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February 6, 2013 1 Efficiency Vermont is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIA/CES). Credit(s) earned on completion of this program will be reported to AIA/CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request. This program is registered with AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
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Page 1: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 1

Efficiency Vermont is a Registered Provider with The American

Institute of Architects Continuing Education Systems (AIA/CES).

Credit(s) earned on completion of this program will be reported to

AIA/CES for AIA members. Certificates of Completion for both AIA

members and non-AIA members are available upon request.

This program is registered with AIA/CES for continuing professional

education. As such, it does not include content that may be deemed

or construed to be an approval or endorsement by the AIA of any

material of construction or any method or manner of handling, using,

distributing, or dealing in any material or product.

Questions related to specific materials, methods, and services will be

addressed at the conclusion of this presentation.

Page 2: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 2

Learning Objectives

By the end of this program, participants will be able to:

Understand the current state of LED technology.

Learn about new LED products and applications.

Evaluate the challenges confronting LED design and manufacturing.

Understand the future potential of various LED product categories.

Page 3: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 3

Course Evaluations

In order to maintain high-quality learning experiences, please access

the evaluation for this course by logging into CES Discovery and

clicking on the Course Evaluation link on the left side of the page.

Page 4: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

Jim Gaines

February 6, 2013

Manufacturer Panel: LED Lamp

Technology Trends

Page 5: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 5

Outline

What is the reason for the LED revolution, anyway?

What do we stand to gain with LED?

Barriers/Drivers

Actual Products

Explosion of products, to replace the existing technologies

Technology is changing so rapidly product life (in market) is

only about 12-18 months.

Products with completely new features are being introduced.

Page 6: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 6

Comparison of Lighting Technologies

DOE 2012 MYPP

Page 7: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 7

Progress and Expectations for LED Devices

DOE 2012 MYPP

Page 8: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 9

What efficacy can we hope to reach?

DOE 2012 MYPP Pie in the sky!

Best

guess

Page 9: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 10 DOE 2012 MYPP

Price: 60W incandescent equivalent

Page 10: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 11

System

LED engine

Driver and controls

Optics

Mechanics /

materials

Phosphors /

color conversion

30

210

60

240

90 270

120

300

150

330

180

0

Thermal

Technology

Page 11: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 12

R&D and Manufacturing Barriers

Cost reduction/Performance Improvement

• LEDs

• Optics

• Electronics

• Thermal management !!

• Packaging

Reliability/Lifetime

• Poor understanding of system reliability

• Testing to reliably establish lifetime

Need faster and less testing

Compatibility with dimmers and sensors

New approaches for luminaires that take full advantage of LEDs

Manufacturing for high-volume and high-yield of luminaires & lamps

Page 12: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 13

Two Product Directions

Retrofit products to fit into existing

luminaires/sockets

+ Energy savings quickly

+ Low installation costs

+ High volume potential in short

term

- Not optimally efficient (thermal)

Products for New Installations

+ Optimize for greatest efficiency

+ Add features for additional

savings (occupancy/daylighting

controls, etc)

- Low volume today

- Higher risk (no standards yet)

Page 13: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 14

Market Barriers

Energy Savings wrt all conventional lighting

Affordable LED products

High quality products (avoid CFL story)*

Compatibility with infrastructure (dimmers, etc) for retrofits

Delay and expense of testing

• LM-80, LM-79, LM-82, TM-21

• DOE/FTC Lighting Facts

• Energy Star

• UL and other safety organizations

*But don’t force too-high standards!

Page 14: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 15

Cost and Performance affect Market Acceptance

Over-focus on performance is just as likely to hurt market adoption as

over-focus on cost.

Cost focus.

Low cost is

“better” Performance

focus. High

perf is “better”

Page 15: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 16

Major Driver: Cost Down

Goal for SSL products is generally a factor of 10 decrease in cost

from 2010 to 2015.

