ElectraVan Parts Catalog

E L E C T R A V A N

6 0 0

P A R T S C A T A L O G

June 30, 1979

Jet Industries Austin, Texas

T H I S P A R T S CATALOG I N C L U D E S T H E P A R T S U S E D

I N

T H E E L E C T R A VAN 6 0 0 S E R I E S

P a r t 1 - - I n c l u d e s t h e P a r t s a n d A c c e s s o r i e s f o r

t h e ELECTKA V A N ' S B o d y , C h a s s i s , T r a n s m i s s i o n ,

B r a k e S u s p e n s i o n a n d S t e e r i n g A u x i l i a r y

E l e c t r i c a l S y s t e m s

P a r t 2 - - I n c l u d e s t h e P a r t s a n d A c c e s s o r i e s f o r

ELECTKA V A N ' S E l e c t r i c P o w e r a n d H e a t e r

S y s t e m s

TABLE OF CONTENTS P a r t 1

P a g e F i g . N o .

Accessories

Back Door Body C o n s t r u c t i o n

Body P a r t s B r a k e ( F r o n t & R e a r ) B r a k e P i p i n g ( R . H . D . Mode l )

(L.H.D. Mode l ) B u m p e r s

Cab Door 1 2

C h a s s i s Frame C l u t c h C o m b i n a t i o n Meter

D i f f e r e n t i a l

E l e c t r i c Equipment ( A u x i l i a r y )

F r o n t A x l e F r o n t S e a t F r o n t S u s p e n s i o n

Gear S h i f t S y s t e m

Hand B r a k e S y s t e m

I n n e r Tr imming I n s t r u m e n t P a n e l (L.H.D. Mode l )

( R . H . D . M o d e l )

J a c k

Lamp 1 2

Lock C y l i n d e r & Key K i t

M a s t e r C y l i n d e r

P e d a l S y s t e m

R a d i o Rear A x l e 1

2 R e a r S e a t R e a r S u s p e n s i o n

F i g . No.

S e a l i n g P a r t s S l i d i n g Door 1

2 S p l a s h b o a r d S t e e r i n g Gearbox S t e e r i n g Sys tem S t e e r i n g S h a f t

T r a n s m i s s i o n Case T r a n s m i s s i o n Gear

Under Cover

Wheel Whee l C y l i n d e r ( F r o n t ) Wheel C y l i n d e r & Anchor Block ( R ) W i n d s h i e l d G l a s s W i n d s h i e l d Washer Wiper W i r i n g H a r n e s s

PART 2

P a g e

Ammeter

B a t t e r i e s ( P r o p u l s i o n ) B a t t e r y ( A u x i l i a r y )

Box Box L i d C h a r g e r - L e s t e r Model 9458

9575 F i x t u r e s

B l o w e r s

C o n t r o l l e r S y s t e m

Heater

Meters M o t o r - G e n e r a l E l e c t r i c Model 5BT1346B38

P r e s t o l i t e Model MTC4001 Motor M o u n t s

P e r c e n t o f C h a r g e Meter

T a c h o m e t e r

PART I

PARTS AND ACCESSORIES

BODY-CHASSIS-TRANSMISSION-BRAKES-SUSPENSION- STEERING AUXILIARY-ELECTRICAL SYSTEMS

FI GURE DE SCRI P T I ON S

I FIG. 101 CLUTCH n

I FIG. 104 DIFFERENTIAL 4 1

FTG. 102 TRANSMISSION CASE

PAGE 1 - 3

FIG. 103 TRANSMISSION GEAR I

PAGE 1-7,

PART I

SECTION t'

BODI' PARTS

1 PAGE 1-11 I PAGE 1-14 I I FIG. 105 FRONT SUSPENSION I FIG. 106 REAR SUSPENSION I

PAGE 1 - 1 5 PAGE 1-19 PAGE 1-23

FIG. 108A REAR AXLE 1

PAGE 1-27

FIG. 110 BRAKE (FRONT & REAR!

21 ",A"

I ,:A A $i'3>

PAGE 1-35

FIG. 113 BRAKE P I P I N G (R .H.D. MODEL)

r e 3 -

*̂' @ ' - j - - -

PAGE 1-43

PAGE 1-31

F I G . 111 WHEEL CYLINDER (FRONT)

PAGE 1-39

F I G . 113-1 BRAKE P I P I N G ( L . H . D . MODEL)

,s,. ' 1 .~-#-,

DETAIL .C'

PAGE 1-47

PAGE 1-33

F I G . 1 1 2 WHEEL CYLINDER & ANCHOR BLOCK ( R )

//' 4

,

I I 5

- - -J

PAGE 1-41

F I G . 11I: MASTER CYLINDER

PAGE 1-51

DETAIL ' 0 ' DETAIL ' E '

1 PAGE 1-63 PAGE 1-69 !-- -

FIG. 1 2 1 A BODY CONSTRUCT IKJCTION FIG, 1 2 2 UNDER COVER

F I G . 123 CHASSIS FRAME

PAGE 1-81

F I G . 126A CAB DOOR 1

DETAIL ' 8 '

1 L L 39 38

- . + 2 DETAIL 'D' '9

DETAIL 'C'

PAGE 1-87

F I G . 1 2 7 B S L I D E DOOR 2

DETAIL "H" ./ 59

DETAIL 'J'

DETAIL 'K ' e DETAIL 'L'

PAGE 1-97

PAGE 1-83

FIG. 1 2 6 B CAB DOOR 2

&%' 1 DETAIL 'F'

E T A I L 'G' I L I e a ( i 7 w

D O A I L 'H '

PAGE 1-91

FIG. 1 2 8 BACK DOOR

- \ OETAIL 'C' C€TbIL .D. 21

PAGE 1-101

? I G . 125 BODY PARTS

DETAlL " A "

PAGE 1-85

F I G . 1 2 7 A S L I D E DOOR 1 .

PAGE 1-93

F I G . 1 2 9 W I N D S H I E L D GLASS

PAGE 1-303

FIG. 130 FRONT SEAT

. 12 ' ?

2 1 -

PAGE 1-105

FIG. 132-1 INSTRUMENT PANEL (L .H.D. MODEL)

. >? .: '* 4 - 2.

PAGE 1-113

FIG. 131 REAR SEAT

I 7 DETAIL ' B '

PAGE 1-107

FIG. 133 ELECTRICAL EQUIPMENT AUXILIARY

6

TYPN S i W 0 L

FUZf 801 "AZilRD Y * i

&

I - . .3

2 ,

*09*

PAGE: 1-119

FIG. 132 INSTRUMENT PANEL (R.H.D. MODEL)

PAGE 1-109

\ a 8 .

