þ

Conductivity of electrolyte in the bulk solution could be drivenfrom diffusion coefficients as [29]

j0 ¼F2cðz2

þmþDþ0 þ z2�m�D�0Þ

RTð10Þ

Conductivity of the electrolyte in porous electrode and separator isgiven by [29]

jeff ¼ j0e1:5 in electrodesð Þjsep ¼ j0e1:5

sep ðin separatorÞð11Þ

Separator e@t � @x eD

@x ¼ 0

i2 ¼ �j @/2@x � tþzþFe Dþ � D�ð Þ @c

@x

/1 = 0i2 = I

Negative electrode e @c@t � @

@x eD @c@x

� �¼ � t0

�t�z�F

� �@i2@x

i2 ¼ �j @/2@x � tþzþFe Dþ � D�ð Þ @c

@x

i2 � r @/1@x � I ¼ 0

@i2@x ¼ SdCd

@ð/1�/2Þ@t

2.3. Ohm’s law in the solid

For the solid phase ohm’s law can be written as [29]

i1 ¼ �r @/1

@xð12Þ

where r is conductivity of the solid electrode.

2.4. Conservation of charge

Under the assumption of electroneutrality, the conservation ofcharge can be expressed as [24–27]

@i1

@xþ @i2

@x¼ 0 ð13Þ

where [27]

@i2

@x¼ SdCd

@ð/1 � /2Þ@t

ð14Þ

The right hand side of the above equation demonstrates chargeconserved in the electric double layer capacitor, with capacitanceof Cd and interfacial surface area of Sd.

The model equations including governing equations for electro-lyte concentration, electrolyte potential, solid phase potential andconservation of charge in electric double layer are presented inTable 1. In addition, initial and boundary conditions correspondingto each equation are presented in Table 2.

In this study, the EDLC performance is demonstrated in theRagone plot. In this plot, the x and y axes are the specific powerand energy, respectively. The specific energy and power are calcu-lated from the following equations [30]

Ecell ¼1

xcell

Z tdischarge

0icellvcell dt ð15Þ

Pcell ¼Ecell

tdischargeð16Þ

where tdischarge is the EDLC discharge time to reach a given cut-offvoltage and xcell is the total mass per unit area, which can becalculated from Eq. (17) [31,32]

xcell ¼ qetdlposð1� eÞ þ qeeposlpos þ qsep 1� esep� �

lsep

þ qeeseplsep þ qeeneglneg þ qetdlnegð1� eÞ ð17Þ

To compare the behavior of EDLCs with different structuralparameters, their performance is compared using average specificcapacitance per unit area, Cav and average specific capacitanceper gram, Cavg of cell respectively

Cav ¼R tdischarge

0 icell dtvcell

ð18Þ

Cavg ¼R tdischarge

0 icell dtxcellvcell

ð19Þ

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Table 2Initial and boundary conditions of the model presented in Table 1.

Cell component Initial conditions Boundary conditions

Positive electrode cjt¼0 ¼ cinit@c@x

��x¼0 ¼ 0; e@c

@x

��x¼l�pos

¼ @c@x

��x¼lþpos

/1 = 0.7 @/2@x

���x¼0¼ 0; e@/2

@x

���x¼l�pos

¼ @/2@x

���x¼lþpos

/2 = 0 @/1@x

���x¼lpos

¼ 0

@/1@x

���x¼0¼ � I

r

Separator cjt¼0 ¼ cinit e @c@x

��x¼lposþl�sep

¼ e@c@x

��x¼lposþlþsep

/2 = 0 e @/2@x

���x¼lposþl�sep

¼ e@/2@x

���x¼lposþlþsep

Negative electrode cjt¼0 ¼ cinit@c@x

��x¼l ¼ 0

/1 = 0 /1jx¼l ¼ 0; @/1@x

���x¼lposþlsep

¼ 0

/2 = 0 @/1@x

���x¼l¼ I

r, @/2@x

���x¼l¼ 0

Fig. 1. Comparison of the model simulated voltage curve with experimental dataduring a EDLC discharge at Icell = 0.05 A/cm2.

