Eio 0000000232

EIO0000000232 04/2009

EIO

0000

0002

32.0

0

www.schneider-electric.com

Zelio ControlTemperature ControllerUser guide

04/2009

Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

© 2009 Schneider Electric. All rights reserved.

2 EIO0000000232 04/2009

Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Part I REG24 Temperature Controller. . . . . . . . . . . . . . . . . 11Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Main Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2 Hardware REG24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Electrical and Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . 18Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 3 Configuration of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . . 273.1 How to Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

How to Configure by Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ON-OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Auto-Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3.3 Optional Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Alarm Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Ramp/Soak Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Communication Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Part II REG48/REG96 Temperature Controller . . . . . . . . . . 71Chapter 4 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Presentation of REG48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Presentation of REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Main Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

EIO0000000232 04/2009 3

Chapter 5 Hardware REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . 79Electrical and Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . 80Dimensions and Installation of REG48 . . . . . . . . . . . . . . . . . . . . . . . . . . 82Dimensions and Installation of REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . 87Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Chapter 6 Programming REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . 996.1 How to Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

How to Configure Using Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Key Lock and Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

6.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117ON-OFF Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Ramp/Soak Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Fuzzy PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129PID Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130PID2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Alarm Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Part III Software Configuration . . . . . . . . . . . . . . . . . . . . . . . 143Chapter 7 Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

How to Install ZelioControl Soft and equipment. . . . . . . . . . . . . . . . . . . . 146How to Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147How to Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150How to Save Parameters in a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154How to Download or Upload the parameters . . . . . . . . . . . . . . . . . . . . . . 155

Chapter 8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157REG24 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158REG48/REG96 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Part IV Communication Modbus. . . . . . . . . . . . . . . . . . . . . . 163Chapter 9 Communication Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Connection to a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Integration in a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Chapter 10 Configuration of Parameters . . . . . . . . . . . . . . . . . . . . . . 171Communication Terminal Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 172Wiring The Modbus To The Temperature Controller . . . . . . . . . . . . . . . . 173

Chapter 11 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175RS-485 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176List of Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179Parameters Setting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180Address Map and Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

4 EIO0000000232 04/2009

Part V Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Chapter 12 Data Address Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

12.1 Mapping Modbus of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188Function Code 02 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Function Code 03 (H), 06 (H), 10 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Function Code 04 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

12.2 Mapping Modbus of REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202Function code 02 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Function code 03 (H), 06 (H), 10 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204Function code 04 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

EIO0000000232 04/2009 5

6 EIO0000000232 04/2009

§
Safety Information
Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

EIO0000000232 04/2009 7

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.

8 EIO0000000232 04/2009

About the Book

At a Glance

Document Scope

This manual will acquaint you with the Temperature Controllers (REG24, REG48, and REG96), tell you how to install them, describe changes you may make in configuration, review the operation, and provide maintenance procedures.This manual is written for a Temperature Controller user and assumes familiarity with Temperature Controller networks.

The Temperature Controllers are Single loop microprocessor controlled devices performing the following enhanced functions: PID Auto-tuning Fuzzy logic Alarms Ramps

There are 3 versions of Temperature Controllers, with different sizes and characteristics.

The product references in accordance with the sizes are: REG24P••••••: 24x48 mm (0.94x1.89 in.) REG48P••••••: 48x48 mm (1.89x1.89 in.) REG96P••••••: 48x96 mm (1.89x3.78 in.)

Solution approach used: Controllers Sensors Solid state and electromechanical relays

EIO0000000232 04/2009 9

Validity Note

The present documentation is intended for qualified technical personnel responsible for the implementation, operation and maintenance of the products described. It contains information necessary for the proper use of the products, however those who wish to make a more "advanced" use of our products may find it necessary to consult our nearest distributor in order to obtain additional information.

Registered Trademarks

Microsoft® and Windows® are registered trademarks of Microsoft Corporation.

Related Documents

You can download these technical publications and other technical information from our website at www.schneider-electric.com.

User Comments

We welcome your comments about this document. You can reach us by e-mail at [email protected].

Title of Documentation Reference Number

TSXCUSB485 35013735

10 EIO0000000232 04/2009

EIO0000000232 04/2009

I

REG24 Temperature Controller

EIO0000000232 04/2009


What's in this Part?

This part contains the following chapters:

Chapter Chapter Name Page

1 Introduction 13

2 Hardware REG24 17

3 Configuration of REG24 27

11


12 EIO0000000232 04/2009

EIO0000000232 04/2009

1

Introduction

EIO0000000232 04/2009

Introduction

What's in this Chapter?

This chapter contains the following topics:

Topic Page

Presentation 14

Main Characteristics 16

13

Introduction

Presentation

Overview

The REG24 is a smaller Temperature Controller (24x48 mm [0.94x1.89 in.]). It can be used in standalone installation for simple machine, or more complex in association with PLC’s, HMI, and communication Modbus (RS485).

The face panel has the Process Value (PV) and Setpoint Value (SV) displays, the status indicating lamp, and the setting keys.

The following figure displays the REG24:

1 2

34

5

6

14 EIO0000000232 04/2009

Introduction

Item Name Function

1 Setpoint Value (SV) lamp

Lilts while a Setpoint Value (SV) is displayed. Flickers while the Process Value (PV) is displayed in

Standby mode.

2 Process Value (PV)/Setpoint Value (SV)/Parameter Name or Parameter Setting Display

Displays a Process Value or Setpoint Value at operation mode.

Displays the parameter name or settings at parameter setting mode.

Displays the various detected error indications. Flickers at Standby mode when SV is displayed. Displays the Setpoint Value (SV) and “SV-x” (x:1 to 4)

alternately when the SV-switching function is used and SV is displayed.

3 Up key / Down key The numerical value is increased or decreased by pressing the key once.

The numerical value keeps on increasing or decreasing by pressing and holding the key.

Used for searching parameters within the 1st, the 2nd and the 3rd block.

4 Select key The key shifting to the 1st, the 2nd or the 3rd block parameter, switching the display between parameter and the data at the 1st, the 2nd and the 3rd block.

5 Alarm Output 1 and 2(AL1 and AL2)

The lamps are lit when respective alarm output is active.NOTE:

Available for the following references: REG24 PTP1ALHU. REG24 PTP1ARHU.

6 (C1) Control output indication lamp

The lamp is lit while the control output 1 is ON.

EIO0000000232 04/2009 15

Introduction

Main Characteristics

Overview

The following table presents the main characteristics of the REG24:

Characteristics Values

Digits display 4 (10 mm [0.39 in.])

Buttons 3 (Up, Down and Sel)

Front face IP66 NEMA-4X

Functions PID: Auto-manu PID Self adaptation Fuzzy logic Auto-tuning mode: No auto-tuning Simple auto-tuning Auto-tuning without overshoot

Ramp 8

Power supply 100 Vac to 240 Vac 24 Vac 24 Vdc

Input Thermocouple Current (4-20 mA/0-20 mA)

Sampling rate 500 ms (2Hz)

Communication RS485 Modbus (9600 and 19200 bauds)

Output Electromechanical relay Solid state relay Analog output

Standards CE mark UL Recognized CSA Gost

Hazardous Substances

RoHs

Degree of protection

IP 66/NEMA 4x

EEPROM writing 100 000 maximum operations

16 EIO0000000232 04/2009

EIO0000000232 04/2009

2

Hardware REG24

EIO0000000232 04/2009

Hardware REG24



Topic Page

Electrical and Environmental Characteristics 18

Dimensions 19

Installation 20

Wiring 24

17

Hardware REG24

Electrical and Environmental Characteristics

Electrical Characteristics

The following table presents the Electrical characteristics of the REG24:

Environmental Characteristics

The following table presents the Environmental Characteristics of the REG24:

Specifications Values

Rated Voltage 100 Vac (-15%) to 240 Vac (+10%). 24 Vac. 24 Vdc.

Allowable Voltage 85 Vac to 264 Vac.

Rated Frequency 50 Hz/60 Hz.

Current Consumption ≤ 6 VA for 100 Vac. ≤ 8 VA for 240 Vac, 24 Vac, and 24 Vdc.

Relay contact output SPST-NO contact, 220Vac/30Vdc 3A (resistive load).

SSR/SSC driving output (voltage pulse output)

ON: 15 Vdc (12 Vdc to 16 Vdc). OFF: ≤ 0.5 Vdc. Maximum current: ≤ 20 mA. Impedance ≥ 600 Ω.

4-20 mA DC output Allowable load resistor: 100 Ω to 500 Ω.

Alarm output Relay contact (SPST-NO contact). 220 Vac/30 Vdc: 1A (resistive load).

Communication function (RS485 interface)

Transmission system: Half-duplex serial. Start-stop synchronization.

Transmission rate: 9600 or 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Up to 500 m (Total length). Connectable units: Up to 31units.


Operating ambient temperature -10° C to 50° C (14° F to 122° F) -10° C to 45° C (14° F to 112° F): for

mounting close together.

Operating ambient humidity ≤ 90% RH - no condensation

Storage temperature -20° C to +60° C (-4° F to 140° F).

Installation category II (conforming to IEC1010-1).

Pollution degree 2 (conforming to IEC1010-1).

18 EIO0000000232 04/2009

Hardware REG24

Dimensions

Dimensions of Controller

The following figure shows the external dimensions with panel mounting adapter:

1 Front face2 Panel mounting adapter3 Panel

The following figure shows the external dimensions with DIN Rail support:

10.04

40.16

481.89

97

983.82

3.86

mmin.

240.94

34,21.35

220.87

1 2

3

451.77

662.59

441.73

mmin.

EIO0000000232 04/2009 19

Hardware REG24

Installation

Installation Precautions

WARNINGUNINTENDED EQUIPMENT OPERATION

Do not install the controller where: Ambient temperature is outside the range of -10° C to 50° C (14° F to 122° F)

while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal

particles. Subject to electromagnetic interference from static electricity, magnetism, and

external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.


Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced.

Do not allow the ventilation openings on top of the terminal block to be blocked.


CAUTIONTEMPERATURE CONTROLLER DAMAGE

Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.

Failure to follow these instructions can result in equipment damage.

20 EIO0000000232 04/2009

Hardware REG24

NOTE: The front side of this controller conforms to NEMA 4X.

Panel Cut-out

Panel cut-out dimensions for separate mounting:

Panel cut-out dimensions for mounting close together:

Value of a:

NOTE:

The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45° C (113° F) if mounted close together.

Number of units (n)

2 3 4 5 6

a (mm) 93 141 189 237 285

a (in.) 3.66 5.55 7.44 9.33 11.22

57 min.2.24 min.

22.2

50 min.1.97 min.

+ 0.3 0

mmin.

45,0+ 0.5 0

1.77+ 0.02 0

0.87+ 0.012 0

22,2+ 0,3 0

a=(48 x n-3)+ 0,5 0

a=(1.89 x n-0.12)+ 0.02 0

0.87+ 0.012 0

EIO0000000232 04/2009 21

Hardware REG24

Installation

Follow the steps given below when installing the Controller:

Step Action

1 Insert the front face (1) on the controller (3):

NOTE: (2) Label.

2 Insert the controller (1) into the Panel Cut-out (2) with the label in up position:

3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels:

RE

G24

PTP

1RH

U

1

23

RE

G24

PTP

1RH

U

1

2

REG

24PT

P1R

HU

1

2

22 EIO0000000232 04/2009

Hardware REG24

4 If the front face is deformed like the left diagram, the panel cut out is insufficient:

5 If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:

Step Action

EIO0000000232 04/2009 23

Hardware REG24

Wiring

Overview

Wiring Installation Instructions

For the thermocouple sensor type, use thermocouple compensation wires for wiring.

For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires.

Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced.

For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other.

If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended.

Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power

line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the

contact output is used as a signal for an external interlock circuit, use a delay relay at the same time.

Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently.

If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor).

Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Remove all power from the controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the controller.

Failure to follow these instructions will result in death or serious injury.

24 EIO0000000232 04/2009

Hardware REG24

Controller Terminal Block

The following figure displays the terminal block situated on the rear face of the controller:


Follow the wiring rules explained above in the Wiring Installation Instructions section.


Terminal number

Designation Controller references

1 - -

2 Measured value input / + REG24P••••••

3 Measured value input / - REG24P••••••

4 Control output 1 - REG24P••••••

5 Control output 1 + REG24P••••••

6 Alarm output 1 Only: REG24PTP1ARHU / REG24PTP1ALHU

7 Alarm output 1 Only: REG24PTP1ARHU / REG24PTP1ALHU

8 Power supply + REG24P••••••

9 Power supply - REG24P••••••

10 Control output 2 + -

11 Control output 2 - -

12 Digital input -

13 Digital input -

14 Communication RS485 - Except: REG24PTP1ARHU / REG24PTP1ALHU

10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9

EIO0000000232 04/2009 25

Hardware REG24

Designation of Wiring Material

NOTE:

Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 N•m (3.54 lb-in).

Wire:

(1): Gauge: AWG28 (0.1 mm²) to AWG16 (1.25 mm²). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).

Rod terminal:

(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller.

(5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).

15 Communication RS485 + Except: REG24PTP1ARHU / REG24PTP1ALHU

16 - -

17 - -

18 - -

Terminal number


1

2

3

4 5

26 EIO0000000232 04/2009

EIO0000000232 04/2009

3

Configuration of REG24

EIO0000000232 04/2009



This chapter contains the following sections:

Section Topic Page

3.1 How to Configure 28

3.2 Functions 43

3.3 Optional Functions 53

27


3.1 How to Configure

What's in this Section?

This section contains the following topics:

Topic Page

How to Configure by Front 29

Operational Mode 31

Parameters 33

28 EIO0000000232 04/2009


How to Configure by Front

Overview

To configure the module you can use the Keys on the Panel (see page 14) or the software tools (see page 145).The following chapter explains what you need to know for using the panel.

NOTE: The parameters can be invisible on the panel depending of the mask parameters or not modifiable depending on the status of the KeyLoc parameter.

Basic operations

The following table presents how to switch parameters on the three sub-menu of the display:

Step Action

1 Display state just after power ON: PV (Process Value) indication, example 149.9° C (301.82° F):

NOTE: The SV lamp is off.

2 Press the key to display the SV (Setpoint value) indication:

NOTE: The SV lamp is lit.

3 Press key for about 1 second: The first block is displayed.

The value appears.

Press the or to display the other values, example: .

4 Press key for about 3 seconds: The second block is displayed.

The value appears.

Press on or to display the other values, example: .

EIO0000000232 04/2009 29


NOTE:

Press the key to increase or the key to decrease the value by one.

Press and hold the key to increase or the key to decrease the value.

Parameters Setting

The following table displays the Parameters setting:

5 Press key for about 5 seconds: The third block is displayed.

The value appears.

Press on or to display the other values, example: .

6 Press the key for 2 seconds after setting parameters to return to SV

indication state.NOTE: If it has not been operated for 30 seconds, the display returns to the PV indication state.

Step Action

Step Action

1 Press the or key to change the Setpoint value.

NOTE: The value is flashing when the value is changed.

2 Press the key to register the SV indication.

NOTE: The value is not flashing when the SV is registered.

30 EIO0000000232 04/2009


Operational Mode

Operation Mode

Operation mode is the regular mode of operation. PV or SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on.

Manual Mode

Manual mode allows you to set MV output manually. The PV value is displayed, as

in operation mode. Use the key and the key to change the MV value, displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode.

Changing Set Value (SV):

Changing control output Value (MV):

Step Action

1 Press the key to change the display to PV/SV display (shown when

you turn on the power and the SV lamp is lit).

2 Change the SV value with the and keys.

3 Press the key to save the values. (The value will be automatically saved

after 3 seconds even if a key is not pressed).

Step Action

1 Switch to manual mode.

2 Change the display to PV/MV display (MAN/AT/SELF lamp is lit). (Pressing the

key in manual mode toggles between PV/SV display and PV/MV display).

3 Change the MV value with and keys. (Changes are reflected to the

MV value as it is changed).

EIO0000000232 04/2009 31


Monitor Mode

The following table presents how to confirm the status of the controller by checking each value:

Setup Mode

The following table presents how to set the parameters for the device:

Step Action

1 Press and hold the key to enter monitor mode from operational mode or

manual display mode.NOTE: The device will enter monitor mode with [MV1] selected.

2 Use and keys to scroll through the information.

Step Action

1 When the Monitor Mode with [MV1] is selected, press and hold the key to

enter setup mode.

2 Press and hold the key the channel menu in setup mode.

3 Use the and the key to select the channel that includes the

parameters you wish to change.

4 Press and hold the key.

5 Use the and the key to check the parameters and their values.

6 When the value of the parameter you wish to change is being displayed Press

the key to change this value.

Results: the parameter value will blink.

7 Change the value with the and the key.

8 Press the key to set the parameter to your desired value.

Results: the value will then cease to blink.

32 EIO0000000232 04/2009


Parameters

Overview

The parameters for the REG24 are classified under three sub-menus according to the frequency of use. The parameters of the second and third blocks are used at initialization or when they are of absolute necessity (see page 29).

Some parameters may not be displayed at the time of delivery depending on the type of the Controllers.

First Block Parameters

The following table presents the parameters used in the first block:

Display Symbol

Parameter Description Setting Range and Factory Default Setting

Parameter Mask dSP

Stbd Standby setting

Switches between RUN and Standby for control.

oN: Control standby (Output: OFF, Alarm: OFF)

oFF: Control RUN

dSP1-1

ProG Ramp-Soak Control

Switches between Start, Stop, and Hold for Ramp-Soak Control.

oFF: Stop rUn: Star HLd: Hold

dSP1-2

LACH Alarm latch cancel

Cancels the alarm latch. 0: Keeps the alarm latch. 1: Opens up the alarm

latch.

dSP1-4

AT Auto-Tuning

Used for setting the constants for ,

and by auto-tuning.

0: OFF (Resets the auto-tuning or does not use it)

1: ON (Performs the auto-tuning in the SV standard type.)

2: ON [Performs the auto-tuning in low PV type (SV value-10%FS).]

dSP1-8

TM-1 Timer 1 display

Displays the remaining time of timer 1.

- (Unit: seconds) dSP1-16

TM-2 Timer 2 display

Displays the remaining time of timer 2.

dSP1-32

EIO0000000232 04/2009 33


AL1 Alarm 1 Setpoint value

Sets the value at which alarm 1 is detected.

is displayed when alarm type 1 is 0 to 15, or 32 to

34, and or

is displayed when alarm type 1 is 16 to 31.

When the alarm type is absolute value: 0 to 100%FS.

When the alarm type is deviation: -100 to 100%FS.

dSP1-128

A1-L Alarm 1 low limit Setpoint value

Sets the lower limit value at which alarm 1 is detected.

dSP2-1

A1-H Alarm 1 high limit Setpoint value

Sets the upper limit value at which alarm 1 is detected.

dSP2-2

Display Symbol


Parameter Mask dSP

34 EIO0000000232 04/2009


AL2 Alarm 2 Setpoint value

Sets the value during which alarm 2 is detected.

is displayed when alarm type 2 is 0 to 15 or 32 to 34,

and or

is displayed when alarm type 2 is 16 to 31.

When the alarm type is absolute value: 0 to 100%FS.

When the alarm type is deviation: -100 to 100%FS.

dSP2-4

A2-L Alarm 2 low limit Setpoint value

Sets the lower limit value at which alarm 2 is detected.

dSP2-8

A2-H Alarm 2 high limit Setpoint value

Sets the upper limit value at which alarm 2 is detected.

dSP2-16

LoC Key lock Specifies whether or not to allow the change of parameters.

0: All settings are changeable both from the face panel and via communication.

1: All settings are unchangeable from the face panel, but changeable via communication.

2: Only the SV is changeable from the face panel, and all settings are changeable via communication.

3: All settings are changeable from the face panel, but unchangeable via communication.

4: All settings are unchangeable from the face panel or via communication.

5: Only the SV is changeable from the face panel, but all settings are unchangeable via communication.

dSP3-1

Display Symbol


Parameter Mask dSP

EIO0000000232 04/2009 35


Second Block Parameters

The following table presents the parameters used in the second block:

Display Symbol


Parameter mask dSP

P Proportional band

Set to 0.0 to select the ON/OFF control (Two-position control).

0.0 to 999.9% dSP3-2

I Integral time

- 0 to 3200 seconds dSP3-4

D Derivative time

- 0.0 to 999.9 seconds dSP3-8

HYS Hysteresis range for ON/OFF control

Sets the hysteresis for ON/OFF control.

0 to 50%FS dSP3-16

CooL Cooling-side proportional band coefficient

- 0.0 to 100.0 dSP3-32

db Cooling-side proportional band shift

- -50.0 to +50.0 dSP3-64

bAL Output convergence value

- -100 to 100% dSP3-128

Ar Anti-reset windup

- 0 to 100%FS dSP4-1

CTrL Control algorithm

Selects the control algorithm. PID: Runs normal PID control.

FUZY: Runs PID control with fuzzy logic.

SELF: Runs PID control with self-running.

dSP4-2

SLFb PV (Measured value) stable range

Sets the PV stable range for the self-tuning operation.

0 to 100%FS dSP4-4

36 EIO0000000232 04/2009


onoF Setting HYS (Hysteresis) mode

Selects the hysteresis operation at ON/OFF control.

oFF: Starts the two-position control at the values of SV+HYS/2 and SV-HYS/2.

oN: Starts the two-position control at the values of SV and SV+HYS, or SV and SV HYS.

dSP4-8

TC Cycle time of control output 1

Not shown at 4-20mA DC output RLY, SSR: 1 to 150 seconds dSP4-16

TC2 Cycle time of control output 2 (cooling-side)

- dSP4-32

P-n2 Input signal code

Set this parameter when changing the types of temperature sensors.

1 to 16 dSP4-64

P-SL Lower limit of measuring range

- -1999 to 9999 dSP4-128

P-SU Upper limit of measuring range

- dSP5-1

P-dP Setting the decimal point position

- 0 to 2 dSP5-2

P-F ° C / ° F selection

- ° C / ° F dSP5-4

PVOF PV (Measured value) offset

Shift the display of the PV. -10 to 10%FS dSP5-8

SVOF SV (Setpoint value) offset

Shift the SV. But the SV display is not changed.