@ " E T A l L 'C'

OETAIL 'a'

I i

I PAGE 1-133 P.4C;L 1-137 PAGE 1-141

1 FIG. 139 RADIO F I G . 140 A C C E S S O R I E S F I G . 141 SPLASHBOARD

FIG. 101

CLUTCH FIG. 101

I PART T

NITMBEK PART NAME

B O L T

S P R I N G k A S H E R

i4ASHER

S P R I N G ( R E L E A S E B E A R I N G H O L D E R )

S P R I N G ( R E L E A S E B E A R I N G H O L D E R )

H O L D E R ( R E L E A S E B E A R I N G )

B O L T ( 6 X 1 8 X 1 8 )

B O L T A N D WASHER A S S Y

S P R I N G WASHER

D I S K C O M P L ( C L U T C H )

D I S K C O M P L ( C L U T C H )

C O V E R C O M P L ( C L U T C H )

C O V E R C O M P L ( C L U T C H )

B E A R I N G ( C L U T C H R E L E A S E )

S T R A I G H T P I N ( 5 x 2 2 )

F O R K ( C L U T C H R E L E A S E )

L E V E R C O M P L ( C L U T C H R E L E A S E )

" O 1 ' R I N G ( 1 0 . 8 X l r 9 )

FIG. 102 TRANSMISSION CASE


I lTElI PART T

C NO NI:hlBER A

B O L T 8 WASHER ASSY

COVER ( T R A N S Y I S S I O N )

GASKET ( T R A N S M I S S I O N C O V E R )

P I P E ( A I R B R E A T H E R )

P L U b ( 8 X 1 0 . 5 )

S P R I N G ( S H I F T E H FORK R A I L )

8 A L L ( 6 . 3 5 0 )

N I P P L E ( A I R B R E A T H E R )

S P R I N G ( A C C E N T P L U N G E R )

PLUNGER ( S E L E C T O R )

S H A F T ( S H I F T E R ARM)

ARM ( S H I F T E R )

S P R I N G P I N

ARM ( S E L E C T O R )

S H A F T COMPL ( G E A 2 SELECTOR ARM)

b A U G E COMPL ( O I L L E V E L )

GAUGE COMPL C O I L L E V E L )

M ~ f T ~ ~ ~ ~ ( 1 4 . j x 2 . 4 )

CASE ASSY ( T R A N S M I S S I O N )

O I L S E A L ( 1 5 A 2 5 X 5 )

STUD ( 1 0 X 3 8 X 1 5 )

WASHER

B O L T ( 8 X 4 5 X 2 0 )

B O L T ( 8 X 9 5 X 2 0 )


B O L T ( 8 X 6 5 X 2 0 )

STUD B O L T ( 6 X 3 6 X 1 2 )

GASKET ( 2 0 . 5 X 2 6 X 1 . 5 )

P L U G ( O I L D R A I N )

CAP 3 ( T R A N S M I S S I O N C A S E )


WASHER ( 3 9 X 4 9 . 5 X 2 . 2 )

WASHER ( 3 9 X 4 9 . 5 X 2 . 3 5 )

WASHER ( 3 9 X 4 9 , 5 X 2 * 5 )

W A S H E R ( 3 9 X 4 9 . 5 X 1 . 9 8 )

C A P ( T R A N S M I S S I O N C A S E )

P L U G ( 1 3 x 5 )

W A S H E R ( 3 9 X 5 3 . 2 X 1 . 9 8 )

k A S H E R ( 3 9 X 5 3 a 2 X 2 . 2 )

WASHER ( 3 9 X 5 3 . 2 X 2 . 3 5 )

WASHER ( 3 9 X 5 3 . 2 X 2 . 5 )

S T R A I G H T P I N ( 4 x 2 2 )

F U R K 2 ( S H I F T E 4 )

F O R K 2 ( S H I F T E R )

F O R K 2 ( S H I F T E H )

WASHER ( 1 5 . 5 X 2 1 X 0 . 7 )

WASHER ( 1 5 . 5 X 2 1 X l . l )

WASHER ( 1 5 . 5 X 2 1 X 1 . 5 )

WASHER ( 1 5 . 5 X 2 1 X l - 9 )

h A S H E R ( 1 5 . 5 X 2 1 X 2 . 3 )

W A S H E R ( 1 5 . 5 X 2 1 X 0 . 8 )

WASHER ( 1 5 . 5 X 2 1 X 0 . 4 )

L E V E R ( R E V E R b E S H I F T E R )

L E V E R ( R E V E R S E S H I F T E R )

L E V E R ( R E V E R S E S H I F T E R )

ARM 2 ( S H I F T E R )

F O R K ( S h I F T E R )

F O R K ( S H I F T E R )

F U R K ( S H I F T E H )

R A I L ( S H I F T E R F O R K )

R A I L 2 ( S H I F T E R F O R K )

ITEN

NO

I T PART

A'lT~lBER PART NAME

Q T Y R J3 ( J

PART

NIJMBER

TRANSMISSION CASE

PART NAME

R A I L 3 ( S H I F T E R F O R K )

B A L L ( 5 . 5 5 6 3 )

P L U N G E R ( S H I F T E R R A I L )

B O L T 8 WASHER A S S Y

P L A T E ( S H I F T E R R A I L )

G A S K E T ( S H I F T E R R A I L P L A T E )

S P R I N G ( S H I F T E R R A I L )

G A S K E T ( S H I F T E R R A I L P L A T E S P R I N G )

P L A T E ( S H I F T E R R A I L S P R I N G )

P L A T E ( S H I F T E R R A I L S P R I N G )

S W I T C H A S S Y ( B A C K L A M P )

G A S K E T ( A L U M I N I U M )

P L U G ( 1 4 x 9 )

P L U G ( C L U T C H H O U S I N G T I M I N G H O L E )

S P R I N G 2 ( A C C E N T P L U N G E R )

S P R I N G ( S H I F T E R F O R K )

FIG. 102

FIG. 103 TRANSMISSION GEAR

TRANSMISSION GEAR FIG. 1 0 3

ITEIV

NO

1

2

3

4

5

6

7

8

9

1 0

11

1 2

1 3

14

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

PART

NIJMBER

8 0 5 0 2 0 0 2 2

8 0 5 0 2 0 0 2 4

8 0 5 0 2 0 0 2 6

8 0 5 0 2 0 0 2 E

0 6 0 1 6 2 0 4 4

8 0 3 0 2 0 0 9 C

0 6 0 1 6 2 0 4 C

8 0 3 0 2 0 1 0 0

3 4 1 4 5 3 5 0 C

3 4 1 7 8 1 3 0 C

4 4 1 5 8 5 4 0 0

3 4 1 7 7 0 1 0 0

8 4 1 7 9 4 1 1 0

3 4 1 7 5 2 1 0 0

4 4 1 2 9 1 0 0 0

3 4 1 3 9 2 1 0 0

4 4 1 4 8 5 4 0 0

3 4 1 9 3 2 1 0 0

4 4 1 5 1 5 4 0 0

3 4 1 8 0 2 1 0 0

4 4 1 6 9 5 5 0 0

8 0 6 4 3 4 0 1 0

4 3 4 0 3 1 3 0 0

4 3 4 0 2 5 4 0 0

0 6 0 6 6 3 0 3 0

8 0 3 0 1 7 0 6 0

4 4 1 4 1 5 5 0 0

4 4 1 4 1 5 5 1 0

8 0 6 2 2 0 0 6 0

8 0 3 0 3 1 0 1 0

PART NAME

S N A P R I N G ( O U T 2 0 )

S N A P R I N G ( O U T 2 0 )

S N A P R I N G ( O U T 2 0 )

S N A P R I N G ( O U T 2 0 )

B A L L B E A R I N G

WASHER ( 2 0 . 2 X 2 9 X 0 . 2 )


WASHER ( 2 0 X 3 8 X 3 )

G E A R ( F I R S T D R I V E N )

R I N G ( S Y N C H R O N I Z E R )

G E A R ( R E V E R S E D R I V E N )

S P R I N G ( S Y N C H R O N I Z E R H U B )

I N S E R T ( S Y N C R O N I Z E R H U B )

H U B ( S Y N C H R O N I Z E R )

K E Y ( G E A R T H R U S T S P A C E R )

S P A C E R ( G E A R T H R U S T )

G E A R ( S E C O N D D R I V E N )

S P A C E R 2 ( G E A R T H R U S T )

G E A R ( T H I R D D R I V E N )