634 A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639

3. Results and discussions

The model equations in Table 1 are solved using Comsol soft-ware with the parameters listed in Table 3. In order to validatethe model accuracy, the EDLC voltage curve during discharge iscompared with the experimental data of Yoon et al. [28] for anew mesoporous carbon electrode. The EDLC was assumed to beinitially charged to 0.7 V and then it was discharged to a cut-offvoltage of 0 V. Fig. 1 shows that during discharge, the mean relativeerror between the cell voltage calculated by the model simulationand the experimental data is equal to 2% (maximum relativeerror = 8%). The difference between simulation and experiment isrelated to the modeling assumptions. First, in the present workporous electrode theory is employed which does not take intoaccount the heterogeneous microstructure of the electrodes suchas morphology, pore shapes, pore size, and pore connections. Sec-ond, 1D model is utilized that also causes a slight deviation of mod-eling from experiment (as discussed in [27]). The input parametersused are based on the experiment parameters in [28], and for thoseparameters which are not available a reasonable value wasassumed based on the literature.

Fig. 2 demonstrates the galvanostatic discharge profiles for dif-ferent current densities. The sudden drop of voltage at the begin-ning of discharge shows capacitive behavior of EDLCs thatbecomes more dominant as applied current density increases, seeFig. 2a. The capacitive component is followed by a linear voltage

Table 3The list of the model parameters.

Parameter Unit Positive electrode

e – 0.25 [22]esep – –Sd cm2/cm3 2.1 � 107 [28]Cdl F/cm2 9.3 � 10�6 [assumed]I A/cm2 0.05 [28]L lm 45 [28]qetd g/cm3 1.47 [28]qe g/cm3

qH2O g/cm3

qPbSO4g/cm3

R S/cmCinit mol/m3

D+0 cm2/sD�0 cm2/st0þ –

T K

drop which decreases with time due to resistance offered by elec-trolyte as discussed in Ref. [27] (see Fig. 2b).

Fig. 3a illustrates the electrolyte concentration profiles acrossthe EDLC during discharge for case Icell = 2 A/cm2. In this simulation,the EDLC is initially charged to 0.7 V that is equivalent to chargesstored in the double layer formed at both electrodes. During dis-charge, stored charges (i.e. H+ at negative electrode and SO2�

4 at posi-tive electrode) are added to the bulk of electrolyte which manifestthemselves through the raise of mean electrolyte concentrationwith time. If the EDLC is left to rest after reaching 0 V, after about3 s, electrolyte will return to the equilibrium condition due to ionicdiffusion and the concentration will be uniform with an average of2.278 M (Fig. 3b). This additional of 0.278 M electrolyte above theinitial concentration of 2Mis due to decay of double layer duringdischarge. Furthermore, cations, H+ and anions, SO2�

4 have diffusiv-ity of DHþ ¼ 9:312� 10�5 cm2

s and DSO2�4¼ 1:065� 10�5 cm2

s ,respectively. Hence, to satisfy the electroneutrality across theEDLCs, cations diffuse nine time faster than anions whichresults in the electrolyte concentration to be at least 10 percenthigher at positive electrode compared with negative electrode(Fig. 3a) [27].

Fig. 4 shows the electrolyte concentration profiles for differentcurrent densities at the end of discharge. The non uniformity ofconcentration across the EDLC becomes more dominant as appliedcurrent density increases, which shows that at high currentdensities concentration variation is not negligible.

Separator Negative electrode

– 0.25 [22]0.7 [33] –– 2.1 � 107 [28]– 9.3 � 10�6 [assumed]– –45 [assumed] 45[28]

1.47[28]1.19 [calculated]

1.036.3

0.59 [28]2000 [28]

9.312 � 10�5 [29]1.065 � 10�5 [29]0.81 [calculated]

298.15

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Fig. 2. The EDLC discharge voltage profiles during (a) first 0.05 s of discharge, and(b) complete discharge.

Fig. 3. The EDLC electrolyte concentration profiles for Icell = 2 A/cm2 (a) duringdischarge, and (b) during rest after discharge.

Fig. 4. Profiles of electrolyte concentration for different discharge rates at the timeat which the cell voltage reaches the cut-off voltage of 0 V.

A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639 635

In the next sections, the computer model is used to determinethe effect of employing different design parameters such as theelectrode thickness, electrode porosity, and electrolyte initial elec-trolyte concentration on the discharge performance of EDLC (In allsimulations, the cut-off voltages is chosen to be 0).

In addition, EDLC performance is shown on rogone plot for dif-ferent design parameters. Such plots can be employed to find opti-mum design parameters for a real application; Each application hasa certain energy and power density which corresponds to a regionon the rogone plot. Hence, it is possible to find the required EDLCdesign condition for the real application based on the rogone plot.