-50 to 50%FS dSP5-16

Display Symbol


Parameter mask dSP

EIO0000000232 04/2009 37


P-dF Time constant of input filter

- 0.0 to 900.0 seconds dSP5-32

ALM1 Alarm type 1

Sets the types of alarm operations. 0 to 34 dSP5-64

ALM2 Alarm type 2

Sets the types of alarm operations. 0 to 34 dSP5-128

STAT Status display of ramp-soak

- - dSP6-2

PTn Selecting ramp-soak execute type

Selects ramp-soak patterns. 1: Performs 1st to 4th segments.

2: Performs 5th to 8th segments.

3: Performs 1st to 8th segments.

dSP6-4

Sv-1 1st target value/Switching-SV value

Sets the 1st target SV of ramp soak operation. / Selected at switching-SV function for DI1.

Within the SV limit. dSP6-8

TM1r First ramp segment time

Sets the first ramp segment time. 0 to 99h59m dSP6-16

TM1S 1st soak segment time

Sets the 1st soak segment time. dSP6-32

Sv-2 2nd target SV

Sets the 2nd target SV of ramp soak operation.


TM2r 2nd ramp segment time

Sets the 2nd ramp segment time. 0 to 99h59m dSP6-128

TM2S 2nd soak segment time

Sets the 2nd soak segment time. dSP7-1

Sv-3 3rd target SV

Sets the 3rd target SV of ramp soak operation.


Display Symbol


Parameter mask dSP

38 EIO0000000232 04/2009


TM3r 3rd ramp segment time

Sets the 3rd ramp segment time. 0 to 99h59m dSP7-4

TM3S 3rd soak segment time

Sets the 3rd soak segment time. dSP7-8

Sv-4 4th target SV

Sets the 4th target SV of ramp soak operation.


TM4r 4th ramp segment time

Sets the 4th ramp segment time. 0 to 99h59m dSP7-32

TM4S 4th soak segment time

Sets the 4th soak segment time. dSP7-64

SV-5 5th target SV

Sets the 5th target SV of ramp soak operation.






Sv-6 6th target SV

Sets the 6th target SV of ramp-soak operation.






Sv-7 7th target SV







Display Symbol


Parameter mask dSP

EIO0000000232 04/2009 39


Third Block Parameters

The following table presents the parameters used in the third block:

Sv-8 8th target SV



TM8R 8th ramp segment time




Mod Ramp-soak mode

Selects the power-on start, repeat, and standby functions for ramp-soak operations.

0 to 15 dSP9-8

Display Symbol


Parameter mask dSP

Display Symbol


Parameter mask dSP

P-n1 Control action

Specifies control action and output at the input burn-out.

0 to 19 dSP9-16

Sv-L SV (Setpoint value) lower limiter

Sets the lower limit of the SV. 0 to 100%FS dSP9-32

Sv-H SV (Setpoint value) upper limiter

Sets the upper limit of the SV. dSP9-16

dLY1 Delay time 1

Delay time or timer value for alarm 1 relay.

0 to 9999 seconds dSP9-128

dLY2 Delay time 2

Delay time or timer value for alarm 2 relay.

dSP10-1

A1hy Alarm 1 hysteresis

Sets the hysteresis range of ON and OFF of alarm 1.

0 to 50%FS dSP10-16

A2hy Alarm 2 hysteresis

Sets the hysteresis range of ON and OFF of alarm 2.

dSP10-32

40 EIO0000000232 04/2009


A1oP Alarm 1 options

Sets the optional functions of alarms 1 and 2:

(1): Alarm latch (1: use, 0: not use)(2): Alarm of error status (1: use; 0: not use)(3): De-energized output (1: use, 0: not use)

000 to 111 dSP10-128

A2oP Alarm 2 options

dSP11-1

PLC1 Lower limit for output 1

Sets the lower limit for output 1. -3.0 to 103.0% dSP11-4

PHC1 Upper limit for output 1

Sets the upper limit for output 1. dSP11-8

PLC2 Lower limit for output 2

Sets the lower limit for output 2. dSP11-16

PHC2 Upper limit for output 2

Sets the upper limit for output 2. dSP11-32

PCUT Output limit types

Sets the limit types of outputs 1 and 2 (breaking the limit, or maintained within the limit).

0 to 15 dSP11-64

oUT1 Output value (MV) display

Displays the value of output 1. - dSP11-128

oUT2 Output value (MV) display

Displays the value of output 2. dSP12-1

rCJ RCJ (Cold junction compensation) setting

Sets the cold junction compensation function to ON/OFF.

ON: Performs the RCJ (Cold junction compensation).

OFF: Does not perform the RCJ (Cold junction compensation).

dSP12-2

GAin PV gradient - 0.001 to 2.000 dSP12-4

Display Symbol


Parameter mask dSP

123

EIO0000000232 04/2009 41


Adj0 User-definable zero adjustment

Shifts the zero point of input value. -50 to 50%FS dSP12-8

AdjS User-definable span adjustment

Shifts the span of input value. dSP12-16

di-1 DI1 (Digital input 1) operation

Sets the DI1 operations. 0 to 12 dSP12-32

di-2 DI2 (Digital input 2) operation.

Sets the DI2 operations. dSP12-64

STno Station No. Sets the station No. for communication.

0 to 255 (Setting to does not start the communications function.)

dSP12-128

CoM Parity setting.

Sets the parity for communication. (The baud rate is fixed at 9600bps.

0: Odd parity 1: Even parity 2: No parity

dSP13-1

Ao-T Retransmission output type

Selecting retransmission output type.

0: PV 1: Set point 2: Output 3: Error detected

dSP13-4

Ao-L Retransmission base scale.

Setting retransmission base scale. (Setting range: -100.0 to 100.0%).

dSP13-8

Ao-H Retransmission span scale.

Setting retransmission span scale. dSP13-16

to

to

dSP1todSP9dSP10todSP13

Parameter mask

Sets whether or not to display each parameter.

Within the SV limit.0 to 99h59mWithin the SV limit.0 to 99h59m

-

Display Symbol


Parameter mask dSP

42 EIO0000000232 04/2009


3.2 Functions



Topic Page

ON-OFF Control 44

Auto-Tuning 47

Self-Tuning 50

EIO0000000232 04/2009 43


ON-OFF Control

Overview

Standby setting (Settings: oFF/on) (see page 190):

It is located in the first block.

At ON/OFF control mode, output signal is as shown below: Set parameter “P” = 0 for selecting the ON/OFF control mode. Set the hysteresis to avoid chattering.

Description

This parameter switches the control between RUN and Standby. During standby, the control output and the alarm output stay OFF, like the

standby for ramp-soak operation. Retransmission output is kept operated. (However, if the type of retransmission output is set to the MV, it becomes 4mA or lower.)

While the alarm with a hold is selected, the hold function takes effect after changing the Standby setting from ON to OFF.

is displayed during the standby for ramp-soak operations or the controller changes to the standby state in case of the occurrence of any detected errors.

The other operations are the same as those of the ramp-soak standby. The setting of ON/OFF for standby is saved after power OFF. When the standby is set to ON during the auto-tuning, self-tuning, and ramp-soak

operations, those operations will stop. (The PID constant will not be renewed.) Even through it is set to OFF later, the auto-tuning, self-tuning, and ramp-soak operations will not be re-started.

During standby, the ON-delay timer is reset. When returning to RUN from the standby state, the timer will start from the beginning.

The SV lamp flickers only when standby state.

44 EIO0000000232 04/2009


Parameters

The following table lists the main parameters used:

How to Start the Control

The following table presents an example of starting the Control:

Parameters name Description Setting range and factory default setting

(see page 190)

Standby setting Switches between RUN and Standby for control

oN: Control standby (Output: OFF, Alarm: OFF)

oFF: control RUN

(see page 190)

Proportional band Set P to 0.0 to select the ON/OFF control (Two-position control).

0.0 to 999.9%

(see page 190)

Hysteresis range for ON/OFF control

Sets the hysteresis for ON/OFF control.

0 to 50%FS (equivalent of 1.0° C)

Step Action

1 From PV indication , press and hold the key for one second:

is displayed.

2 Press the key once: is displayed.

3Press the or to flash and to display: .

4 Press the key once. The state for control is selected (control output

and all the alarm outputs: OFF).NOTE: Repeat the steps 2 to 4 to check the Setpoint value.

5 To display the operation status, press and hold the key for two seconds.

The value on the SV display will flash, indicating the standby status:

.

NOTE: If unoperated state continues, the PV will be displayed: .

EIO0000000232 04/2009 45


Parameter Setting and Operation Example:

The following table present an example of Reverse operation:

The following table present an example of Direct operation:

Parameter Setpoint value

Hysteresis

P 0.0

P-n1 0 (or 1)

HYS Any value

Relationship of PV and SV

Output

PV > SV OFF

PV < SV ON (1): PV, when PV increases(2): PV, when PV decreases


Hysteresis

P 0.0

P-n1 2 (or 3)

HYS Any value

Relationship of PV and SV

Output

PV > SV OFF

PV < SV ON (3): PV, when PV increases(4): PV, when PV decreases

HYS

SV

1

2

ON

ON

HYS

SV

3

4

ON

ON

46 EIO0000000232 04/2009


Auto-Tuning

Overview

Auto-tuning (AT) (see page 190).

It is located in the first block.

Auto-tuning, located in the first block, is the automatic calculation and entering of the control parameters (P,I and D) into memory. Prior to the auto-tuning, complete the setting of input range (P-SL,P-SU, P-dP), a Setpoint value (SV), alarm setting (AL1, AL2), and cycle time (TC).

Description

NOTE: If the controller is powered off during auto-tuning, this makes the auto-tuning

ineffective with each parameter of , , and unchanged. To start the auto-tuning

set to “1” or “2” again.

To suspend the auto-tuning, set to “0”. This makes the auto-tuning cancel

with each parameter of , , and unchanged.

Once the parameters of , , and are set automatically by the auto-tuning, those parameters are stored in the controller even after it is powered off. Therefore, it is not necessary to execute the auto-tuning again.

By setting to “1” or “2”, the auto-tuning operation starts, and at the end of the

tuning, will be displayed automatically to . After the auto-tuning operation, the controller starts to operate at the

automatically set values of , , and . A decimal point at the right end of the SV display flashes during auto-tuning. There are two codes for AT: Setting code [1]: SV standard type. Performs the auto-tuning based on the SV. Setting code [2]: Low PV type. Performs the auto-tuning based on the SV-

10%FS.

NOTE: Since ON/OFF control is performed during auto-tuning, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning operation with the setting code [2] (Low PV) selected.

The auto-tuning can be executed both just after power-on and in a control or stable status.

Related Parameters:

: (see page 190)

: (see page 190)

: (see page 190)

: (see page 190)

: (see page 190)

EIO0000000232 04/2009 47


Parameters



Auto-tuning 0: OFF (Resets the auto-tuning or does not use it.)

1: ON (Performs the auto-tuning in the SV standard type.)

2: ON (Performs the auto-tuning in low PV type (SV value-10%FS).)

-


0.0 to 999.9%

Derivation time - 0.0 to 999.9 seconds

48 EIO0000000232 04/2009


How to set the auto-tuning

The following table presents an example of Setting the auto-tuning operation to 1:

Step Action

1 From PV indication , press and hold the key for one second:

is displayed.



4 Press the or to flicker the display and to display

5 Press the key once. is displayed and the auto-tuning will start. During

auto-tuning, a decimal point at the first digit from the right end of the display

flickers. Press and hold the key for one second. Press the or keys to flicker

the display and to display.(Repeat the procedure from 3 to 5 to check the Setpoint value.)

6 When the auto-tuning finishes properly, a decimal point stops flashing, and the

set values of , , and parameters change. When the auto-tuning finishes

abnormally, a decimal point stops flashing, but the set values of , , and parameters remain unchanged.


The value on the SV displays: .


EIO0000000232 04/2009 49


Self-Tuning

Overview

With the self-tuning function, PID parameters are automatically re-optimized depending on the actual condition of device to be controlled and the setting temperature (SV).

Description

At power ON: changing a Setpoint value or the external disturbance, tuning is made automatically so that the PID parameters are re-optimized. It is useful where modification of PID parameters is required repeatable due to frequent change in process condition. If high controllability is important, select the PID or fuzzy control algorithm and use auto-tuning.

Self-tuning indication: . The point indicator at the lower right corner starts blinking until the PID parameters are re-optimized.

Self-tuning is executed by any of the following conditions: During temperature rise at power ON. During temperature rise at SV changing if necessary. When control is out of stable condition and is judged as being out of stable

condition continuously.

Self-tuning is not executed under the following conditions: During standby mode. During ON/OFF control. During auto-tuning. During ramp/soak operation. During input error.

When , , or is manually set.

Self-tuning is canceled under the following conditions: When SV is changed. When Self-tuning can not be completed in about 9 hours after the start.

Information Turn on the power of the whole system. The controller should be turned on at

the same time with the other equipment or even later. Otherwise, the self-tuning might not be performed successfully.

Do not change the SV while the self-tuning is executing. Once PID parameters are optimized, the self-tuning is not executed at the next

power on unless SV is changed. After the execution of self-tuning, if the controlability is not your expected level,

select PID or FUZZY at parameter, and then, start the auto-tuning.

50 EIO0000000232 04/2009


Parameters


How to Start the Control

The following table presents an example of starting the Control:


(see page 190)

Control algorithm Selects the control algorithm. PID: Runs normal PID control.

FUZY: Runs PID control with fuzzy logic.

SELF: Runs PID control with self-running.

(see page 190)


0.0 to 999.9%

(see page 190)

Integral time - 0 to 3200 seconds

(see page 190)

Derivation time - 0.0 to 999.9 seconds

Step Action

1 Turn on the power and set the SV.

2 Select SELF at (control algorithm) parameter.

3 Turn OFF the power once.NOTE: If the device that is to be controlled has powered ON at this step: wait until the temperature of the device that is to be controlled falls and stabilizes.

4 Turn on the power of the whole system. The controller should be turned on at the same time with the other equipment or even later. Otherwise, the self tuning might not be performed successfully.

5 Self-tuning starts. Then the point indicator at the lower right corner starts blinking until the PID parameters are re-optimized.

NOTE: Whenever it is necessary to re-try the self-tuning, please set = PID once, and then start the above setting procedure from the beginning.

EIO0000000232 04/2009 51


How to set the parameter of

Follow the procedure shown below:

→ →PID →FUZY→ → SELF→

52 EIO0000000232 04/2009


3.3 Optional Functions



Topic Page

Alarm Function 54

Ramp/Soak Function 64

Communication Function 69

EIO0000000232 04/2009 53


Alarm Function

Overview

The Alarm Function is only available with the Modbus configuration (except for REG24 PTP1ALHU and REG24 PTP1ARHU).

, Alarm types (Setting range: 0 to 34) (see page 190).

Kinds of Alarm

The following kind of alarm are available: Absolute value alarm. Deviation alarm. Combination alarm. Zone alarm.

Description

These parameters are used for selecting the operation types of Alarms 1 and 2. Alarm1 is activated in the same way as Alarm2 except for codes 12 to 15. (Codes

12 to 15 cannot be selected for Alarm1.) When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm

1 is cancelled. "Alarm hysteresis", "Delay time", and "Alarm latch" can be selected in Alarm 2 settings.

The display of the parameter in which the alarm value is set varies depending on the alarm operation types.

Related Parameters: , : (see page 190) , : (see page 190)

, : (see page 190)

,

NOTE:

Since the alarm Setpoint value may change after changing the alarm operation types, be sure to set the alarm Setpoint value again.

After changing the alarm operation types, power the Controller OFF, and then ON.

Setting code 0 indicates "No alarm".

54 EIO0000000232 04/2009


The following table presents the alarm Setpoint value and alarm operations:

ON Delay Function

The following table presents the ON delay function:

Alarm Setpoint value (AL)

Plus setting Minus setting

Absolute value

Upper limit Disabled

Lower limit Disabled

Deviation value

Upper limit

Lower limit

AL

0

AL

0

AL

SV

AL

SV

SVAL

SVAL

Item Delay

Alarm (1)

Without ON delay function (2)

With ON delay function (3)

(4): ON delay setting time

ON

OFF

1

ON

OFFON

OFF

2

3

4

EIO0000000232 04/2009 55


Energizing / De-energizing function

The following table presents the Energizing/De-energizing function:

NOTE: When the power is turned OFF or in Standby mode, even if de energizing function is turned ON, it cannot be output (it is kept OFF).

Alarm function

The following table presents the Alarm function:

Item Delay

Relay output (5)

Without De-energizing function (6)

With De-energizing function (7)

(4): ON delay setting time

ON

OFF

5

ON

OFFON

OFF

6

7

No. Function Description Parameter to Set

1 Hysteresis Set the hysteresis to avoid chattering. Alarm 1:

Alarm 2:

2 ON delay The alarm is turned on with delay of a certain seconds as previously set after PV goes in the alarm band.

Alarm 1:

Alarm 2:

3 Alarm latch Keeps the alarm ON status once an alarm is turned ON. To cancel the alarm latch, take one of the following procedure:

-

(1) Turn ON the controller again. -

(2) Turn the alarm latch settings to OFF once.

Alarm 1:

Alarm 2:

(3) Use alarm latch cancel parameter.

Cancel by Digital input. ,

Cancel by communication function. -

56 EIO0000000232 04/2009


The following table presents the Combination of Alarm function (O: Possible combination, X: Impossible combination):

NOTE: If HOLD has not been canceled, the HOLD state is canceled as soon as the measured value goes out of alarm band. If HOLD has been canceled, ON delay is activated as soon as the measured value goes into the alarm band.

The following table presents the informations on Alarm:

4 Error status alarm Alarm is turned on when error indications are displayed.

Alarm 1:

Alarm 2:

5 De-energizing Alarm output can be de-energized. Alarm 1:

Alarm 2:

Status Without HOLD/Timer

With HOLD With Timer-

Alarm latch O O X

De-energizing O O O

ON delay O Note X

Alarm in error status O O X

No. Informations Items/Classifica-tion

1 Note that the ON delay function is effective for alarm in error status.

Alarm in error status

2 Even during display, alarms in error status work. Alarm at error indication

3 Even when or is displayed, an alarm function works normally.

4 Alarm action type codes in No.12 to 15 are also included in No.24 to 27. It is, therefore, recommended to use No.24 to 27. In addition, please note when selecting No.12 to 15, setting in AL2, dLY2, and A2hy are active.

Alarm action type code

5 With the HB alarm, ON delay function, de-energizing function and latch function cannot be used.

HB alarm

6 The minimum alarm Setpoint value is –199.9. Alarm set value

7 As the alarm action type changed, the alarm Setpoint value may also be changed accordingly.

No. Function Description Parameter to Set

EIO0000000232 04/2009 57


Alarm type list

The following table presents the meaning of symbols used in the following operation figures:

NOTE:

Alarm 1 is activated in the same way as Alarm 2 except codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm 1.If any of these codes is set, it is recognized as code 0, which indicates No alarm)

When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is not raised. Alarm hysteresis, Delay time, and Alarm latch can be selected in Alarm 2 settings.

The display of the parameter in which the alarm value is set varies depending on the alarm operation types.

Since the alarm set value may change after changing the alarm operation types, confirm the alarm set value.

8 Note that all of alarm outputs are not provided at the standby condition.

Alarm at standby mode

9 Error status alarm is not provided at the standby mode.

10 The HOLD function is effective even if the PV value is in the hysteresis area when the power is turned ON.

-

No. Informations Items/Classifica-tion

Alarm type Alarm 1Display symbol

Alarm 1Screen name

Alarm 2Display symbol

Alarm 2Screen name

0...15 AL1 Set value of Alarm 1 AL2 Set value of Alarm 2

16...31 A1-L Lower-limit of set value of Alarm 1

A2-L Lower-limit of set value of Alarm 2

A1-H Upper-limit of set value of Alarm 1

A2-H Upper-limit of set value of Alarm 2

58 EIO0000000232 04/2009


The following table presents the alarm codes for standard types:

ALM1 ALM2 Alarm type Operation figure

0 0 No alarm

Absolute value alarm

1 1 Upper-limit absolute value

2 2 Lower-limit absolute value

3 3 Upper-limit absolute value (with hold)

4 4 Lower-limit absolute value (with hold)

Deviation value alarm

5 5 Upper-limit deviation

6 6 Lower-limit deviation

7 7 Upper and lower limits deviation

8 8 Upper-limit deviation (with hold)

9 9 Lower-limit deviation (with hold)

10 10 Upper and lower limits deviation (with hold)

PV

PVALn

PVALn

PVALn

PVALn

PV

ALn

SV

PV

ALn

SV

PV

ALnALn

SV

PV

ALn

SV

PV

ALn

SV

PV

ALnALn

SV

EIO0000000232 04/2009 59


Range alarm

11 11 Range upper and lower limits deviation (ALM1/2 independent operation)

– 12 Range upper and lower limits absolute value

– 13 Range upper and lower limits deviation

– 14 Range upper limit absolute value and lower limit deviation

– 15 Range upper limit deviation and lower limit absolute value


PV

ALn

SV

ALn

PVAL2 AL1

PV

AL1

SV

AL2

PVAL1SV

AL2

PV

AL1

SVAL2

60 EIO0000000232 04/2009


The following table presents the alarm codes with dual set values:


Upper and lower limits alarm

16 16 Upper and lower limits absolute value

17 17 Upper and lower limits deviation

18 18 Upper limit absolute value and lower limit deviation

19 19 Upper limit deviation and lower limit absolute value

20 20 Upper and lower limits absolute value (with hold)

21 21 Upper and lower limits deviation (with hold)

22 22 Upper limit absolute value and lower limit deviation (with hold)

23 23 Upper limit deviation and lower limit absolute value (with hold)

PVA1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSV

A1-HA2-H

A1-LA2-L

PVA1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSV

A1-HA2-H

A1-LA2-L

EIO0000000232 04/2009 61


Range alarm

24 24 Range upper and lower limits absolute value

25 25 Range upper and lower limits deviation

26 26 Range upper limit absolute value and lower limit deviation

27 27 Range upper limit deviation and lower limit absolute value

28 28 Range upper and lower limits absolute value (with hold)

29 29 Range upper and lower limits deviation (with hold)

30 30 Range upper limit absolute value and lower limit deviation (with hold)

31 31 Range upper limit deviation and lower limit absolute value (with hold)


PVA1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSVA1-L

A2-L

A1-HA2-H

PVA1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSV

A1-LA2-L

A1-HA2-H

PVSVA1-L

A2-L

A1-HA2-H

62 EIO0000000232 04/2009


The following table presents the timer codes:

dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2ALn Set value of Alarm 1 and Alarm 2PV Process ValueSV Setpoint Value

How to Cancel Alarm Latch

, Canceling the Alarm Latch (Setting range: 0/1).

