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Electric direct control system A variable …compensator control system (page A1-7). Pilot port,...

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A 2-1 Piston Pumps 1 PH Series swash plate type variable displacement piston pump PH56, PH80, PH100, PH130, PH170 2 Port specifications M: standard 3. 4 Code for double pump S: single pump * Consult Tokyo Keiki for double pump configurations 5 Pump mounting Omit: flange mounting F: foot mounting 6 Shaft end configuration Y: long shaft w/SAE key 7 Rotation (viewed from shaft end) R: right rotation (clockwise) L: left rotation (counter-clockwise) 8 Pump design no. 9 Pump control method EDHS2 : electric direct control [flow, pressure] 10 Control valve design no. 10 2 3 4 5 9 PH80-MS( )(F)YR-21-EDHS2-10 8 6 7 1 Specifications Model Code PH56 MPa 100.8 21 6001800 Maximum displacement volume Working pressure Allowable speed Model Code Hysteresis Repeatability Command signal Less than 1% Less than 1% DC10V10V21MPaFlow control Pressure control Less than 1% Less than 1% DC10V (10V = Max. flow) 0.3 MPa Max. flow L/min. Weight kg Flange mounting Foot mounting Hysteresis Repeatability Command signal Min. adjustable pressure PH80 PH100 PH130 PH170 56 80 100 130 170 144 180 234 306 48 60 85 109 120 56 70 95 120 130 cm 3 /rev min -1 Electric direct control system variable displacement piston pumps
Transcript
Page 1: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

A2-1

Pist

on P

umps

1 PH Series swash plate type variable displacement piston pump

PH56, PH80, PH100, PH130, PH170

2 Port specifications

M: standard

3. 4 Code for double pump

S: single pump

* Consult Tokyo Keiki for double pump configurations

5 Pump mounting

Omit: flange mounting

F: foot mounting

6 Shaft end configuration

Y: long shaft w/SAE key

7 Rotation (viewed from shaft end)

R: right rotation (clockwise)

L: left rotation (counter-clockwise)

8 Pump design no.

9 Pump control method

EDHS2 : electric direct control [flow, pressure]

10 Control valve design no.

102 3 4 5 9

PH80-MS(*)(F)YR-21-EDHS2-1086 71

Specifications

Model Code

PH56

MPa

100.8

21600~1800

Maximum displacement volumeWorking pressureAllowable speed

Model Code

HysteresisRepeatability

Command signal

Less than 1%Less than 1%

DC10V(10V=21MPa)

Flow control

Pressurecontrol

Less than 1%Less than 1%

DC10V (10V = Max. flow)0.3 MPa

Max. flow L/min.

Weight kg Flange mountingFoot mounting

HysteresisRepeatability

Command signalMin. adjustable pressure

PH80 PH100 PH130 PH170

56 80 100 130 170

144 180 234 306

48 60 85 109 12056 70 95 120 130

cm3/rev

min-1

Electric direct control system variable displacement piston pumps

Page 2: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

2-2A

Pist

on P

umps

吐出量

L/min

入力電圧 V DC 入力電圧 V DC

L/min

1800min-1

1500min-1

吐出量

PH56

20

40

60

80

100

120

1 2 3 4 5 6 7 8 9 10

25

50

75

100

125

150

1 2 3 4 5 6 7 8 9 10

PH80

1500min-1

1800min-1

入力電圧-流量特性

L/min

入力電圧 V DC

1800min-1

1800min-1

吐出量

L/min

入力電圧 V DC

1500min-1

吐出量

1500min-1

0 0

50

100

150

200

1 2 3 4 5 6 7 8 9 10

PH100

50

100

150

200

250

1 2 3 4 5 6 7 8 9 10

PH130

1800min-1

L/min

入力電圧 V DC

1500min-1

吐出量

入力電圧 V DC

M aP

3 5

7 0

10 5

14 0

17 5

21 0

0 0

フルカットオフ圧力

40

80

120

160

200

240

280

320

1 2 3 4 5 6 7 8 9 10

PH170

1 2 3 4 5 6 7 8 9 10

入力電圧-圧力特性

Dimensions

Input voltage – Flow characteristics

Characteristics Curve (1800 min-1, 20 mm2/s) (typical examples)

Input voltage – Pressure characteristics

Deliv

ery

L/m

inDe

liver

yL/

min

Deliv

ery

L/m

in

Input Voltage V DC

Input Voltage V DC

Input Voltage V DC

Input Voltage V DC

Input Voltage V DC

Input Voltage V DC

Deliv

ery

L/m

in

Deliv

ery

L/m

in

Full

Cuto

ff Pr

essu

reM

Pa

Page 3: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

A2-3

Pist

on P

umps

PH56

271

249

111

130

188

110

205

170

Note: For details of the shaft end configuration, suction port, casing drain port and mating mount area dimensions, refer to the pressure compensator control system (page A1-6).

