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Eldec

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Page 1: Eldec

1. Physics of induction heating

2. eldec history

3. Products, applications and industries

4. eldec contacts worldwide

SDF® Induction hardening of a bevel gear Induction brazing of joining copper wires on an electric motor

Presentation eldec

Page 2: Eldec

■ Alternating current, that flows through a coil, leads to a time dependent magnetic flux around that coil.

■ The magnetic flux creates eddy currents in a work piece that is located inside the coil .

■ The penetration of the induced current depends on the frequency.■ Eddy currents are generated by the electrical resistance of the

work piece.

H

1. Physics of induction heating

Page 3: Eldec

■ 1982 Founded in 1982 by Dipl. Ing. Wolfgang Schwenk. eldec develops and manufactures inductors.

■ 1993 The product range continues to expand: eldec develops and supplies the first HF and MFgenerators with IGBT semiconductor transistors.

■ 1998 Founding of eldec Induction USA. This facility markets all eldec products, assembles generators

and offers all services for the American markets, Canada, Mexico and South America.

■ 2000 Supply of the first SDF generators. A patented technology which is mainly used for true-

contour inductive surface hardening of gear wheels.

■ 2004 €11 million turnover with the two facilities.

■ 2006 Completition of a worldwide unique pilot hardening system with a 3000 KW SDF® - Generator.

eldec USA, Auburn Hillseldec MF, HF and SDF® Generatorseldec Inductors

2. eldec history

®

Page 4: Eldec

■ 2007 eldec reaches turnover of approx. € 12 million with 90 employees.

■ 2008 Introduction: MIND hardening machine range.

■ 2009 eldec establishes sales and service facility in China. Introduction of MICO product range.

■ 2010 Introduction of MIND-S product line.

■ 2011 Introduction of MIND-M product line. Additional floor space for production and assembly in USA.

New production and assembly facility with additional 2000 qm in Dornstetten, Germany.

Worldwide turnover approx. € 19 million with 135 employees.

■ 2012 Introduction of MICO-S. The MICO product line is complete.

eldec reaches turnover of approx. € 21 million worldwide.

■ 2013 eldec becomes a member of EMAG Group.

eldec Dornstetten

2. eldec history

MIND product lineMICO product line

Page 5: Eldec

■ Generators and Heating SystemsEnergy sources and systems for inductive heating. Stationary or mobile.

eldec generatorsMF, HF and SDF®

from 5 – 3000 KW and 4 – 450 KHz

3. Products, applications and industries

Shrinking of gear motors

Brazing of end of pipes at heat exchanger

Shrinking of turbine rotor caps with heating cabels

Brazing of short circuit rings

Brazing of a carbide metal piece

eldec manufacturing of generators in DornstettenHeating System for housings of electric motors

Page 6: Eldec

3. Products, applications and industries

eldec assembly of MICO systems in Dornstetten

■ MICOEnergy source (generator) and cooling system integrated in one. Stationary or mobile.

MICO S, M, LMF and HFfrom 5 – 70 KW

Brazing of transformer parts

Brazing of copper wires

Cutting-edge hardening

Page 7: Eldec

■ Hardening SystemsModular Inductive Hardening Systems for chucked parts and shafts up to ø 1200 mm

eldec MIND

3. Products, applications and industries

eldec MIND-M 1000 eldec MIND-Seldec MIND-M 250

Page 8: Eldec

■ Tools: Inductors, ...+ eldec inductors are designed using state-of-the-art

3D CAD software.+ Brazing guns.+ Heating cables. + Fixtures (also under inert gas).

.

■ Services+ Technological consultation.+ Process development.+ Training (Operating, Maintenance, etc.). + Technological and metallurgical training.+ Commissioning.+ After-Sales Service.

Brazing gun Heating cable

Inductors made by eldec

3. Products, applications and industries

Page 9: Eldec

3. Products, applications and industries

DAIMLERCHRYSLER

■ Automotive- Hardening- Brazing- Shrinking

■ Power plants, electrical machine construction and renewable energy- Hardening- Brazing- Shrinking

■ Aerospace engineering - Hardening

■ Mechanical and systems engineering - Hardening- Brazing- Heating- Shrinking

Page 10: Eldec

4. eldec contacts worldwide


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