Elcometer 456 Coating Thickness Gauge - isurplus.com.au 456 User Manual.pdf · 3 hank you for your...

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Op_456_2_English.book Page -1 Tuesday, August 23, 2005 12:28 PM

Elcometer 4562

Coating Thickness Gauge

Top Models

Operating Instructions

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Op_456_2_English.book Page 0 Tuesday, August 23, 2005 12:28 PM

These instructions apply to the followingElcometer 4562 models:• Ferrous (F)• Non-Ferrous (NF)• Dual Ferrous/Non-Ferrous (FNF)

Equipment described in these instructions iscovered by the following Patents:FNF UK Patent No: GB2306009B FNF US Patent No: 5886522F1 2 UK Patent No: 2367135BF1 2 US Patent No. US 6,762,603F1 2 German Patent Pending

This product meets the emc directive 89/336/EEC,amended 92/31/EEC and 93/68/EEC

and are registeredtrademarks of Elcometer Instruments Ltd.All other trademarks acknowledged.© Copyright Elcometer Instruments Ltd. 2004-2005.

All rights reserved. No part of this Document may bereproduced, transmitted, transcribed, stored (in aretrieval system or otherwise) or translated into anylanguage, in any form or by any means (electronic,mechanical, magnetic, optical, manual or otherwise)without the prior written permission ofElcometer Instruments Ltd.

Doc.No. TMA-0304 Issue 02Text with Cover No: 18614


CONTENTSSection Page

1 About your gauge................................................ 31.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 What this box contains . . . . . . . . . . . . . . . . . . . . . 51.4 Conventions in these instructions . . . . . . . . . . . . . 51.5 Quick-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Getting started ..................................................... 62.1 Fitting the batteries . . . . . . . . . . . . . . . . . . . . . . . . 62.2 Battery condition. . . . . . . . . . . . . . . . . . . . . . . . . . 62.3 Fitting probes (separate versions only) . . . . . . . . . 72.4 The controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.5 Switching the gauge on . . . . . . . . . . . . . . . . . . . . 92.6 Switching the gauge off . . . . . . . . . . . . . . . . . . . . 92.7 The screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.8 Selecting a language . . . . . . . . . . . . . . . . . . . . . 112.9 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Taking a reading ................................................ 133.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . 133.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 The reading screen and menus........................ 144.1 Reading screen . . . . . . . . . . . . . . . . . . . . . . . . . 144.2 Main MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154.3 Main MENU - Extended menu off . . . . . . . . . . . . 164.4 Main MENU - Extended menu on . . . . . . . . . . . . 18

5 Calibration adjustment...................................... 255.1 Calibration method . . . . . . . . . . . . . . . . . . . . . . . 255.2 Preset calibration methods . . . . . . . . . . . . . . . . . 265.3 Calibration foils and standards . . . . . . . . . . . . . . 275.4 Calibration adjustment procedure . . . . . . . . . . . . 28

6 Statistics............................................................. 346.1 Enlarge stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346.2 Stats on LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 356.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356.4 Clear stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356.5 Select stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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7 Batching ............................................................. 377.1 Exit batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387.2 Open new batch . . . . . . . . . . . . . . . . . . . . . . . . . 387.3 Open existing batch . . . . . . . . . . . . . . . . . . . . . . 427.4 Review batches . . . . . . . . . . . . . . . . . . . . . . . . . 427.5 Set limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437.6 Free memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8 Transferring readings to a computer............... 45

9 Probes ................................................................ 479.1 Ferrous (F) probes . . . . . . . . . . . . . . . . . . . . . . . 479.2 Non-ferrous (N) probes . . . . . . . . . . . . . . . . . . . . 479.3 Dual ferrous/non-ferrous (FNF) probes . . . . . . . 479.4 Probe interchangeability . . . . . . . . . . . . . . . . . . . 489.5 F1 2 probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499.6 F1 2 High temperature PINIP™ probes . . . . . . . 499.7 Coatings on galvanised or metallised steel . . . . 49

10 Personalised welcome screen ......................... 50

11 Storage and transit ............................................ 51

12 Maintenance....................................................... 51

13 Statistics terminology ....................................... 52

14 Technical data.................................................... 53

15 Accessories ....................................................... 55

16 Related equipment ............................................ 58

17 Fitting the wrist harness ................................... 58

18 Probe measurement performance ................... 59

19 Probe capabilities.............................................. 60

20 Error messages ................................................. 67

21 Index ................................................................... 69

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hank you for your purchase of this Elcometer 4562

Coating Thickness Gauge. Welcome to Elcometer.Elcometer are world leaders in the design, manufactureand supply of coatings inspection equipment. Ourproducts cover all aspects of coating inspection, fromdevelopment through application to post applicationinspection.The Elcometer 4562 Coating Thickness Gauge is a worldbeating product. With the purchase of this gauge younow have access to the worldwide service and supportnetwork of Elcometer. For more information visit ourwebsite at www.elcometer.com.

1 ABOUT YOUR GAUGEThe Elcometer 4562 Coating Thickness Gauge is ahandheld gauge for fast and accurate measurement ofthe thickness of coatings on metal substrates.The gauge is available inthree versions; Basic,Standard and Top. Thismanual describes theoperation of theElcometer 4562 Top.All versions of the gaugefeature an easy-to-usemenu driven graphicalinterface which guides theuser through tasks such asgauge configuration andcalibration adjustment.

The gauge is available either with a built-in integralprobe or as a separate probe version. A wide range ofprobes is available to suit requirements - see page 47.Separate probes may be standard, miniature or Plug inIntegral Probes (PINIP™), and must be orderedseparately.

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Figure 1. Elcometer 4562 Coating Thickness Gauge

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http://www.elcometer.com


1.1 Features• A range of smooth and rough surface calibration

adjustments.• Menu driven backlit graphical user interface.• Interchangeable probes (separate versions only).• Statistics.• Infrared interface.• RS232 interface.• High/low limits.• Memory of up to 50 000 readings in up to 999

batches.• Clock/alarm.• Date and time stamping.

1.2 StandardsThe Elcometer 4562 can be used in accordance with thefollowing National and International Standards:

Ferrous (F) Non-Ferrous (NF)BS 5411 (11) BS 5411 (3)BS 3900 (C5) BS 3900 (C5) ISO 2178 BS 5599ISO 2808 ISO 2360BS EN ISO 1461 ISO 2808DIN 50981 DIN 50984ASTM B 499 ASTM D 1400ASTM D1186 ASTM B 244ISO 19840SSPC-PA2 (2004)

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1.3 What this box contains• Elcometer 4562 Gauge with integral probe, or

Elcometer 4562 Gauge and separate probe(probe must be ordered separately)

• Calibration foils• Gauge carrying pouch• Wrist harness• Batteries• CD containing data collection software• PC connection cable• Operating instructions

1.4 Conventions in these instructionsThe Elcometer 4562 is controlled using a simple menustructure which helps you get the most from your gauge- see page 18.As an example, the LANGUAGES option which is inSETUP from the MAIN MENU would be shown in theseinstructions as MENU/SETUP/LANGUAGES.These instructions include images of Elcometer 4562

screens with units set to microns (µm). Similar screenswill be seen when the gauge is set to other units such asmils or inches.

1.5 Quick-startTo quickly configure the gauge and start taking readings:1. Fit batteries: see page 62. Fit probe (separate versions only): see page 73. Switch on: see page 94. Select language: see page 115. Try taking a reading: see page 136. Adjust calibration: see page 25The gauge is now configured and ready to use.To maximise the benefits of your newElcometer 4562, please take some time to read theseOperating Instructions. Do not hesitate to contactElcometer or your Elcometer supplier if you have anyquestions.

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2 GETTING STARTED

2.1 Fitting the batteries1. Open battery compartment cover; press down in

direction of arrow using thumb nail.2. Insert 2 x LR03 (AAA), alkaline dry batteries taking

care to ensure correct battery polarity (Figure 2).3. Close battery compartment cover.Rechargeable batteries can be used but they will onlyhave 25% to 30% of the life of alkaline batteries.