S L E E V E ( S Y N C H R O N I Z E R )

G E A R ( T O P D R I V E N )

N E E D L E B E A R I N G

L A C E ( N E E D L E B E A R I N G )

D R I V E P I N I O N


WASHER ( 1 7 . 2 X 2 6 X 0 . 2 )

S H A F T ( T R A N S M I S S I O N M A I N )

S H A F T ( T R A N S M I S S I O N M A I N )

B A L L B E A R I N G ( 2 0 X 4 2 X 1 2 )

N A S H E R ( 3 1 X 4 0 . 8 X 0 . 5 )

FIG. 103 TRANSMISSION GEAR

PART NAME

FIG. 104 DIFFERENTIAL

DIFFERENTIAL FIG. 104

PART NAME

SECTION 2

BODY PARTS

FIG. 105 FRONT SUSPENSION

FRONT SUSPENSION FIG. 105

PART NAME

FIG. 105 FRONT SUSPENSION

FIG. 106 REAR SUSPENSION

REAR SUSPENSION FIG. 106

R A I L I N G A R M A S S Y ( R IN L H )

R A I L I N G A R M A S S Y ( R IN L H )

U B 3 E R B u S H I h G ( R I N )

R A C K E T C O M P L ( R H )

R A C K E T C O M P L ( L H )

FIG. 106 REAR SUSPENSION

PART NAME ITEM

NO

26

27

2 8

29

3 0

3 1

I T

: PART

NlJMBER

0 1 5 6 1 0 3 0 0

6 2 1 1 2 8 0 1 0

6 2 1 1 2 8 0 2 0

6 2 1 1 2 8 0 3 0

6 2 1 0 2 1 2 6 1

9 0 1 6 6 0 0 0 4

BOLT

S H I M ( l e 2 X 5 5 X 8 5 )

S H I M ( 0 1 8 X 5 5 X 8 5 )

S H I M ( O e 6 X 5 5 X a 5 )

C E N T E R ARM A S S Y

BOLT

(1 T . I R ' E ( 1

4

AR

A H

A R

1

1

FIG. 107

FRONT AXLE FIG. 107

PART

NI:AIBER PART NAME

K I N G P I N K I T

B U S H I N G ( K I N G P I h U P R )

B U S H I N G ( K I N G P I N L W R )

P L U G C K I N G P I N )

K I I U G P I N

' 0 ' R I N G

C A P

P L U G

N A S H E R C P

T H R U S T WASHER

Q I L S E A L

K lvOCK P I N ( K I N G P I N )

S H I M ( 1 7 . 1 X 2 8 X 0 . 1 0 )

S W I M ( 1 7 9 1 X 2 @ X 0 . 2 0 )

S H I M ( 1 7 . 1 X 2 8 X 0 . 2 5 )

§ H I M ( 1 7 . 1 X 2 8 X 0 . 3 5 )

S H I M ( 1 7 o l X 2 8 X 0 . 4 0 )

DRUM B O L T K I T

S P R I N G WASHER

lv U T

B R A K E DRUM C O M P L ( F )

B R A K E DRUM C O M P L ( F )

P L U G ( B R A K E U R U M )

P L U G ( B R A K E D R U M )

WASHER ( K I U U C K L E )

N A S H E R

WASHER ( L O C K I N G )

N U T ( 2 0 x 9 )

B E A R I N G 8 O I L S E A L K I T

T A P E R R O L L E R B E A R I N G

FIG. 107 FRONT AXLE

PART NAME

PART

NIJMRER

FRONT AXLE

P A R T NAME

SHIM ( 1 7 e l X 2 6 X 0 . 2 0 )

SHIM ( 1 7 e l X 2 8 X 0 . 2 5 )

SHIM ( 1 7 e l X 2 8 X O e 3 5 )

SHIM ( 1 7 . 1 X 2 8 X O e 4 0 )

C A P ( R h )

P A C K I N G ( C A P )

C A P ( L H )

FIG. 1.07

FIG. 1023 REAR AXLE 1

REAR AXLE 1 FIG. 1 0 8 ~

PART NAME

FIG. 108A REAR AXLE 1

PART NAME

FIG. 108B REAR AXLE 2

ITER

NO

- 2 9

- 3 0

3 1

3 2

3 3

3 4

3 5

3 6

3 7

38

3 9

4 0

PART

NUMBER

M A R AXLE 2

- -

FIG. 108B

PART NAME

DsO.J.ASSY

C I R C L I P

S T O P R I N G

B O O T B A N D

B O O T A

C L I P B

AXLE S H A F T ( R H )

AXLE S H A F T ( R H )

S H A F T ASSY

S H A F T ASSY

B O O T B

C L I P A

DeO*J.ASSY

S P R I N G P I N

FIG. 109 WHEEL

PART NAME

r I R E 8 TUBE ( 5 . 0 0 - 1 0 - 6 P R )

: IRE ( 5 . 0 0 - 1 0 - 6 P R )

~ U B E

FIG. 109

FIG. 110 BMKF, (FRONT & REAR)

26 R E A R / ' I 1 -.I

29 30 29 28 3 7

BRAKE (FRONT & REAR) FIG. 110

PART NAME:

P I N ( S H O E H O L D DOWN)

S P R I N 5 WASHER

B O L T

F A S T E N E R ( B R A K E P I P E )

N U T

S P R I N G W A S H E k

B A C K P L A T E C C M P L ( F R H )

B A C K P L A T E C O M P L ( F L H )

S E A T ( k H E E L C Y L I N D E R ) '

WHEEL C Y L I N D E R ( F U P R R H )

W H E E L C Y L I N D E R ( F U P R L H )

R E T U R N S P R I N G

B R A K E S H O E A S S Y ( R H )

B R A K E S H O E A S S Y ( L H )

S E A T ( S P R I N G )

S P R I N G ( S H O E H D L C DOWN)

WHEEL C Y L I N D E R ( F L N R R h )

WHEEL C Y L I N D E R ( F LWR L H )

B O O T ( D U S T S E A L )

N U T

S P R I h G k A S H E 2

A D A P T E R ( D U S T S E A L )

S E A T ( W H E E L C Y L I N D E R )

W H E E L C Y L I N D E R A S S Y ( R )

S P R I N G ( S H O E R E T J R N . R )

B R A K E S H O E C O M P L ( R )

L E V E R C O M P L ( B R A K E R H )

L E V E R C P ( B R A K E R H )

L E V E R C O M P L ( B R A K E L H )

L E V E R C P ( B R A K E L H )

FIG. 110 BRAKE (FRONT & REAR)

PART NAME

F I G . 111 WHEEL CYLINDER (FRONT)

WHEEL CYLINDER (FRONT) F I G . 111

F I G . 1 1 2 WHEEL C l L I N D E R & ANCHOR BLOCK (R)

WHEEL CYLINDER & ANCHOR BLOCK (R) FIG. 112

PART NAME

FIG. 113 BRAKE PIPING (R.w.B. MOBEL)

BRAKE PIPING (R.H.D. MODEL) FIG. 113

ITERI

NO PART NAME

GROMMET

B R A K E P I P E ( M A S T E R C Y L - 2 W A Y )

2 R 4 K E P I P E ( M A S T E R C Y L - 2 W A Y )



CONNECTOR ( 2 k A Y )

CONNECTOR ( 3 k A Y )

S P R I N G WASHER

B U L T

G A S K E T

b N I O N B O L T ( N H E E L C Y L I N D E R )

B R A K E HOSE ( F )

C L A M P ( B R A K E H O S E )

GRAKE P I P E ( F R H )

BFtAKE P I P E ( F L H )

B R A K E P I P E

T U a E ( B R A K E P I P E )

F L 4 h G E N U T

B R A K E P I P E ( R R L H )

8 R A K E HOSE ( H L H )

B R A K E P I P E ( 2 L h )

B R A K E P I P E ( R R H )

B R A K E P I P E ( R R R H )

C A P

S E A L

S N A P R I N G

G U I D E P I P E

S P R I N G

B R A C K E T

FIG. 113 PIPING (R.H.D. MODEL)

PART NAME

FIG. 115-1 B PIPING (L,H.D. MODEL)

DETAIL " B "

DETAIL "c"

23 1 DETAIL " G " 12 DETAIL " K "

BRAKE PIPING (L.H.D. MODEL) FIG. 113-1

PART NAME

FIG. 113-1 BRAKE PIPING (L.H.D. MODEL) --

PART NAME

FIG.