The following table presents an example of canceling the alarm latch:


Timer 32 32 ON-delay timer

33 33 OFF-delay timer

34 34 ON/OFF-delay timer

dLYn

DiALM

dLYn

Di

ALM

dLYn

DiALM

dLYn

Step Action

1 From PV indication press and hold the key for one second: is displayed.


3 Press the or to flicker and to display: .

4 Press the key once. The state for control is selected (control output and all

the alarm outputs: OFF). NOTE: Repeat the steps 2 to 4 to check the Setpoint value.


The value on the SV display will flash, indicating the standby status: .


EIO0000000232 04/2009 63


Ramp/Soak Function

Overview

The Ramp/soak function changes the Setpoint value (SV) as the time elapses, in accordance with a predetermined program pattern.

Description

Up to eight pairs of ramp operation can be programmed. The first ramps starts from the Process Value (PV) just before the program is

executed. It is also possible to run the program automatically.

The graphics below show the performance of the Ramp/Soak function:

Related parameters:

: (see page 198)

: (see page 190)

: (see page 190)

: (see page 190)

64 EIO0000000232 04/2009


Setting

The table below shows how to set the Ramp-soak function:

Select the program pattern (PTn) and set the rUn at ”ProG” parameter. While Ramp/Soak program is running, Ramp/Soak pattern can not be changed.

NOTE: If the controller becomes to stand by mode, the Ramp/Soak program is canceled. As a consequence, if the controller becomes to operation mode, the program doesn’t run again.

Starting the Ramp/Soak Operation

The following table presents an example of starting the Ramp/Soak operation.

1 When the program was not set, it is turned to .

PTn Pattern Ramp/Soak

1 1 4

2 2 4

3 1+2 8

Step Action

1 From PV indication , press and hold the key for one second;

is displayed.

2 Press the key to display .

3 Press the key once. The current setting is displayed.

4Press the or keys, the display flickers and is displayed.

5 Press the key once. Then the program will start according to the

Ramp/Soak pattern that is set in advance.1

6 To display the operation status, press and hold the key for two seconds.NOTE: If unoperated state continues, the PV will be displayed.

EIO0000000232 04/2009 65


Ramp/Soak Parameters

The table below, shows the different parameters of the Ramp/Soak function:

Icon Parameter name Description Setting range and factory default setting

Ramp-soak control Switches between Start, Stop and Hold for ramp-soak control.

: Stop

: Start

: Hold

Status display of ramp-soak

- -

Selecting ramp-soak execute type

Selects ramp-soak patterns

: Performs 1st to 4th segments.

: Performs 5th to 8th segments.

: Performs 1st to 8th segments.

1st target value/ Switching-SV value

Sets the 1st target SV of ramp-soak operation. / Selected at switching-SV function for DI1.

Within the SV limit.

First ramp segment time

Sets the first ramp segment time

0 to 99h59m.

1st soak segment time

Sets the 1st soak segment time.

0 to 99h59m.

2nd target SV Sets the 2nd target SV of ramp-soak operation


2nd ramp segment time

Sets the 2nd ramp segment time

0 to 99h59m

2nd soak segment time

Sets the 2nd soak segment

0 to 99h59m

3rd target SV Sets the 3rd target SV of ramp soak operation

Within the SV limit

66 EIO0000000232 04/2009


3rd ramp segment time

Sets the 3rd ramp segment time

0 to 99h59m

3rd soak segment time

Sets the 3rd soak segment time

0 to 99h59m

4th target SV Sets the 4th target SV of ramp-soak operation

Within the SV limit

4th ramp segment time

Sets the 4th ramp segment time

0 to 99h59m

4th soak segment time

Sets the 4th soak segment time

0 to 99h59m

5th target SV Sets the 5th target SV of ramp soak operation

Within the SV limit


Sets the 5th target SV of ramp-soak operation

0 to 99h59m



0 to 99h59m

6th target SV Sets the 6th target SV of ramp-soak operation.



Sets the 6th ramp segment time.

0 to 99h59m


Sets the 6th soak segment time.

0 to 99h59m

7th target SV Sets the 7th target SV of ramp-soak operation.




0 to 99h59m


EIO0000000232 04/2009 67




0 to 99h59m






0 to 99h59m


Sets the 8th soak segment time.

0 to 99h59m

Ramp-soak mode Selects the power-on start, repeat, and standby functions for ramp-soak operation.

0 to 15.


68 EIO0000000232 04/2009


Communication Function

Overview

The Communication function is only available with the Modbus configuration.

Data can be written/read through the RS-485 communication.

How to Set the Related Parameters

The following table presents how to set the related parameters communication in the 3rd block parameter:

NOTE: Communication cannot be carried out with different communication protocol such as Modbus RTU.

Step Action

1 Set the station No. (sample: 18) at .NOTE: Can be set in the range of 1 to 247. (No communication is allowed with 0).

2 Set the parity (sample: 0, odd parity) at .NOTE:

The following numbers indicate the speed and the parity: 0: 9600: Odd 1: 9600: Even 2: 9600: None 3: 19200: Odd 4: 19200: Even (Default) 5: 19200: None

After changing the setting of parity, power off and re-start the controller.

EIO0000000232 04/2009 69


70 EIO0000000232 04/2009

EIO0000000232 04/2009

II

REG48/REG96Temperature Controller

EIO0000000232 04/2009

REG48/REG96 Temperature Controller




4 Introduction 73

5 Hardware REG48/REG96 79

6 Programming REG48/REG96 99

71

REG48/REG96Temperature Controller

72 EIO0000000232 04/2009

EIO0000000232 04/2009

4

Introduction

EIO0000000232 04/2009

Introduction



Topic Page

Presentation of REG48 74

Presentation of REG96 76

Main Characteristics 78

73

Introduction

Presentation of REG48

Overview

The REG48 is the medium Temperature Controller (48x48 mm [1.89x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLC’s, HMI, and communication Modbus (RS485).

The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.

1 2

67

3

4

5

8

9

74 EIO0000000232 04/2009

Introduction

Item Name Function

1 Control output (C1, C2) lamp

Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output.

2 Digital Output (D0 1/2) lamp

Lights on when there is digital output (D0) from D0 1 or D0 2. The lamp blinks when delay action is on.

3 PV Display Displays setting values (PV). Displays the name of the parameter when setting parameters.

4 SV Display Displays the output value during manual mode. Displays current value when changing parameter

settings.

Displays during remote mode.

Displays during soft start.

5 MAN/AT/SELF lamp Stays lit during manual mode. Blinks during auto-tuning and self-tuning.

6 Down key / Up key Pressing once will decrease/increase the SV by one. Holding down the button will continue to

decrease/increase the value. Changes SV on the PV/SV display. Move between items in channel screen display and

parameter screen display.

7 Select (SEL) key Switches the PV display to/from the SV display After switching to parameter mode, this key functions

as the select key when changing parameters. Holding down in channel display or parameter display

returns you to the PV/SV display. Pressing this key in PV/SV display shows the manual

output value at the bottom of the screen.

8 USER (A/M) key Pressing in monitor mode display or setup mode display returns you to the PV/SV display.

Pressing on the PV/SV display allows you to set the

function for under the system menu

.

9 Setpoint value (SV) lamp

Illuminates when displaying the SV value. Does not illuminate in manual mode.

Blinks while performing ramp/soak or lamp SV operations.

EIO0000000232 04/2009 75

Introduction

Presentation of REG96

Overview

The REG96 is the largest Temperature Controller (96x48 mm [3.78x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLC’s, HMI, and communication Modbus (RS485).

The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.

1 2

3

4

5

68

7

9

76 EIO0000000232 04/2009

Introduction

Item Name Function

1 Control output (C1, C2) lamp

Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output.

2 Digital Output (DO 1/2/3) lamp

Lights on when there is digital output (Do) from D0 1, DO 2 or Do 3. The lamp blinks when delay action is on.

3 PV Display Displays Process Values (PV). Displays the name of the parameter when setting parameters.

4 SV Display Displays the output value during manual mode. Displays current value when changing parameter

settings.

Displays during remote mode.

Displays during soft start.

5 MAN/AT/SELF lamp Stays lit during manual mode. Blinks during auto-tuning and self-tuning.

6 Down key / Up key Pressing once will decrease/increase the Setpoint value by one.

Holding down the button will continue to decrease/increase the value.

Changes SV on the PV/SV display. Move between items in channel screen display and

parameter screen display.

7 USER (A/M) key Pressing in monitor mode display or setup mode display returns you to the PV/SV display.

Pressing on the PV/SV display allows you to set the

function for under the system menu

.

8 Select (SEL) key Switches the PV display to/from the SV display After switching to parameter mode, this key functions

as the select key when changing parameters. Holding down in channel display or parameter display

returns you to the PV/SV display. Pressing this key in PV/SV display shows the manual

output value at the bottom of the screen.

9 Setpoint value (SV) lamp

Illuminates when displaying the SV value. Does not illuminate in manual mode.

Blinks while performing ramp/soak or lamp SV operations.

EIO0000000232 04/2009 77

Introduction

Main Characteristics

Overview

The following table presents the main characteristics of the REG48 and the REG96:


Digits display 4 (10 mm [0.39 in.), 2 lines (Process Value and Setpoint Value)

Buttons 4 (Up, down, Sel and Auto-Manual)

Front face IP66 NEMA-4X

Functions Loop break alarm Soft start function 2 alarms for REG48 3 alarms for REG96

Ramp 16

Power supply 100 to 240 Vac 24 Vac 24 Vdc

Input Thermocouple PT100 Voltage 1-5Vdc, 0-5Vdc, 0-10Vdc, 2-10Vdc, 0-100mVdc Current 0-20mA, 4-20mA

Sampling time 200 ms

Communication RS485 Modbus (9600 up to19200 bauds)

Output 1 or 2 outputs Electromechanical relay Solid state relay Analog output

Certifications and Declarations

CE mark UL Recognized CSA Gost

Hazardous Substances RoHs

EEPROM writing 100 000 maximum operations

78 EIO0000000232 04/2009

EIO0000000232 04/2009

5

Hardware REG48/REG96

EIO0000000232 04/2009




Topic Page

Electrical and Environmental Characteristics 80

Dimensions and Installation of REG48 82

Dimensions and Installation of REG96 87

Wiring 93

79


Electrical and Environmental Characteristics

Electrical Characteristics of REG48/REG96

The following table presents the Electrical Characteristics:

Specifications Values

Power Supply 100 Vac (-15%) to 240 Vac (+10%). 24 Vac/Vdc (+10%). 50/60 Hz

Power Consumption 12 VA or less

Control Output Relay contact output: contact 220 Vac / 30Vdc, 3A (resistance load)

SSR/SSC drive output (voltage pulse output) ON: 20 Vdc (18 to 24 Vdc) OFF: 0.5 Vdc or less Max Current 20mA DC or less (both OUT1 and OUT2) Load resistance ≥ 850Ω

Current Output 0 to 20mA DC / 4 to 20mA DC Acceptable load resistance 600Ω or less Accuracy +/- 5%FS

Voltage output 0 to 5 Vdc / 1 to 5 Vdc / 0 to 10 Vdc / 2 to 10 Vdc Load resistance ≥ 10kΩ Accuracy +/- 5%FS

Process value input Input accuracy Thermocouple input: greatest one among ±0.3%FS, ±1digit, and

±1° C or 2° C Resistance bulb input: greatest one among ±0.3%FS, ±1digit,

and ±0.5° C mV input, voltage input, current input: ±0.3%FS±1digit Indication

resolution: ±0.3%FS or less

Communication function (RS485 interface, 9600 and 19200)

Transmission method: Half-duplex bit serial asynchronous cycle. Transmission rate: 9600 bps, 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Max 500 m (Total length). Connectable units: 31units.

Remote SV input 1 to 5 Vdc / 0 to 5 Vdc. 0 to 20 mA DC / 4 to 20 mA DC. Use an external 250 Ω resistor.

Heater break detector (CT) input

Single-phase type CT 1 input. 1 to 30 A / 20 to 50 A.

80 EIO0000000232 04/2009


Environmental Characteristics of REG48/REG96

The following table presents the Environmental Characteristics:


Operating ambient temperature -10° C to 50° C (14° F to 122° F) -10° C to 45° C (14° F to 112° F): for

mounting close together.

Operating ambient humidity ≤ 90% RH - no condensation

Storage temperature -20° C to +60° C (-4° F to 140° F).

Installation category II (conforming to IEC1010-1).

Pollution degree 2 (conforming to IEC1010-1).

EIO0000000232 04/2009 81


Dimensions and Installation of REG48


The following figure shows the external dimensions of:


The front face The up side

The terminal block: The panel mounting adapter:

481.89

mmin.

481.89

100.39

77,83.06

92,83.64

mmin.

1

44.81.7644.81.76 1.89

48

44,81.76

mmin.

44,81.76

572.24

481.89

mmin.

82 EIO0000000232 04/2009

















EIO0000000232 04/2009 83


Panel Cut-out



Value of a:

NOTE:


Number of units: n

2 3 4 5 6

a (mm) 93 141 189 237 285

a (in.) 3.66 5.55 7.44 9.33 11.22

mmin.

45,0+ 0.5 0

1.77+ 0.02 0

45,0+ 0.5 0

1.77+ 0.02 0

63 min.2.48 min.

73 min.2.87 min.

a=(48 x n-3)+ 0,5 0

a=(1.89 x n-0.12)+ 0.02 0

45,0+ 0.5 0

1.77+ 0.02 0

84 EIO0000000232 04/2009


Installation

Follow the steps given below when installing the Controller:

Step Action

1 Insert the front face (1) on the controller (3)

NOTE: (2): Label

2 Insert the controller (1) into the panel Cut-out (2) with the label in up position:

3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels.

RE

G48

PU

N1R

HU

1

23

RE

G48

PU

N1R

HU

1

2

REG

48PU

N1R

HU

1

2

EIO0000000232 04/2009 85



5 If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:

Step Action

86 EIO0000000232 04/2009


Dimensions and Installation of REG96



The front face The up side

481.89

mmin.

963.78

20.08

100.39

783.07

115,5 MAX4.58 MAX

81,53.20

91.53.60

93,73.69

933.66

mmin.

EIO0000000232 04/2009 87


The following figure shows the external dimensions of the terminal block:

mmin.

6,20.24

88 EIO0000000232 04/2009

















EIO0000000232 04/2009 89


Panel Cut-out



Value of a:

Number of units: n

2 3 4 5 6

a (mm) 93 141 189 237 285

a (in.) 3.66 5.55 7.44 9.33 11.22

mmin.

45,0+ 0.6 0

1.77+ 0.02 0

92,0+ 0.8 0

3.62+ 0.03 0

50 min.1.97 min.

116 min.4.57 min.

a=(48 x n-3)+ 0,8 0

a=(1.89 x n-0.12)+ 0.03 0

92,0+ 0.8 0

3.62+ 0.03 0

mmin.

90 EIO0000000232 04/2009


NOTE:


Installation

Follow the steps given below when installing the controller:

Step Action

1 Insert the front face (1) on the controller (2):

2 Insert the controller (1) into the panel cut-out (3) with the label (2) in right position:

1

2

1

32

EIO0000000232 04/2009 91


3 Insert the two installation fasteners (1) from top and bottom of the controller and tight the screws (2) so that no gaps are given between the front of controller, front face and panels:


5 If you are installing the Controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:

Step Action

2

1

2

1

92 EIO0000000232 04/2009


Wiring

Overview

Wiring Installation Instructions

For the thermocouple sensor type, use thermocouple compensation wires for wiring.

For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires.

Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced.

For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other.

If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended.

Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power

line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the

contact output is used as a signal for an external interlock circuit, use a delay relay at the same time.

Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently.

If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor).

Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Remove all power from the Controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the Controller.

Failure to follow these instructions will result in death or serious injury.

EIO0000000232 04/2009 93


Controller Terminal Block of the REG48

The following figure displays the terminal block situated on the rear face of the controller:


Follow the wiring rules explained above in the Wiring Installation Instructions section.


Terminal number


1 Digital output COM REG48PUN•••••Except: REG48PUNL1RHU REG48PUNL1LHU

2 Digital output DO 1 REG48PUN•••••


4 - -

5 Power supply + REG48PUN•••••

6 Power supply - REG48PUN•••••

7 Communication RS485 + REG48PUN•••••Except: REG48PUNL1RHU REG48PUNL1LHU

8 Communication RS485 - REG48PUN•••••Except: REG48PUNL1RHU REG48PUNL1LHU

9 - -

10 - -

94 EIO0000000232 04/2009


11 Regulation output 2 + REG48PUN2••••

12 Regulation output 2 - REG48PUN2••••

13 Regulation output 1 + REG48PUN•••••

14 Regulation output 1 - REG48PUN•••••

15 Input Current/Voltage + REG48PUN•••••

16 Measured PT input A REG48PUN•••••

17 Measured PT input B Measured Thermocouple input + Input Voltage +

REG48PUN•••••

18 Measured PT input B Measured Thermocouple input - Input Voltage - Input Current/Voltage -


Terminal number


EIO0000000232 04/2009 95


Controller Terminal Block of the REG96

The following figure displays the terminal block situated on the rear face of the Controller:

Terminal number


1 Communication RS485 + REG96PUN•••••Except: REG96PUNL1RHU REG96PUNL1LHU

2 Communication RS485 - REG96PUN•••••Except: REG96PUNL1RHU REG96PUNL1LHU

3 - -

4 - -

5 Regulation output 2 + REG96PUN2••••

6 Regulation output 2 - REG96PUN2••••

7 Digital output COM REG96PUN•••••




11 Power supply + REG96PUN•••••

12 Power supply - REG96PUN•••••

25 - -

26 - -

27 - -

28 - -

29 - -

96 EIO0000000232 04/2009


30 - -

31 Regulation output 1 + REG96PUN•••••

32 Regulation output 1 - REG96PUN•••••

33 Input Current/Voltage + REG96PUN•••••

34 Measured PT input A REG96PUN•••••

35 Measured PT input B Measured Thermocouple input + Input Voltage +


36 Measured PT input B Measured Thermocouple input - Input Voltage - Input Current/Voltage -


Terminal number


EIO0000000232 04/2009 97


Designation of Wiring Material

NOTE:

Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 N•m (3.54 lb-in).

Wire:

(1): Gauge: AWG28 (0.1 mm²) to AWG16 (1.25 mm²). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).

Rod terminal:

(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller.

(5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).

1

2

3

4 5

98 EIO0000000232 04/2009

EIO0000000232 04/2009

6

Programming REG48/REG96

EIO0000000232 04/2009




Section Topic Page

6.1 How to Configure 100

6.2 Functions 117

99


6.1 How to Configure



Topic Page

How to Configure Using Front Panel 101

Operational Mode 102

Key Lock and Password 104

Parameters 106

100 EIO0000000232 04/2009


How to Configure Using Front Panel

Overview

To configure the module you can use the keys on the panel or the software tools (see page 145). The following chapter describes what you need to know for using the panel.

NOTE: The parameters can be invisible on the panel depending on the mask parameters or not modifiable depending of the status of the KeyLoc parameter.

Basic Operations

Pressing the key or the key switches between modes. Pressing

or key in monitor mode or setup mode allows you to choose menu items.

Changing Instructions

To change the instructions you have to use the and keys.

For example, changing the values in SV mode.

Step Action

1

Press to change the display to PV/SV display (shown when you turn

on the power and the SV lamp is lit).

2Change the SV value with the and key.

3Press the key to save the values. The value will be automatically saved

after 3 seconds even if a key is not pressed.

EIO0000000232 04/2009 101


Operational Mode

Operational Mode

Operational mode is the regular mode of operation. PV and SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on.

Manual Mode

Manual mode allows you to set MV output manually. The PV value is displayed, as

in operational mode. Use the key and the key to change the MV value,

displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode.

Changing Setpoint value (SV):

Changing control output Value (MV):

Step Action

1 Press the key to change the display to PV/SV display (shown when

you turn on the power and the SV lamp is lit).

2 Change the SV value with the and keys.

3 Press the key to save the values. (The value will be automatically saved

after 3 seconds even if a key is not pressed).

Step Action

1 Switch to manual mode (see Operation Parameters (see page 106)).

2 Change the display to PV/MV display (MAN/AT/SELF lamp is lit). (Pressing the

key in manual mode toggles between PV/SV display and PV/MV display).

3 Change the MV value with the and keys. (Changes are reflected to

the MV value as it is changed).

102 EIO0000000232 04/2009


Monitor Mode

The following table presents how to confirm the status of the controller by checking each value:

Setup Mode

The following table presents how to set the parameters for the device:

Step Action

1 Press and hold the key to enter monitor mode from operational mode or

manual display mode.NOTE: The device will enter monitor mode with [MV1] selected.

2 Use the and the key to scroll through the information.

Step Action

1 When the Monitor Mode with [MV1] is selected, press and hold the key to

enter setup mode.

2 Press and hold the key to enter the channel menu in setup mode.

3 Use the and the key to select the channel that includes the

parameters you wish to change.

