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TECHNICAL DOCUMENTATION 2016 SAEx 25.1 – SAEx 40.1 SAREx 25.1 – SAREx 30.1 AMExC 01.1 ACExC 01.2 ELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements
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Page 1: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

TECHNICAL DOCUMENTATION 2016SAEx 25.1 – SAEx 40.1SAREx 25.1 – SAREx 30.1AMExC 01.1 ACExC 01.2

ELECTRIC MULTI-TURN ACTUATORSfor valve automation in the oil & gas industry with high torque requirements

Page 2: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Manual Technical documentation 1st edition 2016 We reserve the right to alter data according to improvements made. Please refer to our website: www.auma.com to access the individual documents included in this folder. Previous documents become invalid with the issue of this document.

Page 3: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Table of contents

1 Technical data Actuators 5 Multi-turn actuators 6 2 Technical data Actuator controls 17 AMExC Actuator controls 18 ACExC Actuator controls 21 3 Technical data Miscellaneous 75 Output drive types 76 Switches 79 Position transmitter 81 Corrosion protection 83 Painting specifications 89 Lubricants 93 Accessories 98 4 Electrical data Actuators 101 Multi-turn actuators 102 5 Dimensions Actuators/Actuator controls 183 Multi-turn actuators 184 Accessories 186 6 Dimensions Output drive types 193 Multi-turn actuators 194 7 Spare parts lists 207 Multi-turn actuators 208 Actuator controls 210 8 Wiring diagrams 219 Actuators 220 AMExC Actuator controls 225 ACExC Actuator controls 232

Page 4: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators
Page 5: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

1 Technical data Actuators

Multi-turn actuators for open-close duty SAEx 25.1 – SAEx 40.1 with 3-phase AC motors 6 for modulating duty SAREx 25.1 – SAREx 30.1 with 3-phase AC motors 10 for open-close and modulating duty SAEx/SAREx, S2-15 min., S4 – 25 % torques for differential voltages 13 SAEx/SAREx, S2-30 min., S4 – 50 % torques for differential voltages 14 SAEx/SAREx, manual force at handwheel at multi-turn actuators 15

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General information

AUMA NORM multi-turn actuators require electric controls. For sizes SAEx 25.1 – SAEx 40.1, AUMA offer AMExC or ACExC actuator controls. These can also easily be mounted to the actuator at a later date.

Notes on table

1) Torque range The tripping torque is adjustable for directions OPEN and CLOSE within the indicated torque range.

2) Running torque Maximum permissible torque for 15 min. or 30 min. running time.

3) Valve attachment Indicated fl ange sizes apply for output drive types A and B1.

Refer to dimension sheets for further output drive types.

4) Weight Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical connection in standard version, output drive type B1 and handwheel.

Features and functions

Explosion protection Standard: II2G Ex d e IIB T4 or T3 Gb

II2G c IIB T4 or T3

II2D Ex IIIC T130 °C or T190 °C Db

Options: II2G Ex d e ib IIB T4 or T3 Gb

II2G c IIB T4 or T3

EC type test certifi cate PTB 03 ATEX 1123

TÜV 14 ATEX 7542 X

Betriebsart Standard: Short-time duty S2 - 15 min, class A and class B according to EN 15714-2

Option: Short-time duty S2 - 30 min, class A and class B according to EN 15714-2

For nominal voltage and +40 °C ambient temperature and at run torque load.

Type Output speed rpm

Torque range1) Run torque2) Number of starts

Valve attachment3) Handrad Weight4)

50 Hz 60 HzMin. [Nm]

S2-15 minMax. [Nm]

S2-30 minMax. [Nm]

S2-15 minMax. [Nm]

S2-30 minMax. [Nm]

Max.[1/h]

Standard EN ISO 5210

Option DIN

3210

Max. Ø rising stem

[mm] Ø [mm]

Reduc-tion ratio

approx.[kg]

SAEx 25.1

4 4.8

630 2,000 1,400

700 350

40 F25 G4 95 400

44 : 1

155

5.6 6.7 33 : 18 9.6 44 : 111 13 33 : 116 19 600 300 44 : 122 26 33 : 132 38

500 250

44 : 1

16545 54 33 : 163 75 44 : 190 108 33 : 1

SAEx 30.1

4 4.8

1,250 4,000 2,800

1,400 700

40 F30 G5 115 500

44 : 1

195

5.6 6.7 33 : 18 9.6 44 : 111 13 33 : 116 19 1,200 600 44 : 122 26 33 : 132 38 900 450 44 : 1

26545 54 33 : 163 75 700 350 44 : 190 108 33 : 1

SAEx 35.1

4 4.8

2,500 8,000 5,700

2,800 1,400

30 F35 G6 155 400

184 : 1

415

5.6 6.7 132 : 18 9.6 184 : 111 13 132 : 116 19 2,400 1,200 184 : 122 26 132 : 132 38 2,000 1,000 92 : 1 43045 54 66 : 1

SAEx 40.1

4 4.8

5,000 16,000 11,2005,600 2,800

20 F40 G7 175 500

180 : 1

515

5.6 6.7 128 : 18 9.6 180 : 111 13 128 : 116 19 4,800 2,400 180 : 122 26 128 : 132 38 14,000 9,800 4,000 2,000 90 : 1

SAEx 25.1 – SAEx 40.1AUMA NORMTechnical data Multi-turn actuators for open-close duty with 3-phase AC motors

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.721/003/en Issue 3.15 Page 1/4

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Motors 3-ph AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-6

Mains voltage, mains frequency Standard voltages:

3-phase AC current Voltages/frequencies

Volt 380 400 415 440 460 480 500

Hz 50 50 50 60 60 60 50

Special voltages:

3-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 600 660 690

Hz 50 50 50 50 60 60 50 50

Further voltages on request

Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %

Overvoltage category Category III according to IEC 60364-4-443

Insulation class Standard: F, tropicalized

Option: H, tropicalized

Motor protection Standard: PTC thermistors (according to DIN 44082)additionally require a suitable tripping device in the actuator controls.

Option: Thermoswitches (NC)According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches.

Self-locking Self-locking: Output speeds up to 90 rpm (50Hz) or 108 rpm (60Hz) and from size SA 35.1 for output speeds up to 22 rpm (50Hz) or 26 (60Hz)

NOT self-locking: SA 35.1 for output speeds from 32 rpm (50Hz) or 38 rpm (60Hz) and size SA 40.1 for output speed 32 rpm. (50Hz) or 38 (60Hz)

Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque acts upon the output drive.

Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 380 – 480 V AC

Power depending on the size 12.5 – 25 W

Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation

Options: Handwheel lockable

Handwheel stem extension

Power tool for emergency operation with square 30 mm or 50 mm

Electrical connection Controls: Terminal connection

Motor: Terminals within motor connection compartment

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Terminal plan TPA00R2AA-101-000 (basic version in combination with PTC thermistors)

TPA00R2AA-101-000 (basic version in combination with thermoswitches)

Valve attachment Standard: B1 according to EN ISO 5210

Options: A, B2, B3, B4 according to EN ISO 5210 A, B, D, E according to DIN 3210 C according to DIN 3338

Special valve attachments: AF, B3D, ED, DD, IB1, IB3 A prepared for permanent lubrication of stem

Electromechanical control unit

SAEx 25.1 – SAEx 40.1AUMA NORMTechnical data Multi-turn actuators for open-close duty with 3-phase AC motors

Y003.721/003/en Issue 3.15 Page 2/4

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Limit switching Counter gear mechanism for end positions OPEN and CLOSED

Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)

Standard: Single switches (1 NC and 1 NO) silver contact (Ag) for each end position, not galvanically isolated

Options: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated

Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated

Intermediate position switch (DUO limit switching), adjustable for each direction of operation

Gold plated contacts (Au), recommended for low voltage actuator controls

Torque switching Torque switching adjustable for directions OPEN and CLOSE

Standard: Single switches (1 NC and 1 NO) silver contact (Ag) for each direction, not galvanically isolated

Options: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated

Gold plated contacts (Au), recommended for low voltage actuator controls

Position feedback signal, analogue(options)

Potentiometer or 0/4 – 20 mA (electronic position transmitter)

Mechanical position indicator (option)

Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED

Running indication (option) Blinker transmitter

Heater in switch compartment Standard: Resistance type heater, 6 W, 220 – 240 V AC/DC

Options: 24 V AC/DC, 48 V AC/DC or 110 – 120 V AC/DC

A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AMExC or ACExC actuator controls.

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C

–50 °C to +40 °C/+60 °C

–60 °C to +40 °C/+60 °C

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

2 g, 10 to 200 Hz (AUMA NORM actuator), 1g, 10 to 200 Hz (for actuators with AMExC or ACExC integral controls)

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

KX-G Same as KX, however aluminium-free version (outer parts)

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request.

SAEx 25.1 – SAEx 40.1AUMA NORMTechnical data Multi-turn actuators for open-close duty with 3-phase AC motors

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.721/003/en Issue 3.15 Page 3/4

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Further information

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (98/37/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions SAEx 25.1 – SAEx 40.1/SAREx 25.1 – SAREx 30.1

Electrical data SAEx 25.1 – SAEx 40.1

Technical data for switches

Technical data Electronic position transmitter/potentiometer

SAEx 25.1 – SAEx 40.1AUMA NORMTechnical data Multi-turn actuators for open-close duty with 3-phase AC motors

Y003.721/003/en Issue 3.15 Page 4/4

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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General information

AUMA NORM multi-turn actuators require electric controls. For sizes SAREx 25.1 – SAREx 30.1, AUMA offer AMExC or ACExC actuator controls. These can also easily be mounted to the actuator at a later date.

Notes on table

1) Torque range The tripping torque is adjustable for directions OPEN and CLOSE within the indicated torque range.

2) Modulating torque Maximum permissible torque for modulating duty

3) Pulse duration Minimum pulse duration for identical direction of rotation

4) Backlash Minimum pulse duration for reversal of rotation direction

3) Valve attachment Indicated fl ange sizes apply for output drive types A and B1.

Refer to dimension sheets for further output drive types.

6) Weight AUMA NORM multi-turn actuator with 3-phase AC motor, electrical connection in standard version, output drive type B1 and handwheel.

Features and functions

Explosion protection Standard: II2G Ex d e IIB T4 or T3 Gb

II2G c IIB T4 or T3

II2D Ex IIIC T130 °C or T190 °C Db

Options: II2G Ex d e ib IIB T4 or T3 Gb

II2G c IIB T4 or T3

EC type test certifi cate PTB 03 ATEX 1123

TÜV 14 ATEX 7542 X

Type of duty Standard: Intermittent duty S4 - 25 %, class C according to EN 15714-2

Option: Intermittent duty S4 - 50 %, class C according to EN 15714-2

For nominal voltage and +40 °C ambient temperature and at modulating torque load.

Motors 3-ph AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-6

Mains voltage, mains frequency Standard voltages:

3-phase AC current Voltages/frequencies

Volt 380 400 415 440 460 480 500

Hz 50 50 50 60 60 60 50

Special voltages:

3-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 600 660 690

Hz 50 50 50 50 60 60 50 50

Further voltages on request

Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %

Overvoltage category Category III according to IEC 60364-4-443

Type Output speed rpm

Torque range1) Modulating torque2)

Number of starts

Pulse dura-tion3)

Backlash4) Valve attachment5) Handwheel Weight6)

50 Hz 60 HzMin. [Nm]

S4-25%S5-25%

Max. [Nm]

S4-50%

Max. [Nm]

S4-25%

Max. [Nm]

S4-50%

Max. [Nm]

Max.[1/h]

Min.[ms]

Max.[ms]

Standard EN ISO 5210

Option DIN

3210

Max. Ø rising stem

[mm]Ø

[mm]

Reduc-tion ratio

approx.[kg]

SAREx25.1

4 4.8

1,000 2,000 1,400 800 400 300 100

275

F25 G4 95 160

45 : 1

1555.6 6.7 220 32 : 18 9.6 155 45 : 111 13 130 32 : 1

SAREx30.1

4 4.8

2,000 4,000 2,8001,600 800

300 100

275

F30 G5 115 160

44: 1

1955.6 6.7 220 33: 18 9.6 1,400 700 155 44: 111 13 130 33: 1

SAREx 25.1 – SAREx 30.1AUMA NORMTechnical data Multi-turn actuators for modulating duty with 3-phase AC motors

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.723/003/en Issue 3.15 Page 1/3

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Insulation class Standard: F, tropicalized

Option: H, tropicalized

Motor protection Standard: PTC thermistors (according to DIN 44082)additionally require a suitable tripping device in the controls.

Self-locking Yes, multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque acts upon the output drive.

Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 380 – 480 V AC

Power depending on the size 12.5 – 25 W

Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.

Options: Handwheel lockable

Handwheel stem extension

Power tool for emergency operation with square 30 mm or 50 mm

Electrical connection Controls: Terminal connection

Motor: Terminals within motor connection compartment

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Terminal plan TPA00R2AA-001-000 (basic version)

Valve attachment Standard: B1 according to EN ISO 5210

Options: A, B2, B3, B4 according to EN ISO 5210 A, B, D, E according to DIN 3210 C according to DIN 3338

Special valve attachments: AF, B3D, ED, DD, IB1, IB3 A prepared for permanent lubrication of stem

Electromechanical control unit

Limit switching Counter gear mechanism for end positions OPEN and CLOSED

Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)

Standard: Single switches (1 NC and 1 NO) silver contact (Ag) for each end position, not galvanically isolated

Options: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated

Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated

Intermediate position switch (DUO limit switching), adjustable for each direction of operation

Gold plated contacts (Au), recommended for low voltage actuator controls

Torque switching Torque switching adjustable for directions OPEN and CLOSE

Standard: Single switches (1 NC and 1 NO) silver contact (Ag) for each direction, not galvanically isolated

Options: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated

Gold plated contacts (Au), recommended for low voltage actuator controls

Position feedback signal, analogue(options)

Potentiometer or 0/4 – 20 mA (electronic position transmitter)

Mechanical position indicator (option)

Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED

Running indication (option) Blinker transmitter

Heater in switch compartment Standard: Resistance type heater, 6 W, 220 – 240 V AC/DC

Options: 24 V AC/DC, 48 V AC/DC or 110 – 120 V AC/DC

A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AMExC or ACExC actua-tor controls.

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

SAREx 25.1 – SAREx 30.1AUMA NORMTechnical data Multi-turn actuators for modulating duty with 3-phase AC motors

Y003.723/003/en Issue 3.15 Page 2/3

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Ambient temperature Standard: -30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C

–50 °C to +40 °C/+60 °C

–60 °C to +40 °C/+60 °C

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

2 g, 10 to 200 Hz (AUMA NORM actuator), 1g, 10 to 200 Hz (for actuators with AMExC or ACExC integral controls)

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

KX-G Same as KX, however aluminium-free version (outer parts)

Top coat Double layer powder coating

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request.

Further information

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (98/37/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions SAEx 25.1 – SAEx 40.1/SAREx 25.1 – SAREx 30.1

Electrical data SAREx 25.1 – SAREx 30.1

Technical data for switches

Technical data Electronic position transmitter/potentiometer

SAREx 25.1 – SAREx 30.1AUMA NORMTechnical data Multi-turn actuators for modulating duty with 3-phase AC motors

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.723/003/en Issue 3.15 Page 3/3

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Type Outputspeed

Motor Tripping torqueadjustable

Torque at stall torque1) of the motor(without considering inertia)

at nominal voltage, overvoltage and undervoltage (... % UN)

50 Hz[rpm]

60 Hz[rpm]

Power [kW]

Speed at 50 Hz [rpm] Size

Min.[Nm]

Max.[Nm] 100 % 105 % 110 % 95 % 90 % 85 % 80 % 75 %

SA 25.1

4 4.8 1.1 700 90

630 2,000

2,804 3,092 3,393 2,531 2,272 2,026 1,795 1,5775.6 6.7 2,467 2,719 2,985 2,226 1,998 1,782 1,579 1,3878 9.6 3.0 1,400 90 3,856 4,251 4,665 3,480 3,123 2,786 2,468 2,16911 13 3,264 3 599 3,949 2 946 2,644 2,358 2,089 1,83616 19 4.0 2 800 90 4,140 4 564 5,009 3,736 3,353 2,991 2,650 2,32922 26 3,456 3,810 4,182 3,119 2,799 2,497 2,212 1,94432 38 7.5 1,400 132 3 960 4 366 4 792 3 574 3 208 2 861 2,534 2,22845 54 3,277 3,613 3,965 2,957 2,654 2,367 2,097 1,84363 75 15 2 800 132 4 115 4 537 4,979 3,714 3,333 2,973 2,634 2,31590 108 3 323 3,664 4,021 2,999 2,692 2,401 2,127 1,869

SA 30.1

4 4.8 2.2 700 112

1 250 4,000

7,603 8,383 9,200 6,862 6,159 5,493 4,866 4,2775.6 6.7 6,843 7,544 8,280 6,176 5,543 4,944 4,379 3,8498 9.6 5.5 1,400 112 5,808 6 403 7,028 5,242 4,705 4,196 3,717 3,26711 13 5,049 5,567 6,109 4,557 4,090 3,648 3,231 2,84016 19 7.5 2 800 112 6,336 6,985 7,667 5,718 5,132 4,578 4,055 3,56422 26 5,445 6,003 6,588 4,914 4,410 3,934 3,485 3,06332 38 15 1,400 160 7,022 7,742 8,497 6,338 5,688 5,074 4,494 3,95045 54 6,006 6,622 7,267 5,420 4,865 4,339 3,844 3,37863 75 30 2,800 160 7,515 8,286 9,093 6,782 6,087 5,430 4,810 4,22790 108 6,283 6,927 7,603 5,671 5,089 4,540 4,021 3,534

SA 35.1

4 4.8 4.0 700 132

2,500 8,000

13,956 15,387 16,887 12,595 11,305 10,083 8,932 7,8505.6 6.7 11,966 13,192 14,479 10,799 9,692 8,645 7,658 6,7318 9.6 7.5 1,400 132 13,248 14,606 16,030 11,956 10,731 9,572 8,479 7,45211 13 11,194 12,341 13,544 10,102 9,067 8,087 7,164 6,29616 19 15 2,800 132 13,975 15,407 16,910 12,612 11,320 10,097 8,944 7,86122 26 11,662 12,858 14,111 10,525 9,466 8,426 7,464 6,56032 38 20 2,800 160 12,549 13,835 15,184 11,325 10,165 9,067 8,031 7,05945 54 9,874 10,886 11,947 8,911 7,998 7,134 6,319 5,554

SA 40.1

4 4.8 7.5 700 160

5,000 16 000

26,460 29,172 32,017 23,880 21,433 19,117 16,934 14,8845.6 6.7 22,400 24,696 27,104 20,216 18,144 16,184 14,336 12,6008 9.6 15 1,400 160 23,184 25,560 28,053 20,924 18,779 16,750 14,838 13,04111 13 19,354 21,337 23,418 17,467 15,676 19,983 12,386 10,88716 19 30 2 800 160 25,200 27,783 30,492 22,743 20,412 18,207 16,128 14,17522 26 20,787 22,918 25,153 18,760 16,838 15,019 13,304 11,69332 38 30 2 800 160 14,000 15,876 17,503 19,210 14,328 12,860 11,470 10,161 8,930

SA 48.1

4 4.8 15 700 180

10,000 32,000

47,520 52,391 57,499 42,887 38,491 34,333 30,413 26,7305.6 6.7 41,184 45,405 49,833 37,169 33,359 29,755 26,358 23,1668 9.6 30 1,400 180 55,296 60,964 66,908 49,905 44,790 39,951 35,389 31,10411 13 47,309 52,158 57,244 42,696 38,320 34,181 30,278 26,61116 19 45 2,800 180 38,376 42,310 46,435 34,634 42,310 46,435 34,634 31,085

Notes on table

1) Stall torque Stall torque indications are calculated nominal values. In practical applications, they might differ due to gear and motor tolerances.