-. .- - -

MASTER CYLINDER F I G . 114

FIG. 115 STEERING SYSTEM

STEERING SYSTEM

I I I I

1 0 3 2 0 0 8 0 0 0 S P R I N G WASHER 1 2

B 0 L T

COVER ( C L A M P )

B O L T

NUT

CLAMP ( S T E E R I N G )

DUST COVER

B E V E L GEAR BOX ASSY

RUBBER B U S H I N G ( B E V E L GEAR B O X )

CLAMP ( B E V E L G E A R )

dASHER


TORQUE ROD ( S T E E R I N G )

NUT

P L A T E

RUBaER C O U P L I N G

B O L T

C L A M P ( S T E E R I N G G E A R B o x )

RUBBER B U S H I N G ( S T E E R I N G )

S T E E R I N G GEAR BOX ASSY

S T E E R I N G GEAR BOX ASSY

COTTER P I N

C A S T L E NUT ( 1 0 x 9 )

CLAMP ( S T E E R I N G GEAR B O X )

RUBBER B U S H I N G

B O L T

B 0 L T

FIG. 116 STEERING SHAFT

STEERING SHAFT FIG. 116

PART NAME

HAFT (STEERING LWR)

UBBER C O U P L I N G ( U P R )

FIG. 116 STEERING SHAFT

PART NAME

F I G . 117 S T E E R I N G GEARBOX

STEERING G E m O X FIG. 117

PART NAME

I j I ! 0 2 2 8 1 6 o ; C ; ' ?>.i.;i I s :

. . <

i 6 3 1 0 8 4 0 2 0 ' ; T U R N Z A C K L E ( T I E 9 O D ) i 2 ' 1 1 : 9 0 2 1 7 0 0 1 4 ; P ~ L T ( i 8 Y 1 0 ) . j I < 1 1 :

6 3 1 3 Q 1 0 9 0 1 ; G E A R B o x L J N I T

1 ' 6313 4 4 5 1 0 , i ~ i : ~ i T ! E R O C )

1 , ; L ;

: i : !

6 3 1 3 0 7 0 9 0 ' ' ~ ~ Z C T i G E A R B b X ) 1 / I I j

6 3 1 3 ! j l i 2 ~ ! G E A ~ 2 0 X U N I T 1 / 1 j 1

6 3 1 3 0 1 3 5 0 ; i G E A R 'dcX U N I T l ! i 1 i

6 3 1 3 3 4 0 7 2 1 / 8 L 5 i + I N G ( G E A R B O X ) I

i 1 ' : !

6 3 1 3 3 4 0 8 2 i i B d S t i I ? i G ( G E A i i B O X )

1 6 3 1 3 3403C1 I S b S H I N G ( S T E E R I N G P I N I O N )

I !

6 3 1 3 3 4 0 2 0 , j t?~!S;iIiuC; ( L T E E R I N G P I N I O N )

1-60

F I G . 117 S T E E R I N G GEARBOX

FIG. 118 GEAR SHIFT SYSTEM

GEAR SHIFT SYSTEM FIG. 118

PART NAME

PACER (GEAR S H I F T )

EVER (GEAR S H I F T )

EAR S H I F T ROD ASSY

EAR S H I F T R O D ASSY

FIG. 118 GEAR SHIFT SYSTEM

FIG. 119 HAND BRAKE SYSTEM

\26

DETAIL " D " DETAIL " E "

ITEM

NO

PART

NUMBER

HAND BIWCE SYSTEM

PART NAME

ROD ASSY ( H A N D B R A K E )

NUT

WASHER

P I P E ( H A N D B R A K E )

J O I N T ( H A N D B R A K E ) ' C A B L E ASSY ( H A N D BRAKE )

S P R I N G WASHER

BUSH I NG

CLAMP ( H A N D B R A K E )

B O L T

HAND B R A K E L E V E R ASSY I

B U T T O N ( H A N D BRAKE L E V E R )

S P R I N G ( H A N D B R A K E L E V E R )

SCREW ( P A N HEAD I

HAND B R A K E S W I T C H ASSY

CLAMP ( H A N D BRAKE C A B L E )

B O L T ( 8 x 1 8 )

S P R I N G WASHER

C L E V I S P I N

COTTER P I N

GROMMET

CLAMP

B R A C K E T ( H A N D B R A K E R H )

BRACKET ( H A N D BRAKE R H )

BRACKET ( H A N D BRAKE L H )

BRACKETCHAND BRAKE L H )

S P R I N G ( H A N D BRAKE C A B L E )

C L E V I S P I N

FIG. 119

FIG. 120

PEDAL SYSTEM FIG. 120

PART NAME

OVER ( A C C E L E R A T O R )

TOPPER ( C L U T C H P E D A L )

P R I N G WASHER

TOP LAMP S W I T C H A S S Y

TOPPER ( P E D A L )

P E D A L COMPL PEDAL COMPL ( C L U T C H P E D A L )

R A C K E T COMPL ( P E D A L )

6 3 6 0 5 2 8 6 0 R A C K E T COMPL ( P E D A L )

P R I N G ( B R A K E P E D A L )

FIG. 120 PEDAL SYSTEM

BODY CONSTRUCTION (VAN) FIG. 121A

ITEM

NO

1

2

3

4

5

6

7

8

9

1 0

11

12

1 3

1 4

1 5

16

1 7

1 8

1 9

2 0

PART

NUMBER PART NAME

F R O N T P A N E L C O M P L




F R O N T P I L L E R A S S Y ( R H )


F R O N T P I L L A R A S S Y ( R H )


F R O N T P I L L E R A S S Y ( L H )

F R O N T P I L L A R A S S Y ( L H )

P I L L E R C O M P L ( F P A N E L R H )

P I L L A R ( F P A N E L L H )

F R O N T R A I L C O M P L

R O O F P A N E L C O M P L

R A I L C O M P L ( R j

F L O O R A S S Y ( C A B )

C A B F L O O R C O M P L

B A C K P A N E L C O M P L

P A N ( C T R F L O O R )

S H E L F A S S Y ( R )

S H E L F A S S Y

S H E L F A S S Y ( R )

B R A C K E T ( C T R F L O O R R H )

B R A C K E T ( C T R F L O O R L H )

F E N D E R ( R H )

F E N D E R C O M P L ( F L H )

R E I N F O R C E M E N T ( C T R F L O O R )

W E A T H E R S T R I P ( F P A N E L )

D R I P R A I L ( F P A N E L )

S H U T T E R ( F P A N E L )

FIG. 121A BODY CONSTRUCTION (VAN)

PART NAME

FIG. 121B BODY CONSTRUCTION

BODY CONSTRUCTION. (VAN) FIG. 121B

PART NAME

FIG. 1 2 2 UNDER COVER

UNDER COVER FIG. 1 2 2

PART NAME

FIG. 123 CHASSIS FRAME

CHASSIS FRAME FIG. 123

ITEM

NO

1

PART

NUMBER

6 5 5 1 4 0 3 6 0

6 5 5 1 4 0 6 1 0

6 5 5 1 4 0 3 4 0

6 5 5 1 4 0 5 6 0

6 5 5 1 4 0 4 0 0

6 5 5 1 4 0 5 7 0

I T

D

D

D

PART NAME

C H A S S I S FRAME ASSY






Q T . Y R . E Q

1

1

1

1

1

1

FIG.