4 Press and hold the key.

5 Use the and the key to check the parameters and their values.

6 When the value of the parameter you wish to change is being displayed. Press

the key to change this value.

Results: the parameter value will blink.

7 Change the value with the and the key.

8 Press the key to set the parameter to your desired value.

Results: the value will then cease to blink.

EIO0000000232 04/2009 103


Key Lock and Password

Setting Key Lock

When key lock is activated, parameters cannot be changed but can displayed. .

Use the following steps to set key lock:

Saving and entering a password

Use the following steps to save a password:

NOTE: The authority of the passwords grows from to to . The higher the authority, the greater number of channels for display and settings.

Use the following steps to entered a password:

Step Action

1 Display the operation menu

2 Display key lock and press the key

3 Set the value: 0 : No lock (all parameters can be changed. Initial value) 1 : All lock (no parameters can be changed) 2 : All but SV locked (only the SV value can be changed)

4 Press the key to set the value

Step Action

1 Display the password menu

2 Display password 1 and press the key

3 Set the password:You can enter the hexadecimal value 0000 through FFFF

4 Press the key to set the value.

and can be saved in the same way.

Step Action

1 In monitoring mode, display and press the key

2 Enter and save password and press the key.

You will be able to operate the equipment depending on the authority of your password.

104 EIO0000000232 04/2009


NOTE: When is entered as , all of the channels to can be displayed and set. This “super password” function is useful when you forget the set passwords.

EIO0000000232 04/2009 105


Parameters

Operation Parameters (Ch1)

Operation parameters handle all operation controls. The operation menu includes the following items:

Display Parameter Name Function Setting Range

Switches to manual mode Switches between auto/manual modes

oFF (auto) / on (manual)

Switches between RUN and standby

Switches the operation mode between run and standby

oFF (run) / on (standby)

Switches to remote SV operation Switches between local and remote SV operation

LoCL (Local) / rEM (Remote)

Ramp/Soak Operation command Switches between ramp/soak operation states

oFF (stop/finish) rUn (run) hLd (hold)

Auto-tuning run command Runs auto-tuning oFF (stop/finish) on (normal type) Lo (low PV type)

Cancel command of the DO output latch

Cancels the DO output latch state oFF / rST (latch reset)

Selecting SV number during SV selection

Chooses the SV No. used for control

Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (select SV based on di)

Currently selected PID No. Chooses the PID group No. used for control

Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di (select Pid group No. based

on di)

106 EIO0000000232 04/2009


Control Parameters (Ch2)

This section explains parameters related to PID and other controls. The PID menu contains the following items:

...

AL1 Setting AL1L Setting AL1h Setting ... AL5 Setting AL5L Setting AL5h Setting

Sets the alarm set value 0 to 100% FS (Absolute Alarm) -100 to 100% FS (Deviation

Alarm)

Key lock Prevents the display of operation errors

0 (no lock) 1 (all lock) 2 (all but SV locked)



Proportional band Sets the proportional band for the PID parameter. Setting to 0.0 will revert to ON/OFF control

0.0% to 999.9%

Integration time Sets the integration time for the PID parameter. Setting "0" will turn off integration

0 sec to 3200 sec

Derivation time Sets the derivation time for the PID parameter. Setting "0.0" will turn off derivative

0.0 sec to 999.9 sec

ON/OFF control hysteresis Sets the hysteresis width for the on/off control.Sets the control output to normal or reverse

0% to 50% FS

Cooling proportional band coefficient

Sets the cooling proportional band coefficient Setting "0.0" will turn the cooling into an on/off control

0.0 to 100.0

Dead band Shifts the set value for the cooling proportional band

-50% to 50%

Output convergence value Offset value for calculating the MV output value

-100% to 100%

Anti-reset windup Sets the range of integration 0% to 100% FS

EIO0000000232 04/2009 107


PID Palette Parameters (Ch3)

The palette menu consits of the following functions:

Sets normal/reverse operations

Sets the control output to normal or reverse

rv-- (heat (reverse) / cool (none))

no-- (heat (normal) / cool (none))

rvno (heat (reverse) / cool (normal))

norv (heat (normal) / cool (reverse))

rvrv (heat (reverse) / cool (reverse))

nono (heat (normal) / cool (normal))

SVlimit (lower) Sets the lower limit for SV 0% to 100% FS

SVlimit (upper) Sets the upper limit for SV 0% to 100% FS

OUT1 proportion cycle Sets the proportion cycle of the control output (OUT1) (Contact, SSR drive)

1 sec to 150 sec

OUT2 proportion cycle Sets the proportion cycle of the control output (OUT2) (Contact, SSR drive)

1 sec to 150 sec

OUT1 lower limit Sets the lower limit of the control output (OUT1)

-3.0% to 103.0%

OUT1 upper limit Sets the upper limit of the control output (OUT1)

-3.0% to 103.0%

OUT2 lower limit Sets the lower limit of the control output (OUT2)

-3.0% to 103.0%

OUT2 upper limit Sets the upper limit of the control output (OUT2)

-3.0% to 103.0%

Selects the output limiter type Sets the type of output limiter 0 to 15



SV set value 1 Sets the SV value SV lower limit (SVL) to SV upper limit (SVH) %FS

Proportional band 1 Sets the proportional band 0.0% to 999.9%

Integration time 1 Sets the integration time 0 sec to 3200 sec

Derivative time 1 Sets the derivative time 0.0 sec to 999.9 sec

108 EIO0000000232 04/2009


ON/OFF Control hysteresis 1 Sets the hysteresis when using ON/OFF control

0% to 50% FS

Cooling proportional band 1 Sets the cooling proportional band 0.0 to 100.0

Dead band 1 Sets the dead band -50.0% to 50.0% FS

Output convergence value 1 Offset value added to the control output -100.0% to 100.0% FS

Anti-reset windup 1 Sets the anti-reset windup 0% to 100% FS

Normal/reverse setting 1 Sets the control output to normal or reverse

rv-- (heat (reverse) / cool (none))

no-- (heat (normal) / cool (none))

rvno (heat (reverse) / cool (normal))

norv (heat (normal) / cool (reverse))

rvrv (heat (reverse) / cool (reverse))

nono (heat (normal) / cool (normal))

NOTE: For these previous functions, 7 palette exists. (For example: Sv1, Sv2, ..., Sv7).

Sets the maximum SV selection number

Sets the maximum selectable number when selecting SV with the user key

Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (SV = Di selected)

Sets the max PID selection number

Sets the maximum selectable number when selecting PID with the user key

Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di: PID group Di selected


EIO0000000232 04/2009 109


Monitor Parameters (Ch5)

The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.


Ramp/soak progress Displays the progress of the ramp/soak

oFF (ramp/soak is stopped) 1-rP (Step 1 Ramp) ... 16rP (Step 16 Ramp) 16Sk (Step 16 Soak) End (ramp/soak is finished)

Control Output Display (MV1) Displays the output value of the control output (OUT1)

-3.0% to 103.0%

Control Output Display (MV2) Displays the output value of the control output (OUT2) (during dual control)

-3.0% to 103.0%

PFB Input Value Display Displays the input value of the position feedback

-3.0% to 103.0%

RSV Input Value Display Displays the input value for RSV -5% to 105% FS

Heater current Displays the heater current 0A, 0.4A to 50.0A

Leak current Displays the leak current 0A, 0.4A to 50.0A

Remaining time on timer 1 Displays the remaining time on timer 1

0 sec to 9999 sec / 0 min to 9999 min

NOTE: This previous function is the same for TM1 to TM5.

Error source display Displays the source of a detected error

0bit :PFB input underflow 1bit :PFB input overflow 8bit : PV input underflow 9bit : PV input overflow 10bit: underrange 11bit: overrange 12bit: RSV underrange 13bit: RSV overrange 14bit: range setting error 15bit: EEPROM error

Current palette No. Displays the PID palette No. currently selected

0 to 7

Current pattern No. Displays the pattern No. of the ramp soak currently selected

0 to 6

110 EIO0000000232 04/2009


Setup Parameters (Ch6)

The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.


PV input type Sets the type of input sensor 0 (JPT 100Ω) 1 (PT 100Ω) 2 (J) 3 (K) 4 (R) 5 (B) 6(S) 7(T) 8(E) 9 (no function) 10 (no function) 11 (no function) 12 (N) 13 (PL-2) 14 (no function) 15 (0V to 5V/0mA to 20mA) 16 (1V to 5V/4mA to 20mA) 17 (0mV to 10V) 18 (2V to 10V) 19 (0mV to 100mV)

PV input lower limit Sets a lower limit for PV input -1999% to 9999%

PV input upper limit Sets the upper limit for PV input -1999% to 9999%

Decimal position Sets the position of the decimal point for PV/SV display

0 (no decimal point) 1 (one decimal place) 2 (two decimal places)

Unit display This is the procedure for specifying the units of the PV/SV display

° C/° F

PV input shift Sets the amount of shift for PV input

0% to 100% FS

SV offset Sets the amount of shift in SV -50% to 50% FS

PV input filter Sets the time constant for the PV input filter


PV display Zero adjustment Adjusts the zero side in the PV display

-50% to 50% FS

PV display Span adjustment Adjusts the span side in the PV display

-50% to 50% FS

EIO0000000232 04/2009 111


Cold Junction Compensation Sets whether cold junction compensation is performed

oFF (Off) / on (On)

RSV Zero adjustment Adjusts zero side in RSV input -50% to 50% FS

RSV Span adjustment Adjusts the span side of RSV input -50% to 50% FS

RSV Input Range Specifies the RSV input range 0-5 (0mA to 5V) 1-5 (1V to 5V)

RSV Input Filter Sets the time constant for the RSV input filter


OUT1 range Sets the range of the control output (OUT2)

0-5 (0mA to 5V) 1-5 (1V to 5V) 0-10 (0mA to 10V) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA)

OUT2 range Sets the range of the control output (OUT2)(Sets also for re-transmission output)

0-5 (0mA to 5V) 1-5 (1V to 5V) 0-10 (0mA to 10V) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA)

Output 1 set value during FALT Sets the output value for the control output (OUT1) during FALT

-3.0% to 103.0%

Output 2 set value during FALT Sets the output value for the control output (OUT2) during FALT

-3.0% to 103.0%

Soft start OUT1 set value Sets the output value for the control output (OUT1) during soft start

-3.0% to 103.0%

Soft Start detection time Sets the time from power-on to soft start completion

00:00 to 99:59 (hour:min)

OUT1 set value during standby Sets the output value for the control output (OUT1) during standby

-3.0% to 103.0%

OUT2 set value during standby Sets the output value for the control output (OUT2) during standby

-3.0% to 103.0%

Standby mode setting Sets the alarm output, PV/SV display in standby mode

faire tableau ON/OFF

Types of AO output Specify the re-transmission input type

PV, SV, MV or DV


112 EIO0000000232 04/2009


System Parameters (Ch7)

This section explains system parameters, which specify the basic operations and controls of this device. The following settings are available:

AO lower limit scaling - -100% to 100% FS

AO upper limit scaling - -100% to 100% FS



USER key allocation settings Sets the function of the [USER] key 0 (no function) 1 (Switches between STBY

ON/OFF) 2 (Switches between

Auto/Manual) 3 (Switches between

Local/Remote) 4 (Do not set) 5 (Starts AT (standard)) 6 (Starts AT (low PV)) 7 (Do not set) 8 (Ramp SV HOLD) 9 (Ramp/soak RUN/OFF) 10 (Ramp/soak RUN/HOLD) 11 (Do not set) 12 (Latch cancel (all)) 13 (Latch cancel (DO1)) 14 (Latch cancel (DO2)) 15 (Latch cancel (DO3)) 16 (no function) 17 (no function) 18 (Start timer (DO1)) 19 (Start timer (DO2)) 20 (Start timer (DO3)) 21 (no function) 22 (no function) 23 (SV No.+1 (send)) 24 (PID No. +1 (send)) 25 (Do not set) 26 (Pattern No.+1 (send)) 27 (SV No. + 1, PID No. + 1

(send))

DO1 output event type Sets the trigger that causes DO1 output

0-102

EIO0000000232 04/2009 113


DO1 option function setting Assigns the four types of option functions in bit units

0000-1111 bit0 : event output latch

function bit1 : error alarm function bit2 : non-excitation output

alarm function bit3 : hold reset function

NOTE: Idem for DO2 and DO3.

ramp SV ON/OFF Set the ramp SV ON/OFF OFF / ON

Ramp SV -ñ Decline Sets the rate of ramp SV upslope 0% to 100% FS/° C (Industrial value)

Ramp SV - Incline Specifies the rate of ramp SV upslope

0% to 100% FS/° C (Industrial value)

Ramp SV slope time units Sets the time unit for the ramp SV slope

hoUr (slope degree/hr) Min (slope degree/min)

Ramp SV / SV display mode selection

Displays either the target SV or current SV during ramp operations

rMP (Display current ramp SV) TrG (Display target SV)

Control methods Allows you to select the control method

Pid (Pid control) FUZY (Fuzzy Pid control) SELF (Self-tuning control) Pid2 (Pid2 control)

Control target Allows you to select the control target

Srv1 (servo control 1) Srv2 (servo control 2) PFB (position feedback

control)

HYS mode setting Selects the hysteresis operation during two state action

OFF: Performs two state action at SV±HYS/2

ON: Performs two state action at SV, SV+HYS and SV, SV-HYS

Startup mode Sets the operation mode when starting up

AUTo (Auto mode startup) MAn (Manual mode startup) rEM (Remote mode startup) STby (Standby mode startup)


114 EIO0000000232 04/2009


Alarm Parameters (Ch8)

The Alarm menu consits of the following function blocks:

Environmental Parameters (Ch13)

This table covers the operating environment parameters for device:


ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF

0% to 50% FS

ALM1 delay Sets the delay before detecting alarm output 1

0 to 9999 [sec/min]

ALM1 delay time units Sets the delay time units for alarm output 1

SEC / Min

NOTE: These 3 previous functions are the same for ALM1 to ALM5.

Load short-circuit alarm setting value

Sets the heater load short-circuit alarm setting value

0.0 to 50.0A

Load short-circuit alarm hysteresis

Sets the heater load short-circuit alarm ON/OFF hysteresis

0.0 to 50.0A

Loop break detection time Sets the time before detecting for a broken loop

0 sec to 9999 sec

Loop break detection range (° C) Sets the temperature range before detecting for a broken loop

0% to 100% FS


Display Timeout Setting Specifies the time after which the setting display returns to the PV/SV display

15S: 15 sec 30S: 30 sec 60S: 60 sec 5M: 5 min 10M: 10 min non

Remote SV Display Blink Setting Specifies whether the SV display blinks when in remote mode

ON / OFF

Soft Start SV Display Blink Settings

Specifies whether the SV display blinks during soft start

ON / OFF

EIO0000000232 04/2009 115


ALM PV/SV Display Blink Specifies whether the PV/SV display blinks when DO turns ON

1: no blinking (DO1: CN) 0: no blinking (DO1: CN) 1: no blinking (DO2: CN) 0: no blinking (DO2: CN) 1: no blinking (DO3: CN) 0: no blinking (DO3: CN) 1: no blinking (DO4: CN) 0: no blinking (DO4: CN) 1: no blinking (DO5: CN) 0: no blinking (DO5: CN)

Burnout control selection Sets whether to maintain or stop the control when the PV input burnout is detected

on: Continuous control oFF: Stop control

Ramp soak pattern order Changes the ramp soak pattern order

0: (normal order) 1: (special order)

C2 LED lamp function allocation Sets the illumination condition of the C2 lamp

0: MV2 output/CLOSE output (lights/blinks, but the AO output does not function)

1: during manual mode 2: during standby 3: during remote SV mode 4: no function (do not set) 5: during soft start 6: during ramp SV 7: during ramp/soak 8: during SV selection (when

other than front SV is selected) 9: during PID selection (when

PID other than Pid channel is selected)

10:during auto-tuning

Main Unit Reset Main Unit Reset oFF: Do nothing rST: Reset main unit


116 EIO0000000232 04/2009


6.2 Functions



Topic Page

ON-OFF Control 118

Auto-Tuning 121

Self-Tuning 123

Ramp/Soak Function 125

Fuzzy PID Control 129

PID Controls 130

PID2 Control 131

Alarm Function 132

Soft Start 141

EIO0000000232 04/2009 117


ON-OFF Control

Overview

Acts as an ON/OFF control when the PID parameter is set to = 0.0 ( ). ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size relationship of PV and SV.The output hysteresis can be set under the

parameter ( ).

During ON/OFF control, the I and D settings do not affect control. The manual operation during ON/OFF control will become MV=100% when the up key is pressed, and MV=0% when the down key is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the relay output.

Reverse Operation (heat control)

Method used to control the electrical heating furnace."Set the " to an appropriate value according to the control target.


(see page 204)

0.0

(see page 204)

ro--

(see page 204)

Arbitrary (factory setting: 1° C)

118 EIO0000000232 04/2009


Normal Operation (cooling control)

Method used to implement cooling function.

NOTE:

During ON/OFF control, the I and D settings do not affect control.

The manual operation during ON/OFF control will become MV=100% when

is pressed, and MV=0% when is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may

frequently switch ON and OFF. Note that it may affect the operation life of the contact output.


0.0

rv--

Arbitrary (factory setting: 1° C)

EIO0000000232 04/2009 119


Standby Switch

The following will switch you between operation mode and standby mode.

The following items can be set beforehand in standby mode. Control output (-3.0% to 103.0%) Alarm output (ON/OFF) Re-transmission output (ON/OFF)

NOTE:

When "hold alarms" is on, the hold function activates when standby settings switch from on to off.

If the controller is switched to standby mode during auto-tuning, auto-tuning will be cancelled. To complete auto-tuning, turn standby mode off and restart autotuning.

When the controller switches to standby mode, the delay on timer will be reset. It will begin again when standby mode is turned off.

120 EIO0000000232 04/2009


Auto-Tuning

Overview

Run Auto-Tuning (AT) to set the PID parameter automatically.

Normal Type:

Low PV Type:

Setpoint value

Behavior Function

(see page204)

Stop/Finish Stops or finishes Auto-Tuning

(see page204)

Normal type The standard auto-tuning for SV reference. Choose this auto-tuning in most situations.

(see page204)

Low PV type Auto-tuning for SV-10% reference. Choose this when you want to suppress the overshoot when tuning.

EIO0000000232 04/2009 121


NOTE:

Set the following parameters before running Auto-Tuning. PV input type / PV input upper limit / PV input lower limit / Decimal position / PV

input filter in the setup channel menu OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu

.

Running Auto-Tuning

NOTE:

PID parameter which is set after auto tuning has finished normally will be maintained even when the power is turned off. However, the PID value will not be changed if the power is turned off during Auto-Tuning. In this case, rerun Auto-Tuning.

The equipment will use ON/OFF (2 position) control during Auto-Tuning, so there may be a large change in PV according to the process. Do not use auto-tuning for processes that do not permit a large change in PV. Do not use auto-tuning for processes such as pressure control and flow control that have a fast response.

Auto-tuning is not behaving normally if it has not finished after four or more hours. In these cases, recheck parameters such as input/output wiring, control output behavior (normal/reverse), and input sensor type.

Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a change in the control target conditions that reduces the effectiveness of the controls.

You can run auto-tuning when the control type is set to "fuzzy" or "PID2". You cannot run auto-tuning in manual mode. When using the PID selection function, the auto-tuning will result when the

selected PID group is stored. Auto tuning is forcibly terminated when SV changes because of the ramp soak

function, remote SV function, or ramp SV.

Step Action

1 Display the operation menu .

2 Display auto-tuning and choose the tuning type.

Choose the standard type or low PV type according to the control target.

3 Press the key to start auto-tuning.

A decimal point will blink at the bottom of the display during auto-tuning. When auto-tuning has successfully competed, blinking decimal point will turn off and overwrites the PID.

122 EIO0000000232 04/2009


Self-Tuning

Overview

Self-tuning Control is a control which automatically calculates the value of PID, under the condition that the control target or Setpoint value (SV) changes. Self-tuning is especially effective for situations when a high level of control is not needed, but auto-tuning cannot be run due to frequent changes in the control target conditions.

When a high level of control is required, choose PID control, fuzzy PID control, or PID2 control.

Conditions Where Self-Tuning Can Be Used

Self-tuning is used in the following situations: When temperature rises when the power is turned on When temperature rises when SV changes (or when the controller decides it is

necessary) When the controller decides it is necessary because the controls have become

unstable

Conditions Where Self-Tuning Cannot Be Used

Self-tuning cannot be used in the following situations: During control standby During ON/OFF (2-position) control During auto-tuning During ramp soak progress When there is a detected error in the input When set for dual output When any of the P, I, D, Ar parameters are set to manual During manual mode During soft start progress

Conditions Top Halt Self-Tuning

Halt self-tuning in the following situations: When there is a change in SV (This includes the case where SV changes

because of the ramp soak function, remote SV function, or ramp SV) When self-tuning has not finished after running for nine or more hours

EIO0000000232 04/2009 123


Setting Self-Tuning

Self-Tuning will begin:

NOTE:

The equipment will not tune correctly if power of the controller is turned on first. To reset self-tuning, set the control method to PID once before changing back to

self-tuning.

Step Action

1 Turn on power of the controller and set the SV value.

2 Display the system menu .

3 Display the controller parameter and choose self-tuning .

4Press the key to set the value.

5 Turn off power of the controller.

6 Turn on power of the control target equipment and the controller. Turn on power of the control equipment first. See the following graphic.

124 EIO0000000232 04/2009


Ramp/Soak Function

Overview

Automatically runs after setting the times for the SV changes.

You can choose up to sixteen steps for the SV setting and seven types of ramp soak operation patterns.

Creating A Ramp Soak Operation Pattern

Set the following items to create a pattern:

Ramp/Soak Command

Switches between ramp/soak states.

The following three conditions are possible.

(see page 204): The ramp/soak is stopped.

(see page 204): The ramp/soak starts.

(hold) (see page 204): The ramp/soak holds. To release the hold, select

again.