SA 25.1 – 48.1, SAR 25.1 – 30.1, SAEx 25.1 – 40.1, SAREx 25.1 – 30.1Technical data Torques at different voltagesShort-time duty S2 - 15 min, intermittent duty S4 - 25 %

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Type Outputspeed

Motor Tripping torqueadjustable

Torque at stall torque1) of the motor(without considering inertia)

at nominal voltage, overvoltage and undervoltage (... % UN)

50 Hz[rpm]

60 Hz[rpm]

Power [kW]

Speed at 50 Hz [rpm] Size

Min.[Nm]

Max.[Nm] 100 % 105 % 110 % 95 % 90 % 85 % 80 % 75 %

SA 25.1

4 4.8 0.75 700 90

630 1,400

2,350 2,591 2,844 2,121 1,904 1,698 1,504 1,3225.6 6.7 2,067 2,279 2,501 1,865 1,674 1,493 1,323 1,1638 9.6 2.2 1,400 90 3,231 3,562 3,910 2,916 2,617 2,334 2,068 1,81711 13 2,735 3,016 3,310 2,469 2,216 1,976 1,751 1,53916 19 3.0 2,800 90 3,469 3,825 4,198 3,131 2,810 2,507 2,220 1,95122 26 2,896 3,193 3,504 2,614 2,346 2,092 1,854 1,62932 38 5.5 1,400 132 3,318 3,659 4,015 2,995 2,688 2,398 2,124 1,86745 54 2,746 3,027 3,323 2,478 2,224 1,984 1,757 1,54563 75 11 2,800 132 3,449 3,802 4,173 3,112 2,793 2,492 2,207 1,94090 108 2,785 3,070 3,370 2,513 2,256 2,012 1,782 1,566

SA 30.1

4 4.8 1.5 700 112

1,250 2,800

5,280 5,821 6,389 4,765 4,277 3,815 3,379 2,9705.6 6.7 4,752 5,239 5,750 4,289 3,849 3,433 3,041 2,6738 9.6 4.0 1,400 112 4,867 5,366 5,889 4,393 3,942 3,516 3,115 2,73811 13 4,231 4,665 5,120 3,819 3,427 3,057 2,708 2,38016 19 5.5 2,800 112 5,310 5,854 6,425 4,792 4,301 3,836 3,398 2,98722 26 4,563 5,031 5,521 4,118 3,696 3,297 2,920 2,56732 38 11 1,400 160 5,885 6,488 7,121 5,311 4,767 4,252 3,766 3,31045 54 5,033 5,549 6,090 4,542 4,077 3,636 3,221 2,83163 75 22 2,800 160 6,298 6,943 7,620 5,684 5,101 4,550 4,031 3,54290 108 5,265 5,805 6,371 4,752 4,265 3,804 3,370 2,962

SA 35.1

4 4.8 3.0 700 132

2,500 5,700

11,695 12,894 14,152 10,555 9,473 8,450 7,485 6,5795.6 6.7 10,027 11,055 12,133 9,050 8,122 7,245 6,417 5,6408 9.6 5.5 1,400 132 11,102 12,240 13,433 10,019 8,992 8,021 7,105 6,24511 13 9,380 10,342 11,350 8,466 7,598 6,777 6,003 5,27616 19 11 2,800 132 11,711 12,911 14,170 10,569 9,486 8,461 7,495 6,58722 26 9,773 10,775 11,825 8,820 7,916 7,061 6,255 5,49732 38 22 2,800 160 10,516 11,594 12,724 9,491 8,518 7,598 6,730 5,91545 54 8,274 9,122 10,012 7,467 6,702 5,978 5,295 4,65490 108 22 2,800 160 3,800 5,739 6,327 6,944 5,179 4,648 4,146 3,673 3,228

SA 40.1

4 4.8 5.5 700 160

5,000 1,200

22,173 24,446 26,830 20,012 17,961 16,020 14,191 12,4735.6 6.7 18,771 20,695 22,713 16,941 15,205 13,562 12,014 10,5598 9.6 11 1,400 160 19,428 21,420 23,508 17,534 15,737 14,037 12,434 10,92811 13 16,218 17,881 19,624 14,637 13,137 11,718 10,380 9,12316 19 22 2,800 160 21,118 23,282 25,552 19,059 17,105 15,257 13,515 11,87922 26 17,420 19,205 21,078 15,721 14,110 12,586 11,149 9,79932 38 22 2,800 160 9,800 13,304 14,668 16,098 12,007 10,776 9,612 8,515 7,484

SA 48.1

4 4.8 11 700 180

10,000 22,400

39,822 43,903 48,184 35,939 32,256 28,771 25,486 22,4005.6 6.7 34,512 38,050 41,760 31,147 27,955 24,935 22,088 19,4138 9.6 22 1,400 180 46,338 51,088 56,069 41,820 37,534 33,479 29,656 26,06511 13 39,645 43,708 47,970 35,779 32,112 28,643 25,373 22,30016 19 30 2,800 180 39,218 43,238 47,454 35,395 31,767 28,335 25,100 22,060

Notes on table

1) Stall torque Stall torque indications are calculated nominal values. In practical applications, they might differ due to gear and motor tolerances.

SA 25.1 – 48.1, SAR 25.1 – 30.1, SAEx 25.1 – 40.1, SAREx 25.1 – 30.1Technical data Torques at different voltagesShort-time duty S2 - 30 min, intermittent duty S4 - 50 %

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Notes on table

1) Factor Ratio of output torque to handwheel input torque, f = Toutput/Tmanual

2) Handwheel input torque For maximum output torque

3) Required manual force Required manual force at handwheel (rim pull) at max. output torque. The actually required manual force depends on the required output torque and the operating conditions.

Type Outputspeed

50 Hz

Torque

Max. [Nm]

Reduct. ratio Factor1)

Input torque at handwheel2)

approx.[Nm]

Permissibleinput torqueat handwheel

Max.[Nm]

Hand-wheel

standardØ

[mm]

Standardrequired

manual force3)

approx. [N]

Hand-wheeloption

Ø [mm]

Optionrequired

manual force3)

approx. [N]

SA 25.14; 8; 16; 32; 63 2,000 45 : 1 18 111 600 400 556 500 444

5.6; 11; 22; 45; 90 32 : 1 13 156 781 625

SA 30.14; 8; 16; 32; 63 4,000 44 : 1 18 227 600 500 909 630 722

5.6; 11; 22; 45; 90 33 : 1 13 303 1 212 962

SA 35.1

4; 8; 16

8,000

184 : 1 74 109

600 400

543

500

4355.6; 11; 22 132 : 1 53 152 758 606

32 92 : 1 55 145 725 58045 66 : 1 40 202 1 010 808

SA 40.14; 8; 16 16,000 180 : 1 72 222

600 500889

630705

5.6; 11; 22 128 : 1 51 313 1 250 99232 14,000 90 : 1 54 259 1 037 823

SA 48.14; 8; 16 32,000 180 : 1 72 444 800 630 1 411 800 1 1115.6; 11 132 : 1 53 606 1 924 1 515

SA 25.1 – 48.1, SAR 25.1 – 30.1, SAEx 25.1 – 40.1, SAREx 25.1 – 30.1AUMA NORMTechnical data Manual force at handwheel at multi-turn actuators

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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2 Technical data Actuator controls

AMExC Actuator controls AMExC 01.1

18

ACExC Actuator controls ACExC 01.2 ACExC 01.2 Profibus DP ACExC 01.2 Modbus RTU ACExC 01.2 Modbus TCP/IP ACExC 01.2 Foundation Fieldbus ACExC 01.2 HART ACExC 01.2 SIL ACExC 01.2 Profibus DP SIL ACExC 01.2 Modbus RTU SIL

21 26 32 38 44 51

58 63 68

2. T

echn

ical

dat

a

A

ctua

tor

cont

rols

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General information

AMExC 01.1 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx:

DEKRA 11ATEX0008 X

In combination with SQEx:

DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %

Permissible variation of mains voltage: > ±10 % on request

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: +20 %/–15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 575 mA 208 to 240 V AC = max. 275 mA 380 to 690 V AC = max. 160 mA

Current consumption for mains voltage variation: > ±10 % on request

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2 with additional contacts, 1 NC + 1 NO each

Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

Control inputs 3 digital inputs: OPEN, STOP, CLOSE (via opto-isolator with one common), respect minimum pulse duration for modulating actuators

Control voltage/current consumption for control inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Option: 115 V AC, current consumption: approx. 15 mA per input

AMExC 01.1

Technical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y000.914/003/en Issue 1.16 Page 1/3

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Status signals(output signals)

Standard: 5 output contacts with gold-plated contacts: 4 NO contacts with one common, max. 250 V AC, 0.5 A

(resistive load), Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, selector switch LOCAL

1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load) for collective fault signal: Torque fault, phase failure, motor protection tripped

Option: 5 output contacts with gold-plated contacts and integrated running indication(blinking) for directions OPEN and CLOSE in combination with blinker transmitter 4 NO contacts with one common, max. 250 V AC, 0.5 A

(resistive load), Default confi guration: End position and running indication CLOSED, end position OPEN, selector switch REMOTE, selector switch LOCAL

1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load) for collective fault signal: Torque fault, phase failure, motor protection tripped

Voltage output Standard: Auxiliary voltage 24 V DC: max. 50 mA for supply of control inputs, galvanically isolated from internal voltage supply.

Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated from internal voltage supply

Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE 3 indication lights: End position CLOSED (yellow), collective fault signal (red), end position

OPEN (green)

Option: Protection cover: lockable

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Overload protection against excessive torques across the whole travel Excessive torque (torque fault) can be excluded from collective fault signal. Phase failure monitoring with automatic phase correction Push-to-run operation or self-retaining in REMOTE Push-to-run operation or self-retaining in LOCAL Blinker signal from actuator (option) for running indication via indication lights of local

controls can be activated/deactivated.

Option: Positioner for Split Range operation (requires position transmitter in actuator)

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Additional thermal overload relay in controls combined with thermoswitches within actua-tor

PTC tripping device in combination with PTC thermistors within actuator motor

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) MSPE310KC3--FF8EC TPA00R2AA-101-000

Further options for version with electronic position transmitter in actuator

Position feedback signal (option) Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)

Wiring diagram (basic version) MSPE310KC3--FF8EC TPA00R2AA-1E1-000

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

AMExC 01.1

Technical data Actuator controls

Y000.914/003/en Issue 1.16 Page 2/3

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Ambient temperature Standard: –40 °C to +40 °C/+60 °C

Options: –60 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to external power supply 230 V AC or 115 V AC.

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. (Not valid in combination with gearboxes)

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

KX-G Same as KX, however aluminium-free version (outer parts)

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Zubehör

Wall bracket For AMExC mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and AMExC max. 100 m (Not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter.

Further information

Weight approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive 94/9/EC

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with integral controls AUMA MATIC

Dimensions Part-turn actuators with integral controls AUMA MATIC

AMExC 01.1

Technical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y000.914/003/en Issue 1.16 Page 3/3

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General information

ACExC 01.2 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx: DEKRA 11ATEX0008 X

In combination with SQEx: DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)

Permissible variation of mains frequency: ±5 %

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: +20 %/–15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 mA 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 mA 208 to 240 V AC = max. 750 mA 380 to 500 V AC = max. 400 mA 515 to 690 V AC = max. 400 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

Control inputs 6 digital inputs: OPEN, STOP, CLOSE, EMERGENCY (via opto-isolator, OPEN, STOP, CLOSE with one common and EMERGENCY without common, respect minimum pulse duration for modulating actuators.

ACExC 01.2

Technical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y005.203/003/en Issue 1.16 Page 1/5

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Control voltage/current consumption for control inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals(output signals)

Standard: 6 programmable output contacts: - 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)

Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor protec-tion tripped)

Analogue output signal for position feedback - Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Options: 6 programmable output contacts: - 5 change-over contacts with one common, max. 250 V AC, 1 A (resistive load), 1

potential-free change-over contact, max. 250 V AC, 5 A (resistive load) 12 programmable output contacts:

- 10 potential-free NO contacts, 5 with one common each, max. 250 V AC, 1 A (resistive load), 2 potential-free change-over contacts, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 6 potential-free change-over contacts without one common, per contact max. 250 V

AC, 5 A (resistive load) 10 programmable output contacts:

- 10 potential-free change-over contacts without one common, per contact max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC,

1 A (resistive load), 1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2

potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 12 programmable output contacts:

- 8 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free change-over contacts, max. 250 V AC, 5 A (resistive load)

12 programmable output contacts: - 8 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 4

potential-free NO contacts, max. 250 V AC, 1 A (resistive load),

All output signals must be supplied with the same potential.

Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated from internal voltage supply.

Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated from internal voltage supply

(Not possible in combination with PTC tripping device)

Analogue output Option: 2 analogue outputs:

With position transmitter option: Output of travel, torque or output speed as continuous values between 0/4 and 20 mA

Analogue input Option: 2 analogue inputs:

With positioner/process controller option: Input of actual position value/actual process value as continuous values between 0/4 and 20 mA

ACExC 01.2

Technical data Actuator controls

Y005.203/003/en Issue 1.16 Page 2/5

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE. (Not activated when leaving the factory)

6 indication lights: - End position and running indication CLOSED (yellow), torque fault CLOSE (red), motor

protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display: illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),

motor protection tripped (violet), end position OPEN (red)

Bluetooth communication interface Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Blue-tooth profi le (Serial Port Profi le).

Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times: can be set individually for

directions OPEN and CLOSE, 1 to 1,800 seconds Any 8 intermediate positions: can be set between 0 and 100 %, reaction and signal behav-

iour programmable Running indication blinking: can be set

Options: Positioner: - Position setpoint via analogue inputs 0/4 – 20 mA - Programmable behaviour on loss of signal - Automatic adaptation of dead band (adaptive behaviour selectable) - Split range operation - MODE input for selecting between open-close and setpoint control

PID process controller: with adaptive positioner, via 0/4 – 20 mA inputs for process setpoint and actual process value

Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set

Safety functions Standard: EMERGENCY operation (programmable behaviour) - Digital input: Low active - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN,

run to intermediate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combina-

tion with thermoswitch within actuator, not with PTC thermistor).

Options: Enabling local controls via digital input Enable LOCAL: Thus, actuator operation can be enabled or disabled via push buttons on the local controls.

Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE via two digital inputs

EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of the selector switch position.

PVST (Partial Valve Stroke Test): programmable to check the function of both actuator and actuator controls: Direction, stroke, operation time, reversing time

Monitoring function Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

ACExC 01.2

Technical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required" Torque characteristics (for version with MWG in actuator):

- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately.

- Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCA-0A1-1C1-A000 TPA00R2AA-0A1-000

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω)

Wiring diagram (basic version) TPCA-0A1-1C1-A000 TPA00R200-0I1-000

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. (Not valid in combination with gearboxes)

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

ACExC 01.2

Technical data Actuator controls

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Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket For ACExC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and ACExC 01.2 max. 100 m (not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter. (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.)

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

ACExC 01.2

Technical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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General information

ACExC 01.2 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with Profi bus DP interface.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx: DEKRA 11ATEX0008 X

In combination with SQEx: DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)

Permissible variation of mains frequency: ±5 %

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: +20 %/–15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 mA 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 mA 208 to 240 V AC = max. 750 mA 380 to 500 V AC = max. 400 mA 515 to 690 V AC = max. 400 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

Control and feedback signals Via Profi bus DP interface

ACExC 01.2Profi bus DPTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Fieldbus interface with additional input signals (options)

2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs - Signal transmission is made via fi eldbus interface

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA

position setpoint) - Additionally 1 analogue input (0/4 – 20 mA for position setpoint)

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA

position setpoint) - Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20 mA)

for actual process value

Control voltage and current consump-tion of optional, digital additional inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals Via Profi bus DP interface

Fieldbus interface with additional out-put signals (options)

Additional, binary output signals (only available in combination with additional input signals (option)) 6 programmable output contacts:

- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load) Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor protection tripped)

6 programmable output contacts: - 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load) - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load),

1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free

NO contacts, max. 250 V AC, 1 A (resistive load),

All binary output signals must be supplied with the same potential. Analogue output signal for position feedback

- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated from internal voltage supply.

Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated from internal voltage supply

(Not possible in combination with PTC tripping device)

Profi bus DP-V1 (option) Access to parameters, the electronic name plate and the operating and diagnostic data with acyclic write/read services

Profi bus DP-V2 (option) Redundancy behaviour according to Profi bus DP-V2 specifi cation no. 2.212 (Primary and Backup with RedCom)

Synchronisation of time between ACExC 01.2 and Profi bus master with subsequent time stamp of the most important events such as faults, end position and torque signals from the ACExC 01.2

ACExC 01.2Profi bus DPTechnical data Actuator controls

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Redundancy (option) Requires Profi bus DP-V2 (option)

Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II

Redundant line topology and redundancy behaviour according to Profi bus DP-V2 specifi cation no. 2.212 (Pri-mary and Backup with RedCom)

FO cable connection (option) Connector types: ST or SC connector FO cables

- Multi-mode: 62,5(50)/125 μm, range approx. 2.5 km (max. 2.0 dB/km) - Single-mode: 9/125 μm, range approx. 15 km (max. 0.4 dB/km)

Topologies: Line, star and redundant loop (with single-channel Profi bus interface) Baud rate: up to 1.5 Mbit/s Optical budget:

- Multi-mode: 13 dB - Single-mode: 17 dB

Wave length: 1,310 nm FO coupler by EKS required at DCS, reference addresses: AUMA or www.eks-engel.com

Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

6 indication lights: - End positions and running indication CLOSED (yellow), torque fault CLOSE (red), motor

protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display: illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),

motor protection tripped (violet), end position OPEN (red)

Bluetooth communication interface Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Blue-tooth profi le (Serial Port Profi le).

Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times: can be set individually for

directions OPEN and CLOSE, 1 to 1,800 seconds Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Running indication blinking: can be set Positioner:

- Position setpoint via fi eldbus interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fi eldbus

Options: PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs and Profi -bus for process setpoint and actual process value

Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set

ACExC 01.2Profi bus DPTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Safety functions EMERGENCY operation (programmable behaviour) - Via additional input (option, low active) or via fi eldbus interface - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to interme-

diate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combination with ther-

moswitch within actuator, not with PTC thermistor). Release of local controls via fi eldbus interface: Thus, actuator operation can be enabled or disabled via push

buttons on the local controls. Local STOP

- The actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE via two digital inputs EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of the selector switch

position. PVST (Partial Valve Stroke Test): programmable to check the function of both actuator and actuator controls:

Direction, stroke, operation time, reversing time

Monitoring function Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required" Torque characteristics (for version with MWG in actuator):

- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately.

- Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fi eldbus cables of up to 4 kV

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCAA000-1A1-A410 TPA00R2AA-0A1-000

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via fi eldbus interface

Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω). Option, only possible in combination with output contacts.

Wiring diagram (basic version) TPCAA000-1A1-A410 TPA00R200-0I1-000

ACExC 01.2Profi bus DPTechnical data Actuator controls

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Setting/programming the Profi bus DP interface

Baud rate setting Automatic baud rate recognition

Setting the fi eldbus address The Profi bus DP address is set via the ACExC 01.2 display.

Confi gurable process representation via GSD fi le

For optimum adaptation to the process control system, the process representation input (feedback) can be freely confi gured.

General Profi bus DP interface data

Communication protocol Profi bus DP according to IEC 61158 and IEC 61784

Network topology Line (fi eldbus) structure. When using repeaters, tree structures can also be implemented. Coupling and uncou-pling of devices during operation without affecting other devices is possible.

Transmission medium Twisted, screened copper cable according to IEC 61158

Profi bus DP interface EIA-485 (RS-485)

Transmission rate/cable length Baud rate (kbit/s) Max. cable length(segment length) without

repeater

Possible cable length with repeater (total network cable

length):9.6 – 93.75

187.5

500

1,500

1,200 m

1,000 m

400 m

200 m

approx. 10 km

approx. 10 km

approx. 4 km

approx. 2 km

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...

DP master class 2, e.g. programming/confi guration tools

DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors

Number of devices 32 devices without repeater, with repeater expandable to 126

Fieldbus access Token-passing between masters and polling for slaves Mono-master or multi-master systems are possible.

Supported Profi bus DP functions Cyclic data exchange, sync mode, freeze mode, fail safe mode

Profi bus DP ident no. 0x0C4F: Standard applications with Profi bus DP-V0 and DP-V1

0x0CBD: Applications with Profi bus DP-V2

Commands and signals of the Profi bus DP interface

Process representation output (command signals)

OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable LOCAL, Interlock OPEN/CLOSE

Process representation input (feedback signals)

End positions OPEN, CLOSED

Actual position value

Actual torque value, requires MWG in actuator

Selector switch in position LOCAL/REMOTE

Running indication (directional)

Torque switches OPEN, CLOSED

Limit switches OPEN, CLOSED

Manual operation by handwheel or via local controls

Analogue (2) and digital (4) customer inputs

Process representation input (fault signals)

Motor protection tripped

Torque switch tripped in mid-travel

One phase missing

Failure of analogue customer inputs

Behaviour on loss of communication The behaviour of the actuator is programmable: Stop in current position Travel to end position OPEN or CLOSED Travel to any intermediate position Execute last received operation command

ACExC 01.2Profi bus DPTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. (Not valid in combination with gearboxes)

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Option: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket For ACExC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and ACExC 01.2 max. 100 m (Not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.).

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

ACExC 01.2Profi bus DPTechnical data Actuator controls

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General information

ACExC 01.2 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with Modbus RTU interface.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx: DEKRA 11ATEX0008 X

In combination with SQEx: DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)

Permissible variation of mains frequency: ±5 %

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: +20 %/–15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 mA 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 mA 208 to 240 V AC = max. 750 mA 380 to 500 V AC = max. 400 mA 515 to 690 V AC = max. 400 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

Control and feedback signals Via Modbus RTU interface

ACExC 01.2Modbus RTUTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Fieldbus interface with additional input signals (options)

2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs - Signal transmission is made via fi eldbus interface

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA

position setpoint) - Additionally 1 analogue input (0/4 – 20 mA for position setpoint)

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA

position setpoint) - Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20 mA)

for actual process value

Control voltage and current consump-tion of optional, digital additional inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals Via Modbus RTU interface

Fieldbus interface with additional out-put signals (options)

Additional, binary output signals (only available in combination with additional input signals (option)) 6 programmable output contacts:

- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load) Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor protection tripped)

6 programmable output contacts: - 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load) - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load),

1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free

NO contacts, max. 250 V AC, 1 A (resistive load),

All binary output signals must be supplied with the same potential. Analogue output signal for position feedback

- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated from internal voltage supply.

Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated from internal voltage supply

(Not possible in combination with PTC tripping device)

Redundancy (option) Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II

Redundante Ringtopologie in Verbindung mit SIMA Master Station Max. Anzahl von Antrieben mit Steuerung pro redundantem Ring: 247 Stück Max. possible cable length between the actuators equipped with controls without external repeater:

1,200 m Max. possible total length per redundant loop: approx. 290 km Automatic commissioning of the redundant loop by means of the SIMA Master Station

ACExC 01.2Modbus RTUTechnical data Actuator controls

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FO cable connection (option) Connector types: ST or SC connector FO cables

- Multi-mode: 62,5(50)/125 μm, range approx. 2.5 km (max. 2.0 dB/km) - Single-mode: 9/125 μm, range approx. 15 km (max. 0.4 dB/km)

Topologies: Line, star and redundant ring (with single-channel Modbus RTU interface) Baud rate: up to 115.2 kbit/s Optical budget:

- Multi-mode: 13 dB - Single-mode: 17 dB

Wave length: 1,310 nm FO coupler by EKS required at DCS, reference addresses: AUMA or www.eks-engel.com

Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

6 indication lights: - End positions and running indication CLOSED (yellow), torque fault CLOSE (red), motor

protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display: illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),

motor protection tripped (violet), end position OPEN (red)

Bluetooth communication interface Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Blue-tooth profi le (Serial Port Profi le).

Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times: can be set individually for

directions OPEN and CLOSE, 1 to 1,800 seconds Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Running indication blinking: can be set

Options: Positioner: - Position setpoint via fi eldbus interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fi eldbus

PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs and Mod-bus for process setpoint and actual process value

Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set

Safety functions EMERGENCY operation (programmable behaviour) - Via additional input (option, low active) or via fi eldbus interface - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to interme-

diate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combination with ther-

moswitch within actuator, not with PTC thermistor). Release of local controls via fi eldbus interface: Thus, actuator operation can be enabled or disabled via push

buttons on the local controls. Local STOP

- The actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE via two digital inputs EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of the selector switch

positions. PVST (Partial Valve Stroke Test): programmable to check the function of both actuator and actuator controls:

Direction, stroke, operation time, reversing time

ACExC 01.2Modbus RTUTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Monitoring function Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required" Torque characteristics (for version with MWG in actuator):

- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately.

- Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fi eldbus cables of up to 4 kV

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCAC000-1A1-A410 TPA00R2AA-0A1-000

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via fi eldbus interface

Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω), option, only possible in combination with output contacts

Wiring diagram (basic version) TPCAC000-1A1-A410 TPA00R200-0I1-000

Setting/programming the Modbus RTU interface

Setting the Modbus RTU interface Baud rate, parity and Modbus address are set via the display of the ACExC 01.2

General data of the Modbus RTU interface

Communication protocol Modbus RTU according to IEC 61158 and IEC 61784

Network topology Line (bus) structure. When using repeaters, tree structures can also be implemented. Coupling and uncoupling of devices during operation without affecting other devices is possible.

Transmission medium Twisted, screened copper cable according to IEC 61158

Modbus RTU interface EIA-485 (RS-485)

ACExC 01.2Modbus RTUTechnical data Actuator controls

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Transmission rate/cable length Redundant line topology:

Baud rate (kbit/s) Max. cable length(segment length) without

repeater

Possible cable length with repeater (total network cable

length):

9.6 – 115.2 1,200 m approx. 10 km

Redundant ring topology:

Baud rate (kbit/s) Max. cable lengthbetween actuators(without repeater)

Max. possible cable length of redundant loop

9.6 – 115.2 1,200 m approx. 290 km

Device types Modbus slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors

Number of devices 32 devices without repeater, with repeater expandable to 247

Fieldbus access Polling between master and slaves (query response).

Supported Modbus functions (services)

01 Read Coil Status

02 Read Input Status

03 Read Holding Registers

04 Read Input Registers

05 Force Single Coil

15 (0FHex) Force Multiple Coils

06 Preset Single Register

16 (10Hex) Preset Multiple Registers

17 (11Hex) Report Slave ID

08 Diagnostics: 00 00 Loopback 00 10 (0AHex) Clear Counters and Diagnostic Register 00 11 (0BHex) Return Bus Message Count 00 12 (0CHex) Return Bus Communication Error Count 00 13 (0DHex) Return Bus Exception Error Count 00 14 (0EHex) Return Slave Message Count 00 15 (0FHex) Return Slave No Response Count 00 16 (10Hex) Return Slave NAK Count 00 17 (11Hex) Return Slave Busy Count 00 18 (12Hex) Return Character Overrun Count

Commands and signals of the Modbus RTU interface

Process representation output (command signals)

OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable LOCAL, Interlock OPEN/CLOSE

Process representation input (feedback signals)

End positions OPEN, CLOSED

Actual position value

Actual torque value, requires MWG in actuator

Selector switch in position LOCAL/REMOTE

Running indication (directional)

Torque switches OPEN, CLOSED

Limit switches OPEN, CLOSED

Manual operation by handwheel or via local controls

Analogue (2) and digital (4) customer inputs

Process representation input (fault signals)

Motor protection tripped

Torque switch tripped in mid-travel

One phase missing

Failure of analogue customer inputs

Behaviour on loss of communication The behaviour of the actuator is programmable: Stop in current position Travel to end position OPEN or CLOSED Travel to any intermediate position Execute last received operation command

ACExC 01.2Modbus RTUTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. (Not valid in combination with gearboxes)

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Zubehör

Wall bracket For ACExC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and ACExC 01.2 max. 100 m (Not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.).

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

ACExC 01.2Modbus RTUTechnical data Actuator controls

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General information

ACExC 01.2 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with Modbus TCP/IP interface.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx: DEKRA 11ATEX0008 X

In combination with SQEx: DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)

Permissible variation of mains frequency: ±5 %

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: +20 %/–15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 mA 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 mA 208 to 240 V AC = max. 750 mA 380 to 500 V AC = max. 400 mA 515 to 690 V AC = max. 400 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

Control and feedback signals Via Modbus TCP/IP interface

ACExC 01.2Modbus TCP/IPTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Modbus TCP/IP interface with addi-tional input signals (option)

2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs - Signal transmission is made via fi eldbus interface

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA posi-

tion setpoint) - Additionally 1 analogue input (0/4 – 20 mA for position setpoint)

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA posi-

tion setpoint) - Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20 mA)

for actual process value

Control voltage and current consump-tion of optional, digital additional inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals Via Modbus TCP/IP interface

Modbus TCP/IP interface with addi-tional output signals (option)

Additional, binary output signals (only available in combination with additional input signals (option)) 6 programmable output contacts:

- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load) Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor protection tripped)

6 programmable output contacts: - 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load) - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load),

1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free

NO contacts, max. 250 V AC, 1 A (resistive load),

All binary output signals must be supplied with the same potential. Analogue output signal for position feedback

- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE. (Not activated when leaving the factory.)

6 indication lights: - End positions and running indication CLOSED (yellow), torque fault CLOSE (red), motor

protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display: illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),

motor protection tripped (violet), end position OPEN (red)

ACExC 01.2Modbus TCP/IPTechnical data Actuator controls

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Bluetooth communication interface Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Blue-tooth profi le (Serial Port Profi le).

Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times: can be set individually for

directions OPEN and CLOSE, 1 to 1,800 seconds Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Running indication blinking: can be set

Options: Positioner: - Setpoint position via Modbus TCP/IP interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fi eldbus

PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs and Mod-bus TCP/IP for process setpoint and actual process value

Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set

Safety functions EMERGENCY operation (programmable behaviour) - Via additional input (option, low active) or via fi eldbus interface - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to interme-

diate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combination with ther-

moswitch within actuator, not with PTC thermistor). Release of local controls via fi eldbus interface: Thus, actuator operation can be enabled or disabled via push

buttons on the local controls. Local STOP

- The actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE via two digital inputs EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of the selector switch

positions. PVST (Partial Valve Stroke Test): programmable to check the function of both actuator and actuator controls:

Direction, stroke, operation time, reversing time

Monitoring function Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required" Torque characteristics (for version with MWG in actuator):

- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately.

- Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor

ACExC 01.2Modbus TCP/IPTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Electrical connection Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCAC000-1A1-A0F0 TPA00R2AA-0A1-000

Further options for Non-intrusive version with MWG in the actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via Modbus TCP/IP interface

Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω), option, only possible in combination with output contacts

Wiring diagram (basic version) TPCAC000-1A1-A5F0 TPA00R200-0I1-000

Settings/programming the Modbus TCP/IP interface

Setting the fi eldbus address Baud rate, parity and Modbus address are set via the display of the ACExC 01.2

Setting the Modbus gateway Settings are made via web server

Default settings of the IP interface:

IP Address SelectionAddress Type Static IPStatic IP Address 192.168.255.1Subnet Mask 255.255.0.0Default gateway 192.168.0.1

General data of the Modbus TCP/IP interface

Communication protocol Modbus TCP/IP according to IEC 61158 and IEC 61784

Network topology Star structure, point-to-point wiring

Transmission medium IEC IEEE 802.3, cable recommendation: Cat. 6A

Transmission rate/cable length Baud rate of 10/100 Mbits/s Maximum cable length: 100 m

Supported Modbus functions (services)

01 Read Coil Status

02 Read Input Status

03 Read Holding Registers

04 Read Input Registers

05 Force Single Coil

15 (0FHex) Force Multiple Coils

06 Preset Single Register

16 (10Hex) Preset Multiple Registers

17 (11Hex) Report Slave ID

08 Diagnostics: 00 00 Loopback 00 10 (0AHex) Clear Counters and Diagnostic Register 00 11 (0BHex) Return Bus Message Count 00 12 (0CHex) Return Bus Communication Error Count 00 13 (0DHex) Return Bus Exception Error Count 00 14 (0EHex) Return Slave Message Count 00 15 (0FHex) Return Slave No Response Count 00 16 (10Hex) Return Slave NAK Count 00 17 (11Hex) Return Slave Busy Count 00 18 (12Hex) Return Character Overrun Count

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Commands and signals of the Modbus TCP/IP interface

Process representation output (command signals)

OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable LOCAL, Interlock OPEN/CLOSE

Process representation input (feedback signals)

End positions OPEN, CLOSED

Actual position value

Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator

Selector switch in position LOCAL/REMOTE

Running indication (directional)

Torque switches OPEN, CLOSED

Limit switches OPEN, CLOSED

Manual operation by handwheel or via local controls

Analogue (2) and digital (4) customer inputs

Process representation input (fault signals)

Motor protection tripped

Torque switch tripped in mid-travel

One phase missing

Failure of analogue customer inputs

Behaviour on loss of communication The behaviour of the actuator is programmable: Stop in current position Travel to end position OPEN or CLOSED Travel to any intermediate position Execute last received operation command

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

Resistance against vibration can be given on request

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

ACExC 01.2Modbus TCP/IPTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Accessories

Wall bracket For ACExC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and ACExC 01.2 max. 100 m (Not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.)

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

ACExC 01.2Modbus TCP/IPTechnical data Actuator controls

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General information

ACExC 01.2 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with Foundation Fieldbus interface.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx: DEKRA 11ATEX0008 X

In combination with SQEx: DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)

Permissible variation of mains frequency: ±5 %

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: +20 %/–15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 mA 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 mA 208 to 240 V AC = max. 750 mA 380 to 500 V AC = max. 400 mA 515 to 690 V AC = max. 400 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

Control and feedback signals Via Foundation Fieldbus H1 interface

ACExC 01.2Foundation FieldbusTechnical data Actuator controls

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Fieldbus interface with additional input signals (options)

2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs - Signal transmission is made via fi eldbus interface

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA

position setpoint) - Additionally 1 analogue input (0/4 – 20 mA for position setpoint)

Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN, STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (fi eldbus or additional input signals) - MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20 mA

position setpoint) - Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20 mA)

for actual process value

Control voltage and current consump-tion of optional, digital additional inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals Via Foundation Fieldbus H1 interface

Fieldbus interface with additional out-put signals (options)

Additional, binary output signals (only available in combination with additional input signals (option)) 6 programmable output contacts:

- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load) Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor protection tripped)

6 programmable output contacts: - 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load) - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load),

1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free

NO contacts, max. 250 V AC, 1 A (resistive load),

All binary output signals must be supplied with the same potential. Analogue output signal for position feedback

- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated from internal voltage supply.

Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated from internal voltage supply

(Not possible in combination with PTC tripping device)

Redundancy (option) Redundant FF H1 interface in accordance with AUMA redundancy I

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Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE. (Not activated when leaving the factory.)

6 indication lights: - End positions and running indication CLOSED (yellow), torque fault CLOSE (red), motor

protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display: illuminated

Option: Special colours for the 5 indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),

motor protection tripped (violet), end position OPEN (red)

Bluetooth communication interface Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Blue-tooth profi le (Serial Port Profi le).

Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Taktbeginn/Taktende/Lauf- und Pausenzeit einstellbar, 1 bis 1 800 Sekunden, unabhängig

für Richtung AUF/ZU Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Running indication blinking: can be set Positioner:

- Position setpoint via fi eldbus interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Umschaltung zwischen AUF-ZU Ansteuerung und Sollwertansteuerung über Feldbus

Options: Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set

Safety functions EMERGENCY operation (programmable behaviour) - Via additional input (option, low active) or via fi eldbus interface - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to interme-

diate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combination with ther-

moswitch within actuator, not with PTC thermistor). Release of local controls via fi eldbus interface: Thus, actuator operation can be enabled or disabled via push

buttons on the local controls. Local STOP:

- The actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE via two digital inputs EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of the selector switch

position. PVST (Partial Valve Stroke Test): programmable to check the function of both actuator and actuator controls:

Direction, stroke, operation time, reversing time

Monitoring function Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

ACExC 01.2Foundation FieldbusTechnical data Actuator controls

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Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required" Torque characteristics (for version with MWG in actuator):

- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately.

- Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fi eldbus cables of up to 4 kV

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCAF000-1A1-A410 TPA00R2AA-0A1-000

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via fi eldbus interface

Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω), option, only possible in combination with output contacts

Wiring diagram (basic version) TPCAF000-1A1-A410 TPA00R200-0I1-000

Setting/programming the Foundation Fieldbus interface

Setting the fi eldbus address The address is set via Foundation Fieldbus while using the provided system management services and a confi gu-ration software for Foundation Fieldbus (e.g. NI-FBUS).

Confi gurable feedback signals The feedback signals of the Analog Input (AI) and Discrete Input (DI) function blocks may be confi gured according to the requirements using channels and the appropriate transducer blocks. Confi guration is made via Foundation Fieldbus while using the device description and a confi guration software for Foundation Fieldbus (e.g. NI-FBUS).

Programming of user functions User functions (e.g. stepping mode, intermediate positions, ...) may either be programmed via display or via Foundation Fieldbus using the device description and a confi guration software for Foundation Fieldbus (e.g. NI-FBUS).

General data of the Foundation Fieldbus interface

Communication protocol Foundation Fieldbus H1 (31.25 kbit/s) in accordance with IEC 61158 and IEC 61784-1

Physical Layer Separate supply, standard data transmission

Network topology Line, star and tree structures (trunks combined with spurs) are supported.

Internal drop line length of ACExC 01.2 is 0.27 m.

Transmission medium Two-wire copper cable with data transmission and voltage supply on the same wire pair in accordance with: ISA S50.02-1992 ISA Physical Layer Standard or IEC 61158-2:2000 (ed. 2.0), Fieldbus standard for use in industrial control systems, Part 2: Physical Layer

specifi cation and service defi nition Recommendation: Use cable type A (screened and twisted)

Current consumption Approx. 13 mA at +24 V DC

Transmission rate 31.25 kbit/s

Cable length Max. 1,900 m (only when using the recommended A type cable); with repeaters (4 units max.) expandable up to a max. of 9.5 km

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Number of devices Max. 32 devices per segment; all in all max. 240 devices can be addressed Typical number of devices: approx. 6 – 15 devices per segment

Communication services Publisher/subscriber communication for the transmission of process data Client/server communication for programming and confi guration Report distribution for transmission of alarm signals

Supported Foundation Fieldbus func-tions

ACExC 01.2 is a Link Master device. Link Master devices can take over the Link Active Scheduler (LAS) function for bus communication co-ordination.

Permissive connection AC 01.2 controls offer an automatic polarity detection and polarity correction of the Foundation Fieldbus cable.

Function blocks of the AUMATIC Foundation Fieldbus interface

Function blocks of the output signals 8 Discrete Output (DO) function blocks for discrete output signals, e.g.: - OPEN, STOP, CLOSE - RESET - EMERGENCY - Interlock OPEN/CLOSE - Enable Local - Intermediate positions - Digital customer outputs

2 Analog Output (AO) function blocks for analogue output signals, e.g.: - Setpoint position - Analogue customer outputs

Function blocks for input signals 10 Discrete Input (DI) function blocks for discrete feedback signals, e.g.: - End positions OPEN/CLOSED - Selector switch in position LOCAL/REMOTE - Running indication (directional) - Torque switches OPEN, CLOSED - Limit switches OPEN, CLOSED - Manual operation by handwheel or via local controls - Intermediate positions - Digital customer inputs

4 Analog Input (AI) function blocks for analogue feedback signals, e.g.: - Actual position - Torque - Analogue 0 – 20 mA customer inputs

Further function blocks 1 Signal Characterizer function block (SC) for conversion of analogue signals 1 Input Selector (IS) function block for the selection of analogue input signals 1 Process controller (PID) block as function block for modulating applications Resource Block (RB) for defi ning characteristic Foundation Fieldbus device data 4 Transducer Blocks (AOTB, DOTB, AITB, DITB) as connection blocks for discrete and analogue input and

output signals 1 Transducer Block (PTB) as connection block for control 1 Transducer Block (AUMACTB) for confi guration and programming 1 Transducer Block (AUMACTB) for monitoring and diagnostics

Special features of the AUMATIC Foundation Fieldbus interface

Manufacturer ID 0x0A01FF

Device type 0x0001

Device revision 0x01 or 0x02

Device ID 0A01FF0001-(Seriennummer der ACExC 01.2-x)-(Seriennummer FF Modul)

Baud rate 31.25 kbit/s

Polarity No polarity (automatic polarity detection and correction)

Segment information

Standard FF H1

ACExC 01.2Foundation FieldbusTechnical data Actuator controls

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Link master (LAS) function Yes

Current consumption 13 mA

FF connection current < 20 mA

Device voltage min/max 9 – 32 V DC

FF capacity < 5 nF

FF inductivity < 10 μH

Jitter tolerance range < ±8 μs

Min. transmission level (Vp-t-p) > 0.75 V

Available server VCRs 23

Available source VCRs 23

Available publisher VCRs 23

Available subscriber VCRs 23

DD revision 0x01 or 0x02

CFF revision 010101 or 020101

ITK revision 6.0.1

Available channels

Analog Output (AO) function blocks 0, 1, 3, 20, 21

Discrete Output (DO) function blocks 0, 2, 4 – 19

Analog Input (AI) function blocks 3, 4, 5, 6

Discrete Input (DI) function blocks 0, 22 – 66, 71

Number of function blocks with the respective execution times [ms]

8 Discrete Output (DO) function blocks 30

2 Analog Output (AO) function blocks 30

10 Discrete Input (DI) function blocks 20

4 Analog Input (AI) function blocks 30

1 Signal Characterizer (SC) function block

40

1 Input Selector (IS) function block 30

1 Proportional/Integral/Differential (PID) function block

40

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

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Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. (Not valid in combination with gearboxes)

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Option: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket For ACExC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and ACExC 01.2 max. 100 m (Not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.).

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

ACExC 01.2Foundation FieldbusTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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General information

ACExC 01.2 actuator controls for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with HART interface.

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3 Gb

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3 Gb

EC type test certifi cate In combination with SAEx: DEKRA 11ATEX0008 X

In combination with SQEx: DEKRA 13ATEX00016 X

Power supply Standard voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC currentVoltages/frequencies

Volt 380 400 415 440 460 480 500 Volt 110, 115, 120 220, 230, 240

Hz 50 50 50 60 60 60 50 Hz 60 50

Special voltages AC:

3-phase AC current Voltages/frequencies

1-phase AC current Voltages/frequencies

Volt 220 230 240 525 575 575 600 660 690 Volt 208

Hz 50 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)

Permissible variation of mains frequency: ±5 %

Special voltages DC: (on request)

DCVoltages

Volt 24 48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics (option)

24 V DC: + 20 %/– 15 %,

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 100 to 120 V AC = max. 740 mA 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

For permissible variation of mains voltage of ±30 %: 100 to 120 V AC = max. 1,200 mA 208 to 240 V AC = max. 750 mA 380 to 500 V AC = max. 400 mA 515 to 690 V AC = max. 400 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power (refer to Electrical data Multi-turn/Part-turn actuators)

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3

Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend the use of thyristor units.

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn/Part-turn actuators.

ACExC 01.2HARTTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Control and feedback signals Via HART interface

Device category: Actuator:Analogue 4 – 20 mA setpoint with digital HART communication

Device category: Current Output:Analogue 4 – 20 mA position feedback signal with digital HART communication

HART interface with additional input signals (option)

Device category: “Actuator” Inputs OPEN, STOP, CLOSE, EMERGENCY I/O interface, (via opto-isolator thereof OPEN, STOP, CLOSE, with

one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (HART or additional input signals)

Device category: “Current Output”: Inputs OPEN, STOP, CLOSE, MODE, EMERGENCY I/O interface, (via opto-isolator thereof OPEN, STOP, CLOSE,

MODE with one common and EMERGENCY, I/O interface respectively without common) - Control inputs: OPEN, STOP, CLOSE, EMERGENCY - I/O interface: Selection of control type (HART or additional input signals) - MODE: Control selection of additional input signals (0/4 – 20 mA setpoint or discrete control inputs

OPEN, STOP, CLOSE)

Control voltage and current consump-tion of optional, digital additional inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals Via HART interface

HART interface with additional output signals (option)

Additional, binary output signals (only available in combination with additional input signals (option)) 6 programmable output contacts:

- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load) Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor protection tripped)

6 programmable output contacts: - 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load) - 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load),

1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)

6 programmable output contacts: - 4 mains failure proof potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-free

NO contacts, max. 250 V AC, 1 A (resistive load),

All binary output signals must be supplied with the same potential.

In combination with device category: “Actuator” Analogue output signal for position feedback

- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated from internal voltage supply.

Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated from internal voltage supply

(Not possible in combination with PTC tripping device)

ACExC 01.2HARTTechnical data Actuator controls

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Local controls Standard: Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons: OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE. (Not activated when leaving the factory.)

6 indication lights: - End positions and running indication CLOSED (yellow), torque fault CLOSE (red), motor

protection tripped (red), torque fault OPEN (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display: illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),

motor protection tripped (violet), end position OPEN (red)

Bluetooth communication interface Bluetooth class II chip, version 2.1: with a range up to 10 m in industrial environments, supports the SPP Blue-tooth profi le (Serial Port Profi le).

Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end position CLOSED

Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time) Start and end of stepping mode as well as ON and OFF times: can be set individually for

directions OPEN and CLOSE, 1 to 1,800 seconds Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Running indication blinking: can be set Positioner:

- Position setpoint via HART interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fi eldbus

Options: PID process controller: with adaptive positioner, process setpoint via 0/4 – 20 mA analogue input or HART, actual process value via 0/4 – 20 mA analogue input

Multiport valve: up to 12 positions, signals (pulse or edge) Automatic deblocking: up to 5 operation trials, travel time in opposite direction can be set

Safety functions EMERGENCY operation (programmable behaviour) - Digital input: Low active (option) - Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to interme-

diate position - Torque monitoring can be by-passed during EMERGENCY operation - Thermal protection can be by-passed during EMERGENCY operation (only in combination with ther-

moswitch within actuator, not with PTC thermistor). Local STOP

- The actuator can be stopped via push button STOP of local controls if the selector switch is in position REMOTE (Not activated when leaving the factory).

EMERGENCY Stop push button (latching) interrupts electrical operation, irrespective of the selector switch position

Monitoring function Valve overload protection: adjustable, results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication Monitoring the heater within actuator: generates warning signal Monitoring of permissible on-time and number of starts: adjustable, generates warning signal Operation time monitoring: adjustable, generates warning signal Phase failure monitoring: results in switching off and generates fault signal Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)

ACExC 01.2HARTTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required" Torque characteristics (for version with MWG in actuator):

- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved separately.

- Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor

Options: Thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: PG-threads, NPT-threads, G-threads

Wiring diagram (basic version) Device category: “Actuator” TPCAI000-1A1-A000 TPA00R2AA-0A1-000

Device category: “Current Output”: TPCAJ000-1A1-A000 TPA00R2AA-0A1-000

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via HART interface

Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω), option, only possible in combination with output contacts

Wiring diagram (basic version) Device category: “Actuator” TPCAI000-1A1-A000 TPA00R200-0I1-000

Device category: “Current Output”: TPCAJ000-1A1-A000 TPA00R200-0I1-000

Setting/programming the HART interface

Setting the HART address The HART address is set via HART command 6 or alternatively via the display of ACExC 01.2 controls (default value: 0)

General HART interface data

Communication protocol HART according to IEC 61158 and IEC 61784 (CPF 9)

Network topology Point-to-point wiring

Communication signal HART, baud rate 1.2 kbit/s

Device category: "Actuator“ FSK (Frequency Shift Key) modulated to 4 – 20 mA setpoint signal Input impedance: 250 Ω. The impedances of other HART devices connected (parallel or in series) must be

within the HART specifi cation Point-to-point wiring Signal range: 4 – 20 mA Operating range: 2 – 22 mA Minimum operating voltage: 7 V (at 22 mA) Integrated reverse polarity protection

Device category: “Current Output”: FSK (Frequency Shift Key) modulated to 4 – 20 mA position feedback signal Input impedance: 40 kΩ. The impedances of other HART devices connected (parallel or in series) must be

within the HART specifi cation Point-to-point or multidrop wiring Short-circuit-proof current output

HART cable specifi cation Refer to HART specifi cation

ACExC 01.2HARTTechnical data Actuator controls

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Power supply Internal power supply of HART interface via actuator controls (apart from HART supply voltage, no other supply required)

Device identifi cation Manufacturer Name: AUMA

Manufacturer ID: 0x607C

HART protocol revision: 7.4

Number of device variables: 12

Model Name: AUMATIC AC 01.2 / ACExC 01.2

Device Type Code: 0xE1FD

Supported HART commands Universal Commands Common Practice Commands:

- Command 33 (Read Device Variables) - Command 40 (Enter/Exit Fixed Current Mode) - Command 42 (Perform Device Reset) - Command 45 (Trim Loop Current Zero) - Command 46 (Trim Loop Current Gain) - Command 50 (Read Dynamic Variable Assignments) - Command 79 (Write Device Variable) - Command 95 (Read Device Communication Statistics)

Device Specifi c Commands: - Command 128 (Write Operation Command) - Command 131 (Read Software Version) - Command 132 (Reset to Factory Default) - Command 133 (Reset Operational Data) - Command 134 (Reset HART Confi guration) - Command 160 (Read Parameter) - Command 161 (Write Parameter) - Command 162 (Read Process Data)

Commands and signals of the HART interface

Output data Device category: "Actuator“

Supported control types: Loop Current Mode activated:

Analogue 4 – 20 mA control signal for position setpoint Loop Current Mode deactivated:

Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directions OPEN and CLOSE

Device category: “Current Output”: Loop Current Mode activated:

Analogue 4 – 20 mA output signal for position feedback signal (point-to-point wiring)Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directions OPEN and CLOSE

Loop Current Mode deactivated: Analogue output signal for position feedback signal fi xed to 4 mA (multidrop wiring)Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directions OPEN and CLOSE

ACExC 01.2HARTTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Feedback signals End positions OPEN, CLOSED

Actual position value

Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator

Selector switch in position LOCAL/REMOTE

Running indication (directional)

Torque switches OPEN, CLOSED

Limit switches OPEN, CLOSED

Manual operation by handwheel or via local controls

Analogue (2) and digital (4) customer inputs

Device Status information Field Device Status Device Specifi c Status Extended Device Status Information Standardized Status Analog Channel Saturated Analog Channel Fixed

Fehlermeldungen Motor protection tripped

Torque switch tripped in mid-travel

One phase missing

Failure of analogue customer inputs

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2,000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –30 °C to +40 °C/+60 °C

Options: –40 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor

For special motors, differing enclosure protection is possible

Option: DS Terminal compartment additionally sealed against interior (double sealed)

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.

Pollution degree according to IEC 60664-1

Pollution degree 4 (when closed), pollution degree 2 (internal)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. (Not valid in combination with gearboxes)

ACExC 01.2HARTTechnical data Actuator controls

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Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Top coat Double layer powder coatingTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket For ACExC 01.2 mounting separately from the actuator, including plug/socket connector, connecting cable on request

Recommended for high ambient temperatures, diffi cult access, or heavy vibration during service.

Cable length between actuator and ACExC 01.2 max. 100 m (Not suitable for version with potentiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter (Cable length for non-intrusive version with MWG in the actuator max. 100 m requires separate data cable for MWG.).

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

ACExC 01.2HARTTechnical data Actuator controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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General information

ACExC 01.2 actuator controls in SIL version for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range.

Information on SIL features of ACExC 01.2 – SIL actuator controls

Features and functions

SIL control Via digital inputs Safe ESD a,b and/or Safe STOP OPEN/CLOSE

Control voltage/current consumption for inputs of the SIL functions

24 V DC, current consumption: approx. 10 mA per input

SIL status signal 1 potential-free change-over contact (max. 24 V DC/1 A) for SIL collective fault signal

SIL functions - safety functions Standard: Safe ESD - Digital inputs (redundant inputs) low active - Reaction can be selected: Run to end position CLOSED (Safe ESD CLOSE, CLOSE), run

to end position OPEN (Safe ESD OPEN, OPEN) - Torque monitoring and forced limit seating (OPEN and CLOSE) for Safe ESD can be

by-passed - Thermal protection for Safe ESD can be by-passed

Seating types can be set - Forced limit seating in end position (Actuator only stops once end positions OPEN or

CLOSED are reached irrespective of the torque applied.) - Limit seating with overload protection (Once the set tripping point in end positions

OPEN or CLOSED has been reached, the actuator will be switched off. If excessive torque is applied during travel, the actuator is already switched off prior to reaching the end position.)

- Forced torque seating (Actuator only stops when reaching the set end position torque.)

Options: Safe STOP - 2 digital inputs (OPEN and CLOSE) low active - Reaction can be selected: STOP in direction OPEN (Safe STOP OPEN) and/or STOP in

direction CLOSE (Safe STOP CLOSE) Combination of Safe ESD and Safe STOP (in this case, Safe ESD has priority)

Local controls Safety functions are executed irrespective of selector switch position LOCAL - OFF - REMOTE.

SIL monitoring functions Standard: Actuator operation monitoring, generates SIL fault signal Monitoring of redundant wiring Safe ESD: In case of incorrect wiring, a SIL fault signal is

generated Internal monitoring of the SIL components of the controls; a SIL fault signal is generated

in case of a fault.

Option: Safe end position feedback

Confi guration Due to the requirements on functional safety, other restrictions with regard to confi guration options of the actuator and the actuator controls not listed here do apply.

Actuator version incombination with ACExC .2-SIL

The actuator must be equipped with a blinker transmitter The actuator is supplied with the motor locked in disengaged position. Motor operation will only be pos-

sible once the lock is disabled Only actuators in clockwise closing version may be used.

Further options for version with MWG in actuator

SIL limit switches Forced seating type in end position

Information on general features of ACExC 01.2-SIL actuator controls

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3

EC type examination certifi cate DEKRA 11ATEX0008 X

ACExC 01.2-SIL

Technical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Power supply Standard voltages:

3-phase AC current Voltages/frequencies

Volt 380 400 415 440 460 480 500

Hz 50 50 50 60 60 60 50

Special voltages:

3-phase AC current Voltages/frequencies

Volt 525 575 660 690

Hz 50 50 50 50

Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %

External supply of the electronics (option)

24 V DC +20 %/–15 %

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

The "external supply of electronics" option refers to the components of the standard actuator controls. How-ever, the SIL components of the actuators controls are not supplied.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power, refer to Electrical data Multi-turn actuators or Part-turn actuators

Switchgear Open-close duty:

Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Modulating duty:

Thyristor unit with tripping contactors for mains voltage up to 600 V AC (required to meet the safety parameters for modulating actuators) for AUMA power classes B1 and B2

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high num-ber of starts, we recommend the use of thyristor units, explicitly specifi ed for modulating duty

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn actuators/Part-turn actuators.