Figure 2. Fitting batteries -ensure correct battery polarity

2.2 Battery condition.Symbol Battery condition/action required

100%

66% to 100%

33% to 66%, replacement recommended.

16% to 33%, replacement required.

<16%, gauge beeps every 10 seconds andsymbol flashes - immediate replacementrequired.5 loud beeps, gauge switches offautomatically.

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2.3 Fitting probes (separate versions only)To ensure correct transfer of data from theprobe and detection of the new probe, thegauge must be switched off whenseparate probes are fitted.

A probe must be calibrated once it has been fitted -see “Calibration adjustment” on page 25.

2.3.1 To fit the probeAlign connector keyway and pushin direction shown. The connectorlocks automatically.Note: The design of the probeconnector allows some movementbetween the probe and the gauge.This is intentional and does notaffect measurement performance.

2.3.2 To release the probeGrasp knurled section and pullgently away from the gauge. Theconnection will unlock and theprobe will release.

2.3.3 To fit the PINIP™Twist the PINIP™ until theconnector locates. Takingcare not to cross thethreads, lock the probe byturning the locking ring 1½times clockwise, or untiltight.

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2.4 The controlsThe gauge is operated by 5 keys (Figure 3).

• On/Off key : Switches the gauge on or off.• Softkeys: The function of these keys varies and is

described by symbols and writing on the bottom lineof the screen.

• LED: Red/green flashes when the gauge is switchedon, green flashes when a reading is taken. Alsoindicates when a reading is inside or outside limits -see “Set limits” on page 43.

Figure 3. Elcometer 4562 control keys

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Softkeys

On/Off key

LED

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2.5 Switching the gauge on

Note: Before switching the gauge on for the first timeread “Selecting a language” on page 11.

2.6 Switching the gauge offTo switch off all gaugetypes, press and hold

key for 3 seconds.The gauge will beep,two single tonesfollowed by a doubletone.The Elcometer 4562 switches itself off 60 seconds afterthe last operation unless the Auto Switch Off time ischanged (MENU/SETUP/AUTO SWITCH OFF). TheAuto Switch Off feature can be set to a maximum of 10minutes or can be deactivated - see “AUTO SWITCHOFF:” on page 24.

Gauges with separate and PINIP™ probes:Press key to switchon gauge.

Gauges with integral probes:Press key to switchon gauge, or place theprobe on a surface.

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CAL DATA STA TS MENU

09 : 30 09 / 10 / 2000F1

µmF456

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3 seconds

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2.7 The screenFamiliarise yourself with the Elcometer 4562 screen. Thescreen displays:• Welcome information• Measurement information• Menus to configure the gauge and control functions• Help and miscellaneous informationWhen the gauge is switched on a welcome informationscreen may be displayed briefly (Figure 4).

Figure 4. Typical Elcometer 4562 welcome screen

The screen where readings are displayed is called theReading Screen (Figure 5). The reading screen can alsoinclude statistics if this option is selected.

Figure 5. Typical Elcometer 4562 reading screen

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2.8 Selecting a languageThe Elcometer 4562 has over 20 built-in languages.When the gauge is switched on for the first time afterdispatch from the Elcometer factory the display will showthe language selection screen (Figure 6).

Figure 6. Language selection screen

2.8.1 At first switch on1. Press Up/Down softkeys to locate language

required.2. Press SEL softkey to activate the selected

language.The screen displays an Elcometer 4562 welcomescreen (Figure 4) followed by the reading screen(Figure 5).The gauge operates in the new language untilchanged.

2.8.2 At any time1. Switch gauge off.2. Press and hold left hand softkey.3. Press key to switch on gauge.

The display will show language selection screenwith current language highlighted by cursor.

4. Release left hand softkey.Follow the instructions given in 2.8.1.

Alternatively, select MENU/SETUP/LANGUAGES - see“Main MENU - Extended menu on” on page 18.

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2.9 InterfacesThe gauge is fitted with an infrared interface (Figure 7)which allows information to be sent to a suitable printer.

Figure 7. Infrared and RS232 interfaces

The RS232 5-pin connector next to the infrared interfaceis used with the PC connection cable to connect thegauge to a PC. This enables personalised screens to bedownloaded to the gauge (see “Personalised welcomescreen” on page 50) and measurement data to betransferred to a PC or printer.For information on the range of Elcometer data collectionsoftware see “Transferring readings to a computer” onpage 45.

Infrared interfaceRS232 5-pin connector

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3 TAKING A READING

3.1 Before you start• Are you using the correct type of probe?

See “Probes” on page 47.• Is the probe calibrated?

See “Calibration adjustment” on page 25.• Do you require statistics?

See “Statistics” on page 34.• Do you want to save readings in memory?

See “Batching” on page 37.• What units of measurement do you want to use?

See “UNITS:” on page 23.

3.2 Procedure1. Press key to switch on gauge.2. Place probe on surface to be measured. The

reading may be inaccurate if the probe is notheld as shown in Figure 8.

Figure 8. Taking a reading

3. Reading is displayed on screen (Figure 9).

Figure 9. Typical reading

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CAL DATA STA TS MENU

09 : 30 09 / 10 / 2000F1

µmF456

Separate probe Integral probe

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4 THE READING SCREEN AND MENUS

4.1 Reading screenThe content of the reading screen (Figure 10, Figure 11)depends upon the type of measurement being made andhow the gauge is set up.

Figure 10. Example of reading screen with smooth surface calibration method selected

CAL. Operates selected calibration adjustment method.MENU. This opens the main MENU of the gauge andprovides access to user-selectable features - seepage 18.Note: If CAL softkey symbol is flashing the gauge shouldbe recalibrated. This is due to the calibration adjustmentmethod having been changed or a probe change - see“Calibration adjustment” on page 25. Batches cannot becreated while the CAL softkey symbol is flashing.

Figure 11. Reading screen in extended mode and showing full set of statistical values.

Automatic-switching probe symbol(FNF probes only)

Battery symbol

Substrate

Units

Softkey function/symbol

Cal Method symbol

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4.2 Main MENUGauge configuration and measurement functions arecontrolled using menus (Figure 12). The structure of themenus is shown on page 18.

Figure 12. Typical Elcometer 4562 menu

Some screens allow the status of a feature to bechanged e.g. on to off or select or deselect, etc. A tickbox indicates this type of feature. A tick against amenu item indicates the function is activated or selected.SEL softkey selects the option displayed and in somecases toggles the status of a tick box off/on.Up/Down softkeys move the cursor to the menu itemrequired. The menus scroll up/down and a line acrossthe screen indicates the start and end of the menu.BACK softkey returns the gauge to a previous screen.Holding this softkey down will rapidly exit from any menuand return to the reading screen.

4.2.1 Simple and extended menusThe Elcometer 4562 Top Gauge has two menustructures:Extended menu off (simple menu mode): The gaugeis shipped from the Elcometer factory with EXTENDEDMENU turned off. In this simple menu mode the gaugecan be calibrated and used to take measurements. Thisis the ideal setting for users who do not require accessto advanced features of the gauge.Extended menu on (extended menu mode): Additionalitems are automatically added to the MENU and theSTATS softkey and DATA softkey are activated. Thesegive access to more advanced functions such asstatistics, batching, calibration method, print/output,setup, etc.

Menu title

Menu contents

Softkey functions

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4.3 Main MENU - Extended menu off

Figure 13. Main menu - extended menu off

4.3.1 BACKLIGHTSwitches backlight on and off. Toggle tick box toactivate/deactivate. With BACKLIGHT activated thedisplay is illuminated for approximately 5 seconds whena reading is taken or a key pressed.Note: The battery life is reduced by about one thirdwhen the backlight is activated.

