Electric Actuator Triple Axis P&P Unit - SMC Pneumatics€¦ · Electric Corporation, OMRON...

1

Unit Configuration Examples

Zaxis

XYZ axesYZ axes

Yaxis

Xaxis

∗ Motors and drivers must be procured by the customer.X, Y and Z axes are each shipped alone as individual units. Unit configuration must be arranged by the customer.

C-E02-15B

Electric Actuator Triple Axis P&P Unit

Space saving and modularization

Wide variety of combinations to satisfy users needs (Ball screw/Motor)

Suitable for high-frequency operation

LG — 240Z — A0 50 20X

Motor mountingZBZC

Z axis motor in-line mountZ axis motor side mount

L E G J ZB D C

Stroke(mm)

Motor specifications

Axis type

Axis type

Ball screw specificationsSymbol

ERolled ball screw(mm)

ø20, lead 40


CAxis type

Z axisRolled ball screw(mm)

ø15, lead 20


JRolled ball screw(mm)

ø16, 32 lead

10

90A0B0C0D0E0F0

100

900100011001200130014001500

Motor specificationsMitsubisi Electric Corporation,Yaskawa Electric Corporation,OMRON Corporation

Matsushita Electric Industrial Co., LTD

Brake

750Wwithout brake

750Wwith brake

750Wwithout brake

750Wwith brake

Symbol

L

M

N

P



How to Order Combination

Y

Y Y axis

X X axis

Stroke(mm)1015

95A0

100150

9501000

Stroke(mm)1015

95A0

100150

9501000

Caution• When X, Y and Z axes are combined, Y axis attachment bracket is supplied as standard.• For motor details, please refer to “Applicable motors” on page 23.

Triple Axis P&P Unit

∗ Standard strokes are available in 100 mm increments.

*Standard strokes are available in 50 mm increments.




Brake

200Wwithout brake

200Wwith brake

200Wwithout brake

200Wwith brake

Symbol

A

B

C

D



Brake400W

without brake

400Wwith brake

400Wwithout brake

400Wwith brake

Symbol

G

H

J

K

2

LG — 240Z — A0X G C

Stroke (mm)Motor specifications

Ball screw allowable rotation

Ball screw specifications Axis typeSymbol

CE∗

Rolled ball screw(mm)ø20, lead 20ø20, lead 40

Weight of body without motor (kg)10013.6

150—

20015.7

250—

30017.8

350—

40019.9

450—

50022.0

550—

60024.1

650—

Stroke(mm)X axis

70026.2

750—

80028.3

850—

90030.4

950—

100032.5

110034.6

120036.7

130038.8

140040.9

150043.0

Stroke(mm)X axis

Weight of body for side mount without motor10017.1

150—

20019.2

250—

30021.3

350—

40023.4

450—

50025.5

550—

60027.6

650—

Stroke(mm)X axis

70029.7

750—

80031.8

850—

90033.9

950—

100036.0

110038.1

120040.2

130042.3

140044.4

150046.5

Stroke(mm)X axis

10

90A0B0C0D0E0F0

100

900100011001200130014001500

How to Order Single Axis

XXL∗

XR

X axis motor in-line mountX axis motor left side mount

X axis motor right side mount

∗ 1) When axes are combined, select each axis considering the weight of the work piece and the body.∗ 2) Values in parentheses are those for side mount specification.

Xaxis

X axis specifications in-line mount (side mount)MotorBall screw leadGuideMaximum work loadMaximum speedRepeatability

Wmm

kgmm/smm

20020 40

301000

152000

400

High rigidity direct acting guide

±0.05

20 40

501000

252000

75020 40

100(75)1000

50(37.5)2000


∗ The mounting direction is the direction when the electric actuator is viewed from the motor side.

∗ For side mount type, motor specifications L, M, N, and P are used.

∗ For triple axis P&P.

Motor specificationsMitsubisi Electric Corporation, Yasukawa Electric Corporation, OMRON Corporation


Mitsubisi Electric Corporation, Yaskawa Electric Corporation, OMRON Corporation




Brake200W without brake

200W with brake200W without brake





750W with brake

SymbolABCDGHJKLMNP

3


4000

3000

2000

1000

Allo

wab

le r

otat

ion

rpm

100200

300400

500600

700800

Stroke (mm)

9001000

11001200

13001400

1500

(897)

LG — 240Z — 50Y G J

Stroke(mm)

Axis type

1015

95A0

100150

9501000

How to Order Single Axis

YZBZC

Y axis motor in-line mountZ axis motor in-line mountZ axis motor side mount

∗ When axes are combined, select each axis considering the weight of the work piece and the body.