BUMPER A S S E M B L I E S F I G . 1 2 4

PART NAME

FLANGE NUT

SHOCK ABSORBER

BUMPER COMPL ( S D RH)

BUMPER COMPL ( S D L H )

BUMPER COMPL (FRONT)

BUMPER COMPL (REAR)

PLASTIC MOLDING (FRONT)

PLASTIC MOLDING (REAR)

P L A S T I C COVERING

BODY PARTS

DETAIL " A "

10

DETAIL " C "

BODY PARTS FIG., 125

PART NAME

FIG. 12.6~ CAB DOOR 1

DETAIL "C"

DETAIL 'ID"

CAB DOOR 1 FIG. 126A

PART NAME

OVER ( S A F E T Y KNOB)

ATCH ( C A B D O O R R H )

FIG. 126A CAB DOOR 1

FIG. 126B CAE3 DOOR 2

DETAIL " H "

CAB DOOR 2 FIG. 1263

1 TEM

NO

5 0

5 1

5 2

5 3

5 4

5 5

5 6

5 7

5 8

5 9

6 0

6 1

6 2

6 3

64

6 5

6 6

6 7

6 8

PART

NUMBER PART NAME

P A N E L COMPL ( C A B DOOR R H )

P A N E L CP ( C A B DOOR R H )

P A N E L COMPL ( C A B DOOR L H )

P A N E L CP ( C A B DOOR L H )

P I N

C L I P (CHECKER S P R I N G )

P I N (DOOR C H E C K E R )

S P R I N G COMPL (CHECKER DOOR)

R O L L E R

SNAP P I N

B O L T (CONE P O I N T )

S P R I N G WASHER

H I N G E CDMPL ( C A B DOOR U P R )

H I N G E COMPL ( C A B DOOR LWR)


REGULATOR A S S ' Y ( C A B DOOR R H )

REGULATOR A S S ' Y ( C A B DOOR L H )

ESCUTCHEON (REGULATOR H A N D L E )

HANDLE ASSY ( R E G U L A T O R )

LOCK WASHER (COUNTER SUNK TOOTH)

SCREW ( O V A L H E A D )

FIG. 127A SLIDE DOOR 1

ITEM

NO ' PART

14 kjkiEi,kb

6 6 1 2 48240

6 6 1 2 40410

6 4 1 2 4cI25U

6 6 1 2 40426

6 6 2 2 05340

6 6 2 2 09002

6 8 2 2 06371. 06450

6 6 2 2 OQ30E r16460

11943 i l o 6 a 11053 11070

-464 43181

0 4 1 1 03060

l c 6 4 LJ235

1 4 6 4 4324U

1 4 6 4 4 3 2 5 1

6622 34041

6 6 1 1 24931

6611. 24141.

6 6 1 1 6 5 0 4 1

6 6 1 1 1 9 3 2 0

0310 0 8 0 0 0

6 3 2 0 0 8 0 0 0

0 1 4 5 0 8 2 0 0

6 6 1 1 3 1 0 2 1

5 6 1 1 04291)

0227 OB00D

6 6 1 1 11961

0 2 3 7 05000

0 1 9 0 $ 8 8 0 0

SLIDE DOOR %

PART NAME

P A N E L COMPL ( S L I D E DOOR R H )

PANEL CQMPL (SLIDE DOOR R H )

PANEL CQMPL ( S L I D E DOOR L H )

P A N E L COMPL ( S L I D E DOOR L H )

WEATHER S T R I P ( S L I D E G L A S S )

STOPPER ( S L I D E GLASS:

FRAME GOWPL ( S L I D E GLASS R K )

FRAME COMPL ( S L I D E G L A S S L H )

R A I L A ( S L I n E GLASS LM) RAIL A (SLJDE GLASS ~ RH) R A I L B ( S L I D E GLASS LH) R A I L B ( S L I D E . G_LASS.RHI LOCK COML (SIDE WINDOW] SCREW (COUNTER SUNK H E A D )

M L J ~ B E R SEAL A !S0 WINDQW L O C K )

RUBBER S E A L 0 ( S D WINDOW L O C K )

P L A T E ( S D WINDOW L O C K )

G L A S S A ( S L I D E DOOR)

G L A S S COMPL (SLIDE 1

AHM COMPL ( S L I D E DOOR UPR R H )

A R M COMPL ( S L I D E DOOR UPR L H )

R O L L E R A ( S L I D E DOOR)

PFN A [L IPR ARM)

S P R I N G WASHER

B O L T

B U S h I N G ( C P R S T D P P E R )

STDPPER i C T R ARM)

NLJT

H A N D L E ( O U T S L I D E DOOR)

F L A N G E N U T

B O L T

FIG. 1 2 7 ~

FIG. 1 2 7 ~ SLIDE DOOR 1

F I G . 1 2 7 B SLIDE DOOR 2

DETAIL " K " , , -i 8 DETAIL "L'

1-97

SLEDE DOOR 2 FIG. 127b

PART NAME

L A T E ( S L I D E DOOR)

USPENDER ( S L I D E DOOR)

T R I K E R ( S L I D E DOOR)

FIG. 1 2 7 B SLIDE DOOR 2

PART NAME

FIG. 1 2 8 BACK D W R

DETAIL "C" DETAIL "B"

BACK DOOR FIG. 128

PART NAME

FIG. 129 WINDSHIELD GLASS

BACK PANEL WINDOW

REAR QUATER WINDOW

GUARD BAR

WINDSHIELD GLASS FIG. 1 2 9

FIG. 130 FRONT SEAT

FRONT SEAT

PART NAME

E A C K R E S T A S S Y ( F R O N T )

E A C K R E S T A S S Y ( F R O N T )

C U S h I O N A S S Y ( F R O N T )

C U S H I O N A S S Y ( F R O N T )

C O V E R ( F R O N T S E A T C U S h I O N )

A S H T R A Y A S S Y ( R )

SCREW

S P R I k G ( S E A T )

P I N

C E N T E R T R A Y

C E b T E R T R A Y

S C a E W

WASHER

WASHER

T A P P I N G S C R E d

C A P

P A P E R H O L D E R S E T

WAShER

F L A N G E N U T

H t A G R E S T A S S Y (Rh )

H E A D R E S T A S S Y ( L H )

H E A G R E S T A S S Y

8 U L T & WASHER A S S Y

S E A T t3ELT S E T

RUBBER WASHER

FIG. 1 3 1 REAR SEAT

I 7 DETAIL " B "

REAR SEAT FIG. 131

PART NAME

FIG. 1 3 2

INSTRUMENT PANEL (R.H.D. NODEL) FIG. 132

PART NAME

FIG. 1-32 INSTIPLPENT P.4NEL (R . H . B . MODEL)

IP:%RT SAME

L I D

L A B E L ( H E A T E R C C N T R O L )

W I P E R S W I T C H A S S S Y

P U M P ASS'?'