Pattern Sets which steps to use from the following seven types.Steps 1 to 4 / Steps 5 to 8 / Steps 9 to 12 / Steps 13 to 16 / Steps 1 to 8 / Steps 9 to 16 / Steps 1 to 16

Target SV Value

Sets the controlled temperature.

Ramp time Sets the time to reach the target SV from the current SV.

Soak time Sets the time to maintain the specified SV.

EIO0000000232 04/2009 125


The parameter information also changes automatically depending on the ramp/soak state.

(during guarantee soak): PV exceeds the range for guarantee soak when guarantee soak is on.

: Ramp/soak ends.

Activating the Ramp/Soak Command

The following table explains how to activate the Ramp/Soak Command:

Parameters


Step Action

1Press and hold the key to display the channel menu of the setting mode,

then use the or keys to display .

2Press and hold the key then use the or keys to display .

3Press and hold the key then use the or keys to display

when the bottom section of the screen begins to blink.

4Press the key to confirm the setting.

The Ramp/Soak function will begin.

5Press the key to return to PV/SV display of the operation mode.

Display Parameter name Function Setting range

Ramp/Soak Activation Pattern Sets which steps to execute in the Ramp/Soak operation pattern

0 (uses steps 1 to 4) 1 (uses steps 5 to 8) 2 (uses steps 1 to 8) 3 (uses steps 9 to 12) 4 (uses steps 13 to 16) 5 (uses steps 9 to 16) 6 (uses steps 1 to 16) di (according to DI)

Ramp/soak time units Sets the units used when setting the ramp/soak time

hh.MM (hour:min)MM.SS (min:sec)

Ramp/soak 1seg/SV Setpoint value

Sets the SV 0% to 100% FB

Ramp/soak 1seg ramp time Sets the ramp time 00:00 to 99:59 (hour:min/min:sec)

126 EIO0000000232 04/2009


Ramp/soak 1 seg soak time Sets the soak time 00:00 to 99:59 (hour:min/min:sec)

Ramp/soak 16seg/SV Setpoint value

Sets the SV 0% to 100% FB

Ramp/soak 16seg ramp time Sets the ramp time 00:00 to 99:59 (hour:min/min:sec)

Ramp/soak 16seg soak time Sets the soak time 00:00 to 99:59 (hour:min/min:sec)

Ramp/soak mode Sets the program operation method

0 (P-ON: Off, End: Maintain, OFF: Maintain, Repeat: Off)

1 (P-ON: Off, End: Maintain, OFF: Maintain, Repeat: On)

2 (P-ON: Off, End: Maintain, OFF: Standby, Repeat: Off)

3 (P-ON: Off, End: Maintain, OFF: Standby, Repeat: On)

5 (P-ON: Off, END: Standby, OFF: Maintain, Repeat: On)

6 (P-ON: Off, END: Standby, OFF: Standby, Repeat: Off)

7 (P-ON: Off, END: Standby, OFF: Standby, Repeat: On)

8 (P-ON: On, End: Maintain, OFF: Maintain, Repeat: Off)

9 (P-ON: On, End: Maintain, OFF: Maintain, Repeat: On)

10 (P-ON: On, End: Maintain, OFF: Standby, Repeat: Off)

11 (P-ON: On, End: Maintain, OFF: Standby, Repeat: On)

12 (P-ON: On, END: Standby, OFF: Maintain, Repeat: Off)

13 (P-ON: On, END: Standby, OFF: Maintain, Repeat: On)

14 (P-ON: On, END: Standby, OFF: Standby, Repeat: Off)

15 (P-ON: On, END: Standby, OFF: Standby, Repeat: On)

guarantee soak ON/OFF Sets the guarantee soak on or off

oFF (guarantee soak off)on (guarantee soak on)

guarantee soak band (lower) Sets the lower limit for the guarantee soak band

0% to 50% FS

guarantee soak band (upper) Sets the upper limit for the guarantee soak band

0% to 50% FS

PV start Sets whether or not to start ramp soak with PV.

oFF (PV start off) on (PV start on)


EIO0000000232 04/2009 127


Continue mode Sets how to restart when the controller is restored after a power loss during ramp soak

rES (Reset) Con (Continue) ini (Restart)

Sets the max pattern selection Choosing pattern with the user key sets it to the maximum possible number

0 to 6, di

Pattern selection Min setting Choosing pattern with the user key sets it to the minimum possible number

0 to 6, di


128 EIO0000000232 04/2009


Fuzzy PID Control

Overview

Related to normal PID controls, fuzzy PID control acts with small overshoot. You will need to run auto-tuning to set the PID parameter when using fuzzy control.

Setting PID2 Control

Step Action


2 Display the control parameter and choose fuzzy .


EIO0000000232 04/2009 129


PID Controls

Overview

PID controls run as long as the parameter is set to ≠ 0.0 ( ) and

= PID ( ). The PID controls calculate PID based on the set values for

parameters , and output the calculated result (-3% to 103%). Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to automatically set the values.

Setting PID Control

Step Action


2 Display the control parameter and choose PID controls .


130 EIO0000000232 04/2009


PID2 Control

Overview

In case the power supply of the control target goes ON > OFF > ON, this PID2 control can suppress the amount of overshoot. This control introduces an algorithm to prevent the calculated PID result from becoming a miscalculation, even when the control loop is open.

You will need to run auto-tuning to set the PID parameter when using Pid2 control.

Setting Fuzzy PID Control

Step Action


2 Display the control parameter and choose PID2 ( ).

3Press the key to set the value.

EIO0000000232 04/2009 131


Alarm Function

Parameters

Sets the detect conditions for each type of alarm:


(see page204)

ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF 0 to 50% FS

(see page204)

ALM1 delay Sets the delay before detecting alarm output 1 0 to 9999 [sec/min]

(see page204)

ALM1 delay time units Sets the delay time units for alarm output 1 sec (second)Min (minute)

(see page204)

ALM3 hysteresis Sets the hysteresis for alarm output 3 ON/OFF 0 to 50% FS

(see page204)

ALM3 delay Sets the delay detecting for alarm output 3 0 to 9999 [sec/min]

(see page204)

ALM3 delay time units Sets the delay time units for alarm output 3 sec (second)Min (minute)

(see page204)

Loop break detection time Sets the time before detecting a broken loop 0 to 9999 sec

132 EIO0000000232 04/2009


DO Event Type

The following table presents the alarm codes for standard types:

(see page204)

Loop break detection range (° C) Sets the temperature range before detecting a broken loop

0 to 100% FS

– DO STATUS Status word Bit values in DO word (0: OFF / 1: ON) Bit 0: DO1

Output Bit 1: DO2

Output Bit 2: DO3

Output Bit 3: DO4

Output Bit 4: DO5

Output Bit 8: DO1 Lamp Bit 9: DO2 Lamp Bit 10: DO3

Lamp


Class DO1 to DO5

Alarm type Behavior diagram

0 No alarm –

Absolute Alarm

1 Upper-limit absolute value

2 Lower-limit absolute value

3 Upper-limit absolute value (with hold)

4 Lower-limit absolute value (with hold)

PV

t

ALn

PV

tALn

PV

t

ALn

PV

tALn

EIO0000000232 04/2009 133


Deviation Alarm

5 Upper-limit deviation

6 Lower-limit deviation

7 Upper/lower limits deviation

8 Upper-limit deviation (with hold)

9 Lower-limit deviation (with hold)

10 Upper/lower limits deviation (with hold)

Class DO1 to DO5


SV

PV

t

ALn

SV

PV

t

ALn

SV

PV

ALn

t

SV

PV

t

ALn

SV

PV

t

ALn

SV

PV

ALn

t

134 EIO0000000232 04/2009


Range Alarm

11 Range upper/lower limits deviation (ALN1/2 independent operation

12 Range upper/lower limits absolute value

13 Range upper/lower limits deviation

14 Range upper limit absolute value and lower limit deviation

15 Range upper limit deviation and lower limit absolute value

Class DO1 to DO5


SV

PV

t

ALn

PV

t

AL1

AL2

SV

PV

t

ALn

SV

PV

tAL2

AL1

t

SV

PV

AL2

AL1

EIO0000000232 04/2009 135


The following table presents the alarm codes with dual set values:

Class DO1 to DO5


Upper/ Lower limit Alarm

16 Upper/lower limits absolute value

17 Upper/lower limits deviation

18 Upper limit absolute value and lower limit deviation

19 Upper limit deviation and lower limit absolute value

20 Upper/lower limits absolute value (with hold)

21 Upper/lower limits deviation (with hold)

22 Upper limit absolute value and lower limit deviation (with hold)

23 Upper limit deviation and lower limit absolute value (with hold)

PV

t

AL-H

AL-L

SV

PV

t

AL-H

AL-L

SV

PV

t

AL-H

AL-L

SV

PV

t

AL-H

AL-L

PV

t

AL-H

AL-L

SV

PV

t

AL-HAL-L

SV

PV

t

AL-H

AL-L

SV

PV

t

AL-H

AL-L

136 EIO0000000232 04/2009


Range Alarm

24 Range upper/lower limits absolute value

25 Range upper/lower limits deviation

26 Range upper limit absolute value and lower limit deviation

27 Range upper limit deviation and lower limit absolute value

28 Range upper/lower limits absolute value (with hold)

29 Range upper/lower limits deviation (with hold)

30 Range upper limit absolute value and lower limit deviation (with hold)

31 Range upper limit deviation and lower limit absolute value (with hold)

Class DO1 to DO5


PV

t

AL-H

AL-L

SV

PV

t

AL-HAL-L

SV

PV

tAL-L

AL-H

SV

PV

tAL-L

AL-H

PV

t

AL-H

AL-L

SV

PV

t

AL-HAL-L

SV

PV

t

AL-HAL-L

SV

PV

tAL-L

AL-H

EIO0000000232 04/2009 137


The following table presents the timer codes:

dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2ALn Set value of Alarm 1 and Alarm 2PV Process ValueSV Setpoint Value

The following table presents the Break/Short-Circuit Alarm:

Class DO1 to DO5


Timer 32 ON-delay timer

33 OFF-delay timer

34 ON/OFF delay timer

Class DO1 to DO5

Function

Break/ Short-Circuit Warning

41 Loop break alarm 1

44 Heater break alarm 1

dLYn

DiALM

dLYn

Di

ALM

dLYn

DiALM

dLYn

138 EIO0000000232 04/2009


The following table presents the Condition Output:

Class DO1 to DO5

Function

Condition Output

51 During auto-tuning

52 Normal operation

53 Standby

54 Manual mode

55 Remote mode

56 During ramp SV

Ramp/ Soak Event Output

60 OFF state

61 RUN state

62 HOLD state

63 GS (guaranteed soale) state

65 END state

EIO0000000232 04/2009 139


Time Signal

71 Time signal (1st segment)

72 Time signal (2nd segment)

73 Time signal (3rd segment)

74 Time signal (4th segment)



















93 Time signal (23rd segment)










Class DO1 to DO5

Function

140 EIO0000000232 04/2009


Soft Start

Overview

When turning on the equipment (including the temperature controller), the Soft Start function suppresses the MV to become maximum output. It places an upper limit on MV output for a specified amount of time after power is turned on.

This function is useful for effects such as suppressing the heater output during equipment startup, or lightening the load.

NOTE:

The Soft Start function cannot be used simultaneously with the valve control functions and the dual control.

During manual mode, the manual output value has priority, but Soft Start will continue to keep track of the set time period.

Normal Control

After the specified time has passed after switching on the equipment (or if = 0), the Soft Start function ends and normal controls begin:

How to set the Soft Start

NOTE: Do not use auto-tuning at the same time.

The following table explains how to set Soft Start output set value and set time:

Display Parameter Function

(see page 204)

MV1 Soft Start output Setpoint value

Places a limit on MV1 output after power is turned on for

a time period set in .

(see page 204)

Soft Start set time Sets the time for soft start to function after turning power on. Setting "0" will turn off soft start.

Step Action

1 Display the setup menu. .

2 Display soft start output 1 and set the output value.

3 Display soft start set time and set the time.


5 Turn off the power once, and then re-start the controller to begin soft start. (When the soft start function is turned on, the lower display will alternate showing SoFT and SV.)

EIO0000000232 04/2009 141


142 EIO0000000232 04/2009

EIO0000000232 04/2009

III

Software Configuration

EIO0000000232 04/2009





7 Software Tools 145

8 Troubleshooting 157

143


144 EIO0000000232 04/2009

EIO0000000232 04/2009

7

Software Tools

EIO0000000232 04/2009

Software Tools



Topic Page

How to Install ZelioControl Soft and equipment 146

How to Load 147

How to Use 150

How to Save Parameters in a File 154

How to Download or Upload the parameters 155

145

Software Tools

How to Install ZelioControl Soft and equipment

Overview

Use ZelioControl Soft in order to allow the adjustment of the temperature controller by a PC (Windows® XP or Vista).

NOTE: The communication between a computer and a controller is performed with the TWDXCAFJ010 (RJ45 cable) and the TSXCUSB485 (USB to RJ45 converter).

A driver for the TSXCUSB485 converter is needed.

Installing ZelioControl Soft

Before installing the software, please follow the instruction on Connection to a computer (see page 166)

Launch the installation by double clicking on the “ZelioControlSoft.msi” icon and by following the instructions on the screen.

146 EIO0000000232 04/2009

Software Tools

How to Load

Overview

Before running the following procedure, please read How to install ZelioControl Soft and equipment (see page 146).

Prepare and load ZelioControl Soft

This following table explains how to load:

Step Action

1 Plug the TSXCUSB485 converter to your computer.

2 Set the rotative selector on “OTHER MULTI” position

EIO0000000232 04/2009 147

Software Tools

3 Load ZelioControl Soft.The following window appears:

This example is the 1.6 version of ZelioControl Soft.

4 Select type of controller:REG48/ REG96 or REG24

This example is the 1.6 version of ZelioControl Soft.

Step Action

148 EIO0000000232 04/2009

Software Tools

5 Connect the TWDXCAFJ010 cable to the TSXCUSB485 converter.

6 Use the switch on the left side of the TSXCUSB485 converter to activate or no the polarization resistor.

Step Action

EIO0000000232 04/2009 149

Software Tools

How to Use

Overview

After choosing the type of controller, you want to use it with the software, the following window appears:

For the REG24

First window of the REG24:

150 EIO0000000232 04/2009

Software Tools

For the REG48/REG96

First window of the REG48/REG96:

EIO0000000232 04/2009 151

Software Tools

Communication Parameters Configuration

Follow this procedure to begin the communication between the computer and the controller:

NOTE: These parameters are visible on the controller display.

Step Action Window

1 Click on the “Comm” tab (1) Comm scroll list:

2 Select “Port” (2) and choose the right port

3 Select “Baud rate” (3) and select “9600”(Default value: 19200)

4 Select “Parity” (4) and select “odd”(Default value: Even)

5 Click on “Upload” (1) or “Download” (2) icon

Icon:

6 The communication will be ready when the controller reference (1) and it serial number (2) are written

Reference:

152 EIO0000000232 04/2009

Software Tools

Description of the Window

The following drawing describes the REG48/REG96 window. It is the same description for the REG24:

1 Hatched box: unchangeable data2 Light color: parameter visible in the REG controller menu3 Dark color: parameter not visible in the REG controller menu4 Value box: the data could be changed5 Option list: the data could be changed6 Parameter mask7 Value of the parameter mask

NOTE: if the value limit (max or min) is too far, the following window appears:

EIO0000000232 04/2009 153

Software Tools

How to Save Parameters in a File

Overview

You can save the controller’s parameters into a file on your computer.

The extension of the folder will be: for REG24: *.RE2 for REG48 and REG96: *.RE1

NOTE: A REG24 parameter’s backup can’t be download by the REG48 or the REG96. The reverse is also true.

Saving Parameters

The following table explains how to save REG’s parameters:

Step Action

1 Click on the save icon (1).

2 Name the file.NOTE: By default the file will be saved in “My Documents” folder, of your computer. It’s possible to choose another folder.

3 Click “Save” to confirm your choice.

154 EIO0000000232 04/2009

Software Tools

How to Download or Upload the parameters

Overview

Use the following icons to transfer the data:

1 Upload icon2 Download icon

Downloading parameters

Click the Download icon to transfer the parameters from the computer to the REG controller.

Uploading parameters

Click the Upload icon to transfer the parameters from the REG controller to the computer.

EIO0000000232 04/2009 155

Software Tools

156 EIO0000000232 04/2009

EIO0000000232 04/2009

8

Troubleshooting

EIO0000000232 04/2009

Troubleshooting



Topic Page

REG24 Troubleshooting 158

REG48/REG96 Troubleshooting 162

157

Troubleshooting

REG24 Troubleshooting

Overview

When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions.

Main Troubleshooting

The following table explains the main troubleshooting:

Trouble Cause Solution

The display has

shown or The setting of is not correct for the input signals of sensors or others

Set the parameter of correctly

The polarity of the input signal does not match that of the REG24

Correct the polarity of the input signal on the REG24

Input terminals are short-circuited in

thermocouple B or R. ( = 4, 5)Set the parameter of to 3, and check if the temperature around an ambient temperature is displayed. (Thermocouples B and R have a large error detected around ambient temperatures. However, this is not an abnormal condition)

The input signals and type of sensors or others do not match those of the controller you use

Ask to make adaptations on your model. Or replace your model with a new one

The connecting cables for the sensor are loose

Tighten the connecting cables

A break or short-circuit occurred in the sensor Replace the sensor with a new one. Or remove the short-circuit

The sensor or other input devices that are connected to the PXR3 have problems

Replace the sensor or other input devices with new ones

The set value of the parameter of is

larger than the value of

Set the parameters again so that the value of

is smaller than the value of

The measured value is too large or too small Set the parameters again so that the difference

of the set values of and is made larger

158 EIO0000000232 04/2009

Troubleshooting

has been displayed

The value of is set to 3277° C or more for thermocouple and resistance bulb input

Set the parameters of and again according to the input range table

The measured range ( to ) is set to 10000 or more for voltage and current input

Set the parameters of and again so that the measured range is 9999 or less

A decimal point has not been displayed

"0" is set in the parameter of Set the parameter of to "1" or "2"

The SV or the set values of some parameters have been changed without any operation

The parameter of , or was changed

Set all the parameters again. (When the set

values of the parameters of , and

are changed, the set value of each parameter for which "*" is marked at the page number of the reference page in the Parameter list, are changed)

When the set value of is larger than

1000, "1" is registered for

Set to "0", and return to an original value

ON/OFF control (Two-position control) has not started

0.0 is not set in the parameter Set the parameter to 0.0

ON/OFF control is not functioning properly

The set value of parameter is not correct

Adjust the set value of parameter to be suitable for the device to be controlled

The setting of parameter is not correct Set the parameter correctly

The Micro controller is not controlling properly

The set values of the parameters , and

are not correct

Perform the auto-tuning

The cycle times are too long Decrease the set value of the parameters

and gradually

Output is limitedSet the parameters , , and

again to be suitable for the process

Output is not limited correctlySet the parameter again to be suitable for the process

Response is too slow. (The measured value changes slowly)

Input filter constant is too largeDecrease the set value of the parameter


EIO0000000232 04/2009 159

Troubleshooting

Output changes between ON and OFF, but the indicated value does not change

Some input terminals are short-circuited Remove the short-circuited terminals

The connecting cable for the device to be controlled are not connected properly

Connect it properly

The device to be controlled has powered off Power it on

The output signals of the Micro-controller do not match the input signals of the device to be controlled

The output signals of the Micro-controller do not match the input signals of the device to be controlled

The keys do not operate. The set value of the parameters cannot be changed

"1", "2", "4", or "5" is set in the parameter Set the parameter to "0" or "3"

The SV cannot be changed

"1", or "4" is set in the parameter Set the parameter to "0", "2", "3" or "5"

You have tried to set the value that is outside of the measuring temperature range

(Parameters of to )

Widen the range to . (However, it should be within the set range in the input range table)

You have tried to change the SV during ramp-

soak operation ( , or is selected)

Set the parameter of to

The parameters you want to confirm or change are not displayed

The concerned parameters are set to skip in

the parameters of to

Change the set value of the concerned dSP


160 EIO0000000232 04/2009

Troubleshooting

Auto-tuning does not work properly

After starting the auto-tuning operation, the

display has showed or Make the difference of the set values of

and larger, and perform the auto-tuning again

You have changed the SV after starting the auto-tuning operation

Set the desirable SV, and perform the auto tuning again

The response of the controlled device was too fast

Use a controller whose control cycle is fast, such as PYH

You have tried to perform the auto-tuning during ramp-soak operation

Set the parameter to , and perform the auto-tuning again

Peripheral devices have problems. Or they are not connected properly

Connect them properly

Direct/reverse actions are not suitable for the operations of the system to be controlled

Set the parameter of “P-n1” properly

The response of the controlled system was too slow, and the auto-tuning did not finish in 9 hours

Perform the tuning manually. (Set the parameter to "0" to try the ON/OFF control)

An excessive overshoot has occurred during auto-tuning operation

-Perform the auto-tuning with the parameter being "2" (Low PV type AT)

- Perform the tuning manually

The self-tuning does not work properly

See the section of the parameter


EIO0000000232 04/2009 161

Troubleshooting

REG48/REG96 Troubleshooting

Overview

When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions.