Control Via digital inputs OPEN, STOP, CLOSE (via opto-isolator, OPEN, STOP, CLOSE with one common), respect mini-mum pulse duration for modulating actuators

Control voltage/current consumption for control inputs

Standard: 24 V DC, current consumption: approx. 10 mA per input

Options: 48 V DC, current consumption: approx. 7 mA per input

60 V DC, current consumption: approx. 9 mA per input

115 V DC, current consumption: approx. 15 mA per input

115 V AC, current consumption: approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals(output signals)

Standard: 6 programmable output contacts: - 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)

Default confi guration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) Default confi guration: Collective fault signal (torque fault, phase failure, motor pro-tection tripped)

Analogue output signal for position feedback - Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

Options: 6 programmable output contacts: - 5 change-over contacts with one common, max. 250 V AC, 1 A (resistive load), 1

potential-free change-over contact, max. 250 V AC, 5 A (resistive load) 6 programmable output contacts:

- 6 potential-free change-over contacts without one common, per contact max. 250 V AC, 5 A (resistive load)

All output signals must be supplied with the same potential.

ACExC 01.2-SIL

Technical data Actuator controls in SIL version

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Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button Stop of local controls if the selector switch is in position REMOTE. Not activated when leaving the factory.

6 indication lights: - End position and running indication CLOSED (yellow), SIL function active (red), motor

protection tripped (red), SIL fault (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display, illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), SIL function active (blue), SIL fault (yellow), motor

protection tripped (violet), end position OPEN (red)

Bluetooth communication interface Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports the SPP Bluetooth profi le (Serial Port Profi le).

Programming software:AUMA CDT, commissioning and diagnostic tool for Windows-based PCs, PDAs and smartphones

Application functions Standard: Switch-off mode adjustable - Limit or torque seating for end positions OPEN and CLOSED

Torque by-pass, adjustable up to 5 seconds (no torque monitoring during start-up time) Start and end of stepping mode as well as ON and OFF times (1 to 1,800 seconds) can be

set individually for directions OPEN and CLOSE. Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable

Options: Positioner: - Position setpoint via analogue input 0/4 – 20 mA - Programmable behaviour on loss of signal - Automatic adaptation of dead band (adaptive behaviour selectable) - Split Range operation - MODE input for change-over between OPEN - CLOSE control and setpoint control

PID controller with adaptive positioner, 0/4 – 20 mA inputs for process setpoint and actual process value

Monitoring function Valve overload protection (adjustable), results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring), results in switching off and generates fault indica-

tion Monitoring the heater within actuator, generates warning signal Monitoring of permissible on-time and number of starts (adjustable), generates warning signal Operation time monitoring (adjustable), generates warning signal Phase failure monitoring, results in switching off and generates fault signal

Diagnostic functions Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required"

Motor protection evaluation PTC tripping device in combination with PTC thermistor in actuator motor

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: Pg-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCC-0A1-1A1-AA20 TPA00R2AA-1A1-AB0

ACExC 01.2-SIL

Technical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω)

Diagnostic functions Torque characteristics - 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved

separately. Torque characteristics stored can be shown on the display.

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2 000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –25 °C to +40 °C/+60 °C

Options: –60 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to internal power supply or to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

IP68

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours

Pollution degree according to EN 60664-1

Pollution degree 4 (when closed)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes.

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Finish coating Powder paintTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket ACExC 01.2-SIL mounted separately from the actuator, including plug/socket connector. Connecting cable on request.

Recommended for high ambient temperatures, diffi cult access, or in case of heavy vibration during service.

Cable length between actuator and ACExC 01.2-SIL max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter. Cable length for non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG.

Programming software for PC AUMA CDT

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector and screw-type terminals)

EU Directives Functional safety of electrical/electronic/programmable electronic safety-related systems: (IEC 61508)

ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

ACExC 01.2-SIL

Technical data Actuator controls in SIL version

Y006.184/003/en Issue 2.14 Page 4/5

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

Manual Functional Safety Actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2/SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2, SQ 05.2 – SQ 14.2/ SQR 05.2 – SQR 14.2/ SQEx 05.2 – SQEx 14.2/ SQREx 05.2 – SQREx 14.2 with actuator controls AC 01.2/ACExC 01.2 in SIL version

ACExC 01.2-SIL

Technical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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General information

ACExC 01.2 actuator controls in SIL version for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with Profi bus DP interface.

Information on SIL features of ACExC 01.2 – SIL actuator controls

Features and functions

SIL control Via digital inputs Safe ESD a,b and/or Safe STOP OPEN/CLOSE

Control voltage/current consumption for inputs of the SIL functions

24 V DC, current consumption: approx. 10 mA per input

SIL status signal 1 potential-free change-over contact (max. 24 V DC/1 A) for SIL collective fault signal

SIL functions - safety functions Standard: Safe ESD - Digital inputs (redundant inputs) low active - Reaction can be selected: Run to end position CLOSED (Safe ESD CLOSE, CLOSE), run

to end position OPEN (Safe ESD OPEN, OPEN) - Torque monitoring and forced limit seating (OPEN and CLOSE) for Safe ESD can be

by-passed - Thermal protection for Safe ESD can be by-passed

Seating types can be set - Forced limit seating in end position (Actuator only stops once end positions OPEN or

CLOSED are reached irrespective of the torque applied.) - Limit seating with overload protection (Once the set tripping point in end positions

OPEN or CLOSED has been reached, the actuator will be switched off. If excessive torque is applied during travel, the actuator is already switched off prior to reaching the end position.)

- Forced torque seating (Actuator only stops when reaching the set end position torque.)

Options: Safe STOP - 2 digital inputs (OPEN and CLOSE) low active - Reaction can be selected: STOP in direction OPEN (Safe STOP OPEN) and/or STOP in

direction CLOSE (Safe STOP CLOSE) Combination of Safe ESD and Safe STOP (in this case, Safe ESD has priority)

Local controls Safety functions are executed irrespective of selector switch position LOCAL - OFF - REMOTE.

SIL monitoring functions Standard: Actuator operation monitoring, generates SIL fault signal Monitoring of redundant wiring Safe ESD: In case of incorrect wiring, a SIL fault signal is

generated Internal monitoring of the SIL components of the controls; a SIL fault signal is generated

in case of a fault.

Option: Safe end position feedback

Confi guration Due to the requirements on functional safety, other restrictions with regard to confi guration options of the actuator and the actuator controls not listed here do apply.

Actuator version incombination with ACExC .2-SIL

The actuator must be equipped with a blinker transmitter The actuator is supplied with the motor locked in disengaged position. Motor operation will only be pos-

sible once the lock is disabled Only actuators in clockwise closing version may be used.

Further options for version with MWG in actuator

SIL limit switches Forced seating type in end position

Information on general features of ACExC 01.2-SIL actuator controls

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3

EC type examination certifi cate DEKRA 11ATEX0008 X

ACExC 01.2-SILProfi bus DPTechnical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Power supply Standard voltages:

3-phase AC current Voltages/frequencies

Volt 380 400 415 440 460 480 500

Hz 50 50 50 60 60 60 50

Special voltages:

3-phase AC current Voltages/frequencies

Volt 525 575 660 690

Hz 50 50 50 50

Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %

External supply of the electronics (option)

24 V DC +20 %/–15 %

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

The "external supply of electronics" option refers to the components of the standard actuator controls. How-ever, the SIL components of the actuators controls are not supplied.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power, refer to Electrical data Multi-turn actuators or Part-turn actuators

Switchgear Open-close duty:

Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Modulating duty:

Thyristor unit with tripping contactors for mains voltage up to 600 V AC (required to meet the safety parameters for modulating actuators) for AUMA power classes B1 and B2

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high num-ber of starts, we recommend the use of thyristor units, explicitly specifi ed for modulating duty

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn actuators/Part-turn actuators.

Control and feedback signals Via Profi bus DP interface

Profi bus DP-V1 (option) Access to parameters, the electronic name plate and the operating and diagnostic data with acyclic write/read services

Profi bus DP-V2 (option) Redundancy behaviour according to Profi bus DP-V2 specifi cation no. 2.212 (Primary and Backup with Red-Com)

Synchronisation of time between AUMATIC and Profi bus master with subsequent time stamp of the most important events such as faults, end position and torque signals from the AUMATIC

Redundancy (option) Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II

Redundant line topology and redundancy behaviour according to Profi bus DP-V2 specifi cation no. 2.212 (Primary and Backup with RedCom), requires Profi bus DP-V2

Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button Stop of local controls if the selector switch is in position REMOTE. Not activated when leaving the factory.

6 indication lights: - End positions and running indication CLOSED (yellow), SIL function active (red), motor

protection tripped (red), SIL fault (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display, illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), SIL function active (blue), SIL fault (yellow), motor

protection tripped (violet), end position OPEN (red)

ACExC 01.2-SILProfi bus DPTechnical data Actuator controls in SIL version

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Bluetooth communication interface

Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports the SPP Blue-tooth profi le (Serial Port Profi le).

Programming software:AUMA CDT, commissioning and diagnostic tool for Windows-based PCs, PDAs and smartphones

Application functions Standard: Switch-off mode adjustable - Limit or torque seating for end positions OPEN and CLOSED

Torque by-pass, adjustable up to 5 seconds (no torque monitoring during start-up time) Start and end of stepping mode as well as ON and OFF times (1 to 1,800 seconds) can be

set individually for directions OPEN and CLOSE. Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Positioner:

- Position setpoint via fi eldbus interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fi eldbus

Option: PID controller with adaptive positioner, 0/4 – 20 mA inputs for process setpoint and actual process value

Monitoring function Valve overload protection (adjustable), results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring), results in switching off and generates fault indica-

tion Monitoring the heater within actuator, generates warning signal Monitoring of permissible on-time and number of starts (adjustable), generates warning signal Operation time monitoring (adjustable), generates warning signal Phase failure monitoring, results in switching off and generates fault signal

Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required"

Motor protection evaluation PTC tripping device in combination with PTC thermistor within actuator motor

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fi eldbus cables of up to 4 kV

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: Pg-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCCA0G4-1A1-A410 TPA00R2AA-1A1-AB0

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via Profi bus DP

Diagnostic function Torque characteristics - 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved

separately. Torque characteristics stored can be shown on the display.

Setting/programming the Profi bus DP interface

Baud rate setting Automatic baud rate recognition

Setting the Profi bus DP interface The Profi bus DP address is set via the ACExC 01.2 display.

Confi gurable process representation via GSD fi le

For optimum adaptation to the process control system, the process representation input (feedback) can be freely confi gured.

ACExC 01.2-SILProfi bus DPTechnical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Commands and signals of the Profi bus DP interface

Process representation output (command signals)

OPEN, STOP, CLOSE, position setpoint, RESET, enable LOCAL

Process representation input (feedback signals)

End positions OPEN, CLOSED

Position setpoint

Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator

Selector switch in position LOCAL/REMOTE

Running indication (directional)

Torque switches OPEN, CLOSED

Limit switches OPEN, CLOSED

Manual operation by handwheel or via local controls

SIL function active (must not be used in SIS)

Process representation input (fault signals)

Motor protection tripped

Torque switch tripped in mid-travel

One phase missing

Failure of analogue customer inputs

SIL fault (must not be used in SIS)

Behaviour on loss of communication The behaviour of the actuator is programmable: Stop in current position Travel to end position OPEN or CLOSED Travel to any intermediate position Execute last received operation command

General data Profi bus DP

Communication protocol Profi bus DP according to IEC 61158 and IEC 61784

Network topology Line (bus) structure. When using repeaters, tree structures can also be implemented. Coupling and uncoupling of devices during operation without affecting other devices is possible.

Transmission medium Twisted, screened copper cable according to IEC 61158

Profi bus DP interface EIA-485 (RS-485)

Transmission rate/cable length Baud rate (kbit/s) Max. cable length(segment length) without

repeater

Possible cable length with repeater (total network cable

length):9.6 – 93.75

187.5

500

1,500

1,200 m

1,000 m

400 m

200 m

approx. 10 km

approx. 10 km

approx. 4 km

approx. 2 km

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...

DP master class 2, e.g. programming/confi guration tools

DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors

Number of devices 32 devices without repeater, with repeater expandable to 126

Fieldbus access Token-passing between masters and polling for slaves Mono-master or multi-master systems are possible.

Supported Profi bus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode

Profi bus DP ident no. 0x0C4F: Standard applications with Profi bus DP-V0 and DP-V1

0x0CBD: Applications with Profi bus DP-V2

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2 000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –25 °C to +40 °C/+60 °C

Options: –60 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to internal power supply or to external power supply 230 V AC or 115 V AC.

ACExC 01.2-SILProfi bus DPTechnical data Actuator controls in SIL version

Y006.186/003/en Issue 2.14 Page 4/5

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Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

IP68

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours

Pollution degree according to EN 60664-1

Pollution degree 4 (when closed)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes.

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Finish coating Powder paintTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket ACExC 01.2-SIL mounted separately from the actuator, including plug/socket connector. Connecting cable on request.

Recommended for high ambient temperatures, diffi cult access, or in case of heavy vibration during service.

Cable length between actuator and ACExC 01.2-SIL max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter. Cable length for non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG.

Programming software for PC AUMA CDT

Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives Functional safety of electrical/electronic/programmable electronic safety-related systems: (IEC 61508)

ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

Manual Functional Safety Actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2/SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2, SQ 05.2 – SQ 14.2/ SQR 05.2 – SQR 14.2/ SQEx 05.2 – SQEx 14.2/ SQREx 05.2 – SQREx 14.2 with actuator controls AC 01.2/ACExC 01.2 in SIL version

ACExC 01.2-SILProfi bus DPTechnical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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General information

ACExC 01.2 actuator controls in SIL version for controlling multi-turn actuators of the SAEx/SAREx .2 type range and part-turn actuators of the SQEx/SQREx .2 type range with Modbus RTU interface.

Information on SIL features of ACExC 01.2 – SIL actuator controls

Features and functions

SIL control Via digital inputs Safe ESD a,b and/or Safe STOP OPEN/CLOSE

Control voltage/current consumption for inputs of the SIL functions

24 V DC, current consumption: approx. 10 mA per input

SIL status signal 1 potential-free change-over contact (max. 24 V DC/1 A) for SIL collective failure signal

SIL functions - safety functions Standard: Safe ESD - Digital inputs (redundant inputs) low active - Reaction can be selected: Run to end position CLOSED (Safe ESD CLOSE, CLOSE), run

to end position OPEN (Safe ESD OPEN, OPEN) - Torque monitoring and forced limit seating (OPEN and CLOSE) for Safe ESD can be

by-passed - Thermal protection for Safe ESD can be by-passed

Seating types can be set - Forced limit seating in end position (Actuator only stops once end positions OPEN or

CLOSED are reached irrespective of the torque applied.) - Limit seating with overload protection (Once the set tripping point in end positions

OPEN or CLOSED has been reached, the actuator will be switched off. If excessive torque is applied during travel, the actuator is already switched off prior to reaching the end position.)

- Forced torque seating (Actuator only stops when reaching the set end position torque.)

Options: Safe STOP - 2 digital inputs (OPEN and CLOSE) low active - Reaction can be selected: STOP in direction OPEN (Safe STOP OPEN) and/or STOP in

direction CLOSE (Safe STOP CLOSE) Combination of Safe ESD and Safe STOP (in this case, Safe ESD has priority)

Local controls Safety functions are executed irrespective of selector switch position LOCAL - OFF - REMOTE.

SIL monitoring functions Standard: Actuator operation monitoring, generates SIL fault signal Monitoring of redundant wiring Safe ESD: In case of incorrect wiring, a SIL fault signal is

generated Internal monitoring of the SIL components of the controls; a SIL fault signal is generated

in case of a fault.

Option: Safe end position feedback

Confi guration Due to the requirements on functional safety, other restrictions with regard to confi guration options of the actuator and the actuator controls not listed here do apply.

Actuator version incombination with ACExC .2-SIL

The actuator must be equipped with a blinker transmitter The actuator is supplied with the motor locked in disengaged position. Motor operation will only be pos-

sible once the lock is disabled Only actuators in clockwise closing version may be used.

Further options for version with MWG in actuator

SIL limit switches Forced seating type in end position

Information on general features of ACExC 01.2-SIL actuator controls

Features and functions

Explosion protection Standard: II2G Ex de IIC T4 or T3

II2D Ex tb IIIC T130 °C or T190 °C Db IP6x

Option: II2G Ex d IIC T4 or T3

EC type examination certifi cate DEKRA 11ATEX0008 X

ACExC 01.2-SILModbus RTUTechnical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Power supply Standard voltages:

3-phase AC current Voltages/frequencies

Volt 380 400 415 440 460 480 500

Hz 50 50 50 60 60 60 50

Special voltages:

3-phase AC current Voltages/frequencies

Volt 525 575 660 690

Hz 50 50 50 50

Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ±5 %

External supply of the electronics (option)

24 V DC +20 %/–15 %

Current consumption: Basic version approx. 250 mA, with options up to 500 mA

External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.

The "external supply of electronics" option refers to the components of the standard actuator controls. How-ever, the SIL components of the actuators controls are not supplied.

Current consumption Current consumption of controls depending on mains voltage:

For permissible variation of mains voltage of ±10 %: 208 to 240 V AC = max. 400 mA 380 to 500 V AC = max. 250 mA 515 to 690 V AC = max. 200 mA

Overvoltage category Category III according to IEC 60364-4-443

Rated power Actuator controls are designed for rated motor power, refer to Electrical data Multi-turn actuators or Part-turn actuators

Switchgear Open-close duty:

Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1/A2

Modulating duty:

Thyristor unit with tripping contactors for mains voltage up to 600 V AC (required to meet the safety parameters for modulating actuators) for AUMA power classes B1 and B2

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high num-ber of starts, we recommend the use of thyristor units, explicitly specifi ed for modulating duty

For the assignment of AUMA power classes, please refer to Electrical data Multi-turn actuators/Part-turn actuators.

Control and feedback signals Via Modbus RTU interface

Redundancy (option) Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II

Redundant loop topology in combination with SIMA Master Station Max. number of actuators with controls per redundant loop: 247 units Max. possible cable length between the actuators equipped with controls without external repeater:

1,200 m Max. possible total length per redundant loop: approx. 290 km Automatic commissioning of the redundant loop by means of the SIMA Master Station

Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons OPEN, STOP, CLOSE, RESET

- Local STOPThe actuator can be stopped via push button Stop of local controls if the selector switch is in position REMOTE. Not activated when leaving the factory.