4.3.2 CALIBATION LOCKEDProtects against inadvertent calibration adjustment.Toggle tick box to activate/deactivate. If CAL softkey ispressed while CALIBRATION LOCKED is activated thegauge displays CALIBRATION LOCKED USE MENUTO UNLOCK. The message disappears after 3 seconds.

4.3.3 Extended MENUProvides access to additional features. Toggle tick boxto activate/deactivate. See “Main MENU - Extendedmenu on” on page 18.

4.3.4 ABOUTProvides information on Gauge, Probe, Contactinformation and Help (Figure 14):GAUGE INFORMATION: Elcometer 4562 model,software versions, etc.PROBE INFORMATION: Probe type, range, etc.CONTACT: Details of Elcometer offices worldwide and,if programmed, the contact details for the Supplier orLocal Distributor.

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HELP: Explains symbols used on Elcometer 4562

display screens.

Figure 14. About menu

4.3.5 RESETSelects Factory Calibration or Gauge resets. TheRESET menu option (Figure 15) allows one of threegauge resets to be selected:FACTORY CAL: Returns gauge to calibrationsettings created at time of manufacture of the probe.Factory calibration will not necessarily restore precisecalibration values. The calibration of the gauge shouldbe adjusted before use, or at least checked to ensurethat it has been previously adjusted correctly for theconditions of use.

INTL GAUGEa: Resets gauge to International defaultsettings e.g. DD/MM/YY date format and metric units.

US GAUGEb: Resets gauge to USA default settingse.g. MM/DD/YY date format and imperial units.

Figure 15. Reset menuA confirmation screen will be displayed. Press YES toreset, NO to cancel.

a. International settings can also be activated atswitch on. Press and hold softkey 3 and switchon gauge.

b. US settings can also be activated at switch on.Press and hold softkey 4 and switch on gauge.

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4.4 Main MENU - Extended menu onTo toggle EXTENDED MENU on/off selectMENU/EXTENDED MENU/SEL

MENUBacklightCalibration lockedExtended menuPrint/OutputDeleteCal methodSetupAboutReset

CAL METHODSmooth2 PointRoughSpecial subZero offsetSet offsetISOSSPC 2004SwedishAustralian

PRINT/OUTPUTSingle batchAll batchesCurrent statistics

DELETELast readingSingle batchAll batches

SETUPStatisticsDataProbeUnitsClock/AlarmOutputBeep volume 3LanguagesAuto switch off 1Opening screen

ABOUTGauge informationProbe informationContactHelp

RESETFactory calIntl gaugeUS gauge

STATSEnlarge statsStats on LCDDisplay F1Clear statsSelect stats

DATAExit batchingOpen new batchOpen existing batchReview batchesSet limitsFree memory

CALProbe calibration

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OUTPUTBaud rateRS232 bit imageRS232 plain textInfra red printer

CLOCK/ALARMSet clock/dateSet alarmSet date format

DATASoftkey enabledShow date stampDeleted reading

STATISTICSSoftkey enabledSelect statsDisplay F1

SELECT STATSNo. of readingsMeanStd deviationCoef of variat’nHighest readingLowest reading

DELETED READINGTagDelete

SET CLOCK/DATETime/dateDisplay when offDisplay when on

SET ALARMAlarm onSet time 00:00

DATE FORMATDD/MM/YYYYMM/DD/YYYY

BAUD RATE12002400480096001440019200

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The following features are added to the MENU whenEXTENDED MENU is active:

4.4.1 PRINT/OUTPUTOutputs data to a printer or to a PC. A single batch ofreadings, all batches of readings, or the currentstatistical summary can be output via the infraredinterface or the RS232 interface.To use this function first setup using:MENU/SETUP/OUTPUT - see “OUTPUT:” on page 23.If no printers have been setup, PRINT/OUTPUT willdisplay a NOT AVAILABLE message.

4.4.2 DELETEDeletes last reading only, a single batch of readings orall batches of readings (Figure 16).

Figure 16. DELETE screen

LAST READINGDeletes last reading either in immediate mode or in batchmode.Gauge displays ARE YOU SURE? (Figure 17).

Figure 17. Delete last reading confirmation screen

Press NO softkey to include reading in statisticalsummary or YES softkey to delete reading.

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If there is no reading to delete gauge displays LASTREADING NOT AVAILABLE (Figure 18).

Figure 18. Delete last reading not available screen

SINGLE BATCHDeletes the batch data.The gauge displays the current batch or the last batchused (Figure 19).

Figure 19. SINGLE BATCH screen

Use the Right/Left softkeys to locate the batch tobe deleted. At either end of the list of batches the gaugebeeps. Press OK when the batch to be deleted isdisplayed. Gauge displays ARE YOU SURE? Press NOsoftkey to leave data unchanged or YES softkey todelete the batch. If there is no data stored in the memorythe gauge displays NOT AVAILABLE DATA MEMORYEMPTY (Figure 20).

Figure 20. Memory empty screen

ALL BATCHESDeletes all batches.Gauge displays ARE YOU SURE? Press NO softkey toleave data unchanged or YES softkey to delete all thebatches.

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4.4.3 CAL METHODAllows selection of calibration method from list of options- see “Calibration method” on page 25 for more details.

4.4.4 SETUPUsed to select, change or activate gauge features:STATISTICS: Activates statistics feature.Stats softkey on/off.Select stats - see “Select stats” on page 36.Display - see “Display” on page 35.DATA: Activates DATA softkey, SHOW DATE STAMPoption and selects the DELETED READING menu(Figure 21).

Figure 21. DATA menu screen

SOFTKEY ENABLED allows DATA softkey to be turnedoff when EXTENDED MENU is active.SHOW DATE STAMP - toggles date stamp on or off inReview Batches - see “Review batches” on page 42.DELETED READING screen (Figure 22) allows readingsto be tagged or deleted.

Figure 22. DELETED READING screen

TAG - readings still appear in the batch (with atag-deleted symbol ), but they are not included instatistical calculations.DELETE - readings are permanently deleted.

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PROBE: Only for dual function probes (FNF and F1 2).Changes probe mode.FNF probes - select from Automatic, F or N.F1 2 probes - select from F1 or F2.UNITS: Units are automatically set by the probe type,however the user can manually override the automaticsetting. Select from µm, mm, mil, thou or inch.CLOCK/ALARM: Allows setting of time, date and alarmfunctions and setting of the date format DD/MM/YY orMM/DD/YY (Figure 23).

Figure 23. CLOCK/ALARM screen

Time and date can be set to be displayed on the top lineof the reading screen when the gauge is on.Time and date can be set to be displayed in large digitswhen the gauge is switched off.OUTPUT: Selects baud rate (Figure 24) and activatesdata output via the interfaces - see “Interfaces” onpage 12.

Figure 24. OUTPUT screen

BAUD RATE can be set at values from 1200 to 19200.The default value is 9600 baud.RS232 BIT IMAGE. Toggle tick box toactivate/deactivate. When activated, readings are sentto the RS232 interface as they are taken. All images andcharacters are output as bit-maps. This allows printingon the Elcometer Miniprinter (see “Miniprinter” onpage 56).

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RS232 PLAIN TEXT. Toggle tick box toactivate/deactivate. When activated, readings are sentto the RS232 interface as they are taken. The gaugesends standard ASCII characters from the Courier Newfont setc. This allows printing on devices other than theElcometer Miniprinter, e.g. RS 232 printers or PC viaElcometer software (page 45) or via HyperTerminal.INFRA RED PRINTER. Toggle tick box toactivate/deactivate. When activated, readings are sentto the infrared portable printer as they are taken. See“Infrared portable printer” on page 56 for sales partnumber of this optional accessory.BEEP VOLUME: Changes volume.• 0 = off• 5 = loudest• Default = 3LANGUAGES: Allows selection of language.AUTO SWITCH OFF: Changes delay before gaugeswitches off when displaying Reading Screen.• Minimum = 1 minute• Maximum = 10 minutes• Default = 1 minuteAuto switch off may be disabled by selecting ‘off’ (In thiscase, switch off using On/Off key .)OPENING SCREEN: Disables the opening (welcome)screens so that the gauge switches on to display thereading screen.If a personalised welcome screen has been downloadedinto the gauge (see page 50), Opening Screen must beactivated to display this screen.

c. When RS232 Plain Text is selected the followinglanguages will be output as English: Chinese,Greek, Hebrew, Japanese, Korean, Russian,Lithuanian, Farsi.