∗ When axes are combined, select each axis considering the weight of the work piece and the body.

Y axis specifications

Z axis specificationsMotorBall screw leadGuideMaximum work loadMaximum speedRepeatability

Wmm

kgmm/smm

2005 10

250 500


±0.05

20 32

15 7.51000

1551600

4005 10

250 500

20 32

7.51000

51600

MotorBall screw leadGuideMaximum work loadMaximum speedRepeatability

Wmm

kgmm/smm

2005 10

250 500 1000


±0.05

20 32

30 30151600

4005 10

250 500

20 32

100015

1600

Y axis/Z axis

Ball screw specifications Symbol

HACJ

Rolled ball screw (mm)ø15, lead 5ø15, lead 10ø15, lead 20ø16, lead 32

Motor specificationsMotor specifications





Brake200W without brake




400W with brake

SymbolABCDGHJK

4

Weight of body without motor (kg)1004.24.7

1504.65.1

2005.05.5

2505.45.9

3005.86.3

3506.26.7

4006.67.1

4507.07.5

5007.47.9

5507.88.3

Stroke (mm)Y / Z axis in-line mountY / Z axis side mount

6008.28.7

6508.69.1

7009.09.5

7509.49.9

800 9.810.3

85010.210.7

90010.611.1

95011.011.5

100011.411.9

Stroke (mm)Y / Z axis in-line mountY / Z axis side mount



Ball screw allowable rotation

4000

3000

2000

1000

Allo

wab

le r

otat

ion

rpm

100200

300400

500600

700800

Stroke mm

9001000

(1475)

∗ 1) Used for X axis in double and triple axis P&P.∗ 2) Used for Y axis in double and triple axis P&P.

∗ 1∗ 2

Dimensions (reference drawing for assembling)

For detailed dimensions and specifications, please refer to the body dimensions.X, Y and Z axes are packed separately to be shipped and controlled as individual units. Bracket is included.Sensors must be procured by the customer.When the entire base of the electric actuator (X axis) must be supported, use dedicated T nuts provided by P/A.The T nuts must be ordered separately using a part number for Series LJ; LJ1-T8 (M8 x 1.25).For the dimensions, please refer to the T nut dimensions shown in the right figure.For the X axis mounting dimensions, please refer to page 17.Vibration of Y or Z axis may occur depending on the operating pattern. In such cases, take measures such as installation of a support guide.A regenerative absorption unit may be necessary depending on the operating conditions. Pay careful consideration to this issue.The gain adjustment and wiring must be conducted by the customer.For the motor mounting dimensions, please refer to the single axis dimensions of X, Y and Z.For maintenance procedure, please refer to information provided by P/A (including the name of lubricant, intervals, tightening torque of the coupling, etc.).For detailed information about each part, please refer to information provided by P/A.


M8

17.5

157.5

∗ 1 )

∗ 2 )

∗ 3 ) ∗ 4 )

∗ 5 )

∗ 6 )

∗ 7 ) ∗ 8 )

∗ 9 )

∗ 10)

5

(Str

oke+

15)

Stroke+40

Stroke+320300

60

8566

175

Str

oke+

365

20

9025

333

(For

100

to 1

50 st

roke

s)S

trok

e+13

3(F

or 2

00 to

100

0 str

okes

)

For the Z axis table dimensions, please refer to the single axis dimensions.

170

175

Stro

ke+1

5

(3)

176

110

(T-s

lot p

itch)

Stroke+15(25)

174

2

3

1

Select the unit specifications after confirming the X, Y and Z axes specifications.

6


Str

oke+

365

175

85

30060

Stroke+320

Stroke+40

(Str

oke+

15)

110

(T-s

lot p

itch)

9025

20

66

359

(For

100

to 1

50 st

roke

s)S

trok

e+15

9(F

or 2

00 to

100

0 str

okes

)

176

110

175

170

Stroke+15

Stro

ke+1

520

0(2

5)

(3)

1

3

2

M8

17.5

157.5



Select the unit specifications after confirming the X, Y and Z axes specifications.