6 indication lights: - End positions and running indication CLOSED (yellow), SIL function active (red), motor

protection tripped (red), SIL fault (red), end position and running indication OPEN (green), Bluetooth (blue)

Graphic LC display, illuminated

Option: Special colours for the indication lights: - End position CLOSED (green), SIL function active (blue), SIL fault (yellow), motor

protection tripped (violet), end position OPEN (red)

ACExC 01.2-SILModbus RTUTechnical data Actuator controls in SIL version

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Bluetooth communication interface

Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports the SPP Bluetooth profi le (Serial Port Profi le).

Programming software:AUMA CDT, commissioning and diagnostic tool for Windows-based PCs, PDAs and smartphones

Application functions Standard: Switch-off mode adjustable - Limit or torque seating for end positions OPEN and CLOSED

Torque by-pass, adjustable up to 5 seconds (no torque monitoring during start-up time) Start and end of stepping mode as well as ON and OFF times (1 to 1,800 seconds) can be

set individually for directions OPEN and CLOSE. Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-

grammable Positioner:

- Position setpoint via fi eldbus interface - Automatic adaptation of dead band (adaptive behaviour selectable) - Change-over between OPEN-CLOSE control and setpoint control via fi eldbus

Option: PID controller with adaptive positioner, 0/4 – 20 mA inputs for process setpoint and actual process value

Monitoring function Valve overload protection (adjustable), results in switching off and generates fault signal Motor temperature monitoring (thermal monitoring), results in switching off and generates fault indica-

tion Monitoring the heater within actuator, generates warning signal Monitoring of permissible on-time and number of starts (adjustable), generates warning signal Operation time monitoring (adjustable), generates warning signal Phase failure monitoring, results in switching off and generates fault signal

Diagnostic function Electronic device ID with order and product data Logging of operating data: A resettable counter and a lifetime counter each for:

- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings

Time-stamped event report with history for setting, operation and faults: - Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of

specifi cation", "Maintenance required"

Motor protection evaluation PTC tripping device in combination with PTC thermistor within actuator motor

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fi eldbus cables of up to 4 kV

Electrical connection Standard: Ex plug/socket connector with screw-type terminals (KP)

Options: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), fl ameproof enclosure Ex d

Threads for cable entries Standard: Metric threads

Options: Pg-threads, NPT-threads, G-threads

Wiring diagram (basic version) TPCCC0G4-1A1-A410 TPA00R2AA-1A1-AB0

Further options for version with MWG in actuator

Setting of limit and torque switching via local controls

Torque feedback signal Via Modbus RTU

Diagnostic function Torque characteristics - 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved

separately. Torque characteristics stored can be shown on the display.

Setting/programming the Modbus RTU interface

Setting the Modbus RTU interface Baud rate, parity and Modbus address are set via the display of the ACExC 01.2

Commands and signals of the Modbus RTU interface

Process representation output (command signals)

OPEN, STOP, CLOSE, position setpoint, RESET, enable LOCAL

ACExC 01.2-SILModbus RTUTechnical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Process representation input (feedback signals)

End positions OPEN, CLOSED

Position setpoint

Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator

Selector switch in position LOCAL/REMOTE

Running indication (directional)

Torque switches OPEN, CLOSED

Limit switches OPEN, CLOSED

Manual operation by handwheel or via local controls

SIL function active (must not be used in SIS)

Process representation input (fault signals)

Motor protection tripped

Torque switch tripped in mid-travel

One phase missing

Failure of analogue customer inputs

SIL fault (must not be used in SIS)

Behaviour on loss of communication The behaviour of the actuator is programmable: Stop in current position Travel to end position OPEN or CLOSED Travel to any intermediate position Execute last received operation command

General Modbus RTU data

Communication protocol Modbus RTU according to IEC 61158 and IEC 61784

Network topology Line (bus) structure. When using repeaters, tree structures can also be implemented. Coupling and uncoupling of devices during operation without affecting other devices is possible.

Transmission medium Twisted, screened copper cable according to IEC 61158

Modbus RTU interface EIA-485 (RS-485)

Transmission rate/cable length Redundant line topology:

Baud rate (kbit/s) Max. cable length(segment length) without

repeater

Possible cable length with repeater (total network cable

length):

9.6 – 115.2 1,200 m approx. 10 km

Redundant loop topology:

Baud rate (kbit/s) Max. cable lengthbetween actuators(without repeater)

Max. possible cable length of redundant loop

9.6 – 115.2 1,200 m approx. 290 km

Device types Modbus slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors

Number of devices 32 devices without repeater, with repeater expandable to 247

Fieldbus access Polling between master and slaves (query response).

Supported Modbus functions (services)

01 Read Coil Status

02 Read Input Status

03 Read Holding Registers

04 Read Input Registers

05 Force Single Coil

15 (0FHex) Force Multiple Coils

06 Preset Single Register

16 (10Hex) Preset Multiple Registers

17 (11Hex) Report Slave ID

ACExC 01.2-SILModbus RTUTechnical data Actuator controls in SIL version

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Supported Modbus functions (services)

08 Diagnostics: 00 00 Loopback 00 10 (0AHex) Clear Counters and Diagnostic Register 00 11 (0BHex) Return Bus Message Count 00 12 (0CHex) Return Bus Communication Error Count 00 13 (0DHex) Return Bus Exception Error Count 00 14 (0EHex) Return Slave Message Count 00 15 (0FHex) Return Slave No Response Count 00 16 (10Hex) Return Slave NAK Count 00 17 (11Hex) Return Slave Busy Count 00 18 (12Hex) Return Character Overrun Count

Service conditions

Use Indoor and outdoor use permissible

Mounting position Any position

Installation altitude ≤ 2 000 m above sea level

> 2,000 m above sea level on request

Ambient temperature Standard: –25 °C to +40 °C/+60 °C

Options: –60 °C to +40 °C/+60 °C, extreme low temperature version

Low temperature versions incl. heating system for connection to internal power supply or to external power supply 230 V AC or 115 V AC.

Humidity Up to 100 % relative humidity across the entire permissible temperature range

Enclosure protection according to EN 60529

IP68

According to AUMA defi nition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours

Pollution degree according to EN 60664-1

Pollution degree 4 (when closed)

Vibration resistance according to IEC 60068-2-6

1 g, from 10 Hz to 200 Hz

Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Not valid in combination with gearboxes.

Corrosion protection Standard: KS Suitable for use in areas with high salinity, almost permanent condensation, and high pollution.

Options: KX Suitable for use in areas with extremely high salinity, permanent condensation, and high pollution.

Finish coating Powder paintTwo-component iron-mica combination

Colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Available colours on request

Accessories

Wall bracket ACExC 01.2-SIL mounted separately from the actuator, including plug/socket connector. Connecting cable on request.

Recommended for high ambient temperatures, diffi cult access, or in case of heavy vibration during service.

Cable length between actuator and ACExC 01.2-SIL max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, the actuator has to be equipped with an electronic position transmitter. Cable length for non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG.

Programming software for PC AUMA CDT

ACExC 01.2-SILModbus RTUTechnical data Actuator controls in SIL version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Further information

Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

EU Directives Functional safety of electrical/electronic/programmable electronic safety-related systems: (IEC 61508)

ATEX Directive: (94/9/EC)

Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)

Machinery Directive: (2006/42/EC)

Reference documents Brochure Electric actuators for the automation of valves in the oil and gas industry

Dimensions Multi-turn actuators with AUMATIC integral controls

Dimensions Part-turn actuators with AUMATIC integral controls

Manual Functional Safety Actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2/SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2, SQ 05.2 – SQ 14.2/ SQR 05.2 – SQR 14.2/ SQEx 05.2 – SQEx 14.2/ SQREx 05.2 – SQREx 14.2 with actuator controls AC 01.2/ACExC 01.2 in SIL version

ACExC 01.2-SILModbus RTUTechnical data Actuator controls in SIL version

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3 Technical data Miscellaneous

Output drive types Spring-loaded stem nut AF 07.2 – AF 60.2 76 Spring-loaded stem nut AF 10.2 – AF 60.2, Technical description 77 Output drive type IB/IE – insulated output drive, Technical description 78 Switches Switches for actuators in flameproof enclosure Ex d 79 Position transmitter Electronic position transmitter Ex/potentiometer Ex 81 Corrosion protection Types of corrosion protection 83 Corrosion protection KS in acc. to painting spec. P1.001 84 Corrosion protection KS in acc. to painting spec. P1.002 85 Corrosion protection KX in acc. to painting spec. P1.002 87 Painting specifications Painting specification P1.001 89 Painting specification P1.002 90 Painting specification K-MASS 91 Lubricants Grease and oil quantities 93 Ambient temperatures/lubricant in the gear housing 96 Accessories Telescopic protection tube, Technical description 98 Stem protection tube, Technical description 100

3. T

echn

ical

dat

a

Mis

cella

neou

s

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Type Spring constant

Spring stroke Solid force Preload Usable stroke Force usable leaving suffi cient reserve

Remaining stroke

Stemdiameter Ø d6

[kN/mm]Max.[mm] [kN] [mm] [kN] [mm]

Max.[kN] [mm]

Max.[mm]

AF 07.2 3.1 5.9 20 0.5 1.5 4.7 16 1.2 32

AF 07.6 6.8 5.6 41 0.4 2.7 4.5 33 1.1 32

AF 10.2 10.2 6.0 65 0.4 4.3 4.7 52 1.3 32

AF 14.2 14.2 8.1 125 0.7 9.6 6.3 100 1.8 51

AF 16.2 19.2 9.6 200 0.8 14.9 7.5 160 2.1 65

AF 25.2 23.7 12.3 315 0.9 21.3 10 260 2.3 85

AF 30.2 32.7 14.0 510 1.6 52.0 11 410 3.0 102

AF 35.2 44.8 17.5 860 1.7 76.0 14 700 3.5 150

AF 40.2 43.1 21.4 1,000 1.8 76.5 17 800 4.4 175

AF 48.2 84,2 30,4 3000 2,4 438 24 2630 4,0 180

AF 60.2 84.2 30.4 3,000 2.4 438 24 2,630 4.0 180

Suitable for modulating duty to a limited extent only. Please contact AUMA.

Solid force

Max. force leavingapprox. 25% reserve

Preload in kN

PreloadUsable stroke

Remainingstroke

Max. spring storke

Spring stroke

Sprin

g fo

rce

AF 07.2 – AF 60.2

Technical data Spring loaded stem nut

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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1. Function

The output drive type AF, spring-loaded stem nut, allows for limited axial stem nut offset within the output mounting fl ange. This helps to prevent valve damage and protects the axial bearings of the output drive against excessive load.

2. Use

The use of spring-loaded stem nuts type AF is recommended for the following applications:

2.1 Globe valves: Operating speed ≥ 250 mm/min. Output speed of the multi-turn actuator: ≥ 45.1 rpm

2.2 Gate valves: Operating speed ≥ 500 mm/min.

2.3 The mentioned limit values are based on experience. When exceeding these values, please check thoroughly whether and problems or damage may occur when operating the valve without a spring-loaded stem nut.

2.4 The use of a spring-loaded stem nut is also recommended if high temperature fl uctuations of the medium in the pipes are to be expected for globe valves and gate valves.

2.5 If extended delay times occur between torque switch tripping and the ensuing motor power cut-out for actuator control, the spring-loaded stem nut can signifi cantly reduce excess torque.

3. Version

3.1 Output drive type AF is available in two versions: Spring-loaded version in both directions, e.g. type AF 10.2 (is acknowledged if the valve type is unknown) Spring-loaded version in direction CLOSE, e.g. type AF 10.2-Z

3.2 The spring-loaded version for "direction CLOSE only" must be implemented, if it is to be expected that short-term peak torques are required during unseating from the end position CLOSED. These torques will drop immediately after unseating (typical for wedge gate valves).

3.3 In practical use, this means that the spring-loaded version in “direction CLOSE only” must be used for all conventional wedge gate valves.The spring-loaded version for both directions can be used for back seal valves e.g. globe valves.

4. Special features

If the output drive type AF is requested for special wedge gate valves when back seal control is required, please contact AUMA.

5. Ambient temperature range

–40 °C to +80 °C

6. Documentation

Technical data AF 07.2 – AF 60.2 Dimensions Output drive types AF 07.2 – AF 16.2 Dimensions Output drive types AF 25.2 – AF 60.2

7. Safety instructions

The spring stack is subject to high pre-tension. For this reason, the spring stack may only be disassembled from the output mounting fl ange by authorised staff using the appropriate tools.

AF 07.2 – AF 60.2

Technical description Spring loaded stem nut

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Figure 1: Design

1 Coupling sleeve

2 Circlip

3 Actuator mounting fl ange (stainless steel)(only for mounting to actuator sizes SA 07.1/07.2/07.5/07.6)

4 Top and bottom made of cloth reinforced laminate

5 Output drive plug sleeve made of cloth reinforced laminate

6 Output drive sleeve

1

4

3

2

6

5

1. Function

Corrosion is generated by a natural process: Oxidation of metals in combination with water and oxygen.

The insulated output drive IB/IE avoids corrosion by applying cathodic protection (CS):

Cathodic corrosion protection considerably reduces the corrosion rate on metal structures by permanently lowering the elec-trical potential. This results in a suffi cient decrease in the ion mobility between metal and electrolyte. Consequently, the metal to be protected is made virtually resistant against corrosion.

2. Use/application

The use of an insulated output drive is recommended for the following applications:

2.1 For metal constructions in electro conductive environments such as soil or water. e.g. corrosion protection for buried gas pipes.

2.2 Note:

Isolating spark gaps for lightning conditions between multi-turn actuator and pipe are not part of the AUMA delivery.

A potential supplier is the company Dehn, with the product TFS (isolating spark gaps - ISG).

3. Sizes/versions/related documents

3.1 Insulated output drives are available in the following sizes and version: IB 07.2, IB 10.2, IB 14.2, IB 16.2: Bore diameter for valve shaft attachment according to DIN 3210 IB1 07.2, IB1 10.2, IB1 14.2, IB1 16.2: Bore diameter for valve shaft attachment according to EN ISO 5210 IB3 07.2, IB3 10.2, IB3 14.2, IB3 16.2: Bore diameter for valve shaft attachment according to EN ISO 5210 IE 07.2, IE 10.2, IE 14.2, IE 16.2: Bore diameter for valve shaft attachment according to DIN 3210

3.2 Related documents: Dimensions Output drive types IB/IE - Insulated output drive for SA .2 multi-turn actuators (Y006.244) Dimensions Output drive types IB1/IB - Insulated output drive for SA .1 multi-turn actuators and GK/GST gearboxes

(Y001.230) Dimensions Output drive types IB3/IB - Insulated output drive for SA .1 multi-turn actuators and GK/GST gearboxes

(Y001.231)

4. Mounting options for SA 07.2 – SA 16.2, SA 07.1 – SA 25.1

SA-IB-valve

SA-IB-GK-valve

SA-IB-GST-valve

Note:

To adapt the SA .2 actuators to available insulated output drive with fl anges F10 and F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.

5. Ambient temperature

– 40°C to +80 °C

6. Special features

Test performed according to internal specifi cation KV 1.2.16.2The high voltage test is performed at 5,000 V (10 seconds). Certifi ed by test stamp.

IB/IE

Technical description Output drive type IB/IE - insulated output drive

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Limit and torque switches

Application/description Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated

Options: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated

Switches with forced opening (1 NC contact)

Type designation/order code Limit switches: 8, 8.2, 8.3, 8-S, 8.2-S

Torque switches: 6, 6.2, 6-S, 6.2-S

Mechanical lifetime 2 x 106 starts

Enclosure protection according to EN 60529

IP66

Contact element Snap-action contact (double break)

Operation Via lever

Ambient temperature1) –60 °C to +60 °C/+75 °C

Explosion protection II2G Ex d IIC T4

EC type test certifi cate PTB 98 ATEX 1032U

Contact material: Silver

U min. 30 V AC/DC

U max. 250 V AC/DC

I min. 20 mA

Rated voltage/current AC-15: 4 A at 250 V AC

DC-13: 0.15 A at 250 V DC

Contact material: Gold

U min. 5 V

U max. 30 V

I min. 4 mA

I max. 400 mA

Wiring diagram

RD

BK

RD

BK

BK

2

RD

2

BK

RD

BK

2

RD

2

BK

RD

LSC 1/LSO 1TSC 1/TSO 1

LSC/LSO TSC/TSO

Signalling Switching off

II Tandem switchesI Single switches

Colour of wires: RD - red (NC), BK - black (NO)

Only the same potential can be switched on the two circuits of each microswitch. If different potentials are to be switched simultaneously, this is only possible when using tandem switches (two galvanically separate microswitches in one housing).

To ensure reliable signalling, the leading contacts (LSC 1/LSO 1 or TSC 1/TSO 1) must be used for this purpose and the lagging contacts (LSC/LSO or TSC/TSO) for switching off.

Safety related assessment of limit and torque switches

The end position signalisation of the AUMA limit and torque switches with order codes6, 6.2, 6-S, 6.2-S, 8, 8.2, 8.3, 8-S, 8.2-S were subjected to a safe-ty-related assessment in cooperation with exida GmbH.

The determined failure rate can be used for the assessment of a safety function to determine the usability in safety instrumented systems (SIS). Compared to the PFH values of IEC 61508, the failure rate is within the SIL 2 range.

Upon request, the test report can be provided.

Test according to EN 60947

For switches with order codes 6-S, 6.2-S, 8-S, 8.2-S, a test certifi cate in accordance with EN 60947 is available. Upon request, the certifi cate can also be provided.

1) Refer to notes on page 2.

This data applies to:

Multi-turn actuators: SAEx 25.1 – SAEx 40.1

SAREx 25.1 – SAREx 30.1

Actuators designed in fl ameproof enclosure Ex d

Technical data Switches 07-1511

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Blinker transmitter for running indication

Mechanical lifetime 107 starts

Operation Segment washer

Contact element Snap action contact

Contact material Standard: Silver

Option: Gold

Type of contact Change-over contact

Contact material: Silver

U min. 10 V AC/DC

U max. 250 V AC/DC

Rated voltage/current AC: 5 A at 250 V resistive load

5 A at 250 V inductive load

DC: 5 A at 30 V resistive load

5 A at 30 V inductive load

0.25 A at 250 V resistive load

Ambient temperature1) –60 °C to +60 °C/+90 °C

Explosion protection II2G Ex d IIC T4

EC type test certifi cate PTB 98 ATEX 1033U

Notes on tables on pages1 and 2

1) Ambient temperature Ambient temperature range depends on temperature range of the actuator (refer to name plate)

Actuators designed in fl ameproof enclosure Ex d

Technical data Switches 07-1501

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RWG 5020 Ex

On the basis of the actual potentiometer value, the RWG generates a current signal for signalling the valve position.