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5 CALIBRATION ADJUSTMENTCalibration adjustment is the process of setting thegauge to known values of thickness to ensure accuracyon different substrate types, shapes and surfacefinishes.Note: When using an FNF probe it must be calibrated inboth the ferrous mode and in the non-ferrous mode toensure accuracy of reading.

5.1 Calibration methodThe calibration of the gauge can be adjusted(MENU/CAL METHOD) using several different methodsdescribed in National and International Standards.The calibration adjustment method chosen is dependanton the condition of the substrate to be measured and isindicated on the screen by a symbol (Figure 25):

Figure 25. CAL METHOD screen

SMOOTH. Smooth surface calibration where the gaugeis set to zero on the uncoated surface and a knownthickness above the expected thickness of the coating.2POINT. Calibration on a thin value and a thick valueeither side of the expected thickness. This enhances theaccuracy of the gauge over the thickness range definedby the two values.ROUGH. A calibration method similar to 2-Point. Thisenhances the accuracy of the gauge over the thicknessrange defined by the two values.SPECIAL SUB. This method uses the 2-Pointcalibration for unusual substrate materials such as castiron, certain types of stainless steel, high carbon steel,special aluminium alloys, etc.ZERO OFFSET. This is the method described inISO 19840 for coatings on steel surfaces roughened by

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blast cleaning. The calibration uses the smooth surfacetechnique, and a correction value (zero offset) is appliedto each reading to account for the effect of theroughened surface; the value depends on the surfaceprofile - see Table 1.SET OFFSET. This screen sets and changes the offsetfor different surface roughness This value is used onlywith the Zero Offset calibration method.

5.2 Preset calibration methodsThe gauge also contains four preset calibration methodswhich follow relevant standards. These set thecalibration method and the data collection method (datacollection method is only set when in batching mode).ISO: (ISO 19840) This uses the Zero Offset calibrationmethod with counted average data collection set to 5readings.SSPC: (SSPC-PA2 2004) This uses the 2-Pointcalibration method with counted average set to 3readings.SWEDISH: (SS 18 41 60) This uses the 2-Pointcalibration method with counted average set to 5readings.AUSTRALIAN: (AS 3894) This uses the Zero Offsetcalibration method with a correction value of 1/3 thesurface profile peak-to-valley height and a countedaverage data collection set to 5 readings.

Table 1: Correction values as detailed in ISO 19840

Profile according to ISO 8503-1

Correction Value(µm) (Zero Offset)

Fine 10

Medium 25

Coarse 40

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Note: When the calibration method is changed, e.g. fromSmooth to Rough, the gauge will display a message(Figure 26).

Figure 26. Recalibration required screen

If the NO softkey is pressed the CAL softkey symbol onthe Readings Screen will flash to warn that calibrationadjustment is still required. While the CAL softkeysymbol is flashing new batches cannot be opened.If the YES softkey is pressed the calibration adjustmentprocedure is activated - see “Calibration adjustmentprocedure” on page 28.

5.3 Calibration foils and standardsCalibration adjustment should be carried out with theappropriate probe on the same type of metal, the samecurvature and similar finish to the item to be measured.It is best to use an uncoated sample of the items to betested.Calibration can be carried out using measured foils orcoated standards.Foils (shims). These are coating thickness standardswhich have been measured using techniquesindependent of the gauge. They are ideal for calibrationbecause they provide a known value of thickness on theactual substrate to be measured. Calibration certificatesfor foils are available upon request.When using foils care must be taken to keep the foilsclean and free from dust and to avoid damage bycreasing particularly the thinner foils. Always remove afoil from its storage wallet before use.When calibrating a High Temperature PINIP™ Probeuse the special thickness standards supplied with theprobe - see “Calibrating High Temperature PINIP™Probes” on page 33.

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Note: To calibrate 5 mm (200 mils) and 13 mm(500 mils) range gauges it will be necessary to stack thefoils (Figure 27). Care must be taken to avoid errors dueto placing the foil labels between the foils.

Figure 27. Stacking foils to increase thickness

Coated standards. Thickness standards using typicalsubstrate materials coated with hardwearing materialsand measured using techniques independent of thegauge.Coated standards are most often used to confirm that thegauge meets its specifications if it is not possible to usefoils (shims).

5.4 Calibration adjustment procedureCalibration adjustment can be carried out at any time bypressing CAL softkey from the reading screen. Toprevent inadvertent calibration adjustment the CALsoftkey can be locked (MENU/CALIBRATIONLOCKED).The user is guided through the operation of the chosencalibration procedure by means of instructions andillustrations on the graphics screen. Audible warningsare also provided when action is required, e.g. when theprobe must be placed down to get a reading.If the routine is interrupted in any way the previoussettings will be restored until after the full calibrationroutine has been completed or the reset has beencompleted.

Serial no.Inspected bymicron mils/thou

502 19.75

TK1009

Ser

ial n

o.In

spec

ted

by

mic

ron

mils

/thou

176.

16.

93

TK

1010

28


The screen detail depends on the calibration methodchosen, but the calibration is in two steps.The following example is for a Smooth Calibrationadjustment.

Step 11. Hold probe in air and press CAL softkey (Figure 28).

Figure 28. Step 1 - on thickness standard

ESC softkey returns the gauge to the ReadingScreen from the Calibration Procedure withoutmaking any changes.TEST softkey allows the user to take readings toverify the accuracy of the current calibration. Thesereadings do not affect statistical calculations and arenot added to batch memory.

2. Place probe on calibration standard. The gauge willdisplay a reading.

3. Lift probe and then replace on calibration standard.Gauge displays the average ( ) of these readingsand the last reading. Repeat this action until astable reading is obtained.

Figure 29. Step 1 - Calibration adjustment on thickness standard

First reading Second reading

Average

Last

29


To reject the displayed reading and start thecalibration procedure again, press both the Up andDown softkeys at the same time.To adjust the displayed reading until it is correctrelative to the thickness standard use the Up/Downsoftkeys.

4. Press SET softkey to accept the value.Note: - - - indicates over-range (Figure 30). Taking areading within range clears this screen.

Figure 30. Over-range reading

Step 21. Place probe on uncoated standard or zero plate.

The gauge will take and display a reading.2. Lift probe and then replace on uncoated standard or

zero plate. Gauge displays the average ( ) of thesereadings and the last reading. Repeat this actionuntil a stable reading is obtained.

Figure 31. Step 2 - Calibration adjustment on uncoated sample

To reject the displayed reading and start Step 2 ofthe calibration procedure again, press the Resetsoftkey .


30


3. Press ZERO softkey to zero the display (Figure 32).

Figure 32. Zero the display

4. Press SET softkey to accept this value.The gauge will display the option to test thecalibration of the gauge.

Figure 33. TEST READINGS screen

5. Either press NO softkey to complete the calibrationadjustment procedure and return the gauge to thereading screen, or proceed to take test readings -see “Taking test readings” on page 31.

Taking test readingsPress YES softkey (see previous section) to take testreadings. This allows the calibration of the gauge to betested without adding readings to data memory orcontributing to the statistical calculations.

Figure 34. TEST READINGS screen

CAL softkey returns the gauge to Step 1 of thecalibration adjustment procedure.OK softkey completes the calibration adjustmentprocedure and returns the gauge to the reading screen.

31


Other calibration methodsFor the 2-POINT, ROUGH and SPECIAL SUBSTRATEcalibration methods Step 2 requires readings to be takenon a thin standard value instead of on an uncoated base.