For detailed dimensions and specifications, please refer to the body dimensions.X, Y and Z axes are packed separately to be shipped and controlled as individual units. Bracket is included.Sensors must be procured by the customer.When the entire base of the electric actuator (X axis) must be supported, use dedicated T nuts provided by P/A.The T nuts must be ordered separately using a part number for Series LJ; LJ1-T8 (M8 x 1.25).For the dimensions, please refer to the T nut dimensions shown in the right figure.For the X axis mounting dimensions, please refer to page 17.Vibration of Y or Z axis may occur depending on the operating pattern. In such cases, take measures such as installation of a support guide.A regenerative absorption unit may be necessary depending on the operating conditions. Pay careful consideration to this issue.The gain adjustment and wiring must be conducted by the customer.For the motor mounting dimensions, please refer to the single axis dimensions of X, Y and Z.For maintenance procedure, please refer to information provided by P/A (including the name of lubricant, intervals, tightening torque of the coupling, etc.).For detailed information about each part, please refer to information provided by P/A.

∗ 1 )

∗ 2 )

∗ 3 ) ∗ 4 )

∗ 5 )

∗ 6 )

∗ 7 ) ∗ 8 )

∗ 9 )

∗ 10)


7

130

120(23)

86(90)(25)

Str

oke+

1513

021

1

2

Stroke+214

Stroke+191

Stroke+15 60

63.5

Rreference plane

Stro

ke—

8(F

or 1

00 to

150

stro

kes)

192

(For

200

to 1

000

stro

kes)

Str

oke+

214

Str

oke+

191

(23)

LG-240Z-Y□□□�

LG-240Z-Z□□□�


For detailed dimensions and specifications, please refer to the body dimensions.Y and Z axes are packed separately to be shipped and controlled as individual units. Bracket is included.Sensors must be procured by the customer.Vibration of Y or Z axis may occur depending on the operating pattern. In such cases, take measures such as installation of a support guide.A regenerative absorption unit may be necessary depending on the operating conditions. Pay careful consideration to this issue.The gain adjustment and wiring must be conducted by the customer.For the motor mounting dimensions, please refer to the single axis dimensions of Y and Z.For maintenance procedure, please refer to information provided by P/A (including the name of lubricant, intervals, tightening torque of the coupling, etc.).For detailed information about each part, please refer to information provided by P/A.

∗ 1 )

∗ 2 ) ∗ 3 ) ∗ 4 )

∗ 5 )

∗ 6 ) ∗ 7 )

∗ 8 )

∗ 9 )


Select the unit specifications after confirming the Y and Z axes specifications.

8


130

63.5

120

60(23)

86(90)(25)

1

2

130

18

Stroke+214

Stroke+191

Stroke+15

Str

oke+

15

Reference plane

Str

oke

—8

(For

100

to 1

50 s

trok

es)

192

(For

200

to 1

000

stro

kes)

Str

oke+

240

Str

oke+

188

(52)

LG-240Z-Y□□□�

LG-240Z-Z□□□�


For detailed dimensions and specifications, please refer to the body dimensions.Y and Z axes are packed separately to be shipped and controlled as individual units. Bracket is included.Sensors must be procured by the customer.Vibration of Y or Z axis may occur depending on the operating pattern. In such cases, take measures such as installation of a support guide.A regenerative absorption unit may be necessary depending on the operating conditions. Pay careful consideration to this issue.The gain adjustment and wiring must be conducted by the customer.For the motor mounting dimensions, please refer to the single axis dimensions of X, Y and Z.For maintenance procedure, please refer to information provided by P/A (including the name of lubricant, intervals, tightening torque of the coupling, etc.).For detailed information about each part, please refer to information provided by P/A.

∗ 1 )

∗ 2 )

∗ 3 ) ∗ 4 )

∗ 5 )

∗ 6 ) ∗ 7 ) ∗ 8 )

∗ 9 )


Select the unit specifications after confirming the Y and Z axes specifications.


110

105

57

1515

40

304-M8 x 1.25thread depth 16

2-ø8H7depth10

40

Polyurethane stopper

Home position gauge

30

110

110(T-slot pitch)

110

(T-s

lot p

itch)

170

18

9.4

45°

11.5

104.5

T-slot dimensions

110

18

10

Stroke+320

Stroke+300

200

180(Refer to 4∗ ) (Refer to 4∗ )

(Refer to 4∗ )(Refer to 4∗ )

9

Stroke+240(Table movement range)

L

∗ 1) The motor mounting plate and coupling are attached but no motor, controller, driver, motor cable and encoder cable are included.