Main Troubleshooting

The following table explain the main troubleshooting:


Cannot communicate with the host

Parity does not agree Make the parity on the host and the unit the same

Communication speed does not agree Make the communication speed on the host and the unit the same

Parameters you want to view do not appear

Display mask is set Check the DSP settings

A password is set Release the password with Super PASS

Control output is not output even with the power turned on

Soft start is set Check the soft start settings

The ramp/soak settings have the output turned OFF

Check the ramp/soak settings

Standby mode is on Check the output settings during standby mode

Manual mode cannot be changed

Manual mode is not assigned to the USER key Check the USER key assignments

The DI function is not set to manual mode Check the DI function settings

Keys do not work Key lock is set to ON Check the key lock settings

SV limit value is set Check the SV limit value settings

The USER key settings have changed Check the USER key settings

Channel parameters cannot be displayed

Password is incorrect Release the password with Super PASS

Forgot the password

Power will not turn on

Equipment with 24V specification was connected to AC 100V or more

Please request repair

SV blinks when power is turned on

Standby is turned ON Release standby

Ramp/soak status is END Change the ramp/soak settings

ALMF is set Check the ALMF settings

Control does not start even if power is turned on

STMD mode is set to manual output Check the STMD settings

162 EIO0000000232 04/2009

EIO0000000232 04/2009

IV

Communication Modbus

EIO0000000232 04/2009





9 Communication Modbus 165

10 Configuration of Parameters 171

11 Functions 175

163


164 EIO0000000232 04/2009

EIO0000000232 04/2009

9


EIO0000000232 04/2009




Topic Page

Connection to a Computer 166

Integration in a Network 168

165


Connection to a Computer

Overview

The Controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enables the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel.

The communication system is composed of a master and slave relationship (Modbus Protocol). However, the master can only communicate with one slave at a time. Therefore, each slave is specified by the "Station No." setting. With PC loader communication, only one slave can be connected to one master.

When using an equipment such as a personal computer as master with an USB interface, make sure to use a TSXCUSB485 converter.

How to install

The following table explains the procedure for connecting the Temperature Controller to a computer:

Step Action

1 Install the TWDCUSB485 driver on your computer. Driver is available on www.schneider-electric.com

2 Set the rotative selector on "OTHER MULTI" position

3 Plug the TWDCUSB485 converter to your computer

4 Free wire side, connect the White/Blue wire on the RS485- terminal and the Blue wire on the RS485+ terminal of the temperature controller (see Temperature controller terminal connection diagram)

5 Connect the TWDXCAFJ010 cable to the TWDCUSB485 converter to communicate between your computer and the temperature controller

6 Use the switch on the left side of the TSXCUSB485 converter to activate or desactivate the polarization resistor

166 EIO0000000232 04/2009


The following figure explains the connection:

1 Personal Computer2 Converter3 Programmable Controller4 Zelio Temperature Controller

Utilization

When using the TSXCUSB485 converter, make sure that the cable is properly connected between the converter and master. Communication will not work properly if the connection is incorrect. Also be sure to correctly set the communication settings (such as communication speed and parity) on the TSXCUSB485 converter. Communication will not work properly if the settings are incorrect.

RS-485

3

4

1

2

USB

RJ45

TSX CUSB485

TWD XCASJ010

EIO0000000232 04/2009 167


Integration in a Network

Overview

The controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enable the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel.

The communication system is composed of a master and slave relationship. Up to thirty-one slaves (micro controllers) may be connected to one master (such as a programmable logical controller) based on a "single master/multiple slave" method.

However, the master can only communicate with one slave at a time and is in charge of managing the link with each device. Therefore, each slave is specified by the "Station No." setting.

In order to have proper communication between master and slave, the transmission data must be in the same format for all the devices.

Systems constructed with the micro controller as slaves do not respond to messages issued by the master with broadcast queries where the station number is "0".

168 EIO0000000232 04/2009


How to install

The following table explains the procedure of the temperature controller connection to a Modbus network:

The following figure explains the integration in a network:

1 Programmable Controller2 Zelio Temperature Controller

Step Action

1 Connect the TSXCUSB485 converter on the port L1 of the Modbus TAP (TWDXCAT3RJ) junction. The port L2 is used to connect the temperature controller. The port L3 is used to connect the port L1 of the second Modbus TAP junction. Use the switches of the TAP to configure the end line impedance and polarization.

2 Repeat the same operation for each device.

3 For the end line of the last device, the switches of the TAP can be used as the integrated end line of the device if it is present.

4 Plug the TWDCUSB485 converter to your computer.

RS-485

TWDXCAT3RJTWDXCAT3RJTWDXCAT3RJTWDXCAT3RJ

1

2

EIO0000000232 04/2009 169


170 EIO0000000232 04/2009

EIO0000000232 04/2009

10

Configuration of Parameters

EIO0000000232 04/2009




Topic Page

Communication Terminal Configuration 172

Wiring The Modbus To The Temperature Controller 173

171


Communication Terminal Configuration

Specifications

Specifications of the terminal:

Item Specifications

Electrical specifications EIA RS-485 compliant

Communication method Two wire system, half double-bit serial

Synchronous method Asynchronous

Max No. of connections 31 units

Communication distance Max 500 m (total length)

Communication speed 9600 and 19200 bps

Data format Data length: 8 bits Stop bit: 1 bit Parity: None / Even / Odd (selectable)

Transmission code HEX value (MODBUS RTU mode)

Error detection CRC-16

Insulation Functional Insulation for the transmission area and other areas (withstanding 500 Vac)

172 EIO0000000232 04/2009


Wiring The Modbus To The Temperature Controller

Overview

To wire the modbus to the temperature controller, please check the following chapter: Wiring of REG24, see Terminal Controller of REG24 (see page 25) Wiring of REG48, see Terminal Controller of REG48 (see page 94) Wiring of REG96, see Terminal Controller of REG96 (see page 96)

Modbus Grounding

Use a metallic strap near connection to have a correct grounding:

The following table explains which hole number must be connected depending on the Controller:

Controller Hole number

RS 485 + RS 485 -

REG24 15 14

REG48 7 8

REG96 1 2

EIO0000000232 04/2009 173


174 EIO0000000232 04/2009

EIO0000000232 04/2009

11

Functions

EIO0000000232 04/2009

Functions



Topic Page

RS-485 Specifications 176

List of Setting Parameters 179

Parameters Setting Procedure 180

Address Map and Data Format 182

175

Functions

RS-485 Specifications

Recommendation

Please use a shielded twist pair cable. The maximum cable length should be 500m. One master and up to thirty-one

micro controllers (slaves) can be connected per circuit. Terminate both ends of the circuit with a terminating resistance of 100 Ohms

(1/2W or more). Ground the shielded cable once towards the master side.

176 EIO0000000232 04/2009

Functions

Wiring Principle

This following figure explains the principle of wiring:

1 Master2 TSXCUSB485 Polarization Switch (terminating resistance - 100W (1/2W))3 Shielded twist per cable4 Slave5 Zelio Temperature Controller6 Terminating Resistance - 100W (1/2W)7 RS-485 Interface or RS-485 Side of TSXCUSB485

NOTE: SG does not have to be connected, but it can be used as an effective countermeasure against detected communication errors due to electromagnetic interference.

SG

+

–

+

–

+

–

+

–

1

2

3

4

5

5

5

6

7

EIO0000000232 04/2009 177

Functions

Electromagnetic Interference Filter Utilization

When using the micro controller in an area where the imposed electromagnetic interference level is expected to exceed 1000V, we recommend using an electromagnetic interference filter on the master side as seen in the figure below.

The following figure represents the wiring with the electromagnetic interference filter (recommended ZRAC2203-11, made by TDK Corporation):

1 Programmable Controller or Personal Computer2 Electromagnetic Interference Filter3 Zelio Temperature Controller

NOTE:

If there are problems with EMC during communication, the electromagnetic interference level can be reduced by using communication cable with a ferrite core.

Ferrite Core recommended: ZCAT series, made by TDK Corporation. MSCF series, made by Morimiya Electric Co., Ltd.

RS-485

3

2

1

178 EIO0000000232 04/2009

Functions

List of Setting Parameters

Overview

The setting parameters are shown in the chart below. Change the settings using the keys on the front of the micro controller.

RS-485 Parameters

For the :

Loader Interface Parameters

The parameters do not need to be set. Set the loader software (master) with the following settings: Communication speed: 19200 bps Parity: even

NOTE: These two parameters depend on the chosen configuration.

Display Parameter Name Setting Range Remarks

Station No. 1 to 247 Unit does not respond to communication when 0 is set.

Parity settings 96od 96ev 96no 19od 19ev (Default) 19no

This is the procedure to specify communications speed and parity check. Set the master and all of the slaves with the same settings.

Communication permissions

r (read only) rW (read and write)

-

- Data length Fixed (cannot be changed) Set the master and all of the slaves with the same settings.- Stop bit Fixed (cannot be changed)

EIO0000000232 04/2009 179

Functions

Parameters Setting Procedure

Procedure

The following steps explain how to change the settings to station number "3", parity setting "9600bps/none", and communication permissions "read and write" as an example:

Step Action Remarks

1 Press and hold the key to display . The MV1 of the monitoring screen is displayed.

2 Press and hold the key to display the setup

mode operation menu , then use the

keys to display .

The communication menu is displayed.

3 Press and hold the key, then use the

keys to display .

The station number is displayed.

4 Press the key, then use the keys to

set station number to "3" when the bottom part of the display begins to blink.

This sets the parameter to "3".

5 Press the key to confirm the setting. -

6 Use the keys to select the parity setting

.

-


set the parity setting to "96no" when the bottom part of the display begins to blink.

The parity setting is set to "9600 bps/none".


9 Use the keys to select the communication

permissions .

-


set the protocol to "rW" when the bottom part of the display begins to blink.

"read/write" is selected.


180 EIO0000000232 04/2009

Functions

12 Press the key to return to the operation

mode PV/SV display.

-

13 Turn the power to the micro controller off and on again.

The changes to the communication parameters become effective after the power turns off and on again.

Step Action Remarks

EIO0000000232 04/2009 181

Functions

Address Map and Data Format

Function Codes Supported

For MODBUS protocol, coil numbers or resistor numbers are assigned by the function code, and each function code only works for the assigned coil number or resistor number.

The correspondence between the function code and the coil number or resistor number is as follows:

The message length for each function is as follows:

NOTE: "Assignable Data Number" above is limited by the data number that is assigned by the micro controller to the coil number or address number (excluding function code 06H).

Sent Data Format

The MODBUS protocol used by this equipment employs RTU (Remote Terminal Unit) mode. The data is sent as "numerical value", not as ASCII code.

Code Contents Assignable Data Number

Command Message Response Message

Minimum Maximum Minimum Maximum

02H Read bit data (read-only) 8 bit 8 8 6 6

03H Read word data 60 words 8 8 7 125

04H Read word data (read-only) 37 words 8 8 7 79

06H Write word data 1 word 8 8 8 8

10H Continuously write word data 60 words 11 129 8 8

182 EIO0000000232 04/2009

Functions

Internal Calculation Value and Engineering Unit

In this unit, parameter data and data dependent on an input range can handle the two following types of data: Internal Calculation Value: Values listed as percentage of the input range (0.00

to 100.00, without decimal point). Engineering Unit: Values subjected to scaling to actual values depending on the

input range. "Engineering Unit" data is handled as the address (register number) of 1000 added to the address (resistor number) for "Internal Calculation Value".

Example: the value is calculated as follows when the full scale is 400° C and the PV value is "150".

The PV value is received as follows: 37.50 (%) x 400 (full scale ° C) = 150 ° C

Data not dependent on an input range are the same data in both addresses. Also, bit data cannot be handled in this manner. (Not effective for addresses with 1,000 added).

NOTE: Pay attention to the position of the decimal point when changing the input range by writing with communication. When changing the position of the decimal point by writing with communication, change the lower limit and upper limit of the input range at the same time.

Managing the Decimal Point

Some of the internally stored data may contain digits lower than the decimal point on the front display. Also, the decimal point is not added to sent data.

Carry out processes for the decimal point position (erasing the decimal point when sending data and adding the decimal point when receiving data).

Attention must be paid to the position of the decimal point for data where the parameters are dependent on a range in "Chapter 7 Address Map and Data Format". Refer to Address Map.

Data During Detected Input Error

For situations such as overrange, underrange, and input breaks where or

display on the front, read PV value becomes 105% or -5% of the input range.

Input errors can be detected via communication using "resistor number 30008 (or 31008): Input/Unit Error Status".

Class Register Number Data (HEX) Data

Internal Calculation Value 30001 0EA6 (H) 3750 (37,5%)

Engineering unit 31001 0096 (H) 150

EIO0000000232 04/2009 183

Functions

Written Data

When writing data to each parameter, set that written data within the range for the data. Controller can accept written data outside of the range, but do so with care as correct operations are not guaranteed.

Addresses Not Written


Use only the addresses contained in this manual.


184 EIO0000000232 04/2009

EIO0000000232 04/2009

V

Appendices

EIO0000000232 04/2009

Appendices

185

Appendices

186 EIO0000000232 04/2009

EIO0000000232 04/2009

12

Data Address Map

EIO0000000232 04/2009

Data Address Map



Section Topic Page

12.1 Mapping Modbus of REG24 188

12.2 Mapping Modbus of REG48/REG96 202

187

Data Address Map

12.1 Mapping Modbus of REG24



Topic Page

Function Code 02 (H) 189

Function Code 03 (H), 06 (H), 10 (H) 190

Function Code 04 (H) 198

188 EIO0000000232 04/2009

Data Address Map

Function Code 02 (H)

Bit Data: Function 02H

The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data:

Relative address

Coil No. Memory Contents Read-out Data

0000H 10001 Alarm 1 ON/OFF 0: Alarm 1 OFF 1: Alarm 1 ON

0001H 10002 (Reserve) -

0002H 10003 (Reserve) -

0003H 10004 (Reserve) -

0004H 10005 Alarm 2 ON/OFF 0: Alarm 2 OFF 1: Alarm 2 ON

0005H 10006 (Reserve) -

0006H 10007 (Reserve) -

0007H 10008 (Reserve) -

0008H 10009 Alarm 1 output (Calculation result of non-exciting alarm)

0: Relay output of Alarm 1 OFF 1: Relay output of Alarm 1 ON

0009H 10010 Alarm 2 output (Calculation result of non-exciting alarm)


000AH 10011 Alarm 3 output (Calculation result of non-exciting alarm)


000CH 10013 Alarm 1 ON/OFF 0: Alarm 1 OFF 1: Alarm 1 ON

000DH 10014 Alarm 2 ON/OFF 0: Alarm 2 OFF 1: Alarm 2 ON

000EH 10015 Alarm 3 ON/OFF 0: Alarm 3 OFF 1: Alarm 3 ON

EIO0000000232 04/2009 189

Data Address Map

Function Code 03 (H), 06 (H), 10 (H)

Word Data: Function 03 (H), 06 (H), 10 (H)

The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data (first line of “relative address” and it associated “coil No” for Internal Calculation Value Data and the second line for Engineering Unit Data):

Parameter Relative address

Coil No. Memory Contents Read-out Data Write-in Data

- 0000H03E8H

4000141001

Non-volatile memory write-in 0: Not writing-in 1: Writing in

memory

0: No request 1: Request to write in

CTrL 0001H03E9H

4000241002

PID/FUZZY/SELF selection 0: PID control 1: FUZZY control 2: SELF tuning control

- 0002H03EAH

4000341003

SV value set on face panel 0 to 10000 (within 0.00 to 100.00% FS within set value limits)

STby 0003H03EBH

4000441004

Control RUN/standby 0: RUN mode 1: Standby mode

AT 0004H03ECH

4000541005

Auto tuning command 0: Auto tuning disabled

1: While executing standard type AT executed

2: While executing low PV type AT executed

0: Disable auto tuning

1: Request execution of standard type

2: Request execution of low PV type AT

P 0005H03EDH

4000641006

P 0 to 9999 (0.0 to 999.9%)

i 0006H03EEH

4000741007

i 0 to 32000 (0 to 3200.0 sec.)

D 0007H03EFH

4000841008

D 0 to 9999 (0.0 to 999.9 sec.)

HyS 0008H03F0H

4000941009

Hysteresis range at two-position control

0 to 5000 (0.00 to 50.00%FS)

CooL 0009H03F1H

4001041010

COOL 0 to 1000 (0.0 to 100.0)

db 000AH03F2H

4001141011

Dead band -5000 to 5000 (-50.00 to +50.00)

Ar 000BH03F3H

4001241012

Anti-reset windup 0 to 10000 (0.00 to 100.00%)

190 EIO0000000232 04/2009

Data Address Map

bAL 000CH03F4H

4001341013

Output convergence value -10000 to 10000 (-100.00 to 100.00%)

PVOF 000DH03F5H

4001441014

PV shift -1000 to 1000 (-10.00 to 10.00%FS)

SVOF 000EH03F6H

4001541015

SV offset -5000 to 5000 (-50.00 to 50.00%FS)

P-n2 000FH03F7H

4001641016

Input type code 0 to 16

P-F 0010H03F8H

4001741017

Temperature unit 0: ° C 1: ° F

P-SL 0011H03F9H

4001841018

Input scale lower limit -1999 to 9999

P-SU 0012H03FAH

4001941019

Input scale upper limit -1999 to 9999

P-dP 0013H03FBH

4002041020

Decimal point place 0 to 2

- 0014H03FCH

4002141021

(Do not use)

P-dF 0015H03FDH

4002241022

Input filter time constant 0 to 900 (0.0 to 900.0 sec.)

rCJ 0016H03EEH

4002341023

RCJ yes/no Disable RCJ compensation (do not perform reference cold junction compensation)

Enable RCJ compensation (perform reference cold junction compensation)

PCUT 0017H03FFH

4002441024

MV limit kind 0 to 15

PLC1 0018H0400H

4002541025

Output 1 lower limit -300 to 10300 (-3.00 to 103.00%)

PHC1 0019H0401H

4002641026

Output 1 upper limit -300 to 10300 (-3.00 to 103.00%)

PLC2 001AH0402H

4002741027

Output 2 lower limit -300 to 10300 (-3.00 to 103.00%)

PHC2 001BH0403H

4002841028

Output 2 upper limit -300 to 10300 (-3.00 to 103.00%)

- 001CH0405H

4002941029

(Do not use) -

- 001DH0406H

4003041030

(Do not use) -



EIO0000000232 04/2009 191

Data Address Map

SV-L 001EH0407H

4003141031

Set value (SV) lower limit 0 to 10000 (0.00 to 100.00%FS)

SV-H 001FH0408H

4003241032

Set value (SV) upper limit 0 to 10000 (0.00 to 100.00%FS)

- 0020H0409H

4003341033

(Do not use) -

- 0021H040AH

4003441034

(Do not use) -

- 0022H040AH

4003541035

(Do not use) -

- 0023H040BH

4003641036

(Do not use) -

- 0024H040CH

4003741037

(Do not use) -

- 0025H040DH

4003841038

(Do not use) -

LoC 0027H040FH

4004041040

Setting lock 0 to 5

ALM1 0028H0410H

4004141041

Alarm 1 type 0 to 34

ALM2 0029H0411H

4004241042


ALM3 002AH0412H

4004341043


AL1 A1-L

002BH0413H

4004441044

Alarm 1 set value or alarm 1 lower limit set value

For absolute value alarm: 0 to 10000 (0.00 to 100.00%FS)

For deviation alarm: -10000 to 10000 (-100.00 to 100.00%FS)

AL2 A2-L

002CH0414H

4004541045


AL3 A3-L

002DH0415H

4004641046


A1-H 002EH0416H

4004741047

Alarm 1 upper limit set value For absolute value alarm: 0 to 10000 (0.00 to 100.00%FS)

For deviation alarm: -10000 to 10000 (-100.00 to 100.00%FS)

A2-H 002FH0417H

4004841048

Alarm 2 upper limit set value

A3-H 0030H0418H

4004941049

Alarm 3 upper limit set value



192 EIO0000000232 04/2009

Data Address Map

A1hy 0031H0419H

4005041050

Alarm 1 hysteresis 0 to 5000 (0.00 to 50.00%FS)

A2hy 0032H041AH

4005141051

Alarm 2 hysteresis

A3hy 0033H041BH

4005241052

Alarm 3 hysteresis

dLy1 0034H041CH

4005341053

Alarm 1 ON-delay set value 0 to 9999 (0 to 9999 sec.)

dLy2 0035H041DH

4005441054

Alarm 2 ON-delay set value

dLy3 0036H041EH

4005541055

Alarm 3 ON-delay set value

- 0037H041FH

4005641056

(Do not use) -

Sv-1 0038H0420H

4005741057

Ramp/soak No. 1 target value 0 to 10000 (0.00 to 100.00%FS within set value limit)

Sv-2 0039H0421H

4005841058

Ramp/soak No. 2 target value

Sv-3 003AH0422H

4005941059


Sv-4 003BH0423H

4006041060


Sv-5 003CH0424H

4006141061


Sv-6 003DH0425H

4006241062


Sv-7 003EH0426H

4006341063


Sv-8 003FH0427H

4006441064




EIO0000000232 04/2009 193

Data Address Map

TM1r 0040H0428H

4006541065

Ramp/soak No. 1 ramp time 0 to 5999 (0 to 5999 min.)

TM1S 0041H0429H

4006641066

Ramp/soak No. 1 soak time

TM2r 0042H042AH

4006741067

Ramp/soak No. 2 ramp time

TM2S 0043H042BH

4006841068


TM3r 0044H042CH

4006941069


TM3S 0045H042DH

4007041070


TM4r 0046H042EH

4007141071


TM4S 0047H042FH

4007241072


TM5r 0048H0430H

4007341073


TM5S 0049H0431H

4007441074


TM6r 004AH0432H

4007541075


TM6S 004BH0433H

4007641076


TM7r 004CH0434H

4007741077


TM7S 004DH0435H

4007841078


TM8r 004EH0436H

4007941079


TM8S 004FH0437H

4008041080


MOD 0050H0438H

4008141081

Ramp/soak mode 0 to 15



194 EIO0000000232 04/2009

Data Address Map

ProG 0051H0439H

4008241082

Ramp/soak command 0: oFF: Ramp/soak stopped

1: rUn: Ramp/soak operated

2: HLd: Ramp/soak halted

3: End: Ramp/soak ended

0: oFF: stop Ramp/soak

1: rUn: start Ramp/soak

2: HLd: halt Ramp/soak

PTn 0052H043AH

4008341083

Ramp/soak pattern selection 0: Execute No. 1 to 4 ramp/soak (PTn=1) 1: Execute No. 5 to 8 ramp/soak (PTn=2) 2: Execute No. 1 to 8 ramp/soak (PTn=3)

- 0053H043BH

4008441084

(Do not use) -

SLFb 0054H043CH

4008541085

PV stable range 0 to 10000 (0.00 to 100.00%FS)

- 0055H043DH

4008641086

(Do not use) -

- 0056H043EH

4008741087

Communication DI action request

-

Pn-1 0057H043FH

4008841088

Control action type code 0 to 19

TC 0058H0440H

4008941089

Output proportional cycle (output 1)

0: Current output type 1 to 150 (1 to 150 sec.): Relay, SSR drive

output type

TC2 0059H0441H

4009041090

Output proportional cycle (output 2)

1 to 150 (1 to 150 sec.)