Figure 35. Step 2 - On thin standard

Repeating the reading will display the average. This isparticularly useful for rough surfaces as it allowsvariations in the surface to be accounted for in thecalibration adjustment, therefore improving the accuracyof the gauge.

Figure 36. Step 2 - Calibration adjustment on thin standard


32


Calibrating High Temperature PINIP™ ProbesSpecial thickness standards are supplied with F1 2 HighTemperature PINIP™ Probes - see page 49. Thesethickness standards should be used in place of thecalibration standard in Step 1 of “Calibration adjustmentprocedure” on page 28.1. Place appropriate thickness standard over end of

PINIP™ probe.2. Press CAL softkey.

3. Place probe on hotd surface and take a reading.4. Lift probe and then replace on hot surface to take

second reading.5. Repeat as necessary until reading is stable.6. Press SET to accept value.7. Remove thickness standard from end of PINIP™

probe.8. Proceed with Step 2 - see page 30.

d. The temperature of the surface used forcalibration should be equal to the temperature ofthe substrate being measured.

33


6 STATISTICSThe Elcometer 4562 Top has a Statistics feature(STATS) which calculates and displays a statisticalanalysis of readings as they are taken. The statisticalcalculations are also applied to the readings storedwithin a single batch in memory.When EXTENDED MENU is active (MENU/EXTENDEDMENU/SEL), press STATS softkey to access STATSMENU (Figure 37).

Figure 37. Stats menu

The statistical values available are:• Number of Readings • Mean • Standard Deviation • Coefficient of Variation • Highest Reading • Lowest Reading See “Select stats” on page 36 and “Statisticsterminology” on page 52.

6.1 ENLARGE STATSDisplays the chosen statistical values as double-heightcharacters. The example screens (Figure 38) appearwhen all the statistical values are selected. The

34


Up/Down softkeys can be used to move through the list.OK softkey returns to the Reading Screen.

Figure 38. Enlarged statistics

6.2 STATS ON LCDActivates the presentation of the chosen statisticalvalues on the reading screen. If STATS ON LCD isactivated while CLOCK ON LCD is active, the STATS aredisplayed and the CLOCK is not displayed.

Figure 39. Reading screen with all statistics

6.3 DISPLAYOnly applies when using dual function probes. Allowsselection of the types of readings used in the statisticalcalculation when a dual function probe is connected.Probe OptionsFNF F, N or F and N combinede

F1 2 F1, F2 or F1 and F2 combinede

6.4 CLEAR STATSResets to zero all statistical values selected inSTATS MENU/DISPLAY.

e.When readings are combined a symbol will bedisplayed on the Reading Screen (Figure 39).

Combined statistics symbol

35


6.5 SELECT STATSAllows the user to chose which statistical values aredisplayed. The default condition is all values (Figure 40).

Figure 40. Select stats menu

Use Up/Down softkeys to move cursor and SEL softkeyto select or deselect the statistical values.

36


7 BATCHINGThe Elcometer 4562 operates in one of two modes;immediate or batch.Immediate mode. The gauge takes readings andcalculates statistics but does not store any readings inmemory (Figure 41).

Figure 41. Reading screen - Immediate mode

Batch mode. The gauge takes readings and calculatesstatistics and stores readings in memory (Figure 42).The gauge stores readings in one of up to 999 separatebatches.Batch mode (batching) allows reading data to becollected in groups to allow easier analysis of largestructures or complex assemblies.

Figure 42. Reading screen - Batch mode

The Elcometer 4562 Top has memory capacity for upto 50 000 readings in up to 999 batches.Batching is configured using the DATA MENU.To access the DATA MENU (Figure 43) press the DATAsoftkey (this softkey is only displayed with EXTENDEDMENU on).

Figure 43. DATA MENU screen

37


7.1 EXIT BATCHINGThis option returns the gauge to immediate mode and nofurther readings are stored in memory. The gaugereturns to the Reading Screen.

7.2 OPEN NEW BATCHThis option opens (creates) a new batch using the nextavailable batch number.• To create a batch with new calibration settings use

OPEN NEW BATCH in immediate mode - see 7.2.1.• To create a batch with a copy of the calibration

settings from another batch use OPEN NEWBATCH in batch mode - see 7.2.2. This is known as‘cloning’ a batch.Cloning is typically used when several products arebeing tested, each with different measurement andcalibration settings. Cloning allows the settings for aproduct to be quickly and easily duplicated. To clonea batch, first open the batch to be cloned (seesection 7.3) and then OPEN NEW BATCH.

Note: While the CAL softkey symbol is flashing, newbatches cannot be opened. Calibrate the gauge beforeopening a new batch. FNF probes should be calibratedin F mode and in N mode.

7.2.1 Opening new batch in immediate modeWhen a new batch is opened the following settings arecopied into the batch from immediate mode:• Calibration method• Offset (if applied)• Calibration adjustmentNote: Calibration method and offset must be set beforeopening the new batch. Calibration adjustment can bechanged after the batch has been created - see“Calibration adjustment procedure” on page 28.

38


The initial OPEN NEW BATCH screen (Figure 44) stayson while the gauge sets up the batch, as indicated by theprogress bar.

Figure 44. Initial OPEN NEW BATCH screen - Immediate mode

ESC takes the gauge back to DATA MENU.The second OPEN NEW BATCH screen (Figure 45)shows the current batch settings.

Figure 45. Second OPEN NEW BATCH screen - Immediate mode

Upper and lower Limits for the batch can be changed atany time once the batch has been created - see “Setlimits” on page 43.Data collection method must be set before OK softkeyis pressed.

Data Collection MethodThe Data Collection Method can be changed by pressingthe Data Collection Method softkey or . Thedisplay toggles between two options, normal andcounted average:

Lower and upper limits

Number of readings in batch (0)

Batch number

Data collection method

Data collection method softkey

Calibration method

Offset

Limits selected/deselected symbol

Calibration type

39


• NORMAL - Each reading is added to the number ofreadings and contributes to the statisticalcalculation.

• COUNTED AVE: n - Readings are taken in presetgroupsf, the default being 5 readings, n=5 (Figure46). At the end of each group the gauge beeps andcalculates the average for the group and stores thisaverage value, which is used for the statisticalcalculation. The individual readings in the group arenot stored. The value for n can be changedg bypressing the n=5h softkey.

Figure 46. Setting data collection methodCounted average n = 5

f. When using an FNF probe in AUTO mode thefirst reading in each group will ‘lock’ the probe tothat substrate for the whole of the group.

g. If a preset calibration method (see “Presetcalibration methods” on page 26) is selected,the value for ‘n’ cannot be adjusted.

h. The value for ‘n’ shown on the softkey can beany number between 2 and 255.

40


7.2.2 Opening new batch in batch modeOpening a new batch in batch mode duplicates (clones)an existing batch.Cloning copies the following settings to the new batch:• Limits• Calibration method• Data collection method• Offset (if applied)• Calibration adjustmentNote: Calibration method, data collection method andoffset cannot be changed once the cloned batch hasbeen created. Calibration adjustment and limits can bechanged after the batch has been created - see“Calibration adjustment procedure” on page 28 and “Setlimits” on page 43.The initial OPEN NEW BATCH screen displays‘CURRENT BATCH’.

Figure 47. Initial OPEN NEW BATCH screen -Batch mode

The second OPEN NEW BATCH screen (Figure 48)shows the new batch settings.

Figure 48. Second OPEN NEW BATCH screen -Batch mode

Press OK to create batch.

Cloned batch symbol

41


Batch numberingThe gauge automatically allocates the next batchnumber when a new batch is created. Up to 999 batchescan be active at any time. Deleted batches are removedfrom the list so that batch numbers above 999 are valid.A deleted batch number cannot be reused until all thebatches are deleted, when the batch number count startsagain at 1.

7.3 OPEN EXISTING BATCHThis allows any batch to be opened to add readings. Ifthe gauge is switched off with the batch open, the currentbatch will re-open when the gauge is switched back on.Note: If the probe is changed to another probe of thesame type the gauge will display a warning (Figure 49).