∗ 2) Sensors must be procured by the customer.∗ 3) When the entire base of the electric actuator (X axis) must be

supported, use dedicated T nuts provided by P/A. The T nuts must be ordered separately using a part number for Series LJ; LJ1-T8 (M8 x 1.25).

∗ 4) Dimensions marked with “★ ” are those for cases where a home position gauge is used. Refer to them as guidelines to set the home position.

∗ 5) The motor driver must be procured by the customer. Please inform P/A of any changes in the motor specifications.

∗ 6) For motor details, please refer to “Applicable motors” on page 23.



Urethane stopper

Home position gauge

10


∗ 1) When the entire base of the electric actuator (X axis) must be supported, use dedicated T nuts provided by P/A. The T nuts must be ordered separately using a part number for Series LJ; LJ1-T8 (M8 x 1.25).

∗ 2) Sensors must be procured by the customer.∗ 3) The motor driver must be procured by the customer. Please inform

P/A of any changes in the motor specifications.∗ 4) Dimensions marked with “★ ” are those for cases where a home

position gauge is used. Refer to them as guidelines to set the home position.

∗ 5) When the cover needs to be removed such as in the case of belt maintenance, secure work space of 61 mm or more.


∗ 7) For motor details, please refer to “Applicable motors” on page 23.

280

61(Refer to 6∗ )

Stroke+240(Table movement range)

(150

)

60

L

18 110(T-slot pitch)

105

110

1515110

170

9.4

45°

104.5

1811.5

10 Stroke+300

304030

110

(T-s

lot p

itch)

110

200180

The drawing is an example of the left side mount type.

T-slot dimension

2-ø8H7depth10 4-M8 x 1.25thread depth 16

(Refer to 4∗ )

(Refer to 4∗ )

(Refer to 4∗ )

11


92

(Stroke+131) 10

L


2-M5 x 0.8Effective screw length 10

4-M6 x 1depth14

4-M8 x 1.25depth18

12

12.5

13.5

6

Reference plane

1010(92)

130

63.562.5

6160

31

(26)

14

130

26

14

3

2020

21

D

25

3

C

31

57

D section detail (S=2/1)

63.5

(Stroke+145)

Stroke+191

Stroke+214

80

31ø4H10depth5

126


4-M5 x 0.8depth10F-M5 x 0.8depth10

4-ø6.5

(26)(44) 110100Stroke–69

E-100

92 85(For 100 to 150 strokes)

3-ø4H10depth5


∗ 2) Sensors must be procured by the customer.∗ 3) For motor details, please refer to “Applicable motors” on page 23.

1235001234501024001023508130081250602006015060100

Stroke FE Stroke FE

Dimension table

2289502281000

207900207850186800186750165700165650144600144550

C section detail (S=2/1)

208(For 200 to 1000 strokes)

4H10depth5

5

4H10

dept

h5

5

12


1235001234501024001023508130081250602006015060100

Stroke FE Stroke FE

2289502281000

207900207850186800186750165700165650144600144550

92

(Stroke+131) 10

L


4-M6 x 1depth14

4-M8 x 1.25depth18

12

12.5

13.5

6

Reference plane

1010(92)

130

63.562.5

6160

31

(26)

14

130

26

14

3

2020

21

D

25

3

C

31

57

63.5

(Stroke+145)

Stroke+191

Stroke+214

80

31ø4H10depth 5

126


4-M5 x 0.8depth10F-M5 x 0.8depth10

4-ø6.5

(26)(44) 110100Stroke–69

E-100

92

3-ø4H10depth5


∗ 2) Sensors must be procured by the customer.∗ 3) For motor details, please refer to “Applicable motors” on page 23.

Dimension table

D section detail (S=2/1)


4H10depth5

5

4H10

dept

h5

5




13

92

123500123450102400102350

8130081250602006015060100

Stroke FE Stroke FE

2289502281000

207900207850186800186750165700165650144600144550

12.5

13.5

63.5

31

ø4H10depth5

4-M6 x 1depth144-M8 x 1.25depth18

39L

130

(Stroke+145)

F-M5 x 0.8depth10 4-M5 x 0.8depth10

3-ø4H10depth5 4-ø6.5

92

110

2020

100(44)

C

Stroke–69

E-100

25

3

Stroke+188

Stroke+240

80

18

(52)

40(Refer to *4)

31

B


(Stroke+131) 10


∗ 2) Sensors must be procured by the customer.∗ 3) For motor details, please refer to “Applicable motors” on page 23.∗ 4) When the cover needs to be removed such as in the case of belt

maintenance, secure work space of 40 mm or more.