Data 2-wire system

Output current IA 4 – 20 mA

Supply voltage UV1) 10 – 28.5 V DC

Short-circuit current IK1) < 200 mA

Power P1) < 0.9 W

Max. load RB (UV – 10 V)/20 mA

Impact of power supply ≤ 0.1 %

Load infl uence ≤ 0.1 % (RB = 0...600 Ω)

Temperature impact < 0.1 ‰/K

Transmitter potentiometer 5 kΩ

Ambient temperature – 60 °C3)/–40 °C to +60 °C2)

Explosion protection II2G Ex ib IIC T4

EC type test certifi cate PTB 03 ATEX 2176

Notes on table

1) Power supply Power supply via external, intrinsically safe (Ex ia or Ex ib) power supply unit with type test certifi cate meeting the technical requirements of RWG 5020 Ex.

2) Ambient temperature Depending on temperature range of the actuator: Refer to name plate

3) For heater in switch compartment

RWG 5020

Connector XK forCustomer connection

4 – 20 mA

21 22 23 24

Wiring2-wire system

3 4 5

BK

YE

RD

1 2

Riester GmbH & Co.KGD-79379 MuellheimRWG 5020.2 ExII2G Ex ib IIC T4PTB 03 ATEX 2176Ser.Nr.:

CC 0344

T = -40..60 °C

Setting: Refer to the operation instructions relating to actuator.

RWG 5020 Ex, Ex potentiometer

Technical data Electronic position transmitter/potentiometer

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Potentiometer

Travel sensor for recording the valve position.

Data Wire potentiometer

Independent linearity ≤ 1 %

Widerstand (Option)1) 0.1 kΩ0.2 kΩ0.5 kΩ1 kΩ5 kΩ

Resistance tolerance +/– 5 %

Rated power 1.2 W

Ambient temperature – 30 °C3)/–20 °C to +60 °C2)

Enclosure protection according to IEC 60529 IP 54

Explosion protection II2G Ex db IIC Gb T4I M2 Ex db Mb

EC type test certifi cate PTB 03 ATEX 1025 U

Notes on table

1) Resistance (option) Further variants on request

2) Ambient temperature Depending on temperature range of the actuator: Refer to name plate

3) For heater in switch compartment

The position of the valve can be transmitted as a continuous signal by a potentiometer. The potentiometer is installed in the control unit of the actuator.

We recommend:Using the potentiometer as voltage divider. Depending on the supply voltage, suitable series resistors are to be provided. Please observe max. rated power.

RWG 5020 Ex, Ex potentiometer

Technical data, Ex potentiometer

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This overview accounts for atmospheric ambient conditions, but not for special chemical atmospheres, requiring absence of aluminium or nonferrous heavy metal, for example.

Corrosivity categories in accordance with ISO 12944-2 and EN 15714-2Classifi cation of environments

AUMA

Corrosion protection Painting specifi cation(total fi lm thickness)

Powder coating Liquid paint

C1 (very low):

Heated buildings with clean atmospheresKN

P1.001(140 µm)

N1.001(60 µm)C2 (low):

Unheated buildings and rural areas with low level of pollution

C3 (medium):

Production rooms with humidity and moderate pollu-tion. Urban and industrial areas with moderate sulphur dioxide pollution

KS

N1.003(140 µm)

C4 (high):

Chemical plants and areas with moderate salinity

C5-I (very high, industrial):

Areas with almost permanent condensation and high pollution

N1.008(220 µm)

C5-M (very high, marine):

Areas with high salinity, almost permanent condensation and high pollution

Extreme (cooling tower):Areas with extremely high salinity, permanent condensa-tion and high pollution

KX

KX-G(KX-aluminium-free)

P1.002(200 µm)

Types of corrosion protection

Technical description Types of corrosion protection

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y004.628/003/en Issue 1.14 Page 1/1

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This description applies to AUMA products with powder coating in accordance with painting specifi cation P1.001.

Corrosion protection KS based on painting specifi cation P1.001 is suitable for use in areas with high salinity, almost permanent conden-sation, and high pollution. Corrosion protection includes the use of suitable material for outer parts and structure of the painting.

1. Materials

1.1 Outside fasteners (e.g. screws) are made of stainless steel with additional metallic surface protection.

1.2 Name plates are made of aluminium.

2. Surface treatment

2.1 After machining, steel parts are covered with metallic surface protection (except SQ/GS coupling and internal GS coupling compartment)

2.2 Aluminium parts such as the handwheel are electrophoretically coated.

3. General information

3.1 Housing parts made of GJL/GJS are blasted: Sa 2 ½ in accordance with EN ISO 12944-4.

3.2 Aluminium housing parts are not blasted.

4. Painting system

4.1 During preliminary treatment, housing parts are chemically cleaned and painted with an Oxsilan® conversion coating.

4.2 Housing parts are primer coated with:Product: FREOPOX PE 1204AManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on epoxy resin.Colour: RAL 7035Film thickness: 70 µm

4.3 Housing parts are fi nish coated with:Product: FREIOTHERM PU 4003MManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on polyurethane.Colour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey)Film thickness: 70 µm

5. Total fi lm thickness (dry)

The average total fi lm thickness (dry) of the powder coated housing is 140 µm.For reasons of geometry, powder coating thickness varies between 60 µm and 220 µm. Variation of fi lm thickness has no impact on corrosion protection.

6. Notes

6.1 The top coat can be painted with all common 1- or 2-component coating materials (i.e. artifi cial resin, epoxy resin, PVC, polyu-rethane, polyamide and acrylic enamels).We recommend verifying the compatibility of the paints before applying a new wet painting layer.For this, the surfaces to be painted must be slightly ground and carefully cleaned, i. e. free of foreign substance, grease, oily dirt and dust.

6.2 Mounting surface to the valve is powder coated.

Corrosion protectionTechnical description Corrosion protection KS with powder coatingin accordance with painting specifi cation P1.001

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y004.714/003/en Issue 1.15 Page 1/1

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This description applies to AUMA products with powder coating in accordance with painting specifi cation P1.002.

Corrosion protection KS based on painting specifi cation P1.002 is suitable for use in areas with high salinity, almost permanent conden-sation, and high pollution. Corrosion protection includes the use of suitable material for outer parts and structure of the painting.

1. Materials

1.1 Outside fasteners (e.g. screws) are made of stainless steel with additional metallic surface protection.1.2 Name plates are made of aluminium.

2. Surface treatment

2.1 After machining, steel parts are covered with metallic surface protection (except SQ/GS coupling and internal GS coupling compartment)

2.2 Aluminium parts such as the handwheel are electrophoretically coated.

3. General information

3.1 Housing parts made of GJL/GJS are blasted: Sa 2 ½ in accordance with EN ISO 12944-4.

3.2 Aluminium housing parts are not blasted.

4. Painting system

4.1 During preliminary treatment, housing parts are chemically cleaned and painted with an Oxsilan® conversion coating.

4.2 Housing parts are primer coated with:Product: FREOPOX PE 1204AManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on epoxy resin.Colour: RAL 7035Film thickness: 70 µm

4.3 Housing parts are fi nish coated with:Product: FREIOTHERM PU 4003MManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on polyurethane.Colour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey)Film thickness: 70 µm

4.4 Finish paintingThe fi nish painting is applied after device assembly and depends on the desired colour.

4.4.1 Housing parts are fi nish painted with:Product: SikaCor EG 4Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethane with micaceous iron oxideColour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey) or DB colour according to work orderFilm thickness: 60 µm (dry)

4.4.2 Housing parts are coated with fi nish painting for special colours:Product: SikaCor EG 5Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethaneColour: Special colour according to work orderFilm thickness: 60 µm (dry)

5. Total fi lm thickness (dry)

Average total fi lm thickness (dry) of the powder coated housings including fi nish painting is 200 µm.For reasons of geometry, powder coating thickness varies between 60 µm and 220 µm. Variation of fi lm thickness has no impact on corrosion protection.

Corrosion protectionTechnical description Corrosion protection KS with powder coatingin accordance with painting specifi cation P1.002

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y005.628/003/en Issue 1.15 Page 1/2

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6. Notes

6.1 The top coat can be painted with all common 1- or 2-component coating materials (i.e. artifi cial resin, epoxy resin, PVC, polyu-rethane, polyamide and acrylic enamels).Subsequent fi nishing with chlorine rubber paints subject to restrictions.We recommend verifying the compatibility of the paints before applying a new wet painting layer. For this, the surfaces to be painted must be slightly ground and carefully cleaned, i. e. free of foreign substance, grease, oily dirt and dust.

6.2 Mounting surface to the valve is powder coated.

Corrosion protectionTechnical description Corrosion protection KS with powder coatingin accordance with painting specifi cation P1.002

Y005.628/003/en Issue 1.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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This description applies to AUMA products with powder coating in accordance with painting specifi cation P1.002.

Corrosion protection KX based on painting specifi cation P1.002 is suitable for use in areas with high salinity, almost permanent con-densation, and high pollution. Corrosion protection includes the use of suitable material for outer parts and structure of the painting.

1. Materials

1.1 Outside fasteners (e.g. screws) are made of stainless steel with additional metallic surface protection.

1.2 Name plates are made of aluminium.

2. Surface treatment

2.1 After machining, steel parts are covered with metallic surface protection (except SQ/GS coupling and internal GS coupling compartment)

2.2 Aluminium parts such as the handwheel are electrophoretically coated.

3. General information

3.1 Housing parts made of GJL/GJS are blasted: Sa 2 ½ in accordance with EN ISO 12944-4.

3.2 Aluminium housing parts are not blasted.

4. Painting system

4.1 During preliminary treatment, housing parts are chemically cleaned and painted with an Oxsilan® conversion coating.

4.2 Housing parts are primer coated with:Product: FREOPOX PE 1204AManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on epoxy resin.Colour: RAL 7035Film thickness: 70 µm

4.3 Housing parts are fi nish coated with:Product: FREIOTHERM PU 4003MManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on polyurethane.Colour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey)Film thickness: 70 µm

4.4 Finish paintingThe fi nish painting is applied after device assembly and depends on the desired colour.

4.4.1 Housing parts are fi nish painted with:Product: SikaCor EG 4Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethane with micaceous iron oxideColour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey) or DB colour according to work orderFilm thickness: 60 µm (dry)

4.4.2 Housing parts are coated with fi nish painting for special colours:Product: SikaCor EG 5Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethaneColour: Special colour according to work orderFilm thickness: 60 µm (dry)

5. Total fi lm thickness (dry)

Average total fi lm thickness (dry) of the powder coated housings including fi nish painting is 200 µm.For reasons of geometry, powder coating thickness varies between 60 µm and 220 µm. Variation of fi lm thickness has no impact on corrosion protection.

Corrosion protectionTechnical description Corrosion protection KX with powder coatingin accordance with painting specifi cation P1.002

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y004.716/003/en Issue 1.15 Page 1/2

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6. Notes

6.1 The top coat can be painted with all common 1- or 2-component coating materials (i.e. artifi cial resin, epoxy resin, PVC, polyu-rethane, polyamide and acrylic enamels).Subsequent fi nishing with chlorine rubber paints subject to restrictions.We recommend verifying the compatibility of the paints before applying a new wet painting layer. For this, the surfaces to be painted must be slightly ground and carefully cleaned, i. e. free of foreign substance, grease, oily dirt and dust.

6.2 Mounting surface to the valve is powder coated.

Corrosion protectionTechnical description Corrosion protection KX with powder coatingin accordance with painting specifi cation P1.002

Y004.716/003/en Issue 1.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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1. General information

1.1 Housing parts made of GJL/GJS are blasted: Sa 2 ½ in accordance with EN ISO 12944-4.

1.2 Aluminium housing parts are not blasted.

2. Painting system

2.1 During preliminary treatment, housing parts are chemically cleaned and painted with an Oxsilan® conversion coating.

2.2 Housing parts are primer coated with:Product: FREOPOX PE 1204AManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on epoxy resin.Colour: RAL 7035Film thickness: 70 µm

2.3 Housing parts are fi nish coated with:Product: FREIOTHERM PU 4003MManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on polyurethane.Colour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey)Film thickness: 70 µm

3. Total fi lm thickness (dry)

Average total fi lm thickness (dry) of the powder coated housing is 140 µm.For reasons of geometry, powder coating thickness varies between 60 µm and 220 µm. Variation of fi lm thickness has no impact on corrosion protection.

4. Notes

4.1 The top coat can be painted with all common 1- or 2-component coating materials (i.e. artifi cial resin, epoxy resin, PVC, polyu-rethane, polyamide and acrylic enamels).We recommend verifying the compatibility of the paints before applying a new wet painting layer.For this, the surfaces to be painted must be slightly ground and carefully cleaned, i. e. free of foreign substance, grease, oily dirt and dust.

4.2 Mounting surface to the valve is powder coated.

Painting specifi cation P1.001

Technical description Powder coating, primer coating and fi nish coating

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y004.477/001/de Issue 1.15 Page 1/1

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1. General information

1.1 Housing parts made of GJL/GJS are blasted: Sa 2 ½ in accordance with EN ISO 12944-4.

1.2 Aluminium housing parts are not blasted.

2. Painting system

2.1 During preliminary treatment, housing parts are chemically cleaned and painted with an Oxsilan® conversion coating.

2.2 Housing parts are primer coated with:Product: FREOPOX PE 1204AManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on epoxy resin.Colour: RAL 7035Film thickness: 70 µm

2.3 Housing parts are fi nish coated with:Product: FREIOTHERM PU 4003MManufacturer: Emil Frei GmbH & Co. KGStructure: Thermally hardening powder coating based on polyurethane.Colour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey)Film thickness: 70 µm

2.4 Finish paintingThe fi nish painting is applied after device assembly and depends on the desired colour.

2.4.1 Housing parts are fi nish painted with:Product: SikaCor EG 4Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethane with micaceous iron oxideColour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey) or DB colour according to work orderFilm thickness: 60 µm (dry)

2.4.2 Housing parts are coated with fi nish painting for special colours:Product: SikaCor EG 5Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethaneColour: Special colour according to work orderFilm thickness: 60 µm (dry)

3. Total fi lm thickness (dry)

Average total fi lm thickness (dry) of the powder coated housings including wet painting layer is 200 µm.For reasons of geometry, powder coating thickness varies between 60 µm and 220 µm. Variation of fi lm thickness has no impact on corrosion protection.

4. Notes

4.1 The top coat can be painted with all common 1- or 2-component coating materials (i.e. artifi cial resin, epoxy resin, PVC, polyu-rethane, polyamide and acrylic enamels). Subsequent fi nishing with chlorine rubber paints subject to restrictions.We recommend verifying the compatibility of the paints before applying a new wet painting layer.For this, the surfaces to be painted must be slightly ground and carefully cleaned, i. e. free of foreign substance, grease, oily dirt and dust.

4.2 Mounting surface to the valve is powder coated.

Painting specifi cation P1.002

Technical description Powder coating, primer coating, fi nish coating and wet painting layer

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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1. General information

1.1 Fireproof characteristics are achieved by the patented K-MASSTM coating by Thermal Designs Inc. In the event of a fi re, the coating will expand and absorb the externally supplied thermal energy of the fi re.

2. Characteristics

Chemically inert Fixed passive fi re protection Segment-moulded coating Test in accordance with strict standards Protection of electronic elements for 30 minutes at 1,100 °C/2,000 °F

3. Advantages

Does not fan the fi re Device remains fully operational Full access to any component part, without removal of fi re protection Local operation not impaired Minimum space requirement No additional installation cost Good heat dissipation characteristics Ambient temperatures –40 °C to +40 °C, –60 °C to +60 °C as an option Permanent corrosion protection Always ready for use Meets the requirements of ANSI/API607 and UL 1709

4. In case of fi re

4.1 Actuators, actuator controls and gearboxes remain completely operational during minimum 30 minutes at a temperature up to 1 100 °C/2 000 °F. Within this period of time, the corresponding fi reproof valve can be operated.

5. Qualifi cations

5.1 K-MassTM is hydrocarbon jet and pool fi re tested by: Bureau Veritas Faverdale Technology Centre Sintef of Norway Southwest Research Institute

6. Finish painting

The fi nish painting depends on the desired colour.

6.1 The intermediate painting is applied to the housing parts:

Product: SikaCor EG 1Manufacturer: Sika Deutschland GmbHStructure: 2-component painting based on epoxy resin with micaceous iron oxideColour: Green (DB 601)Film thickness: 80 μm (dry)

6.2 Housing parts are fi nish painted with:

Product: SikaCor EG 4

Manufacturer: Sika Deutschland GmbH

Structure: 2-component fi nish painting based on polyurethane with micaceous iron oxide

Colour: A0001, AUMA silver-grey (similar to RAL 7037 dust grey) or DB colour according to work order

Film thickness: 60 μm (dry)

K-Mass™ Technical description Electric actuators, actuator controls and gearboxes in K-Mass™ (regis-tered trademark of Thermal Designs Inc.) fi reproof version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y005.992/003/en Issue 1.15 Page 1/2

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6.3 Housing parts are coated with fi nish painting for special colours:

Product: SikaCor EG 5Manufacturer: Sika Deutschland GmbHStructure: 2-component fi nish painting based on polyurethaneColour: Special colour according to work orderFilm thickness: 60 μm (dry)

6.4 Mounting face to the valve is without surface treatment, covered with a metallic surface protection or powder coated.