Figure 49. Changed probe warning screen

If NO is selected, the serial number and calibration dataof the new probe are saved into the current batch as adata entry.If YES is selected, the batch calibration details areretained and the user can locate and fit the originalprobe, if they wish.

7.4 REVIEW BATCHESThis allows the content of any batch to be displayed(Figure 50).

Figure 50. REVIEW BATCHES screen

Status area

42


The Up/Down softkeys move the cursor through the listof readings.The Status softkey toggles the status area on/off.The Review Batches screen can contain the followinginformation:• Readings (including symbols indicating whether

they are above or below limits if LIMITS ON isactivated).

• Date stamp (entered whenever the batch isopened).

• Probe change (includes date stamp and probe serialnumber).

• Recalibration (includes date stamp, recalibrationstamp and, for dual function probes, the probemode).

The status area in the bottom half of the screen displaysthe batch number and the type and serial number of theprobe used when the batch was created.

7.5 SET LIMITSUpper and lower values can be set by the user to monitorspecification values.To activate limits tick the LIMITS ON box (Figure 51).

Figure 51. SET LIMITS screen

To set the UPPER and LOWER limit values move thecursor to the limit required and press SEL.

43


The gauge will display the current settings (Figure 52).Values shown are for illustration only.

Figure 52. Setting upper and lower limits

Adjust the values with Up/Down softkeys. When thecorrect value is displayed, press OK to enter.With LIMITS ON activated the out-of-limits reading willbe indicated by a triple beep and a red light on thekeypad LED. A reading within limits is indicated by asingle beep and a green light. Out-of-limits symbols and will be stored in the batch and can be seen whenthe batch is reviewed.

7.6 FREE MEMORYThis option displays the amount of free memoryavailable for storage of readings (Figure 53).

Figure 53. FREE MEMORY screen

44


8 TRANSFERRING READINGS TO A COMPUTERSoftware is available which allows data to be transferredfrom an Elcometer 4562 Top to a PC using the suppliedPC connection cable. Elcometer supplies three types ofdata transfer software:

• Elcometer Data Transfer Software (EDTS+ ExcelLink)

• Elcometer Data Collection Software (EDCS)

• Elcometer Data Collection Software (EDCS+)The Elcometer 4562 Top gauge is supplied with a CDcontaining EDTS+ Excel Link, EDCS, and ademonstration version of EDCS+. This software can alsobe downloaded from the Elcometer websitewww.elcometer.com.

8.1 EDTS+ Excel LinkEDTS+ Excel Link allows the user to transfer data fromthe memory of the gauge into Microsoft Excel. The datacan then be processed in software such as Word orExcel.

8.2 EDCS and EDCS+

EDCS+ allows the user to transfer data from the memoryof the gauge to a PC. It also includes all the charts thatyou may need together with a report designer to let youdesign the report the way you wish to see it. Datamanagement and archiving is also included.EDCS is a limited functionality version of EDCS+.EDCS+ is available from your local Elcometer supplier ordirectly from Elcometer.

8.3 Software installationEDTS+ Excel Link, EDCS and EDCS+ are compatiblewith computers operating on Windows™ 95 (servicepack 1), 98, ME, NT, 2000 and XP. The installationconforms to the standard Windows method using‘Setup.exe’.

45


8.4 Connecting the data transfer cable1. Plug the 9-pin female D-type connector on one end

of the data transfer cable into the COM port on thePC.

2. Plug the 5-pin connector on the other end of thedata transfer cable into the RS232 connector on theside of the gauge - see “Interfaces” on page 12.

3. Switch on the gauge and ensure that the ReadingScreen is displayed.

8.5 Setting-up the software1. Start the communications software (EDTS+, EDCS

or EDCS+).2. Select gauge type 456.

8.6 Transferring dataFollow the on-screen instructions.

46


9 PROBESAn extensive range of probes is available for theElcometer 4562 Coating Thickness Gauge. Probes forferrous (F), non-ferrous (N) and dual ferrous/non-ferrous(FNF) operation are available as either integral (built-in)or separate options.Separate probes are fully interchangeable and areavailable in standard, PINIP™ and miniature formats.PINIP™ format (Plug-In Integral Probe) is an integralstyle probe which plugs in to a separate gauge. Thisprovides all the benefits of an integral gauge and theflexibility of a separate gauge in a single unit.Miniature separate probes permit measurements wherespace is restricted.

9.1 Ferrous (F) probesF probes measure the thickness of non-magneticcoatings on magnetic substrates. They can be used onpaint, plastic, galvanising, enamel, powder paint, hardchrome and other coatings such as electro-less nickelapplied to steel or iron.

9.2 Non-ferrous (N) probesi

N probes measure the thickness of non-magneticcoatings on non-magnetic metals. They can be used onanodising, paint, plastic coatings, powder paint, etc.applied to aluminium, brass, non-magnetic stainlesssteel, etc.

9.3 Dual ferrous/non-ferrous (FNF) probesFNF probes are dual function, F and N in one probe. FNFgauges will automatically detect the type of substrateand set the mode accordingly. Alternatively the modecan be set manually - see “PROBE:” on page 23 and“Coatings on galvanised or metallised steel” on page 49.

i. Using an N probe (or an FNF probe manually setto N1) on a ferrous substrate will give a reading,but the reading will be incorrect.

47


9.4 Probe interchangeabilityThe following table shows which probes can be used inthe three types of Elcometer 4562 Gauge.

* indicates probes available for integral type gauges.

Probe type Gauge Type

F N FNF

FER

RO

US

F1 *F2 *F1 2 *F3 *F1 right angleF2 right angleF1 2 right angleF1 telescopicF2 telescopicF1 PINIP™F2 PINIP™F1 2 PINIP™ High TempF3 PINIP™F3 miniature straightF3 miniature 45°F3 miniature 90°

NO

N-F

ERR

OU

S

N1 *N2N1 right angleN1A anodiser’sN1 PINIP™N3 miniature straightN3 miniature 45°N3 miniature 90°

DU

AL FNF1 *

FNF1 right angleFNF PINIP™

48


9.5 F1 2 probesThe F1 2 scale combines the F1 scale with the F2 scalein a single probe. The user selects the appropriate rangefor the work in hand. The resolution of the gauge isdependent on the scale selected on the gauge.

9.6 F1 2 High temperature PINIP™ probesThese probes are capable of measuring onsurfaces up to 250°C (480°F). Wearappropriate protective clothing and takecare to avoid bodily contact with the hotsurface during measurement.

Do not exceed the maximum measurement speed whenusing these probes - see page 53.Note: Refer to special calibration procedure - see“Calibrating High Temperature PINIP™ Probes” onpage 33.

9.7 Coatings on galvanised or metallised steel The FNF probe in fixed N1 mode may be used tomeasure paint coatings on galvanised, aluminium (Al) orzinc (Zn) sprayed steel substrates.1. Set the gauge to the N1 mode

(MENU/SETUP/PROBE).2. Zero and calibrate the gauge on a sample of the

coated steel - see “Calibration adjustment” onpage 25.Care must be taken to ensure that the calibrationconditions are not affected by changes in the zinc oraluminium coating thickness. This can bedetermined by checking the zero over an area of thegalvanised or metal-coated steel. Metal coatings onsteel above 50 µm (2 mil/thou) should be consistentenough to obtain a stable zero on the layer of metal.

3. Take readings.

49


10 PERSONALISED WELCOME SCREENA personalised welcome screen can be created anddownloaded into the gauge.Screen dimensions are 128 pixels x 64 pixels. Thewelcome screen is typically used to personalise thegauge with a logo, serial number, user name, etc. This isthe first screen displayed when the gauge is switched on.

10.1 Creating the screen1. Download Elcometer ‘Welcome Screen Wizard’

software. This software is available free of chargefrom the downloads section of the Elcometerwebsite, www.elcometer.com.