B section detail (S=2/1)


4H10depth5

5

4H10

dept

h5

5

Dimension table

60

1010

1.2201

602

31

13063.5

(92)

62.5 Referenceplane


85 (For 100 to 150 strokes)208 (For 200 to 1000 strokes)

17

Electric Actuator/Maintenance Guide 1Be sure to read before handling.

Body Mounting

Applicable model LG-240Z-XXLXR

T Nut for mounting (Optional)

When the product is mounted, dedicated T nuts for the T slots on the bottom are required.Please refer to the table below to order them from P/A.

Minimum number of T nuts required for each strokeStroke(mm)

Number of T nuts (pcs.)

100–400 500 600 700 800 900 1000 1100 1200 1300 1400 1500

8 10 12 14 16 18 20

Model LJ1-T8 (Weight: 8.4g)

∗ The end cover must be removed when a T nut is inserted into the T slot.

∗ The A dimension is recommended to be 200 mm or less. However, it must be conformed to other standards if the customer provides any.

T-slot size

M6 x 204 positions

T slots for mounting9.4

45°

10

4.5

18

11.5

110

A A A A

End cover

7.5

M8 x 1.25

17.5

15

18

Pulley cover removal process

Motor mounting process

1. First, be certain to turn off the power and confirm that the belt pulley is stopped.

∗ If there is any possibility that the machine could move due to removal of the belt, secure the machine prior to the work.Make sure that the power will never turn on unexpectedly during work.

Preparation

1. Remove the thin head screws (TP-M3 x 5, 8 pcs.) fixing the pulley cover using a hexagon wrench.

∗ Use a normal hexagon wrench.

2. Pull out the pulley cover in the direction of the arrow.


1. Mount the motor with hexagon socket head bolts ➀ (M5 x 14, 4 pcs., Tightening torque: 4.4 Nm ±0.2 Nm) and ➁ (M4 x 14, 4 pcs., Tightening torque: 2.1 Nm ±0.1 Nm).

∗ Confirm the direction of motor wiring because it affects motor mounting.The bolts must be procured by the customer.

2. Mount the pulley with lock teeth at the

position indicated in the drawing, using five

bolts ➂ and three bolts ➃ .

∗ Confirm that there is no foreign matter or rattle at the engaged portion of the pulley and motor shaft.During the work, see to it that the bolts are tightened equally.For detailed information, please refer to the catalog provided by the manufacturer.


2222

B

B section detail

A

A section detail

M4 x 12

M4 x 14

M5 x 14 Tightening torque 4.4Nm±0.2NmM4 x 14 Tightening torque 2.1Nm±0.1Nm

Plate

TP-M3 x 5 TP-M3 x 5

Pull out after thinhead screws areremoved.

Pulley cover

Pulley cover

Side mount motorMotor assembly instructions

Motor Assembly Procedure

The “tightening torque of bolt” indicated in the procedure is that recommended by P/A. The tightening torque, however, must be conformed to other standards if the customer provides any.

Electric Actuator/Maintenance Guide 2 Be sure to read before handling.

Motor/Belt Mounting

19

Belt mounting process

Belt tension adjustment

Pulley cover mounting process

1. Confirm that the belt to be used has the following part number.Belt specificationPart No.: 340P5M15 Tsubakimoto Chain Co.

∗ Confirm that there is no crack at the base of the teeth, crack on the back side or other harmful damage, and also no swelling due to adhesion of solvents.

2. Tighten bolts ➀ .3. Slide the folding plate in the direction of the

arrow.4. Mount the belt on the pulley. ∗ Confirm that no foreign matter is present at

the mounting position of the pulley and the belt.When the belt is mounted, confirm that there is no irregular engagement or twisting.


1. Confirm that bolts ➀ are loose.2. After the belt is tensioned with tension bolt

➁ , tighten bolts ➀ for temporary tightening.3. Measure the belt tension with the tension

gauge. Perform adjustment until the recommended tension is achieved.After the recommended tension is confirmed, tighten bolts ➀ for fixation at a tightening torque of 4.4 Nm ±0.2 NmFollowing are typical parameters of the belt. (For detailed information, please refer to catalogs provided by the manufacturer of the belt.)Parameters: WEIGHT: 0.041Kg/10mm(width) x 1m(length)WIDTH: 15mmSPAN: 105mm Recommended tension 117.6N

4. After the bolts are tightened for fixation, please confirm that the belt tension agrees with the recommended value.

(Tightening the bolts for fixation may cause a slight change in the tension.)