Necessary to reach high volumes.

Evolutionary progress

Architecture Breakthroughs

Page 16: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 17

Other Drivers

Other drivers:

Efficiency increases will continue for both LEDs and lighting

systems

Add features for additional energy savings

Occupancy sensing

Daylight compensation

Add features to differentiate

End of life indication

Constant Light Output

Communication/Control/Networking

Color change, scene setting

What value will the

marketplace put on

these features?

What role will

regulations play (e.g.

Title 24, EISA)?

Page 17: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 18

Worries Aren’t LED’s dangerous (to eyes, health, sleep patterns)?

Don’t they cost more money/energy to make than they save?

Won’t they hurt the electrical grid with all those harmonics?

Will LEDs really live up to their claims?

Don’t they damage things, like museum artifacts?

Aren’t they unsafe in application XYZ?

Page 18: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 19

Page 19: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 20

Page 20: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 21

LED Bulbs

Product No. 414839 409946 418590 423525

Lamp 40W A19 60W A19 75W A21 100W A21

Wattage 8W 12.5W 17W 22W

Lumens 450 800 1100+ 1780

Energy Star Yes Yes Yes Pending

Energy Star rated lamps

highlighted in “blue”

Make to Stock items

(420224)

98% over 18,000 hours

Page 21: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013

22

MR16 LED

10W

Beam / CT 2700K 3000K 4000K

15 414748

(405 lm)

414755

(435 lm) ----

25 420166

(480 lm)

420174

(495 lm)

414797

(440 lm)

35 420182

(470 lm)

420190

(485 lm)

414821

(410 lm)

7W

Beam / CT 2700K 3000K 4000K

15 414656

(320 lm)

414664

(345 lm) ----

25 414680

(360 lm)

414698

(380 lm)

414706

(350 lm)

36 414714

(335 lm)

414722

(360 lm)

414730

(325 lm)

5.5W

Beam / CT 2700K 3000K 4000K

24 420398

(290 lm)

420380

(300 lm) ----

Energy Star rated lamps

highlighted in “blue”

Make to Stock items

Page 22: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013

23

AirFlux Technology

PAR16

PAR20

PAR30S

PAR30L

PAR38

BR40 BR30

R20

Page 23: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 25

LED Lamps Generation Reference - GU10

3W 6W

PAR16 GU10 AirFlux PAR16 GU10

Planned to phase out in

December 2012

Page 24: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 28

LED Lamps Generation Reference – PAR30S and PAR30L

Die-Cast PAR30 600& 800 Series AirFlux PAR30S

11W 12W

13W

13W

Planned to phase out in December 2012

11W 12W 13W

Die-Cast PAR30L 600& 800 Series AirFlux PAR30L

Planned to phase out in December 2012

13W

HO

Page 25: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 30

LED Lamps Generation Reference – PAR38

Die-Cast PAR38 800 Series

Die-Cast PAR38 1200 Series

AirFlux PAR38

16W

18W

AirFlux PAR38

18W 17W

19.5W

Die-Cast PAR38 600 Series AirFlux PAR38 (CorePro)

13W Planned to phase out in

December 2012

Planned to phase out in

December 2012

Planned to phase out in

December 2012

Available in March 2013

Page 26: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 31

Introducing the Retail Optic PAR Platform Setting a new standard for reflectors

PAR30S available December

PAR38 1200lm & PAR30L coming Q1 2013

Page 27: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 34

Clear Prism

150 Lumens (E12 & E26)

Non-Energy Star

LED Lamps Decorative Candles Generation Reference

Direct White LEDs

Clear Prism

180 Lumens (E12 & E26)

Energy Star Compliant

Previous Generation:

Phased Out

Current Generation:

Available Now

Next Generation:

Available January 2013

Frosted Prism

180/200 Lumens (E12/E26)