- 005AH0442H

4009141091

(Do not use) -

A1op 005BH0443H

4009241092

Alarm 1 option function 0 to 7 (binary data 000B to 111B)

A2op 005CH0444H

4009341093

Alarm 2 option function

A3op 005DH0445H

4009441094

Alarm 3 option function

di-1 005EH0446H

4009541095

DI1 action setting 0 to 12

di-2 005FH0447H

4009641096

DI2 action setting 0 to 12



EIO0000000232 04/2009 195

Data Address Map

ONOF 0060H0448H

4009741097

Hysteresis mode setting 0: off (main unit parameter setting) 1: on (main unit parameter setting)

- 0061H0449H

4009841098

(Do not use) -

ADJ0 0062H044AH

4009941099

User zero adjustment -5000 to 5000 (-50.00 to 50.00%FS)

ADJS 0063H044BH

4010041100

User span adjustment -5000 to 5000 (-50.00 to 50.00%FS)

dSP1 0064H044CH

4010141101

DSP1 (parameter mask designation)

0 to 255

dSP2 0065H044DH

4010241102


0 to 255

dSP3 0066H044EH

4010341103


0 to 255

dSP4 0067H044FH

4010441104


0 to 255

dSP5 0068H0450H

4010541105


0 to 255

dSP6 0069H0451H

4010641106


0 to 255

dSP7 006AH0452H

4010741107


0 to 255

dSP8 006BH0453H

4010841108


0 to 255

dSP9 006CH0454H

4010941109


0 to 255

dSP10 006DH0455H

4011041110


0 to 255

dSP11 006EH0456H

4011141111


0 to 255

dSP12 006FH0457H

4011241112


0 to 255

dSP13 0070H0458H

4011341113


0 to 255

Ao-T 0071H0459H

4011441114

Type of Re-transmission output

0: PV 1: SV 2: MV 3: DV



196 EIO0000000232 04/2009

Data Address Map

Ao-L 0072H045AH

4011541115

Re-transmission output scaling lower limit

-10000 to 10000 (-100.00 to 100.00%)

Ao-H 0073H045BH

4011641116

Re-transmission output scaling upper limit

-10000 to 10000 (-100.00 to 100.00%)

CMod 0074H045CH

4011741117

Local/remote operation changeover

0: Local 1: Remote

rEM0 0075H045DH

4011841118

Remote SV input zero adjustment

-5000 to 5000 (-50 to 50% of input scale)

rEMS 0076H045EH

4011941119

Remote SV input span adjustment

-5000 to 5000 (-50 to 50% of input scale)

r-dF 0077H045FH

4012041120

Remote SV input filter time constant

0 to 9000 (0.0 to 900.0 sec.)



EIO0000000232 04/2009 197

Data Address Map

Function Code 04 (H)

Word Data: Function 04 (H)

The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data (first line of “relative address” and it’s associated “coil No” for Internal Calculation Value Data and the second line for Engineering Unit Data):



- 0000H03E8H

3000131001

Process value (PV) 0 to 10000 (0.00 to 100.00%FS)

- 0001H03E9H

3000231002

Currently used set value (SV) 0 to 10000 (0.00 to 100.00%FS)

- 0002H03EAH

3000331003

Currently used deviation (DV) -10000 to 10000 (-100.00 to 100.00%FS)

OUT1 0003H03EBH

3000431004

MV (output 1) -300 to 10300 (-3.00 to 103.00%)

OUT2 0004H03ECH

3000531005

MV (output 2) -300 to 10300 (-3.00 to 103.00%)

STno 0005H03EDH

3000631006

Station No. 0 to 255

- 0006H03EEH

3000731007

Alarm (see Bit Data)

- 0007H03EFH

3000831008

Input/main unit abnormal status (see Bit Data)

STAT 0008H03F0H

3000931009

Ramp/soak current running position 0 to 17 (see Bit Data)

CT 0009H03F1H

3001031010

Heater current 0 to 500 (0.0 to 50.0A)

TM-1 000AH03F2H

3001131011

Timer 1 current count 0 to 9999 (0 to 9999 sec)

TM-2 000BH03F3H

3001231012

Timer 2 current count

TM-3 000CH03F4H

3001331013

Timer 3 current count

- 000DH03F5H

3001431014

(Reserve) -

198 EIO0000000232 04/2009

Data Address Map

Bit Data: Function 04 (H)

The following table explains the register numbers 30007 and 31007 (Alarm status contents):

The following table explains the register numbers 30008 and 31008 (Input/main unit abnormal status):

- 000EH03F6H

3001531015

DI action status (see Bit Data)

rSV 0024H040CH

3003731037

Remote SV input value 0 to 10000 (0.00 to 100.00%FS)



Bit Contents Read-out

0 Alarm 1 output (calculation result of de-energizing alarm)

0: Alarm 1 relay output OFF 1: Alarm 1 relay output ON





3 (Reserve) –

4 Alarm 1 ON/OFF 0: Alarm 1 OFF 1: Alarm 1 ON



7 (Reserve) –


0 Input Lower open-circuit 0: Lower open-circuit absent 1: Lower open -circuit present

1 Input Upper open-circuit 0: Lower open-circuit absent 1: Lower open -circuit present

2 Input under-range 0: Under-range absent 1: Under-range present

3 Input over-range 0: Over-range absent 1: Over-range present

4 (Reserve) -

5 (Reserve) -

EIO0000000232 04/2009 199

Data Address Map

The following table explains the register numbers 30015 and 31015 (contents of DI action status):

The following table explains the register numbers 30009 and 31009 (Ramp/Soak current running position):

6 Setting range error detected 0: Setting range normal 1: Setting range abnormal

7 EEPROM error detected 0: EEPROM normal 1: EEPROM abnormal



0 Switching-SV selection Bit 1 0 -

1 Bit 0 0Bit 0 1

Face Panel set SV selectedSV-1 selected

2 Control RUN/standby 0: Control RUN requested 1: Control standby requested

3 Auto tuning (standard) 0: AT not requested 1: AT (standard) action requested

4 Auto tuning (low PV type) 0: AT not requested 1: AT (low PV type) action requested

5 Canceling the alarm 1 latching 0: Not requested to cancel the latching 1: Requested to cancel the latching



8 ALM1 relay timer action 0: Timer DI = OFF 1: Timer DI = ON



11 RUN/RESET selection of ramp/soak 0: Not requested RUN (RESET) 1: Requested RUN

12 (Reserve) -

13 (Reserve) -

14 (Reserve) -

15 (Reserve) -

200 EIO0000000232 04/2009

Data Address Map

Read-out Data Indication of parameter “STAT” Running Position (status)

0 OFF Stop status of ramp/soak

1 1-rP No. 1 ramp time

2 1-Sk No. 1 soak time















17 End End status of ramp/soak

EIO0000000232 04/2009 201

Data Address Map

12.2 Mapping Modbus of REG48/REG96



Topic Page

Function code 02 (H) 203

Function code 03 (H), 06 (H), 10 (H) 204

Function code 04 (H) 231

202 EIO0000000232 04/2009

Data Address Map

Function code 02 (H)

Overview

Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%).

Bit Data (Read only)

Bit Data (read only): function code 02 (H), (O: available, X: not available). The following table shows Bit Data Type only:

Relative address

Coil Number

Memory contents Read data REG48 REG96

0000H 10001 ALM1 ON/OFF 0: Alarm OFF 1: Alarm ON

O O


O O


X O


X X


X X

00008H 10009 D01 ON/OFF 0: Alarm OFF 1: Alarm ON

O O

00009H 10010 D02 ON/OFF 0: Alarm OFF 1: Alarm ON

O O

0000AH 10011 D03 ON/OFF 0: Alarm OFF 1: Alarm ON

O O

0000BH 10012 D04 ON/OFF 0: Alarm OFF 1: Alarm ON

X X

0000CH 10013 D05 ON/OFF 0: Alarm OFF 1: Alarm ON

X X

EIO0000000232 04/2009 203

Data Address Map

Function code 03 (H), 06 (H), 10 (H)

Overview


Word Data (Read/Write)

Word Data (read only): function code 03 (H), 06 (H), 10 (H), (O: available, -: no data). The following table shows Word Data Type only:

Parameter Name

Relative Address

Register Number In-ternal and Engineer-ing Unit

Contents Read Data Written Data Range

Factory Setting

Dependent on Range

CTrL 0001H 4000241002

Control methods

0: PiD (PID control)1: FUZY (Fuzzy Pid control)3: PiD2 (Pid2 control)

- -

SV 0002H 4000341003

Front SV set value

0 to 10000 (in the 0% to 100% FS set value limit)

0 O

STbY 0003H 4000441004

Switches between RUN and standby

0: oFF (during RUN) 1: on (during standby)

OFF -

P 0005H 4000641005

Proportional band

0 to 9999 (0.0% to 999.9%) 5.0% -

I 0006H 4000741007

Integration time

0 to 32000 (0 to 3200 sec.) 240 sec. -

D 0007H 4000841008

Derivation time

0 to 9999 (0.0 to 999.9sec) 60.0 sec. -

hYS 0008H 4000941009

ON/OFF control hysteresis

0% to 50% FS 1° C (33.8° F) O

CoL 0009H 4001041010

Cooling proportional band coefficient

0.0 to 100.0 1.0 -

db 000AH 4001141011

Dead band -50 to 50% 0% -

Ar 000BH 4001241012

Anti-reset windup

0% to 100% FS 400 ° C (752 ° F)

O

204 EIO0000000232 04/2009

Data Address Map

bAL 000CH 4001341013

Output convergence value

-100 to 100% 0.0 % -

PvoF 000DH 4001441014

PV input shift

-10% to 10% FS 0 -

SvoF 000EH 4001541015

Sv shift -5000 to 5000 (-50.00% to 50.00% FS)

- -

PvT 000FH 4001641016

PV input type

0 (JPT 100'3f)1 (PT 100'3f)2 (J)3 (K)4 (R)5 (B)6 (S)7 (T)8 (E)9 (no function)10 (no function)11 (no function)12 (N)13 (PL- 2)14 (no function)15 (0V to 5V / 0mA to 20mA16 (1V to 5V/4mA to 20mA)17 (0mV to 10V)18 (2V to 10V)19 (0mV to 100mV)

3 (K) -

Pvb 0021H 4001841018

PV input lower limit

-1999 to 9999 0° C (32° F) -

PvF 0022H 4001941019

PV input upper limit

-1999 to 9999 400° C (752° F)

-

Pvd 0023H 4002041020

Decimal position

0 (no decimal point)1 (one decimal place)2 (two decimal places)

0 -

TF 0025H 4002241022

PV input filter

0 to 1200 (0.0 to 120.0 sec.) 5 sec. -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 205

Data Address Map

RCJ 0026H 4002341023

Cold Junction Compensation

0: oFF (off)1: on (on)

1: on -

PCUT 0027H 4002441024

Selects the output limiter type

0 to 15 0 -

PLC1 0028H 4002541025

OUT1 lower limit

-3.00 % to 103.00 % -3.0 % -

PhC1 0029H 4002641026

OUT1 upper limit

-3.00 % to 103.00 % 103.0 % -

PLC2 002AH 4002741027

OUT2 lower limit

-3.00 % to 103.00 % -3.0 % -

PhC2 002BH 4002841028

OUT2 upper limit

-3.00 % to 103.00 % 103.0 % -

SvL 002EH 4003141031

SV limit (lower)

0 % to 100 % FS 0 % FS O

Svh 002FH 4003241032

SV limit (upper)

0 % to 100 % FS 100 % FS O

LoC 0037H 4004041040

Key lock 0: no lock1: all lock2: All but SV locked

- -

do1T 0038H 4004141041

DO1 output event type setting

0 to 102 0 -

do2T 0039H 4004241042


0 to 102 0 -

do3T 003AH 4004341043


0 to 102 0 -

AL1 003BH 4004441044

ALM1 set value or A1-L

0% to 100% FS 10 ° C (50° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

206 EIO0000000232 04/2009

Data Address Map

AL2 003CH 4004541045


0% to 100% FS 10 ° C (50° F)

O

AL3 003DH 4004641046


0% to 100% FS 10° C (50° F) O

A1hY 0041H 4005041050

ALM1 hysteresis

0% to 50% FS 1° C (33.8° F) O

A2hY 0042H 4005141051

ALM2 hysteresis

0% to 50% FS 1° C (33.8° F) O

A3hY 0043H 4005241052

ALM3 hysteresis

0% to 50% FS 1° C (33.8° F) O

dLY1 0044H 4005341053

ALM1 delay 0-9999 [sec./min.] 0 -

dLY2 0045H 4005441054

ALM2 delay 0 to 9999 [sec./min.] 0 -

dLY3 0046H 4005541055


Mod 0060H 4008141081

Ramp/soak mode

0 to 15 0 -

PrG 0061H 4008241082

Ramp/soak controls Command

0: oFF (during stop)1: rUn (during run)2: hLd (during hold)

0: oFF (stop)1: rUn (run)2: hLd (hold)

oFF -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 207

Data Address Map

rEv 0067H 4008841088

Sets normal/reverse operations

0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse)/cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal)/cool (normal))

0: rv-- -

TC1 0068H 4008941089

OUT1 proportion cycle

1 sec. to 150 sec. 30 or 2 sec. -

TC2 0069H 4009041090

OUT2 proportion cycle

1 sec. to 150 sec. 30 or 3 sec. -

ADJ0 0072H 4009941099

PV display zero adjustment

-50% to 50% FS - O

ADJS 0073H 4010041100

PV display Splan adjustment

-50% to 50% FS O

AoL 0082H 4011541115

AO lower limit scaling

-100% to 100%FS 0% -

Aoh 0083H 4011641116

AO upper limit scaling

-100% to 100%FS - -

rEM 0084H 4011741117

Switches to remote mode

0: LoCL (during Local)1: rEM (during Remote)

0: LoCL (Local)1: rEM (Remote)

LoCL -

rEM0 0085H 4011841118

RSV zero adjustment

-50% to 50% FS 0%FS -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

208 EIO0000000232 04/2009

Data Address Map

rEMS 0086H 4011941119

RSV span adjustment

-50% to 50% FS 0% -

MAn 0088H 4012141121

Switches to manual mode

0: oFF (during auto)1: on (during manual)

0: oFF (auto)1: on (manual)

oFF -

MV 0089H 4012241122

Front MV set value

-300 to 10300 (-3.00 to 103.00%)

- -

SV 0092H 4013141131

Front SV set value

0 to 10000 (in the 0% to 100% FS set value limit)

- O

UKEY 009CH 4014141141

USER key assignment settings

0 (no function)1 (Switches between STBY ON/OFF)2 (Switches between Auto/Manual)3 (Switches between Local/Remote)4 (Switches EXMV) 5 (Starts AT (standard))6 (Starts AT (low PV))7 (no function)8 (Ramp SV HOLD)9 (Ramp/soak RUN/OFF)10 (Ramp/soak RUN/HOLD)11 (no function)12 (Latch cancel (all))13 (Latch cancel (DO1))14 (Latch cancel (DO2))15 (Latch cancel (DO3))

- -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 209

Data Address Map

UKEY 009CH 4014141141

USER key assignment settings

16 (Latch cancel (DO4))17 (Latch cancel (DO5))18 (Start timer (DO1))19 (Start timer (DO2))20 (Start timer (DO3))21 (Start timer (DO4))22 (Start timer (DO5))23 (SV No. + 1 (send))24 (PID No. + 1 (send))25 (no function)26 (Pattern No. + 1 (send))27 (SV No. + 1, PID No. + 1 (send))

- -

LACh 00B0H 4016141161

Cancels the DO output latch Command

0: oFF1: rST (latch reset)

oFF -

AL1L 00B2H 4016341163

AL1L set value

0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)

- O

AL1h 00B3H 4016441164

AL1h set value


- O

doP1 00B5H 4016641166

Sets DO1 option function

0000 to 1111 0 -

dL1U 00B7H 4016841168

ALM1 delay time units

0: sec.1: Min.

- -

AL2L 00B9H 4017041170

AL2L set value


- O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

0000-1111

bit0 : event output latch functionbit1 : error alarm functionbit2 : non-excitation output alarm functionbit3 : hold reset function

210 EIO0000000232 04/2009

Data Address Map

AL2h 00BAH 4017141171

AL2h set value


- O

doP2 00BCH 4017341173

DO2 option function setting

0000 to 1111 0 -

dL2U 00BEH 4017541175


0: sec.1: Min.

- -

AL3L 00C0H 4017741177

AL3L set value


- O

AL3h 00C1H 4017841178

AL3h set value


- O

doP3 00C3H 4018041180


0000 to 1111 0 -

dL3U 00C5H 4018241182


0: sec.1: Min.

- -

do4T 00C6H 4018341183


0 to 102 0 -

AL4 00C7H 4018441184


0% to 100% FS 10° C (50° F) O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

0000-1111


0000-1111


EIO0000000232 04/2009 211

Data Address Map

AL4L 00C7H 4018441184

AL4L set value


- O

AL4h 00C8H 4018541185

AL4h set value


- O

A4hY 00C9H 4018641186

ALM4 hysteresis

0% to 50% FS 1° C O

doP4 00CAH 4018741187


0000 to 1111 0 -

dLY4 00CBH 4018841188


dL4U 00CCH 4018941189


0: sec.1: Min.

- -

do5T 00CDH 4019041190


0 to 102 0 -

AL5 00CEH 4019141191


0% to 100% FS 10° C (50° F) O

AL5L 00CEH 4019141191

AL5L set value


- O

AL5h 00CFH 4019241192

AL5h set value


- O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

0000-1111


212 EIO0000000232 04/2009

Data Address Map

A5hY 00D0H 4019341193

ALM5 hysteresis

0% to 50% FS 1° C O

doP5 00D1H 4019441194


0000 to 1111 0 -

dLY5 00D2H 4019541195


dL5U 00D3H 4019641196


0: sec.1: Min.

- -

LbTM 00DCH 4020541205

Loop break detection time

0 sec. to 9999 sec. 0 sec. -

LbAb 00DDH 4020641206

Loop break detection range

0 to 9999 (0% to 100% FS) 10 ° C (50 ° F)

O

Svn 00F2H 4022141121

Selectable SV numbers

0: Sv0 (Local SV)1: Sv1 (SV = SV-1)2: Sv2 (SV = SV-2)3: Sv3(SV = SV-3)4: Sv4 (SV = SV-4)5: Sv5 (SV = SV-5)6: Sv6(SV = SV-6)7: Sv7 (SV = SV-7)

Sv0 -

PLn1 00F3H 4022241222

Currently selected PID No.

0: PID0 (PID group local)1: PID1 (PID group No. 1)2: PID2 (PID group No. 2)3: PID3 (PID group No. 3)4: PID4 (PID group No. 4)5: PID5 (PID group No. 5)6: PID6 (PID group No. 6)7: PID7 (PID group No. 7)

PID0 -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

0000-1111


EIO0000000232 04/2009 213

Data Address Map

SvMX 00F5H 4022441224

Selectable SV numbers

0: Sv0 (Local SV)1: Sv1 (SV = SV-1)2: Sv2 (SV = SV-2)3: Sv3 (SV = SV-3)4: Sv4 (SV = SV-4)5: Sv5 (SV = SV-5)6: Sv6 (SV = SV-6)7: Sv7 (SV = SV-7)

Sv7 -

PL1M 00F6H 4022541225

Currently selected PID No.