5. Move the table manually and confirm that no abnormal noise is produced or no irregular engagement is caused at the belt section.Take precautions since applying a belt tension exceeding the recommended value may result in excessive operating resistance or local malfunction.


1. Mount the pulley cover using thin head screws.

∗ Confirm there is no rattle on the pulley cover.


Pulley coverTP-M3 x 5 TP-M3 x 5

M5 x 18

Belt

M3 x 14

M5 x 18Tightening torque 4.4Nm±0.2Nm

Belt mounting procedure


20

Side mount motorMotor assembly instructions

Pulley cover

26

Pulley with lock teeth

A section detail

A section Plate

M4 x 14M6 x 20 Tightening torque 6.8Nm±0.3NmM5 x 18 Tightening torque 4.4Nm±0.1Nm

TP-M3 x 5TP-M3 x 5

Pulley cover


Motor/Belt MountingThe “tightening torque of bolt” indicated in the procedure is that recommended by P/A. The tightening torque, however, must be conformed to other standards if the customer provides any.For the “pulley belt,” please refer to the catalog by Mitsuboshi Belting Ltd. For the “Power Lock,” please refer to the catalog by Tsubakimoto Chain Co.




Pull out after thinhead screws areremoved.

1. First, be certain to turn off the power and confirm that the belt pulley is stopped.

∗ If there is any possibility that the machine could move due to removal of the belt, secure the machine prior to the work.Make sure that the power will never turn on unexpectedly during work.

Preparation

1. Remove the thin head screws (TP-M3 x 5, 8 pcs.) fixing the pulley cover using a hexagon wrench.

∗ Use a normal hexagon wrench.

2. Pull out the pulley cover in the direction of the arrow.


1. Mount the motor with hexagon socket head bolts ➀ (M6 x 20, 4 pcs., Tightening torque: 6.8 Nm ±0.3 Nm) and ➁ (M5 x 18, 4 pcs., Tightening torque: 4.4 Nm ±0.1 Nm).

∗ Confirm the direction of motor wiring because it affects motor mounting.

The bolts must be procured by the customer.

2. Mount the pulley with lock teeth at the position

indicated in the drawing, using five bolts ➂ .

∗ Confirm that there is no foreign matter or rattle at the engaged portion of the pulley and motor shaft.

During the work, see to it that the bolts are tightened equally.

For detailed information, please refer to the catalog provided by the manufacturer.


21

1. Confirm that the belt to be used has the following part number.Belt specificationPart No.: B150S5M520 Mitsuboshi Belting Ltd.

∗ Confirm that there is no crack at the base of the teeth, crack on the back side or other harmful damage, and also no swelling due to adhesion of solvents.

2. Tighten bolts ➀ and ➁3. Slide the folding plate in the direction of the

arrow.4. Mount the belt on the pulley. ∗ Confirm that no foreign matter is present at

the mounting position of the pulley and the belt.When the belt is mounted, confirm that there is no irregular engagement or twisting.

1. Confirm that bolts ➀ and ➁ are loose.2. After the belt is tensioned with tension bolt

➂ , tighten bolts ➀ and ➁ for temporary tightening.

3. Measure the belt tension with the tension gauge. Perform adjustment until the recommended tension is achieved.After the recommended tension is confirmed, tighten bolts ➀ and ➁ for fixation at a tightening torque of 4.4 Nm ±0.2 NmFollowing are typical parameters of the belt. (For detailed information, please refer to catalogs provided by the manufacturer of the belt.)Parameters:WEIGHT: 0.034Kg/10mm(width) X 1m(length)WIDTH: 15mmSPAN: 150mm Recommended tension 93 N (max. 123 N)

4. After the bolts are tightened for fixation, please confirm that the belt tension agrees with the recommended value.

(Tightening the bolts for fixation may cause a slight change in the tension.)

5. Move the table manually and confirm that no abnormal noise is produced or no irregular engagement is caused at the belt section.Take precautions since applying a belt tension exceeding the recommended value may result in excessive operating resistance or local malfunction.

1. Mount the pulley cover using thin head screws.

∗ Confirm there is no rattle on the pulley cover.