Tank port, G1/2

Delivery port, G3/4

34

135

127

123

2405.

PH80

349

.18

25

2-320

140

178

219

106

Note: For details of the shaft end configuration, suction port, casing drain port and mating mount area dimensions, refer to the pressure compensator control system (page A1-6).

Delivery port, G1

Pilot port, G1/4 (with plug)

Delivery port, G3/4

Delivery port, G1

Dimensions

Page 4: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

2-4A

Pist

on P

umps

291

159

35

150

PH130PH170

3765.

418

218

139

134

.20

35

240

Note: For details of the shaft end configuration, suction port, casing drain port and mating mount area dimensions, refer to the pressure compensator control system (page A1-7).

Pilot port, G1/4 (with plug)

Delivery port, G1-1/4

Delivery port, G1

142

32

130

138

2695.

PH100

379

2-345

.19

55

232

120

142

198

Note: For details of the shaft end configuration, suction port, casing drain port and mating mount area dimensions, refer to the pressure compensator control system (page A1-7).

Pilot port, G1/4 (with plug)

Delivery port, G1

Delivery port, G1

Delivery port, G1

Dimensions

Page 5: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

A2-5

Pist

on P

umps

Dimensions

Specifications

Pump controller EDAB-PQ-P-10

Compatible connectors * These are to be provided by the user.

Code Model Code No. of Poles

CN1

CN2

CN3

CN4

CN5

2

3

4

5

6

1803578

1803581

1803594

1803604

1803617

ManufacturerPitch between pinsLength of stripped wireTightening screwdriverTightening torque

: Phoenix Contact: 3.81 mm: 7 mm: Flathead screwdriver, W=2.5, T=0.6: 0.22~0.25 N·m

6

6

160 170

918

4.51

5

7 0

7 02734

CN5

CN4Swash plate angle sensor

CN3Pressure sensor

CN2Supply power

CN1Solenoid

Command input/monitor output

4.5

DC24V±10%

Drive current output

Input impedance

Flow feedback : DC0~10V(QFB)Pressure feedback : DC0~10V(PFB)Recommended load resistance : More than 10kΩMinimum load resistance : 3.6kΩ, maximum current: 2.8mA

0~+55℃-10~+80℃

Supply voltage

Working temperature range

Storage temperature range

Command inputs

Supply current consumption

Monitor outputs

Max. consumption during transitions

Steady state

Flow command

Pressure command

Flow command

Pressure command

: DC 0 to 10V (100% flow at 10V)

: DC 0 to 10V (21MPa at 10V)

: 2A

: 0.9A

Applicable solenoid coil resistance : 10Ω

: 10kΩ: DC0~10V(QIN): DC0~10V(PIN)

Page 6: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

2-6A

Pist

on P

umps

Wiring connections between pump and controller

Refer to the illustrations below for the connections between the controller and the control valve (solenoid) and sensors (pressure and swash plate angle) of the pump.

flow sensor

2-conductor cable

3-conductor cable

Twisted pair cable with shielding

To pin 1

To pin 2

To pin 3

To pin 4

(to be provided separately by the user)(to be provided separately by the user)

Power supply at user’s location

PRI output

SEC input

CN5

5-conductor cable with shielding

(to be provided separately by the user)

User’s machine

Command input/monitor output

QIN command input

123

45

Round connector made by Hirose Electric Co., Ltd.

Connector made by Sumitomo Wiring Systems

Red

White

Black

Pressure sensor

Sensor signal input

Power output for sensor

Solenoid current output

No polarities

CN1 Solenoid

CN2 Power input

CN4 Swash plate angle sensor

CN3 Pressure sensor

CN1

CN2

CN4

CN3

DC24V

0V

EARTH

0V

0V

0V

0V

0V

0V

EARTH

LVDT

A shielded wire must be connected.

1: Red – power supply (+)2: White – output (+)3: Black – common

1

3

2

Housing :Retainer :Wire seal :Terminal :

Solder cup side Insulate the shielded wire at the round connector side.

2

1

No polarities Connect to pins 1 and 2.

CN5 Command input/monitor output

DIN 43650 connector, wiring connection port Pg.11, compatible cable diameter: φ6 to 9

2 conductors, AWG16 to 20 (to be provided separately by the user)

A metal sheet part (frame) and this pin are connected internally.If a grounded installation proves difficult because metal sheets have been installed on the user’s machine, connect a grounding wire to this pin.

DC 24V power input

3 conductors, 0.5 mm² (to be provided separately by the user)

(Tokyo Keiki part no.: VA27283)

Using the twisted pair cable, connect PRI to PRI and SEC to SEC.