0: PID0 (PID group local)1: PID1 (PID group No. 1)2: PID2 (PID group No. 2)3: PID3 (PID group No. 3)4: PID4 (PID group No. 4)5: PID5 (PID group No. 5)6: PID6 (PID group No. 6)7: PID7 (PID group No. 7)

PID7 -

Sv1 0106H 4024141241

SV set value 1

0% to 100% FS 0 % FS O

P1 0107H 4024241242

Proportional band 1

0.0 to 999.9% 5.0 % -

I1 0108H 4024341243

Integration time 1

0 sec. to 3200 sec. 240 sec. -

D1 0109H 4024441244

Derivation time 1

0.0 sec. to 999.9 sec. 60.0 sec. -

hYS1 010AH 4024541245

ON/OFF Control hysteresis 1

0% to 50% FS 1° C (33.8° F) O

CoL1 010BH 4024641246

Cooling proportional band 1

0.0 to 100.0 1.0 -

db1 010CH 4024741247

Dead band 1 -50.0 to 50.0% 0 % -

bAL1 010DH 4024841248

Output convergence value 1

-100.0 to 100.0% 0 % -

Ar1 010EH 4024941249

Anti-reset windup 1

0% to 100% FS 400 ° C (752 ° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

214 EIO0000000232 04/2009

Data Address Map

rEv1 010FH 4025041250

Normal/Reverse setting 1

0: rv-- (heat (reverse)/cool (none))1: no-- (heat (normal)/cool (none))2: rvno (heat (reverse)/cool (normal))3: norv (heat (normal)/cool (reverse))4: rvrv (heat (reverse)/cool (reverse))5: nono (heat (normal)/cool (normal))

0: rv-- -

Sv2 0110H 4025141251

SV set value 2

0% to 100% FS 0% FS O

P2 0111H 4025241252

Proportional band 2

0.0 to 999.9% 5.0% -

I2 0112H 4025341253

Integration time 2

0 sec. to 3200 sec. 240 sec. -

D2 0113H 4025441254

Derivation time

0.0 sec. to 999.9 sec. 60.0 sec. -

hYS2 0114H 4025541255

ON/OFF control hysteresis 2

0% to 50% FS 1° C (33.8° F) O

CoL2 0115H 4025641256


0.0 to 100.0 1.0 -

db2 0116H 4025741257

Dead band 2 -50.0 to 50.0% 0% -

bAL2 0117H 4025841258


-100.0 to 100.0% 0 % -

Ar2 0118H 4025941259

Anti-reset windup 2

0% to 100% FS 400 ° C (752 ° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 215

Data Address Map

rEv2 0119H 4026041260


0: rv-- (heat (reverse)/cool (none))1: no-- (heat (normal)/cool (none))2: rvno (heat (reverse)/cool (normal))3: norv (heat (normal)/cool (reverse))4: rvrv (heat (reverse)/cool (reverse))5: nono (heat (normal)/cool (normal))

0: rv-- -

Sv3 011AH 4026141261

SV set value 3

0% to 100% FS 0% FS O

P3 011BH 4026241262

Proportional band 3

0.0 to 999.9% 5.0% -

I3 011CH 4026341263

Integration time 3

0 sec. to 3200 sec. 240 sec. -

D3 011DH 4026441264

Derivation time 3

0.0 sec. to 999.9 sec. 60.0 sec. -

hYS3 011EH 4026541265


0% to 50% FS 1° C (33.8° F) O

CoL3 011FH 4026641266


0.0 to 100.0 1.0 -

db3 0120H 4026741267

Dead band 3 -50.0 to 50.0% 0% -

bAL3 0121H 4026841268


-100.0 to 100.0% 0 % -

Ar3 0122H 4026941269

Anti-reset windup 3

0% to 100% FS 400 ° C (752 ° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

216 EIO0000000232 04/2009

Data Address Map

rEv3 0123H 4027041270


0: rv-- (heat (reverse)/ cool (none)1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal)3: norv (heat (normal)/ cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal)

0: rv-- -

Sv4 0124H 4027141271

SV set value 4

0% to 100% FS 0% FS O

P4 0125H 4027241272

Proportional band 4

0.0 to 999.9% 5.0% -

I4 0126H 4027341273

Integration time 4

0 sec. to 3200 sec. 240 sec. -

d4 0127H 4027441274

Derivation time 4

0.0 sec. to 999.9 sec. 60.0 sec. -

hYS4 0128H 4027541275


0% to 50% FS 1° C O

CoL4 0129H 4027641276


0.0 to 100.0 1.0 -

db4 012AH 4027741277

Dead band 4 -50.0 to 50.0% 0% -

bAL4 012BH 4027841278


-100.0 to 100.0% 0% -

Ar4 012CH 4027941279

Anti-reset windup 4

0% to 100% FS 400 ° C (752 ° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 217

Data Address Map

rEv4 012DH 4028041280


0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal))

0: rv-- -

Sv5 012EH 4028141281

SV set value 5

0% to 100% FS 0% FS O

P5 012FH 4028241282

Proportional band 5

0.0 to 999.9% 5.0% -

I5 0130H 4028341283

Integration time 5

0 sec. to 3200 sec. 240 sec. -

D5 0131H 4028441284

Derivation time 5

0.0 sec. to 999.9 sec. 60.0 sec. -

hYS5 0132H 4028541285


0% to 50% FS 1° C (33.8° F) O

CoL5 0133H 4028641286


0.0 to 100.0 1.0 -

db5 0134H 4028741287

Dead band 5 -50.0 to 50.0% 0% -

bAL5 0135H 4028841288


-100.0 to 100.0% 0% -

Ar5 0136H 4028941289

Anti-reset windup 5

0% to 100% FS 400 ° C (752 ° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

218 EIO0000000232 04/2009

Data Address Map

rEv5 0137H 4029041290



0: rv-- -

Sv6 0138H 4029141291

SV set value 6

0% to 100% FS 0% FS O

P6 0139H 4029241292

Proportional band 6

0.0 to 999.9% 5.0% -

I6 013AH 4029341293

Integration time 6

0 sec. to 3200 sec. 240 sec. -

D6 013BH 4029441294

Derivation time 6

0.0 sec. to 999.9 sec. 60.0 sec -

hYS6 013CH 4029541295


0% to 50% FS 1° C (33.8° F) O

CoL6 013DH 4029641296


0.0 to 100.0 1.0 -

db6 013EH 4029741297

Dead band 6 -50.0 to 50.0% 0% -

bAL6 013FH 4029841298


-100.0 to 100.0% 0% -

Ar6 0140H 4029941299

Anti-reset windup 6

0% to 100% FS 400° C (752° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 219

Data Address Map

rEv6 0141H 4030041300



0: rv-- -

Sv7 0142H 4030141301

SV set value 7

0% to 100% FS 0% FS O

P7 0143H 4030241302

Proportional band 7

0.0 to 999.9% 5.0% -

I7 0144H 4030341303

Integration time 7

0 sec. to 3200 sec. 240 sec. -

d7 0145H 4030441304

Derivation time 7

0.0 sec. to 999.9 sec. 60.0 sec -

hYS7 0146H 4030541305


0% to 50% FS 1° C (33.8° F) O

CoL7 0147H 4030641306


0.0 to 100.0 1.0 -

db7 0148H 4030741307

Dead band 7 -50.0 to 50.0% 0% -

bAL7 0149H 4030841308


-100.0 to 100.0% 0% -

Ar7 014AH 4030941309

Anti-reset windup 7

0% to 100% FS 400° C (752° F)

O

Parameter Name

Relative Address



Factory Setting

Dependent on Range

220 EIO0000000232 04/2009

Data Address Map

rEv7 014BH 4031041310



0: rv-- -

PvU 016EH 4034541345

Unit display 0: ° C1: ° F

0 -

rEMr 0181H 4035841358

RSV Input Range

0: 0-5v (0V to 5V)1: 1-5v (1V to 5V)

1-5 -

rTF 0182H 4035941359

RSV input filter

0.0 sec. to 120.0 sec. 0.0 sec. -

C1r 0198H 4038141381

OUT1 range 0: 0-5v (0V to 5V)1: 1-5v (1V to 5V)2: 0 to 10 (0V to 10V)3: 2 to 10 (2V to 10V)4: 0 to 20 (0mA to 20mA)5: 4 to 20 (4mA to 20mA)

4 to 20 (current)

-

C2r 0199H 4038241382

OUT2 range 0: 0-5v (0V to 5V)1: 1-5v (1V to 5V)2: 0 to 10 (0V to 10V)3: 2 to 10 (2V to 10V)4: 0 to 20 (0mA to 20mA)5: 4 to 20 (4mA to 20mA)

4 to 20 (current)

-

FLo1 01A1H 4039041390

Output 1 set value during FALT

-300 to 10300 (-3.00 to 103.00%)

-3 % -

FLo2 01A2H 4039141391

Output 2 set value during FALT

-300 to 10300 (-3.00 to 103.00%)

-3 % -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 221

Data Address Map

SFo1 01A3H 4039241392

Soft start OUT1 set value

-300 to 10300 (-3.00 to 103.00%)

103 % -

SFTM 01A5H 4039441394

Soft start set time

00:00 to 99:59 (hour:min.) 00:00 (hour:min.)

-

Sbo1 01A9H 4039841398

During standby, OUT1 set value

-300 to 10300 (-3.00 to 103.00%)

- -

Sbo2 01AAH 4039941399

During standby, OUT2 set value

-300 to 10300 (-3.00 to 103.00%)

- -

SbMd 01ABH 4040041400

Standby mode setting

0 to 3 0 -

AOT 01ACH 4040141401

Types of AO output

0: PV1: SV2: MV3: DV4: PFB

PV -

rMPL 01C9H 4043041430

Ramp SV - Decline

0% to 100% FS/° C 0° C O

rMPh 01CAH 4043141431

Ramp SV ñ Incline

0% to 100% FS/° C 0° C O

rMPU 01CBH 4043241432

Ramp SV slope time unit

0: hour (slope temperature/hour)1: Min. (slope temperature/min.)

hoUr -

SvT 01CCH 4043341433

Ramp SV - SV display mode selection

0: rMP (Ramp SV HOLD)1: TrG (target SV)

rMP -

STMd 01CDH 4043441434

Startup mode

0: Auto (starts up in auto mode)1: MAn (starts up in manual mode)

Auto -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

222 EIO0000000232 04/2009

Data Address Map

DP01 01DEH 4045141451

Parameter display mask

-32768 to 32767 (8000 to 7FFF)

Different depending on model

-

DP02 01EFH 4045241452


-32768 to 32767 (8000 to 7FFF)


-

DP03 01E0H 4045341453


-32768 to 32767 (8000 to 7FFF)


-

DP04 01E1H 4045441454


-32768 to 32767 (8000 to 7FFF)


-

DP05 01E2H 4045541455


-32768 to 32767 (8000 to 7FFF)


-

DP06 01E3H 4045641456


-32768 to 32767 (8000 to 7FFF)


-

DP07 01E4H 4045741457


-32768 to 32767 (8000 to 7FFF)


-

DP08 01E5H 4045841458


-32768 to 32767 (8000 to 7FFF)


-

DP09 01E6H 4045941459


-32768 to 32767 (8000 to 7FFF)


-

DP10 01E7H 4046041460


-32768 to 32767 (8000 to 7FFF)


-

DP11 01E8H 4046141461


-32768 to 32767 (8000 to 7FFF)


-

DP12 01E9H 4046241462


-32768 to 32767 (8000 to 7FFF)


-

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 223

Data Address Map

DP13 01EAH 4046341463


-32768 to 32767 (8000 to 7FFF)


-

DP14 01EBH 4046441464


-32768 to 32767 (8000 to 7FFF)


-

DP15 01ECH 4046541465


-32768 to 32767 (8000 to 7FFF)


-

DP16 01EDH 4046641466


-32768 to 32767 (8000 to 7FFF)


-

DP17 01EEH 4046741467


-32768 to 32767 (8000 to 7FFF)


-

DP18 01EFH 4046841468


-32768 to 32767 (8000 to 7FFF)


-

DP19 01F0H 4046941469


-32768 to 32767 (8000 to 7FFF)


-

DP20 01F1H 4047041470


-32768 to 32767 (8000 to 7FFF)


-

DP21 01F2H 4047141471


-32768 to 32767 (8000 to 7FFF)


-

DP22 01F3H 4047241472


-32768 to 32767 (8000 to 7FFF)


-

DP23 01F4H 4047341473


-32768 to 32767 (8000 to 7FFF)


-

DP24 01F5H 4047441474


-32768 to 32767 (8000 to 7FFF)


-

Parameter Name

Relative Address



Factory Setting

Dependent on Range

224 EIO0000000232 04/2009

Data Address Map

DP25 01F6H 4047541475


-32768 to 32767 (8000 to 7FFF)


-

DP26 01F7H 4047641476


-32768 to 32767 (8000 to 7FFF)


-

DP27 01F8H 4047741477


-32768 to 32767 (8000 to 7FFF)


-

DP28 01F9H 4047841478


-32768 to 32767 (8000 to 7FFF)


-

DP29 01FAH 4047941479


-32768 to 32767 (8000 to 7FFF)


-

DP30 01FBH 4048041480


-32768 to 32767 (8000 to 7FFF)

Different dependiNg on model.

-

PAS1 0225H 4052241522

Password1 setup

-32768 to 32767 (8000 to 7FFF)

0 -

PAS2 0226H 4052341523

Password2 setup

-32768 to 32767 (8000 to 7FFF)

0 -

PAS3 0227H 4052441524

Password3 setup

-32768 to 32767 (8000 to 7FFF)

0 -

PTn 0231H 4056141561

Ramp/Soak Activation Pattern

0 (uses steps 1 to 4)1 (uses steps 5 to 8)2 (uses steps 1 to 8)3 (uses steps 9 to 12)4 (uses steps 13 to 16)5 (uses steps 9 to 16)6 (uses steps 1 to 16)

6 -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 225

Data Address Map

STAT 029CH 4056141461

Ramp/soak progress

0: oFF1: 1-rP2: 1-Sk4: 2-Sk31: 16rP32: 16Sk33: End...

- -

TIMU 029DH 4056241462

Ramp/soak time units

0: hh.MM (hour: min.) 1: MM.SS (min.: sec.)

hh.MM -

PTnM 029FH 4056441564

Sets the max pattern selection

0 to 6 6 -

GSoK 02A6H 4057141571

Guaranty soak ON/OFF

0:oFF (guaranty soak off) 1:on (guaranty soak on)

oFF O

GS-L 02A7H 4057241572

Guaranty soak (lower limit)

0% to 50% FS 5° C O

GS-h 02A8H 4057341573

Guaranty soak (upper limit)

0% to 50% FS 5° C -

SV-1 02B6H 4058141581

Ramp/Soak 1 seg/SV Set Value

0% to 100% FS 0% FS O

TM1R 02B7H 4058241582

Ramp/Soak 1 seg ramp time

00.00-99.59 (hour:min/min.: sec.)

00.00 (hour:min)

-

TM1S 02B8H 4058341583

Ramp/Soak 1 seg soak time

00.00-99.59 (hour:min/min.: sec.)

00.00 (hour:min)

-

SV-2 02B9H 4058441584


0% to 100% FS 0% FS O

TM2R 02BAH 4058541585


00.00-99.59 (hour:min/min.: sec.)

00.00 (hour:min)

-

Parameter Name

Relative Address



Factory Setting

Dependent on Range

226 EIO0000000232 04/2009

Data Address Map

TM2S 02BBH 4058641586


00.00-99.59 (hour:min/min.: sec.)

00.00 (hour:min)

-

SV-3 02BCH 4058741587


0% to 100% FS 0% FS O

TM3R 02BDH 4058841588


00.00-99.59 (hour:min/min.: sec.)

00.00 (hour:min)

-

TM3S 02BEH 4058941589


00.00-99.59 (hour:min/min: sec)

00.00 (hour:min)

-

SV-4 02BFH 4059041590


0% to 100% FS 0% FS O

TM4R 02C0H 4059141591



00.00 (hour:min)

-

TM4S 02C1H 4059241592



00.00 (hour:min)

-

SV-5 02C2H 4059341593


0% to 100% FS 0% FS O

TM5R 02C3H 4059441594



00.00 (hour:min)

-

TM5S 02C4H 4059541595



00.00 (hour:min)

-

SV-6 02C5H 4059641596


0% to 100% FS 0% FS O

TM6R 02C6H 4059741597



00.00 (hour:min)

-

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 227

Data Address Map

TM6S 02C7H 4059841598



00.00 (hour:min)

-

SV-7 02C8H 4059941599


0% to 100% FS 0% FS O

TM7R 02C9H 4060041600



00.00 (hour:min)

-

TM7S 02CAH 4060141601



00.00 (hour:min)

-

SV-8 02CBH 4060241602


0% to 100% FS 0% FS O

TM8R 02CCH 4060341603



00.00 (hour:min)

-

TM8S 02CDH 4060441604



00.00 (hour:min)

-

SV-9 02CEH 4060541605


0% to 100% FS 0% FS O

TM9R 02CFH 4060641606



00.00 (hour:min)

-

TM9S 02D0H 4060741607



00.00 (hour:min)

-

SV10 02D1H 4060841608


0% to 100% FS 0% FS O

T10R 02D2H 4060941609



00.00 (hour:min)

-

Parameter Name

Relative Address



Factory Setting

Dependent on Range

228 EIO0000000232 04/2009

Data Address Map

T10S 02D3H 4061041610



00.00 (hour:min)

-

SV11 02D4H 4061141611


0% to 100% FS 0% FS O

T11R 02D5H 4061241612



00.00 (hour:min)

-

T11S 02D6H 4061341613



00.00 (hour:min)

-

SV12 02D7H 4061441614


0% to 100% FS 0% FS O

T12R 02D8H 4061541615



00.00 (hour:min)

-

T12S 02D9H 4061641616



00.00 (hour:min)

-

SV13 02DAH 4061741617


0% to 100% FS 0% FS O

T13R 02DBH 4061841618



00.00 (hour:min)

-

T13S 02DCH 4061941619



00.00 (hour:min)

-

SV14 02DDH 4062041620


0% to 100% FS 0% FS O

T14R 02DEH 4062141621



00.00 (hour:min)

-

Parameter Name

Relative Address



Factory Setting

Dependent on Range

EIO0000000232 04/2009 229

Data Address Map

T14S 02DFH 4062241622



00.00 (hour:min)

-

SV15 02E0H 4062341623


0% to 100% FS 0% FS O

T15R 02E1H 4062441624



00.00 (hour:min)

-

T15S 02E2H 4062541625



00.00 (hour:min)

-

SV16 02E3H 4062641626


0% to 100% FS 0% FS O

T16R 02E4H 4062741267



00.00 (hour:min)

-

T16S 02E5H 4062841628



00.00 (hour:min)

-

AT - - Auto-tuning run command

0: oFF1: rUn2: Low

- -

Parameter Name

Relative Address



Factory Setting

Dependent on Range

230 EIO0000000232 04/2009

Data Address Map

Function code 04 (H)

Overview


Word Data (Read/Write)

Word Data (read only): function code 04 (H), (O: available, -: no value). The following table shows Word Data Type only:

Parameter Name

Relative Address

Resistor Number Internal and Engineering Unit


Dependent on Range

Pv (measurement)

0000H 3000131001

- 0 to 10000 (0.00 to 100.00%FS) O

Sv (Currently used set value)

0001H 3000231002

- 0 to 10000 (0.00 to 100.00%FS) O

DV (Currently used deviation)

0002H 3000331003

- -10000 to 10000 (-100.00 to100.00%FS)

O

MV1 0003H 3000431004

Output 1 -300 to 10300 (-3.00 to 103.00%FS)

-

MV2 0004H 3000531005

Output 2 -300 to 10300 (-3.00 to 103.00%FS)

-

STNo 0005H 3000631006

STATION No. 0 to 248 -

ALM STATUS 0006H 3000731007

- - -

FALT 0007H 3000831008

FALT STATUS 0000 to 1100 -

RJC (Cold junction compensation)

000FH 3001631016

- oFF (off) on (on)

-

EIO0000000232 04/2009 231

Data Address Map

STAT 0028H 3004131041

Ramp/soak progress

oFF (ramp/soak is stopped) 1rP (Step 1 Ramp) 1Sk (soak is in step 1) ... 16rP (Step 16 Ramp) End (ramp/soak is finished)

-

MV1 0029H 3004231042

Control output 1

-300 to 10300 (-3.00 to 103.00%FS)

-

MV2 002AH 3004331043

Control output 2

-300 to 10300 (-3.00 to 103.00%FS)

-

PFb 002BH 3004431044

PFB Input Value Display

-300 to 10300 (-3.00 to 103.00%FS)

-

TM1 0031H 3005031050

Remaining time on timer 1

0 sec to 9999 sec / 0 min to 9999

-

TM2 0032H 3005131051


0 sec to 9999 sec / 0 min to 9999

-

TM3 0033H 3005231052


0 sec to 9999 sec / 0 min to 9999

-

TM4 0034H 3005331053


0 sec to 9999 sec / 0 min to 9999

-

TM5 0035H 3005431054


0 sec to 9999 sec / 0 min to 9999

-

FALT 0036H 3005531055

Error source display

0000 to 1100 -

ALM STATUS 003BH 3006031060

- - -

Parameter Name

Relative Address

Resistor Number Internal and Engineering Unit


Dependent on Range

232 EIO0000000232 04/2009

Index

EIO0000000232 04/2009

CBA
Index
AAddress Map and Data Format, 182Alarm Function of REG24, 54Alarm Function of REG48/REG96, 132Auto-Tuning (AT) of REG24, 47Auto-Tuning (AT) of REG48/REG96, 121

CCommunication Function of REG24, 69Communication Terminal Configuration, 172Configuration of REG24, 27Connection to a Computer, 166

DDimensions of REG24, 19Dimensions of REG48, 82Dimensions of REG96, 87

EElectrical Characteristics of REG24, 18Electrical Characteristics of REG48/REG96, 80Environmental Characteristics of REG24, 18Environmental Characteristics of REG48/REG96, 81

EIO0000000232 04/2009

FFunction Code 02 (H) of REG24, 189Function Code 02 (H) of REG48/REG96, 203Function Code 03 (H), 06 (H), 10 (H) of REG24, 190Function code 03 (H), 06 (H), 10 (H) of REG48/96, 204Function Code 04 (H) of REG24, 198Function code 04 (H) of REG48/REG96, 231Fuzzy PID Control of REG48/REG96, 129

HHow to Configure REG24by Front, 29How to Configure REG48/REG96 Using Front Panel, 101How to Download Software, 155How to Install Software, 146How to Load Software, 147How to Save Software, 154How to Use the Software, 150

IInstallation of REG24, 20Installation of REG48, 83Installation of REG96, 89Integration in a Network, 168

233

Index

KKey Lock and Password, 104

LList of Setting Parameters of Modbus, 179

MMain Characteristics of REG24, 16Main Characteristics of REG48/REG96, 78Mapping Modbus of REG24, 188Mapping Modbus of REG48/REG96, 202

OON-OFF Control of REG24, 44ON-OFF Control of REG48/REG96, 118Operational Mode of REG24, 31Operational Mode of REG48/REG96, 102

PParameters of REG24, 33Parameters Setting Procedure Modbus, 180PID Controls of REG48/REG96, 130PID2 Control of REG48/REG96, 131Presentation of REG24, 14Presentation of REG48, 74Presentation of REG96, 76

RRamp/Soak Function of REG24, 64Ramp/Soak Function of REG48/REG96, 125RS-485 Specifications, 176

SSelf-Tuning of REG24, 50Self-Tuning of REG48/REG96, 123Soft Start of REG48/REG96, 141

234

TTroubleshooting of REG24, 158Troubleshooting of REG48/REG96, 162

WWiring Modbus to the Temperature Control-ler, 173Wiring of REG24, 24Wiring of REG48/REG96, 93

EIO0000000232 04/2009

Date post:	28-Oct-2014
Category:	Documents
Upload:	-
View:	145 times
Download:	2 times