S T O P P E R ( L I E )

L E V E R A S S Y ( H E A T E R )

L E V E R AY ( H E A T E R 1

C A B L E ( C U C T )

C A B L E ( D U C T 9

C A B L E ( D U C T S t ! U T T E R )

i A b i E ! 8 0 0 Y ' :

C A b L E ( 8 0 9 Y S H U T T E R )

C A B L E i kcE,$TEX)

C A B L E ( W E A T E ? )

C A E L E ( H E A T E 2 S h U T T E R )

C A 6 L E (HEATE!< J U T )

C A B L E ( H E A T E R C O C K )

KPdiiOB ( F A N )

K N O B ( C O N T R O L L E V E R )

T A P P I N G SCREW ( P A N H E A D )

F L A N G E S C Z E W

H O S E ( D R A I N )

L I G H T I N G & P A R K I N G S k I T C H A S S Y

C L A M P

P A N ( V E N T D U C T )

G A j K t T

P L A T E ( A S H T R A Y )

H O S E B A h D e 2 0 0 1

INSTRUMENT PANEL (R.H.D. MODEL) F IG . 1 3 2

PART NAME

FIG. 132-1

HN8TRIImNiT PAPTEL (L . H . D , MODEL) FIG. 1 3 2 - 1

ITER

NO

PART

NUMBER PART NAME

F L A N G E NUT

B O L T

S P R I N G WASHER

WASHER

S T A Y ( F P A N E L ,

FLANGE SCWEN

R E T A I N E R ( I N S T R U M E N T )

P A N E L COMPL r % PdSTRLIMEbT P A N E L )

N O Z Z L E (DEFROSTER R H )

N O Z L L E (DEFROSTER R H )

N O Z Z L E (DEFROSTER L H )

OUCT ( D E F R O S T E R RH

DUCT (DEFROSTER RH)

DUCT (DEFROSTER R H )

DUCT !DEFROSTER LH)

F L A N G E NUT

WASHER

SCREW ( P A N H E A D )

SCREW

T A P P I N G SCREN ( T R U S S H E A D )

S P R I N G NlJT

ASH TRAY

P A N E L ( I NSTRUhEPdT!

GLOVE L I D

LOCK ( L I D )

TAPP i NG SCREN

C U S H I O N ( I N S T R U M E N T P A N E L )

C U S H I O N ( I N S T R U M E N T )

L I D

FIG. 1 3 2 - 1 INSTRUMENT PANEL (L.H.D. MODEL)

PART NAME

L A a E L ( H E A T E R C O N T R O L )

N I P E H S W I T C H A S S ' Y

P U M P A S S ' Y

L E V E R A S S Y ( H E A T E R )

L E V E R A Y ( H E A T E R )

C A B L E ( D U C T )

C A B L E ( D U C T )

C A B L E ( D U C T S H U T T E R )

C A B L E ( B O D Y )

C A B L E ( B O D Y S H U T T E R )

C A B L E ( H E A T E R )

C A a L E ( H E A T E R )

C A B L E ( H E A T E R S H U T T E R )

C A B L E ( H E A T E R O U T )

C A B L E ( H E A T E K C O C K )

< N O 0 ( F A N )

K N O b ( C O N T R O L L E V E R )

T A P P I N G S C R E W ( P A N H E A D )

F L A N G E S C R E k

H O S E ( V E N T 1 D U C T )

H D S L ( P U M P )

(JiiOL'E B O X

L I G H T 8 P A R K 5.4 A S S Y

C L A M P

G A S K E T

P A N ( V E N T D U C T )

H O L D E R COMPL

P L A T E ( A S H T R A Y )

INSTRUMENT PANEL (L. H. D. MODEL) FIG. 132-1

FIG. 133 ELECTRICAL EQUIPMENT

FUSE BOX

TURN SIGNAL HAZARD UNIT

ELECTRICAL EQUIPMENT FIG. 133

PART NAME

6510 39330

F I G . 1 3 4 W I R I N G HARNESS

If- 26

DETAIL"A"

WIRING HARNESS FIG. 124

PART

NUMBER PART NA4i?iE

W I R I N G H A R N E S S ( F )




C L I P

C L I P

C L I P ( W I R I N G H A R N E S S )

L O C K WASHER

W I H I N G H A R N E S S ( R )

W I H I N G H A R N E S S ( R )

W I R I N G H A R N E S S ( R )







C A B L E B A N D

C L I P

C L I P

O I L P R E S S U R E CORD

F U S E ( 3 0 A )

B O O T ( A C G )

F L A N G E N U T

F L A N G E N U T

C O R D ( L I C E N S E )

GROMMET ( W I R I N G H A R N E S S )

C O R D ( R O O M )

P A T C H

CORD ( R O O M )

F I G . 134 WIRING HARNESS

PART NAME

FIG. 135 COMBINATION METER

DETAIL 'B "

DETAIL "D"

COMBINATION METER FIG. 135

PART

NUMBER PART NAME

C O M B I N A T I O N M E T E R A S S Y ( K M / H )

C O M B I N A T I O N M E T E R A S S Y ( K M / H )

C O M B I N A T I O N M E T E R A S S Y ( M I L E / H )

C O M B I N A T I O N M E T E R A S S Y ( M I L E / H )

P R I N T E D P L A T E

B U L B ( 1 2 V - 3 . 4 W )

S O C K E T

8 U Z Z E R ( C O M B I N A T I O N M E T E R )

B U Z Z E R ( C O M B I N A T I O N M E T E R )

S P E E D O M E T E R ( K M )

S P E E D O M E T E R ( M I L E )

F U E L M E T E R

TWERMO M E T E R

G L A S S ( C O M B I N A T I O N M E T E R )

V I S O R ( M E T E R )

T A P P I N G S C R E N ( P A N H E A D )

SCREW GROMMET

C L I P ( S P E E D O M E T E R C A B L E )

F L A N G E N U T

S F R I N G ( S P E E D O M E T E R C A B L E )


C A B L E ( S P E E D M E T E R )




a 0 L T

S P R I NG W A S H E R

WIIVDOW P L A T E ( C O M B I N A T I O N M E T E R )

GROMMET.

GROMMET

FIG. 135 COMBINATION METER

FIG. 1 3 6 A

24/

FRONT COMBINATION LAMP

ROOM LAMP

FIG. 1 3 6 A

PAKT NAME

FIG. 1 3 6 A L A M P 1

FIG. 136B

L A M P 2 FIG. 136a

PART NAME

EAR C O M B I N A T I O N L A M P ASSY ( L H )

U L B ( 1 2 V - 2 3 k )

U L B ( 1 2 V - 8 W )

FIG. 136B LAMP2

PART NAME

A C K U P L A M P A S S Y

FIG. 137 WIPER

WIPER F I G . 1 3 7

PART' NAME

FIG. 137 WIPER

FIG. 138 WINDSHIELD WASHER

WINDSHIELD WASHER FIG. 138

PART NAME

ANK (WASHER)

FIG. 139

RADIO FIG. 139

PART NAME

FIG. 140 ACCESSORIES

ACCESSORIES FIG. 140

ITEM

NO

I PART 7

NIJMBER PART NAME

O U T E R M I R R O R B Y ( R H )

O U T E R M I R R O R AY ( R H )

O U T E R M I R R O R AY ( L H )

O L T E R M I R R O R AY ( L H )

WASHER

C A P N U T

S U N V I S O R A S S Y ( R H )

S U N V I S O R A S S Y ( R H )

S U N V I S O R A S S Y ( L H )

S U N V I S O R A S S Y ( L H )