Non-Energy Star

Page 28: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013

19 Watts

1650 lumens

40,000 hrs L70B50

Mains Wired

GSA Compliant

GREEN CAPS

35

TLED Lamps TLED Specifier Energy Savings Transition

22 Watts

1650 lumens

40,000 hrs L70B50

Mains Wired

GSA Compliant

BLUE CAPS

Rolling Change

Starting December

3 Save

Watts

Page 29: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 36

TLED EXT T8 System DLC qualified

Patent pending “Channeled Optic” technology

- High system efficacy – 104 lm/w

- Driver efficiency >90%

- 2500 lm at 22.5W

Reduced maintenance costs

- Super long life – 50,000 hrs at L70B50

- Easy Installation, like T12 to T8

“Channeled Optics”

for more uniform

light distribution

Page 31: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19
Page 32: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 39

Policy Changes Helpful to Industry

Reduce costs and delays due to large number of regulations.

Some standards (Energy Star) are delaying adoption

Non-energy-related specifications

Long (6000 hours ~ 9 months) testing

There are too many regulations

IESNA (LM-79, LM-80, LM-82, TM21….), UL/CSA/IEC, Energy

Star/EPA, FCC, FTC, DOE, …

It takes too much time to fulfill regulations

Multiple regulations

6000 hours of testing

Product lifetime is about 12 months.

70% of lifetime is over when Energy

Star is finally ready.

Page 33: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 40

Policy Changes Helpful to Industry

Most large public utilities require Energy Star or DLC for rebates

Some utilities (CA) have even higher efficacy requirements

Lamp type Power (W) Efficacy (lm/W) Light Output (lm)Incandescent 60 13 780

LED (50 lm/W) 15.6 50 780

LED (60 lm/W) 13 60 780

LED (70 lm/W) 11.1 70 780

Save 44W now with 50 lm/W or hold

out for 47 or 49W?

Page 34: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 41

Standards

Standards

• Can save energy and money by increasing interchangeability, and

reducing product proliferation.

• Can cost energy and money if they become too restrictive.

Standards aim:

• set minimum standards

– Prevent poor products

– Encourage market acceptance

• Harmonize over US (and beyond)

• Strong surveillance

• Do not regulate lifetime

– manufacturer warrantees

– market will learn which brands to trust

Energy Star can add value, but need to allow for wide application range

Page 36: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 43

External Testing – Value added

Early stage of new technology:

• High excitement

• High potential benefits

• High number of players

• High speed

• High risk

• High price

Standards requiring testing, like DLC:

• Filter out poor products

• Enhance adoption with rebates

• Keep manufacturers honest (e.g. CALiPER)

• Smooth the way for mass adoption

• Save energy

Page 37: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 44

Saturated Colors

y

x

0

0

The human eye can detect

color changes as small as

about 0.001 in x,y

1

1

Page 38: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 45

What is “white” light?

Page 39: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 46

Color in daylight

Color Rendering Index

Color in lamplight

Use CRI

Home / Office 80

Factory 60

Street Lighting 40

# of LEDs CRI

4 90+

3 85

2 40

Page 40: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 47

0

0.5

1

1.5

2

2.5

3

3.5

4

400 450 500 550 600 650 700 750

Wavelength (nm)

Lig

ht

Inte

nsit

y (

a.u

.)

85ºC

75ºC

65ºC

55ºC

45ºC

35ºC

25ºC

15ºC

Temperature dependence of emitted LED light

Blue LED Red LED Green LED

Page 41: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013 48

Human Eye Response

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

380 430 480 530 580 630 680 730

Wavelength

Inte

nsit

y

Page 42: Efficiency Vermont is a Registered Provider with The ... · Learn about new LED products and applications. ... LED Bulbs Product No. 414839 409946 418590 423525 Lamp 40W A19 60W A19

February 6, 2013

AirFlux Platform (new design)

Finned Platform (Die Cast)

50

AirFlux Technology Uses convection & conduction to dissipate heat


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