3.1. Effect of the electrode thickness

The cell studied so far had the positive and negative electrodethicknesses of 45 lm. To evaluate the effect of different electrodethicknesses on the EDLC performance, average specific capacitanceof cells with various electrode thicknesses from 45 lm to 140 lmare simulated. Other model design parameters are assumed to beconstant. As shown in Fig. 5a, specific capacitance per unit areaof EDLC increases as electrode thickness is increased. This isbecause EDLCs with thicker electrodes (with the same porosity)contain more electrolyte in their pores and can store more chargesin the electrodes double layer during charge. Therefore, they havelarger specific capacitance. Furthermore, at low current densities,increasing electrode thickness leads to steeper increase ofcapacitance per unit area. For example, at I = 0.5 A/cm2, if electrodethickness is doubled from 60 lm to 120 lm, capacitance per area isdoubled, too. On the other hand, at I = 10 A/cm2, if electrode

thickness is doubled, capacitance per area increases merely by50%. Fig. 5b shows that at low current densities specific capaci-tance per gram of EDLC increases as electrode thickness isincreased. For I = 0.5 A/cm2, if electrode thickness is doubled from

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Fig. 5. Specific capacitance for different electrode thicknesses at different currentdensities (a) per unit area, and (b) per gram of EDLC.

636 A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639

45 lm to 90 lm, capacitance per gram increases by 18%. At highcurrent densities (except I = 10 A/cm2), for electrode thicknessbelow 90 lm, the capacitance per gram increases (in case ofI = 10 A/cm2 capacitance increases until thickness of 70 lm). How-ever, for electrode thicknesses above 90 lm (above 70 lm atI = 10 A/cm2), capacity per gram slightly decreases as electrodethickness is increased. This is due to increased inefficiencies as aresult of non-uniform discharging of the EDLC. These inefficienciesare more prominent at higher current density which result in the

Fig. 6. Specific power and energy of the cells with various electrode thicknesses.

lower capacitance of EDLCs with thicker electrodes at high rates[25].

The Ragone plot for the cells with various electrode thicknessesis depicted in Fig. 6. This kind of plot can be used to choose elec-trode sizes to achieve specified energy and power density require-ments. At low current densities (i.e. tdischarge > 1 s) employingthicker electrodes can result in higher specific energy for certainpower requirements since EDLC capacitance per gram increasesas electrode thickness increases. On the other hand, at high currentdensities (i.e. tdischarge < 1 s) utilizing thicker electrodes leads tohigher energy density for electrode thicknesses thinner than90 lm and lower energy density for electrode thicknesses largerthan 90 lm which is due to different capacitance available (seeFig. 5).

3.2. Effect of the electrode porosity

Porosity here is defined as the fraction of pores volume over thetotal volume of the electrode. Cell electrodes of the EDLC studied sofar had a porosity of 0.25. Influence of using different electrodeporosity on the EDLC performance is investigated in this section.Furthermore, we assume that interfacial electrode surface area isa linear function of porosity. Hence, as porosity is increased, sur-face area is increased, too (with the same rate). Other model designparameters are assumed to be constant. Specific capacitance basedon the F/cm2 and F/g are shown in Fig. 7. Capacitance for currentdensities below I = 0.5 A/cm2 are not shown here since at these

Fig. 7. Specific capacitance for different electrode porosities at different currentdensities (a) per unit area, and (b) per gram of EDLC.

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Fig. 9. Specific power and energy of the cells with various electrode porosities.

A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639 637

rates, simulated specific capacitance becomes independent of cur-rent densities and the capacitance curves coincide with the case ofI = 0.5 A/cm2. For all current densities, as electrode porosityincreases, specific capacitance increases linearly since a cell withhigher porosity has more pores available to store electric charge,Accordingly, more capacitance. For example, at I = 2 A/cm2, If elec-trode porosity is doubled from 0.25 to 0.5, capacitance per unitarea and per gram are increased by 103% and 114%, respectively.

Electrolyte concentration profiles at the end of discharge for dif-ferent porosities at I = 2 A/cm2 is presented in Fig. 8. This figureshows that electrodes with lower porosity contain slightly moreoverall electrolyte at the end of discharge. In other words, as poros-ity is decreased more electrolyte is added to the bulk of electrolyteduring discharge as the result of double layer decay. This is due tothe fact that the electrode with lower porosity has less pores avail-able to form the electrical double layer and should contain moreions to establish the initial condition of 0.7 V. Thus, it should havehigher physical initial electrolyte concentration at rest which is2.38 M in case of porosity of 0.15 compared with 2.41 in case ofporosity of 0.45.

The Ragone plot for the cells with various electrode porosities isillustrated in Fig. 9. As discussed, capacitance per gram of EDLCincreases with increasing porosity due to more available surfacearea to form the electrical double layer.