Pulley cover mounting processTP-M3 x 5 TP-M3 x 5

Pulley cover

M8 x 20Tightening torque 16.9±1.7Nm

M5 x 45

M8 x 30Tightening torque16.9±1.7Nm

M8 x 20

M8 x 30

Belt





Belt Mounting Procedure



22

Motor assembly instructions


1. Remove the four bolts on the top cover.

2. Remove the top cover. 3. Confirm that there is no rattle or loosening of the coupling. Mount the coupling on the motor shaft according to the dimensions shown in the table below.

4. Mount the motor on the mount block. At this time, be sure to take measures against loosening. Note 1) When the motor is mounted, the direction of wiring must be

instructed and confirmed by the customer.

5. Confirm that there is no clearance between the motor and the mount block.

6. Confirm that the coupling is inserted at the end of the ball screw shaft by looking into the round hole on the top of the mount block.

7. Tighten the clamp bolt of the coupling from the round hole of the mount block.

8. Operate the table manually for one cycle and confirm that no abnormal noise is produced at the coupling section.When a motor with brake is used, release the brake before confirmation.

9. Mount the top cover.

Applicable model LG-240Z-

Bolt types

Bolt typeM3 x 12

(Hexagon socket head bolt)M3 x 8

(thin head)

B: RecommendedBolt type

M6 x 20M5 x 18M5 x 18M4 x 16M5 x 14M4 x 14

Recommended tighteningtorque (N.m)6.8±0.34.4±0.14.4±0.12.1±0.14.4±0.12.1±0.1

Coupling mounting hole

Picture from above

Mount blockB (Hexagon socket head bolt)

A

MotorCoupling

The motor mounting bolts must be procured by the customer.Please follow any other mounting standards if the customer provides any.

● When mounting the coupling, please refer to the instruction manual of the coupling by Miki Pulley Co., Ltd.

● When a motor with brake is used, mount the clamp bolts on the ball screw side at the positions illustrated above.Confirm the direction of motor wiring because it affects motor mounting.

Note 1) When the motor is mounted, the direction of wiring must be instructed and confirmed by the customer.

YZYZ

XYZ

YZ

LMNP

ABCDGHJK


Motor Mounting

23

Applicable motors

∗ For the motor specifications, please refer to the catalogs provided by the motor manufactures. When a motor which is not in the above table is used, its specifications and dimensions must be confirmed by the customer.

Mitsubisi Electric Corporation

HC-PQ23

HC-MF23

HC-MFS23

HC-KFS23

HC-KQ23

HC-PQ23B

HC-MF23B

HC-MFS23B

HC-KFS23B

HC-KQ23B


MSM02□P1A

MSMA02□A1A

MSM02□P1B

MSMA02□A1B

Length(mm)

89

99.5

99.5

99.5

89

121

131.5

131.5

131.5

121

Length(mm)

95

95

128

128

Weight(kg)

0.96

0.99

0.99

0.99

0.96

1.6

1.6

1.6

1.6

1.6

Weight(kg)

0.96

0.96

1.4

1.4

Yaskawa Electric Corporation

SGME-02□F12

SGM-02□312

SGMAH-02□AA21

SGME-02□F12B

SGM-02□312B

SGMAH-02□AA2B

Length(mm)

96.5

96.5

96.5

136.0

136.0

136.0

Weight(kg)

1.1

1.1

1.1

1.6

1.6

1.6

OMRON Corporation

R88M-W20030□R88M-U20030□A

R88M-W20030□-B

R88M-U20030□A-B

Length(mm)

96.5

96.5

136.0

136.0

Weight(kg)

1.11.1

1.61.6


HC-PQ43

HC-MFS43

HC-KFS43

HC-MF43

HC-KQ43

HC-PQ43B

HC-MFS43B

HC-KFS43B

HC-MF43B

HC-KQ43B


MSM042P1A

MSMA04□A1A

MSM042P1B

MSMA04□A1B

Length(mm)

114

124.5

124.5

124.5

114

146

156.5

156.5

156.5

146

Length(mm)

124

124

157

157

Weight(kg)

1.45

1.45

1.45

1.45

1.45

2.1

2.1

2.1

2.1

2.1

Weight(kg)

1.6

1.6

2.0

2.0


SGME-04AF12

SGM-04A312

SGMAH-04AAA21

SGME-04AF12B

SGM-04A312B

SGMAH-04AAA2B

Length(mm)