2. Connect gauge to PC using 456 to PC connectioncable.

3. Press key to switch on gauge.4. Ensure Reading Screen is displayed.5. Run ‘Welcome Screen Wizard’ software and follow

the on-screen instructions.

10.2 Deleting the screen1. Run the ‘Welcome Screen Wizard’ software.2. Click ‘Next’.3. Select ‘Create a new screen setup’.4. Click ‘Next’.5. Select ‘Disabled’.6. Click ‘Next’.Follow the remaining on-screen instructions to delete thewelcome screen.

50



11 STORAGE AND TRANSITThis gauge incorporates a Liquid CrystalDisplay (LCD). If the display is heatedabove 50°C (120°F) it may be damaged.This can happen if the gauge is left in a carparked in strong sunlight.

Always store the gauge in its carrying pouch when it isnot being used. Remove the batteries from the gauge and store themseparately if the gauge is to remain unused for a longperiod of time. This will prevent damage to the gauge in theevent of malfunction of the batteries.

12 MAINTENANCEYou own one of the finest hand-held coating thicknessgauges in the world. If looked after, it will last a lifetime.The gauge does not contain any user-serviceablecomponents. In the unlikely event of a fault, the gaugeshould be returned to your local Elcometer supplier ordirectly to Elcometer. Contact details are stored in thegauge - MENU/ABOUT/CONTACT.Worldwide: [email protected] USA/Canada: [email protected]: Probes will eventually wear. Probe life willdepend on the number of measurements taken andhow abrasive the coating is. Probe life can beprolonged by careful positioning of the probe on thesurface.Replacement separate and PINIP™ probes can befitted by the user without the need to return thegauge for service.Gauges with an integral probe have to be returnedfor re-programming or replacement if the probebecomes worn or damaged.

51


13 STATISTICS TERMINOLOGY

Term Meaning

COEF OF VARIAT’N Coefficient of Variation. Thestandard deviation divided bythe mean for a group ofreadings, expressed as apercentage.

HIGHEST READING The value of the maximumthickness in a group ofreadings.

LOWEST READING The value of the minimumthickness in a group ofreadings.

MEAN The average of a group ofreadings; the sum of theindividual readings divided bythe number of readings.

NO. OF READINGS Number of Readings. Therunning value for the number ofreadings taken in a group. Inthe case of the averaging orcounted average, the Numberof Readings is the number ofvalues recorded, not the totalnumber of readings taken.

STD DEVIATION Standard Deviation. Astatistical measure of thespread of values in a group ofreadings.

52


14 TECHNICAL DATA

14.1 Measurement speed>60 readings per minute.This rate is reduced to >40 readings per minute whenInfrared printer output is active - see “OUTPUT:” onpage 23.When measuring high temperature materialsmeasurement speed must be reduced to preventoverheating of the probe. The maximum measurementspeed of the High Temperature PINIP™ probe at 250°C(480°F) is 4 readings per minute.

14.2 Minimum substrate thicknessFerrous: 300 µm (12 mils)Non-ferrous: 100 µm (4 mils)Measurements can be taken on thinner substrates if2-point calibration is carried out either side of therequired substrate thickness, however gauges will havereduced range when adjusted for thin substrates.

14.3 Probe operating temperatureSeparate ferrous probes: 150°C (300°F)High temperature PINIP™ probes: 250°C (480°F)Miniature probes without outer sleeve: 150°C (300°F)All other probes: 80°C (176°F)

14.4 PhysicalWeight(includingbatteries):

Separate Probe (FNF1), 190g (6.7oz)Separate Probe (PINIP™), 155g (5.5oz)Integral Probe, 130g (4.6oz)

Dimensions: 130 mm x 70 mm x 35 mm(5.12" x 2.76" x 1.38")

Gaugeoperatingtemperature:

0°C to 50°C (32°F to 120°F)Operation outside these limits dependsupon climatic conditions.

Case: High impact ABS

53


14.5 Power supplyInternal batteries, 2 x LR03 (AAA), alkalinej dry batteriesor rechargeablek equivalents.

Battery life30l hours to 40 hours continuous use with alkaline drybatteries. (15 000 to 20 000 readings at an average of 8readings per minute.) Battery life is reduced by one thirdwhen using the backlight.

14.6 PackagingThe gauge is packed in cardboard and plasticpackaging. Please ensure that this packaging isdisposed of in an environmentally sensitive manner.Consult your Local Environmental Authority for furtherguidance.

j. Alkaline batteries must be disposed of carefully toavoid environmental contamination. Please consultyour local environmental authority for informationon disposal in your region.Do not dispose of any batteries in fire.

k.Rechargeable batteries can be used if they arecharged outside the gauge.

l. Battery life is reduced to approximately 25% of drybattery life when using rechargeable batteries.Follow the instructions provided by the batterymanufacturer when charging and disposing ofrechargeable batteries.

54


15 ACCESSORIESThe Elcometer 4562 is complete with all the itemsrequired to get started and take measurements.Many of the following accessories are optional.However, some are consumable items that may need tobe replaced over the lifetime of the gauge.All these accessories are available from Elcometer, oryour local Elcometer supplier. At time of ordering pleasequote the sales part number which follows thedescription of each accessory.

15.1 Consumable items

15.2 ProbesFull details of the extensive range of 456 probes can beobtained from Elcometer, your local Elcometer supplieror the Elcometer website, www.elcometer.com.

15.3 Foil sets

Individual foils in the range 12.5 µm to 20 mm (0.5 mil to790 mils) and customised sets chosen from this rangeare also available. Consult your local Elcometer supplier.

15.4 Calibration certificates for foilsCertificates traceable to National Standards includingUKAS and NIST are available on request.

15.5 Test certificatesA certificate with results of a standard test on known foilvalues over the full range of the probe. Order using salespart number TEST-456.

Alkaline LR03 (AAA) Battery (2 required):

T9999329-

2.2 mm (85 mils) 8 pieces: T9904199F1.3 mm (51 mils) 3 pieces: T9904199G5.5 mm (220 mils) 4 pieces: T9904199J15 mm (595 mils) 4 pieces: T9904199K

55



15.6 Coated thickness standards including certificate

15.7 Probe placement jigTo aid probe positioning on small components a probeplacement jig is available and an adapter suitable for usewith the full range of miniature probes is also availableas an accessory.

15.8 Probe adapters

15.9 Infrared portable printer

15.10 Miniprinter42 column, rechargeable battery powered Miniprintercomplete with charger. Three charger options:

Miniprinter spares

Ferrous Standard (4 Values): T995111261Non-Ferrous Standard (4 Values): T995111271Ferrous Standard (2 Values): T995166001Non-Ferrous Standard (2 Values): T995166011

Probe placement jig: T95012880

Jumbo Hand Grip (F and N probes): T9997766-Jumbo Hand Grip (FNF probes): T99913225V Adapter for pipes (F & N probes): T9997381-V Adapter for pipes (FNF probes): T99913133

Infrared Portable Printer: X45613877Thermal Printer Paper: T99913878

230V (UK Plug): X4569964B230V (European Plug): X4569964C110V (US Plug): X4569964D

456 to printer connection cable (25-pin):

T45616267

Ribbon Cassettes (Pack of 5): T9769992-Paper Rolls (Box of 20): T9999993-

56


15.11 Bench Stands

15.12 PC Connection Cable

Note: A 9-pin to 25-pin adapter may be required for certainPC RS232 ports.