3.3. Effect of the electrolyte initial concentration

The cell studied so far had the initial electrolyte concentrationof 2 M. To evaluate the effect of the initial electrolyte concentrationon the EDLC performance, the specific capacitance of EDLCs withvarious electrolyte initial electrolyte concentrations are studied.The other model design parameters are assumed to be constantduring the sensitivity analysis. Here we need to clarify thedifference between physical initial electrolyte concentration andnumerical initial concentration in our simulation. As discussed inthe beginning of Section 3, the simulated initial electrolyte concen-tration is 2 M when the EDLC is fully charged at 0.7 V. When theEDLC is left to rest after discharging to 0 V, it reaches the equilib-rium concentration of 2.278 which is the physical initial concentra-tion of EDLC. In other words, EDLC had physical initial averageconcentration of 2.78 M at 0 V, then it was charged to 0.7 V andsome of electrolyte ions accumulated at both electrodes to formthe electrical double layer. Hence, the electrolyte concentration

Fig. 8. Electrolyte concentration at the time at which the cell voltage reaches thecut-off voltage of 0 V for a EDLC with different porosities at Icell = 2 A/cm2.

Fig. 10. Specific capacitance (a) per unit area, and (b) per gram of EDLC, for differentinitial electrolyte concentration at Icell = 2 A/cm2.

decreased to 2 M which is the numerical initial electrolyte concen-tration for our simulation at the beginning of discharge. Fig. 10.shows the specific capacitance per unit area and per gram of theEDLC for different physical electrolyte initial concentration at var-ious discharge current densities. At current densities belowI = 0.5 A/cm2, specific capacitance per unit area and per gram areindependent of current density and their curves coincide withthe case of I = 0.5 A/cm2. Moreover, at low current densities(<0.5 A/cm2) capacitance per unit are is constant and capacitanceper gram decreases as initial electrolyte concentration is increased.This is due to higher overall EDLC mass for higher initial concentra-tion. Furthermore, this trend show that at low current densities

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Fig. 11. Electrolyte concentration at the time at which the cell voltage reaches thecut-off voltage of 0 V for a EDLC with different initial electrolyte concentrations atIcell = 2 A/cm2.

Fig. 12. Specific power and energy of the cells with various electrolyte initialconcentrations.

638 A.G. Kashkooli et al. / Applied Energy 138 (2015) 631–639

initial electrolyte concentration is not a limiting factor and lowelectrolyte concentration can provide the required electrolyte con-ductance. On the other hand, at high current densities, capacitanceper unit area increases as initial electrolyte concentration isincreased with parabolic behavior (see Fig. 10a) and capacitanceper gram increases as initial electrolyte concentration is increasedfor initial concentrations below 3.278 M and then decreases forconcentrations above 3.278 M (see Fig. 10b).

Electrolyte concentration profiles at end of discharge showunique behavior for different initial electrolyte concentrations ashigher peak at positive electrode than negative electrode (Fig. 11).

The Ragone plot for the cells with various electrolyte initial con-centrations is demonstrated in Fig. 12. As discussed, at low currentdensities, increasing initial electrolyte concentration leads to lessspecific capacitance per gram of EDLC and less specific energy. Athigh current densities, trend is depended on the initial electrolyteconcentration which increases from 1.278 M to 3.278 M anddecreases above 3.278 M.

4. Conclusions

A mathematical model was employed to evaluate the effects ofdifferent electrode thicknesses, porosities, and electrolyte initial

concentrations on the EDLC capacitance, specific energy, specificpower, and electrolyte concentration. At low current densities,employing thicker electrode increases the specific capacitanceper gram of the EDLC; At high current densities, although usingthicker electrodes results in more specific capacitance forl < 90 lm, using thicker electrode leads in less specific capacitanceper gram for l > 90 lm. The results revealed that capacitance pergram increases almost parabolically as thickness is increased.Hence, increasing electrode thickness results in the steeper capac-itance increase for smaller electrode thicknesses. In the electrodeporosity range investigated, the specific capacitance per gramincreases linearly as porosity is increased since the EDLC withhigher porosity has more pores available to form electrical doublelayer and less mass per unit area. In case of initial electrolyte con-centration, at low current densities the specific capacitance pergram decreases linearly as initial electrolyte concentration isincreased due to more overall mass. At high current densities,the capacitance per gram increases as initial electrolyte concentra-tion is increased for initial concentrations below 3.278 M anddecreases for concentrations above 3.278 M.

Acknowledgment

The authors of this paper are gratefully acknowledge supportsprovided by Universities of Akron and University of Waterloo.

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