QFB monitor output

PFB monitor output

PIN command input

Connect a shielded wire to this pin.A metal sheet part (frame) and this pin are connected internally.

The 0V pin is connected internally to the power supply 0V.If the command signal and monitor signal are minus, they are shared by this 0V pin.

JR13PK-5S2P, 0.3 mm2

5P, 0.3 mm2

6189-01316918-03267165-01181500-0106

2-conductor cable

2 conductors, AWG16 to 20 (to be provided separately by the user)

Page 7: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

A2-7

Pist

on P

umps

Construction

PH80

PH100

Seal kit for pump body part (pump control part not included)

Pump body part

PH130/PH170

PH56

5 Shaft seal

7 O-ring

23 O-ring

33 Backup ring

34 O-ring

35 O-ring

37 Gasket

40 O-ring

52 O-ring

56 O-ring

57 O-ring

No. Name Part No. Standard Quantity

40012883

008051119

007991419

008101202

008001219

007991419

40032097

007904119

008002219

007990219

008001419

1

1

1

1

1

1

1

1

1

1

1

JIS B 2401 1B-G75

AS568-914 (NBR, Hs90)

JIS B 2407 T2-P12

JIS B 2401 1B-P12

AS568-914 (NBR, Hs90)

AS568-041 (NBR, Hs90)

JIS B 2401 1B-P22.4

AS568-902 (NBR, Hs90)

JIS B 2401 1B-P14

Model CodeSeal kit part no.

PH56 PH80 PH100 PH130/PH170

40088422 40068287 40068288 40068289

123

56

30

51 39 5038 37 35 34 33 32 31

28

25

27

29

36 57

44

4140

Cross section Z-Z

Z Z

43 42

45 46 47 53 5220 221910 11 12 13 14 15 17 1816 23 2421987

5 Shaft seal

7 O-ring

23 O-ring

33 Backup ring

34 O-ring

35 O-ring

37 Gasket

40 O-ring

52 O-ring

56 O-ring

No. Name Part No. Standard Quantity

1

1

1

1

1

1

1

1

3

4

AS568-041 (NBR, Hs90)

JIS B 2401 1B-P22.4

AS568-902 (NBR, Hs90)

JIS B 2401 1B-G80

AS568-914 (NBR, Hs90)

JIS B 2407 T2-P12

JIS B 2401 1B-P12

AS568-920 (NBR, Hs90)

VA19648

008051219

007991419

008101202

008001219

007992019

40017811

007904119

008002219

007990219

5 Shaft seal

7 O-ring

23 O-ring

33 Backup ring

34 O-ring

35 O-ring

37 Gasket

40 O-ring

52 O-ring

56 O-ring

No. Name Part No. Standard Quantity

40011048

008051319

007991419

008101202

008001219

007992019

40021003

007904319

008002219

007990219

1

1

1

1

1

1

1

1

3

4

AS568-043 (NBR, Hs90)

JIS B 2401 1B-P22.4

AS568-902 (NBR, Hs90)

JIS B 2401 1B-G85

AS568-914 (NBR, Hs90)

JIS B 2407 T2-P12

JIS B 2401 1B-P12

AS568-920 (NBR, Hs90)

5 Shaft seal

7 O-ring

23 O-ring

33 Backup ring

34 O-ring

35 O-ring

37 Gasket

40 O-ring

52 O-ring

56 O-ring

No. Name Part No. Standard Quantity1

1

1

1

1

1

1

1

3

4

AS568-045 (NBR, Hs90)

JIS B 2401 1B-P22.4

AS568-902 (NBR, Hs90)

JIS B 2401 1B-G90

AS568-914 (NBR, Hs90)

JIS B 2407 T2-P12

JIS B 2401 1B-P12

AS568-920 (NBR, Hs90)

40011048

008051419

007991419

008101202

008001219

007992019

40024503

007904519

008002219

007990219

Rotating group kit

Model Code PH56 PH80 PH100 PH130 PH170

400789404008813140088132

400488854006852340068524

400388434006850740068508

400581774006856240068563

400688114006885440068855

Rotating group kit (★ marked parts)

Right hand rotating group kit (★, ☆ marked parts)

Left hand rotating group kit (★, ☆ marked parts)

Page 8: Electric direct control system A variable …compensator control system (page A1-7). Pilot port, G1/4 (with plug) Delivery port, G1 Delivery port, G1 Delivery port, G1 Dimensions A

2-8A

Pist

on P

umps

Pressure compensator mechanism parts (CH: Pressure compensator control)

Construction

13

1234689 57

12

1011

3 O-ring

8 O-ring

12 O-ring

Part No.No. Name Standard Quantity

007990219007902019007901119

113

AS568-902 (NBR, Hs90)AS568-020 (NBR, Hs90)AS568-011 (NBR, Hs90)


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