Integral Probe Version: T45616161Integral/Separate Probe Version: T45616162

456 to PC Connection Cable (9-pin): T45616217

57


16 RELATED EQUIPMENTElcometer produces a wide range of coating thicknessgauges and associated paint inspection equipment.Users of the Elcometer 4562 may also benefit from thefollowing Elcometer products:• Uncured powder thickness gauges• Coatings analyser• Inspection management software• Mechanical coatings thickness gauges• Appearance testers• Adhesion testersFor further information contact Elcometer, your localElcometer supplier or visit www.elcometer.com

17 FITTING THE WRIST HARNESS

1. Pass harnessround pin

2. Pass harnessthrough loop

3. Pull tight

58

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0.1

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59

Op_

456_

2_En

glis

h.bo

ok P

age

60 T

uesd

ay, A

ugus

t 23,

200

5 1

2:28

PM

19 P

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CA

PA

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19.1

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0.16

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60

Op_

456_

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glis

h.bo

ok P

age

61 T

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ay, A

ugus

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200

5 1

2:28

PM

19.2

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obes

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61

Op_

456_

2_En

glis

h.bo

ok P

age

62 T

uesd

ay, A

ugus

t 23,

200

5 1

2:28

PM

19.3

Sep

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e no

n-fe

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s pr

obes

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ex s

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co

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rfac

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62

Op_

456_

2_En

glis

h.bo

ok P

age

63 T

uesd

ay, A

ugus

t 23,

200

5 1

2:28

PM

19.4

Sep

arat

e du

al F

NF

Prob

e ty

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FNF1

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63

Op_

456_

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ok P

age

64 T

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ugus

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5 1

2:28

PM

19.5

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Op_

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65 T

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5 1

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65

Op_

456_

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66 T

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ugus

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Op_

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67 T

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67

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68 T

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68


21 INDEX

Numerics2 Point calibration method 25

AAccessories 55AS 3894 26ASTM B 244 4ASTM B 499 4ASTM D 1400 4ASTM D1186 4Australian calibration method26

BBatch mode 37Batch numbering 42Batches

Copying (Cloning) 38Reviewing 42

Batching 37Creating new batch 38Data collection method 39Exiting 38Opening existing batch 42

BatteriesFitting 6Life of 54Ordering 55Precautions 51Rechargeable

Charging 54Life of 6

Specification 54Baud rate 23Beep

Changing volume 24Switching off 24

BS 3900 (C5) 4BS 5411 (11) 4BS 5411 (3) 4BS 5599 4BS EN ISO 1461 4

CCable

PC to gauge 57CAL softkey

Flashing 27Calibration

Adjustment 27Coated standards 27Coated thickness standards 28FNF probes 25Foils 27Locking 16Methods 25Shims 27

Calibration Adjustment 28Procedure, 2Point 32Procedure, Rough 32Procedure, Smooth 29Procedure, Special substrate 32

Calibration certificates 55Calibration methods

2 POINT 25AUSTRALIAN 26ISO 26ROUGH 25SET OFFSET 26SPECIAL SUB 25SSPC 26SWEDISH 26ZERO OFFSET 25

Clock and alarm 23Cloning a batch 38Coated thickness standards28

Spares 56

69


CoatingsOn galvanised steel 49On metallised steel 49

Coefficient of Variation 52Computer

Connection cable 57Computer, transferring data to45

Copying a batch 38

DData collection method 39

Counted average 40Normal 40

Data transfer 45Data, activating 22Date stamp 22Delete all batches 21Delete last reading 20Delete single batch 21Deleting readings

Permanent or tagged 22Dimensions 53DIN 50981 4DIN 50984 4

EEDCS 45EDCS+ 45EDTS+ Excel Link 45Elcometer 456

Features 4Overview 3

Error messages 67ESC 29Extended menu

Contents 20

FFactory calibration 17FNF 47Foils 27

Ordering 55

GGalvanised steel 49Gauge information 16

HHigh temperature 49Highest reading 52

IImmediate mode 37Infrared interface 12

Effect on measurement speed 53

Interface 12Infrared 12RS232 12

International gauge settings17

ISO 19840 4, 26ISO 2178 4ISO 2360 4ISO 2808 4ISO calibration method 26

KKeypad 8

LLanguage, selecting 11Limits

Setting 43Lowest reading 52

MMaintenance 51Mean 52Measurement speed 53Memory

Amount available 44Menu items

2-POINT 25ABOUT 16AUSTRALIAN 26AUTO SWITCH OFF 24BACKLIGHT 16

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BAUD RATE 23BEEP VOLUME 24CAL METHOD 22CALIBRATION LOCKED16

CLEAR STATS 35CLOCK/ALARM 23CONTACT 16DATA 22DATA MENU 37DELETE 20DELETED READING 22DISPLAY 35ENLARGE STATS 34EXIT BATCHING 38EXTENDED MENU 18FACTORY CAL 17FREE MEMORY 44GAUGE INFORMATION16

HELP 17INFRA RED PRINTER 24INTL GAUGE 17ISO 26LANGUAGES 24OPEN EXISTING BATCH42

OPEN NEW BATCH 38OPENING SCREEN 24OUTPUT 23PRINT/OUTPUT 20PROBE 23PROBE INFORMATION16

RESET 17REVIEW BATCHES 42ROUGH 25RS232 BIT IMAGE 23RS232 PLAIN TEXT 24SELECT STATS 36SET LIMITS 43SET OFFSET 26SETUP 22SHOW DATE STAMP 22SMOOTH 25

SOFTKEY ENABLED 22SPECIAL SUB 25SSPC 26STATISTICS 22STATS MENU 34STATS ON LCD 35SWEDISH 26TAG 22UNITS 23US GAUGE 17ZERO OFFSET 25

MenusExtended off (simple) 16Extended on 18Overview 15Structure 18

Metallised steel 49Minimum substrate thickness53

ModeBatch 37Immediate 37

NNumber of readings 52

OOn/off 9Opening screen

Creating 50Disabling 24

PPackaging 54PINIP probes

Fitting of 7High temperature 49

Power supply 54Printer

Infrared 56Miniprinter 56

PrintingAll batches of readings 20Batch of readings 20Statistical summary 20

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Printing readings 23To infrared printer 24

Probe positioning jig 56Probes 47

Adapters 56Capabilities 60-66Extending life of 51F (Ferrous)

What used for 47F1 2

High Temperature PINIP 49Substrate selection modes 23

F1 2 overview 49Fitting of 7FNF (Ferrous/Non-ferrous)

Substrate selection modes 23, 47What used for 47

Maximum temperature 53N (Non-ferrous)

What used for 47Performance 59PINIP

What used for 47Replacement of 51Wear of 51Which one to use? 48

QQuick-start 5

RReading screen 10

Typical 14Reading, taking 13Resetting the gauge 17Rough calibration method 25RS232 interface 12

SScale selection, F1 F2 23Screen

Welcome information 10

Screen symbolsBattery condition 6Definition of 17

Screen symbols, explanation of 17Set offset 26Setting up the gauge 22Shims 27

Ordering 55Simple menu

Turning on/off 16Smooth calibration method 25Softkey

BACK 15CAL 14, 31

Flashing 14Procedure 28

DATA COLLECTION METHOD 39ESC 29MENU 14OK 31SEL 15SET 30, 31TEST 29UP/DOWN 15ZERO 31

SoftkeysDATA 37

Software 45Special sub calibration method25

SS 18 41 60 26SSPC calibration method 26SSPC-PA 2 26SSPC-PA2 4Standard deviation 52Standards 4

AS 3894 26Coated thickness 56ISO 19840 26SS 18 41 60 26SSPC-PA 2 26

StatisticsActivating 22

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Choice of 36Clearing 35Displaying on screen 35Dual function probes 35Increasing size on display34

Overview 34Terminology 52

Substrate selectionAutomatic 23, 47Manual 23, 47

Substrate thicknessMinimum 53

Swedish calibration method26

Switching on/off 9Automatically 9, 24

TTemperature

Effect on measurement speed 53High, measuring of 49Operating 53Probes, maximum 53

Test certificates 55Test readings 31Testing calibration of gauge31

Tick box 15Transferring data to computer45

UUnits

Automatic setting of 23Manual setting of 23

Up/Down 15US gauge settings 17

WWeight 53Welcome screen

Creating 50Disabling 24

Wrist harness, fitting of 58

ZZero offset calibration method25

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Elcometer 456 Coating Thickness Gauge - isurplus.com.au 456 User Manual.pdf · 3 hank you for your...

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