R E A R V I E W M I R R O R ( I N )

A S S I S T R A I L

SCREW ( R V I E N M I R R O R e I N )

T A P P I N G SCREW

T A P P I N G S C R E k


ORNAMENT ( F G R I L L E )

G R I L L E ( F S I D E R H )

G R I L L E ( F S I D E R H )

G R I L L E ( F S I D E LW)

G R I L L E (F S I D E L H )

T A P P I N G S C R E d

S P R I N G N U T

R A I L C O M P L ( C T R S L I D E DOOR R H )

R A I L C O M P L ( C T R S L I D E DOOR R H )

R A I L COMPL ( C T R S L I O E DOOR L H )

ORNAMENT ( S L I D E R A I L C T R R H )

O R N A M E N T ( S L I D E R A I L C T R L H )

T A P P I N G SCREW

F L A N G E N U T

FIG. 140 ACCESSORIES

FIG. 1 4 1 SPLASHBOARD

DETAIL "A" DETAIL "B"

REAR L H

REAR R H

DETAIL "c" REAR R H

DETAIL " D"

DETAIL "D" REAR L H

DETAIL "C'

SPLASHBOARD FIG. 141

PA4RT

NUMBER PART NAME

S P L A S H BOARD ( F R H )

S P L A S H BOARD ( F L H )

S P L A S H BOARD ( F R R H )

SPLASH BOARD ( F R L H )

S P L A S H BOARD ( F R R H )

S P L A S H BOARD ( F R L H )

STAY ( F G R I L L E )

S P L A S H BOARD ( R m R H )

SPLASH BOARD ( R . L H )

S P L A S H BOARD ( R R H )

S P L A S H BOARD ( R )

dASHER

dASHER

VUY

dASHER

3 O L Y A S S Y

3 0 L T B WASHER AY

F I G . 1 4 2 I N N E R T R I M M I N G

DETAIL " B "

\ 14

- - --

INNER TRIMMING F I G . 1 4 2

FIG. 143 SEALING PARTS

SEALING PARTS FIG. 143

PART NAME

FIG. 144

JACK FIG. 144

PART NAME

FIG. 145

LOCK CYLINDER & KEY KIT F I G . 145

ITEM

NO

2

3

4

5

6

7

PART

NUMBER

6516 87330

6516 8 7 3 3 1

6516 87350

6516 8 7 3 5 1

6516 93820

6 6 1 1 9 3 5 6 1

6 6 1 1 78200

6 8 2 1 93450

6 8 2 1 30500

6516 84170

6516 84160

I T

2

D

D

D

PART NAME

LOCK 8 K E Y K I T

LOCK 8 KEY K I T

K E Y K I T

K E Y K I T

K E Y LOCK ASSY ( B A C K DOOR)

H A N D L E ( O U T K E Y )

H A N D L E ( O U T K E Y )

I G N I T I O N S T A R T E R S W I T C H

I G N I T I O N S T A R T E R S W I T C H

B L A N K KEY P L A T E

G L A h K K E Y P L A T E

Q T Y R E Q

1

1

1

1

1

2

2

1

1

1

1

PART NUMBER INDEX

PART NO. F I G NO. ITEM PART NO. F I G NO. ITEbl

PART PJO. FIG ?lo. I TEM PART NO. FIG NO.

PART NO. F I G NO. I T E Y PART NO. F I G NO. ITEM

PART NO. FIG NO.. ITEM PART NO. FIG NO. ITEM

PART NO. FIG NO. ITEM PART NO. FIG NO. ITEM


- - - - -

PART NO. F I G NO. ITEM PART NO. F I G NO. ITEM

PART NO. FIG NO. ITEM P ~ R T PTO. FIG NO. ITEM

PART NO. FIG NO. ITEM PART NO. F I G NO. ITEM

PART NO. F I G NO. ITEM PART NO. F I G NO. ITEM


PART NO. P I G NO. ITEM PART NO. F I G NO. ITEM


PART NO. F I G NO. I T E M PART NO. F I G NO. ITEM



PART 2

P A R T S L I S T

E L E C T R I C POWER AND HEATER SYSTEMS

P A R T NO.

S P A R E P A R T S CHARGER

L E S T E R MODEL 9 4 5 8

P A R T NAME D E S I G N A T I O N

L e s t r o n i c B a t t e r y C h a r g e r M o d e l 9 4 5 8 , T y p e 1 2 / 1 0 2 L C R 2 5 - S E T

C a s e , C o m p l e t e

T r a n s f o r m e r

C a p a c i t o r , 6 M F D . , 6 6 0 VAC

H e a t S i n k A s s e m b l y w / D i o d e s & I n s u l a t o r

D i o d e R e p l a c e m e n t , press f i t

F u s e h o l - d e r w i t h So lde r L e a d s

F u s e , F u s e t r o n , T - 3 0

F u s e h o l d e r , C a r t r i d g e

F u s e , AGC-5

A m m e t e r

E l e c t r o n i c T i m e r A s s e m b l y

R e l a y

R e s i s t o r A s s e m b l y

S w i t c h , P u s h - b u t t o n , " START"

,Switch, " SUMMER-WINTER"

C o n t r o l C a b l e A s s e m b l y

R e c e p t a c l e , A . C . I n p u t ( 1 2 5 V . - 1 5 A . )

R e c e p t a c l e , A . C . I n p u t ( 2 5 0 V . - 2 0 A . )

E x t e n s i o n C o r d , A . C . I n p u t , 1 5 f t . ( 2 5 0 V . - 1 5 A . )

PI1 N . O T Y . R E O U I R E D

P A R T NO.

3889

P A R T NAME DE SI GNAT1 ON

E x t e n s i o n C o r d , A . D . I n p u t , 1 5 f t . ( 2 5 0 V . - 2 0 A . )

B u s h i n g , 7 K - 2 , I n s u l a t o r f o r D . C . C o r d s e t

C o r d s e t , D . C . O u t p u t

C o r d s e t , D . C . O u t p u t

M I N . O T Y . R E Q U I R E D

d PART NO.

9276

9269

2390

8524

SPARE PARTS CHARGER

LESTER CIODEL 9575

PART NAPlE DESIGNATION -

Case Complete

MIN. QTY . REQUIRED

Transformer 1

Capacitor, 6 Mfd., 660 Vac

Heat Sink Assembly w/Diodes 1 & Insulator

Diode Peplacement, Press Kit 1

Fuseholder with Soldered Leads 1

Fuse, Fusetron, T-30 1

Fuseholder Cartridge 4

Fuse-10 amp 1

Fuse-1 amp 1

Ammeter 1

Relay

Resistor Assembly 1

Switch Push Button, "Start" 1

Key Circuit Interrupt 1

Control Cable Asse~.bly 1

PART NO. PART N.W.IE DESIGNATION

Receptacle, AC 50 amp

Fan Charger Cooling

Heat Sensor

Bushing, 7K-2, Insulator for DC Cordsets

Cordset

Receptacle Connector

PilIr\?. OTY. REOUIRED

HEATER DIAGRAM

SPARE PARTS EEPAR HEATER MODELS Bl/L & Dl/L

REQ'D. PER

FIG. NO. HEATER PKG. COUNT

Basic Heater w/ Std. Equip.

Universal Inst- allation Kit

Cover

Cable

Lower Pal£ of Casing

Resistor 12 V

Cable Tree

Combustion-Air Blower i2 V

Sealing

Upper Half of Casing

Eeat Exchanger

Temperature Switch

Carrier

Fillister Head Bolt PI 5 x 45

Rivet

Grub Screw

Fuel Metering Pump

Control Unit 12V

R E Q ' D . PER

HEATER PKG. COUNT F I G . NO.