124.5

124.5

124.5

164.0

164.0

164.0

Weight(kg)

1.7

1.7

1.7

2.2

2.2

2.2

OMRON Corporation

R88M-W40030□R88M-U40030HA

R88M-W40030□-B

R88M-U40030HA-B

Length(mm)

124.5

124.5

164.0

164.0

Weight(kg)

1.71.7

2.22.2


HC-MFS73

HC-KFS73

HC-MF73

HC-MFS73B

HC-KFS73B

HC-MF73B


MSMA082A1A

MSMA082A1B

Length(mm)

142

142

142

177.5

177.5

177.5

Length(mm)

143

178

Weight(kg)

3.0

3.0

3.0

4.0

4.0

4.0

Weight(kg)

3.1

3.7


SGME-08AF12

SGM-08A312

SGMAH-08AAA21

SGME-08AF12B

SGM-08A312B

SGMAH-08AAA2B

Length(mm)

145.0

145.0

145.0

189.5

189.5

189.5

Weight(kg)

3.4

3.4

3.4

4.3

4.3

4.3

OMRON Corporation

R88M-W75030□R88M-U75030HA

R88M-W750030□-B

R88M-U75030HA-B

Length(mm)

145.0

145.0

189.5

189.5

Weight(kg)

3.43.4

4.34.3


Motor Mounting

24

Maintenance

Maintenance and inspection are necessary to maintain safe operation and performance of the electric actuator.The following instruction should be thoroughly understood before maintenance or inspection is conducted.1) Before conducting maintenance or inspection, confirm that the

motor driving power is turned off.At this time, take sufficient precautions since the table may move if an external force is applied.

2) Do not conduct inspection while the actuator is in operation.If inspection is unavoidable, it must never take place within the operating range of the actuator.

3) If any abnormality is found in periodic inspection, consult P/A immediately.

Maintenance

Daily Inspection

Conduct the following inspections before and after the operation of the actuator.

Inspection description

No scratches or bruises are found on the body.No adhesion of chips, dust, or liquid such as water is observed.

No abnormal noise or rattle is present.

No abnormal vibration, rattle or abnormal noise is present.

Inspection itemsBody appearance

Ball screw/TableBearing

Guide

Regular Inspection

Inspection after six months of operation or one month or more of non-operation

Inspection items

Body mountingBolts, screws

Ball screwguide

Coupling

Inspection description / Maintenance instruction

No loosening is observed.If the mounting part of the body comes loose, tighten at the specified torque.For the recommended torque, please refer to the table below.

Apply Alvania No. 2 (by Showa Shell Sekiyu K.K.) or equivalent to the ball screw threads after wiping off old grease, dust and dirt adhering to the surrounding surfaces.Apply the grease directly to the groove of the ball screw threads using a knife tool. Flatten the grease so that it will go in as deep as possible and repeat the stroke several times.For the guide, apply the above grease to the nipples using grease guns. The standard volume is 0.5 cc per block.As in the case of the ball screw threads, apply the grease after wiping off old grease, dust and dirt adhering to the surrounding surfaces.(Never use grease containing fluorine.)

No loosening of bolt is observed on the coupling.Replace the coupling if any loosening is observed.

Bolt typeM4M5M6

Recommended tightening torque (N.m)2.1±0.14.4±0.16.8±0.3

Mounting boltBolt typeM3 x 12M3 x 8

Reapplying grease to ball screw and guide The top cover should be removed from the top of the body.

Grease application to Y and Z axesRemove the top cover from the top of the body and follow the procedure below.Lubricant: Alvania No. 2 (Showa Shell Sekiyu K.K.) or equivalent.Interval: After every six months of operation or one month or

more of non-operationThe interval must be determined by the customer depending on the conditions.

Grease application to X axisRemove the top cover from the top of the body and follow the procedure below.Lubricant: Alvania No. 2 (Showa Shell Sekiyu K.K.) or equivalent.Interval: After every six months of operation or one month or

more of non-operatioThe interval must be determined by the customer depending on the conditions.

Grease nipple shapeNipple shape

A type(by NSK)PB1021B(by THK)

Reapplying grease to guide Use grease guns dedicated to this purpose.

Knife

Knife

Grease gun

Grease gun

The shaded parts are where grease is applied.

Grease nipple

The shaded parts are where grease is applied.

Grease nipple

YZ

YZ

URL http://www.poweraire.com


Date post:	23-Apr-2018
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