Check Valve

F u e l F i l t e r

P o l d e r f o r Timer

Clamp f o r Timer

F i l t e r Rolder

E x h a u s t e r , Yovable

Exhaus t P i p e

Vent P i p e

Connec t ion

Glow- Spark P l u g

S a f e t y Therrral C u t o u t Svri t c h

Eood

Angle

Y e t a l - r u b b e r B u f f e r

Pose Clamp

Clamping C l i p

Ease Clamp

Pose Clamp

Yose Clamp

F l e x i b l e P i p i n g

Tubing 4 x 1 . 2 5 max. 2400

REQ'D. PER HEATER FIG. NO. PKG. COUNT DES IGIIATION

Hose 5 x 2.5

Hose 7 x 5

Fixing Clip 1 x 7

Fixing Clip 1 x 4

Socket Housing

Fuse Carrier

Hexagon Nut Mf

Spring Lockwasher s4

L-Iexagon Bolt 116 x 12

Sheet-metal Screw B3.9 x 9.5

Sheet-metal Screw E3.9 x 19

Sheet-metal Screw R4.8 x 13

Spring Lockwasher R4

Spring Lockwasher R5

Cable Band

Cable Sand

Clip

Branch 6 x 6 ~ 6 3 x 6 ~ 8 12 x 6 x 12

G . E . MOTOR 5 B T 1 3 4 6 B 3 8

F I G NO. NAME P A R T NO.

B a l l B e a r i n g C . E . 8 9 4 A 6 0 5 Z J 0 0 6 BRG BRKT C . E . 7 9 6 C 7 4 4 B C G O 1 S t u d & T u b e 3 6 A 2 9 0 3 6 6 G O 3 A r m a t u r e 3 6 A 2 9 0 9 9 4 E K G O 1 F i e l d WD 3 6 A 2 9 0 9 3 4 E J G O 1 C o v e r D . E . 3 6 A 2 9 1 4 8 4 A B G O 1 BRG BRKT D . E . 7 9 6 C 8 4 9 A R G O 1 B a l l B e a r i n g D . E . 8 9 4 A 6 0 5 Z K 0 0 6 C o u p l i n g 3 6 A 2 9 1 7 3 4 A A 0 0 1 K e y D.E. 9 0 1 A l l O A X 0 0 1 B r u s h S p r i n g 3 6 B 5 4 7 9 2 5 G O 1 B r u s h 9 5 5 A 4 7 0 0 0 3 Yoke, H o l d e r & C r o s s C o n n 3 6 B 5 5 0 7 6 3 A B G O 2 C o v e r C . E . 7 9 6 C 6 2 6 A D G O 1 C o v e r C . E . 3 6 A 2 9 1 1 0 9 A B G O 1

QTY .

SPARE PARTS PRESTOLITE ELECTRIC MOTOR

PART NAME MIN. QTY . REOUIRED PART NO.

4 0 0 1

DESIGNATION

P r e s t o l i t e E l e c t r i c Motor I l o d e l MTC 4 0 0 1 - - 2 0 H P a t 3 9 0 0 TPM

A r m a t u r e & F a n A s s e m b l y

F a n

B a f f e l , D .E . H e a d

HDB- 1 9 B a n d , C o v e r , C . E .

B a n d , C o v e r , D .E .

B e a r i n g , B a l l , S e a l e d C . E .

B r u s h S e t , S e r v i c e

C a b l e T i e P k g . , C o n n e c t o r ( 1 0 P c s . )

C a b l e T i e P k g . , C o n n . t o F r a m e ( 5 P c s . )

F i e l d C o i l P a c k a g e C o n n e c t o r & S t u d F . s s e m b l y C o n n e c t o r & S t u d A s s e m b l y I n s u l a t i o n , F i e l d C o n n e c t i o n I n s u l a t i o n I n s u l a t i o n

H e a d A s s e m b l y , Comm. E n d

S p r i n g S e t , B r u s h

B r u s h H o l d e r K i t

E e a d A s s e m b l y , D r i v e E n d

B e a r i n g , E a l l S e a l e d

R e t a i n e r ( T r u a r c $ !N5002-244)

P o l e S h o e S c r e w P a c k a g e

T e r m i n a l S t u d F k g . ( H d w e , I n c . )

Washer, F p r i n g , C . E . B e a r i n g

IC3645-SCR Module Model C

GREEN YELLOW 27 DETAIL 34 38 24 26 40 16 I 1 ( 4 ) A 126 ( 4 ) ( 4 )

NOTE

'3

G. E . CONTROLLER SYSTEM

ITEM NO.

NAME PART NUYBER

SCR Panel IC3645SCR2C5C2BBAD

Contactor (M) IC4482CTRA810PA511XO

PPITD IC3645CPMlRDB2

SLB IC3645CPMlL6K5

BDI Card 27342575XF

Coil Filter 148B6203G74

Accel. Switch IC4485ACClA2LBOlACAC

QTY REQ .

PART NUMBER

SPARE PARTS GE IC3645-SCR MODULE

EWDEL C

DESCRIPTION --

Base

*Rectifier assembly (1REC)

Rectifier assembly (2REC)

*Rectifier assembly (3REC)

Rectifier assembly (4REC)

Tectifier assembly (5REC)

Transformer/reactor assembly

Capacitor, commutatinq, 250 volt

Snubber assemb1.y (22 REC, 25 REC and 23 Fil.)

2.4 Fil.

ITEM No.

QTY REQ . PART

NUMBER DESCRIPTION

Thermal protector (G1 for AA gev., G2 for AB and greater)

Power terminal block

control terminal block

Cover for terminal block

Terminal block assembly (customer)

5abel for left terminal block

Label for right terminal block

Card box support assembly (left- hand)

Card box support assembly (right- hand)

Flexible bus

Bus Must be Bus insulator ordered together

Xectifier heat sink (4 REC)

Rectifier heat sink (2 REC)

Shield

Capacitor support

Sushing

Snubber mounting (2 EEC and 4 IIEC)

Shunt assembly

Card box bracket (left-hand)

Capacitor strap

Screw with lock washer (sems unit)

ITEM QTY PART NO. REQ . NUMBER. DESCRIPTION

t38 5 577P2511G3 Screw with lock washer (sems unit)

3 9 7 N722EP21022C6 Screw

4 0 2 N722EP21032C6 Screw

8 4 1 9 259A8797P1 Lock washer for Item No.'s 39 and 40

A42 1 7126R30Gl Nire harness

ANo t shown. *Includes insulation, silicone grease and instructions. tIf 10th digit of IC designation is 2, 4, or 6 use quantity 8 of ITEM NO. 26. Order quantity 4 of ITEY NO. 2 5 and 1 of ITEM NO. 28A. Use quantity 4 of ITEM NO. 38.

MISCELLANEOUS E L E C T R I C A L POWER SYSTEM PARTS

PART NO. D E S C R I P T I O N QTY REQUIRED

SGL/24GC-HC 6 V o l t M a i n B a t t e r y 1 7

S G L / 2 4 H T 1 2 V o l t A u x i l i a r y B a t t e r y 1

S G L / 2 7HT 1 2 V o l t A u x i l i a r y B a t t e r y 1

BATTERY F I X T U R E S

B a t t e r y B o x

B a t t e r y B o x L i d

Fasteners

Fasteners

S t r i k e s

METERS

A m m e t e r

P e r c e n t of C h a r g e

T a c h o m e t e r

Date post:	12-Nov-2014
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