K-Mass™ Technical description Electric actuators, actuator controls and gearboxes in K-Mass™ (regis-tered trademark of Thermal Designs Inc.) fi reproof version

Y005.992/003/en Issue 1.15 Page 2/2

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This data applies to:

Multi-turn actuators SA 07.1 – SA 48.1; SAR 07.1 – SAR 30.1; SA 07.2 – SA 16.2; SAR 07.2 – SAR 16.2SAExC 07.1 – SAExC 16.1; SARExC 07.1 – SARExC 16.1; SAEx 25.1 – SAEx 40.1; SAREx 25.1 – SAREx 30.1SAEx 07.2 – SAEx 16.2; SAREx 07.2 – SAREx 16.2SAN 07.1 – SAN 25.1; SARN 07.1 – 25.1; SAN 07.2 – SAN 16.2; SARN 07.2 – SARN 16.2SAI 07.2 – SAI 16.2; SARI 07.2 – SARI 16.2

Part-turn actuators SQ 05.2 – SQ 14.2; SQR 05.2 – SQR 14.2; SQEx 05.2 – SQEx 14.2; SQREx 05.2 – SQREx 14.2SG 05 – SG 12; SG 05.1 – SG 12.1; SGR 05.1 – SGR 12.1; SGExC 05.1 – SGExC 12.1SG 04.2 – SG 10.2; SG 03.3 – SG 05.3SGM 04.1 – SGM 10.1; SGMR 04.1 – SGMR 10.1; SGC 04.1 – SGC 10.1; SGCR 04.1 – SGCR 10.1

Globe valve actuators SV 05.1 – SV 07.1; SVM 05.1 – SVM 07.5; SVMR 05.1 – SVMR 07.5; SVC 05.1 – SVC 07.5; SVCR 05.1 – SVCR 07.5

Worm gearboxes GS 50.3 – GS 125.3; GS 315 – GS 500; GS 160.3 – GS 250.3; GS 630.3

Primary reduction gearing VZ 2.3 – VZ 4.3; GZ 160.3 – GZ 250.3; GZ 16 – GZ 40; GZ 630.3

Coaxial planetary gearing GP 10.1 – GP 30.1

Lever gearboxes GF 50.3 – GF 250.3

Spur gearboxes GST 10.1 – GST 40.1

Bevel gearboxes GK 10.2 – GK 40.2

Linear thrust units LE 12.1 – LE 200.1

Multi-turn gearboxes GHT 320.3 – GHT 1200.3

Multi-turn actuators

SA 07.1/07.5 10.0/10.1 14.1/14.5 16.1 25.1 30.1 35.1 40.1 48.1

Qty dm3 0.62 -0.03 0.93 -0.04 2.3 -0.1 4.5 ±0.1 11.0 ±0.2 16.0 ±0.2 29.0 +0.4 36.0 +0.4 56.0 +0.5

Weight kg1) 0.56 -0.03 0.84 -0.04 2.1 -0.1 4.1 ±0.1 9.9 ±0.2 14.4 ±0.2 26.1 +0.4 32.4 +0.4 50.4 +0.5

SA 07.2/07.6 10.2 14.2/14.6 16.2

F07 F10/G0

Qty dm3 0.58 ±0.02 0.525 ±0.02 0.9 ±0.02 1.76 ±0.05 3.1 ±0.05

Weight kg1) 0.52 ±0.02 0,47 ±0,02 0.81 ±0.02 1.58 ±0.05 2.8 ±0.05

Part-turn actuators

SQ 05.2 07.2 10.2 12.2 14.2

Qty dm3 0.7 ±0.02 0.7 ±0.02 1.3 ±0.02 1.7 ±0.02 1.8 ±0.05

Weight kg1) 0.63 ±0.02 0.63 ±0.02 1.17 ±0.02 1.53 ±0.02 1.62 ±0.05

SG 05 07 10 12

Qty dm3 0.3 0.3 0.52 0.8

Weight kg1) 0.27 0.27 0.47 0.72

SG 05.1 07.1 10.1 12.1

Qty dm3 0.3 0.3 0.52 0.8

Weight kg1) 0.27 0.27 0.47 0.72

SG 04.2 05.2 07.2 10.2

Qty dm3 0.09 0.14 0.30 0.52

Weight kg2) 0.07 0.12 0.25 0.43

SG 03.3 04.3 05.3

Qty dm3 0.14 0.14 0.23

Weight kg2) 0.12 0.12 0.19

SGM/SGC 04.1 05.1 07.1 10.1

Qty dm3 0.11 0.11 0.24 0.40

Weight kg2) 0.09 0.09 0.20 0.33

Globe valve actuators

SV 05.1 07.1

Qty dm3 0.14 0.30

Weight kg2) 0.12 0.25

1) – 2) Refer to notes on page 3.

AUMA products

Technical data Grease and oil quantities

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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SVM/SVC 05.1 07.1/07.5

Qty dm3 0.11 0.24

Weight kg2) 0.09 0.20

Worm gearboxes

GS 315 400 500

Qty dm3 27.5 55.0 110.0

Weight kg1) 25.0 50.0 100.0

GS 50.3 63.3 80.3 100.3 125.3 160.3 200.3 250.3 630.3

Qty dm3 0.1 0.3 0.4 1.0 1.3 3.3 6.6 12.2 216.7

Weight kg1) 0.09 0.27 0.36 0.9 1.17 3.0 6.0 11.0 195.0

Primary reduction gearing

VZ 2.3 3.3 4.3

Qty dm3 0.35 0.35 0.35

Weight kg1) 0.32 0.32 0.32

GZ 30 35 40 40/16

Qty dm3 17.6 18.7 57.2 61.9

Weight kg1) 16.0 17.0 52.0 56.3

GZ 160.3(4:1/8:1)

200.3(4:1/8:1)

200.3(16:1)

250.3(4:1/8:1)

250.3(16:1)

630.3(4:1/8:1)

630.3(16:1/32:1)

630.3(64:1/133:1)

Qty dm3 1.0 1.5 2.0 2.2 2.5 11.1 16.7 21.1

Weight kg1) 0.9 1.4 1.8 2.0 2.25 10.0 15.0 19.0

Coaxial planetary gearing

GP 10.1/14.1(2, 4:1)

10.1/14.1(3:1)

10.1/14.1(4:1)

16.1 25.1(4:1/8:1)

25.1(16:1)

30.1(4:1/8:1)

30.1(16:1)

Qty dm3 0.35 0.35 0.35 1.0 1.5 2.0 2.2 2.5

Weight kg1) 0.32 0.32 0.32 0.9 1.4 1.8 2.0 2.25

Lever gearboxes

GF 50.3 63.3 80.3 100.3 125.3 160.3 200.3 250.3

Qty dm3 0.14 0.33 0.55 1.3 1.65 4.3 8.5 15.5

Weight kg1) 0.13 0.3 0.5 1.2 1.5 3.85 7.65 14.0

Spur gearboxes

GST 10.1 14.1/14.5 16.1 25.1 30.1 35.1 40.1

Qty dm3 0.7 1.5 3.0 8.0 12.0 20.0 27.0

Weight kg1) 0.62 1.3 2.7 7.1 10.7 17.8 24.0

Bevel gearboxes

GK 10.2 14.2/14.6 16.2 25.2 30.2 35.2 40.2

Qty dm3 0.25 0.6 1.0 4.0 14.0 20.0 22.0

Weight kg1) 0.22 0.53 0.9 3.6 12.5 17.8 19.6

Multi-turn gearboxes

GHT 320.3 500.3 800.3 1200.3

Qty dm3 30.0 71.5 93.5 146.5

Weight kg1) 27 64.4 84.2 131.9

1) – 2) Refer to notes on page 3.

AUMA products

Technical data Grease and oil quantities

Y003.176/003/en Issue 2.15 Page 2/3

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Linear thrust units

LE 12.1-5025.1-50

12.1-10025.1-100

12.1-12525.1-125

12.1-20025.1-200

12.1-25025.1-250

12.1-40025.1-400

12.1-50025.1-500

50.1-63 50.1-125 50.1-250

Qty dm3 0.10 0.13 0.16 0.28 0.36 0.54 0.65 0.26 0.41 0.65

Weight kg1) 0.09 0.12 0.15 0.26 0.33 0.50 0.60 0.28 0.38 0.70

LE 50.1-400 70.1-80100.1-80

70.1-160100.1-160

70.1-320100.1-320

70.1-400100.1-400

200.1-100 200.1-200 200.1-400 200.1-500

Qty dm3 1.09 0.52 0.88 1.48 1.79 1.71 2.80 4.92 6.11

Weight kg1) 1.01 0.48 0.81 1.37 1.65 1.58 2.58 4.53 5.63

Notes on tables on pages 1 and 2

1) For ρ = approx. 0.9 kg/dm3

2) For ρ = approx. 0.83 kg/dm3

AUMA products

Technical data Grease and oil quantities

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Temperature range

Type Normal (standard) Extreme low temperature High temperature

List designation N EL-50 EL-60 H

Actuator Version °C Grease/oil °C Grease °C Grease °C Grease

SA 07.2 – 16.2 Standard –40/+80 F15 –50/+60 F2 –60/+60 F2 0/+120 F3

SA 25.1 – 48.1 Standard –25/+80 F15 –50/+60 F2 –60/+60 F2 0/+120 F3

SA 07.2 – 16.2 With oil –25/+80 O9 – – – – – –

SAR 07.2 – 16.2 Standard –40/+60 F15 –50/+60 F2 –60/+60 F2 – –

SAR 25.1 – 30.1 Standard –40/+60 F15 –50/+60 F2 –60/+60 F2 – –

SAEx 07.2 4 – 180 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

SAEx 07.64 – 32 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

45 – 180 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAEx 10.24 – 11 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

16 – 180 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAEx 14.24 – 11 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

16 – 180 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAEx 14.6 4 – 180 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAEx 16.2 4 – 180 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAEx 25.1 – 48.1 4 – 180 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

SAREx 07.24 – 45 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

63 – 90 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAREx 07.64 – 45 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

63 – 90 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAREx 10.24 – 45 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

63 – 90 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAREx 14.24 – 11 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

16 – 90 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAREx 14.6 4 – 90 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAREx 16.2 4 – 90 rpm Ex –40/+40 (+60) F11 –50/+60 F2 –60/+60 F2 – –

SAREx 25.1 – 30.1 4 – 90 rpm Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

SAN 07.1 – 25.1 Nuclear –25/+80 F11 – – – – – –

SARN 07.1 – 25.1 Nuclear –25/+80 F11 – – – – – –

SAI6 – 100 Nuclear –20/+80 F11 – – – – – –

SAI 07.2 – 16.2 Nuclear –20/+80 F11 – – – – – –

SAN 07.2 – 16.21) Nuclear –25/+80 F11 – – – – – –

SQ 05.1 – 14.1 Standard –40/+80 F15 –50/+60 F2 –60/+60 F2 0/+120 F3

SQR 05.1 – 14.1 Standard –40/+60 F15 –50/+60 F2 –60/+60 F2 – –

SQEx 05.1 – 14.1 Ex –40/+60 F15 –50/+60 F2 –60/+60 F2 – –

SQREx 05.1 – 14.1 Ex –40/+40 (+60) F15 –50/+60 F2 –60/+60 F2 – –

SGC 04.1 – 12.1 Marine –25/+70 O2 – – – – – –

SGCR 04.1 – 12.1 Marine –25/+70 O2 – – – – – –

SGM 04.1 – 12.1 Marine –25/+70 O2 – – – – – –

SGMR 04.1 – 12.1 Marine –25/+70 O2 – – – – – –

SVC 05.1 – 07.5 Marine –25/+70 O2 – – – – – –

SVCR 04.1 – 12.1 Marine –25/+70 O2 – – – – – –

SVM 05.1 – 07.5 Marine –25/+70 O2 – – – – – –

SVMR 04.1 – 12.1 Marine –25/+70 O2 – – – – – –

Notes on table

1) Qualifi cation pending

Actuators

Technical data Ambient temperatures/lubricant in the gear housing

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.808/003/en Issue 1.15 Page 1/2

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Lubricants:

F2 = Fuchs Discor R EP 000

F3 = Zepf AR 12 K

F11 = Fuchs Renolit LST

F15 = Shell Alvania 1029

O2 = Fuchs Unisyn SC 32

O9 = Oest SAE 75W-90

Actuators

Technical data Ambient temperatures/lubricant in the gear housing

Y003.808/003/en Issue 1.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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The schematic representation applies to:

Multi-turn actuators SA 07.2 – SA 16.2, SAR 07.2 – SAR 16.2, SAEx 07.2 – SAEx 16.2, SAREx 07.2 – SAREx 16.2

SA 25.1 – SA 48.1; SAR 25.1 – SAR 30.1; SAEx 25.1 – SAEx 40.1; SAREx 25.1 – SAREx 30.1Spur gearboxes GST 10.1 – GST 40.1Bevel gearboxes GK 10.2 – GK 40.2

Hg

– X

*+

X*

h

X* = Distance between mounting face and upper edge of stem while valve is closed–X, if stem protrudes into output drive or hollow shaft–X, if stem is outside output drive or hollow shaft

Note: Tube length will be adapted to the valve stroke.

Screwed version:Size 7 – 16

Screwed version:Size 25 – 40

Hexagon screw

Inner tube (fi xed)

Outer tube (rising)

Operating rod

AF 17

Thread (standard M16)

Hollow shaft

Bearing fl ange

Valve stem

Output drive type A (if available)

Hexagon nut DIN 439

Mounting face

Telescopic protection tube

Technical description Position indication with telescopic protection tube

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.195/003/en Issue 1.14 Page 1/2

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Calculation and sizing of the telescopic protection tube

1. Housing height for different products

Type Housing of output drive type B

H

Protective cap

h

Output drive type A

g

SA 07.2/SA 07.6 153 25 40

SA 10.2 162 25 50

SA 14.2/SA 14.6 188 32 65

SA 16.2 227 32 80

SA 25.1 292 – 130

SA 30.1 330 – 160

SA 35.1 388 – 185

SA 40.1 393 – 225

SA 48.1 475 – 270

GK 10.2 162 25 50

GK 14.2/GK 14.6 180 32 65

GK 16.2 194 32 80

GK 25.2 218 – 130

GK 30.1 258 – 160

GK 35.2 310 – 185

GK 40.2 325 – 225

GST 10.1 111 25 50

GST 14.1/GST 14.5 140 32 65

GST 16.1 175 32 80

GST 25.1 193 – 130

GST 30.1 226 – 160

GST 35.1 303 – 185

GST 40.1 318 – 225

2. Calculation of outer tube length and rod lengthDetermination of inner tube length (identical to outer tube length)

Stroke mm

Safety + 50 mm

Sum = Inner tube length = mm

Inner tube length rounded to full 100 mm = mm

Determining the rod length:

Housing height H mm

Height of protective cap h + mm

Height of output drive type A (if output drive type A is ordered)

g+ mm

Outer tube length (=inner tube length) + mm

Safety + 30 mm

Sum 1 = mm

Stem overlap according to drawing +X/–X +/– mm

Rod length = mm

Rod length rounded to full 10 mm = mm

Determination of the thread:

Unless specifi ed otherwise by the customer the M16 thread will be used. If desired, an M12 thread can be used.

Purchase requisition:

Outer tube length/thread/rod length (e.g. 200/M16/275)

Telescopic protection tube

Technical description Position indication with telescopic protection tube

Y001.195/003/en Issue 1.14 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Cap for protection tube

Stem protection tube

V-seal

Housing

The schematic representation applies to:

Multi-turn actuators SA 07.2 – SA 16.2; SAR 07.2 – SAR 16.2; SAEx 07.2 – SAEx 16.2; SAREx 07.2 – SAREx 16.2

SA 25.1 – SA 40.1; SAR 25.1 – SAR 30.1; SAEx 25.1 – SAEx 40.1; SAREx 25.1 – SAREx 30.1Spur gearboxes GST 10.1 – GST 40.1Bevel gearboxes GK 10.2 – GK 40.2

Stem protection tube

Technical description Stem protection tube with seal

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.395/001/de Issue 1.14 Page 1/1

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4 Electrical data Actuators

3-phase AC current (standard voltages) SAEx 25.1 – SAEx 40.1, short-time duty S2-15 min. 220 V/50 Hz 102 230 V/50 Hz 104 240 V/50 Hz 106

380 V/50 Hz 108 400 V/50 Hz 110 415 V/50 Hz 112 440 V/60 Hz 114 460 V/60 Hz 116 480 V/60 Hz 118 500 V/50 Hz 120 SAEx 25.1 – SAEx 40.1, short-time duty S2-30 min. 220 V/50 Hz 122 230 V/50 Hz 124 240 V/50 Hz 126 380 V/50 Hz 128 400 V/50 Hz 130 415 V/50 Hz 132 440 V/60 Hz 134 460 V/60 Hz 136 480 V/60 Hz 138 500 V/50 Hz 140 SAREx 25.1 – SAREx 30.1, intermittent duty S4-25% 220 V/50 Hz 142 230 V/50 Hz 144 240 V/50 Hz 146 380 V/50 Hz 148 400 V/50 Hz 150 415 V/50 Hz 152 440 V/60 Hz 154 460 V/60 Hz 156 480 V/60 Hz 158 500 V/50 Hz 160 SAREx 25.1 – SAREx 30.1, intermittent duty S4-50% 220 V/50 Hz 162 230 V/50 Hz 164 240 V/50 Hz 166 380 V/50 Hz 168 400 V/50 Hz 170 415 V/50 Hz 172 440 V/60 Hz 174 460 V/60 Hz 176 480 V/60 Hz 178 500 V/50 Hz 180

4. E

lect

rical

dat

a

Act

uato

rs

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 12 16 29 0.48 12 A2 B35.6 12 17 29 0.48 12 A2 B38 ADX0 90-4/130 3.0 1,400 12 19 66 0.80 12 A2 –11 12 21 66 0.80 12 A2 –16 ADX0 90-2/130 4.0 2,800 17 28 100 0.78 17 A2 –22 17 35 100 0.78 17 A2 –32 ADX0 132-4/140 7.5 1,400 38 69 207 0.65 38 A4 –45 38 83 207 0.65 38 A4 –63 ADX0 132-2/180 15 2,800 52 104 328 0.90 52 A4 –90 52 121 328 0.90 52 A4 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 19 26 62 0.58 19 A2 –5.6 19 28 62 0.58 19 A2 –8 ADX0 112-4/110 5.5 1,400 22 35 104 0.77 22 A3 –11 22 40 104 0.77 22 A3 –16 ADX0 112-2/140 7.5 2,800 31 48 207 0.78 31 A4 –22 31 52 207 0.78 31 A4 –32 ADX0 160-4/160 15 1,400 76 100 345 0.63 76 A5 –45 76 116 345 0.63 76 A5 –63 ADX0 160-2/215 30 2,800 112 138 639 0.88 112 A6 –90 112 173 639 0.88 112 A6 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 35 52 121 0.44 35 A4 –5.6 35 60 112 0.44 35 A4 –8 ADX0 132-4/140 7.5 1,400 38 83 207 0.65 38 A4 –11 38 95 207 0.65 38 A4 –16 ADX0 132-2/180 15 2,800 52 104 328 0.90 52 A4 –22 52 121 328 0.90 52 A4 –32

ADX0 160-2/214 20 2,80069 138 449 0.90 69 A5 –

45 69 164 449 0.90 69 A5 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 52 95 161 0.50 52 A4 –5.6 52 100 161 0.50 52 A4 –8 ADX0 160-4/160 15 1,400 76 121 345 0.63 76 A5 –11 76 150 345 0.63 76 A5 –16 ADX0 160-2/215 30 2,800 112 173 639 0.88 112 A6 –22 112 225 639 0.88 112 A6 –32 14,000 ADX0 160-2/215 30 2,800 112 276 639 0.88 112 A6 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 220 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.698/003/en Issue 2.15 Page 1/2

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Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 220 V/50 Hz

Y003.698/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 12 16 29 0.48 12 A2 B35.6 12 17 29 0.48 12 A2 B38 ADX0 90-4/130 3.0 1,400 12 19 66 0.80 12 A2 –11 12 21 66 0.80 12 A2 –16 ADX0 90-2/130 4.0 2,800 17 28 100 0.78 17 A2 –22 17 35 100 0.78 17 A2 –32 ADX0 132-4/140 7.5 1,400 38 69 207 0.65 38 A4 –45 38 83 207 0.65 38 A4 –63 ADX0 132-2/180 15 2,800 52 104 328 0.90 52 A4 –90 52 121 328 0.90 52 A4 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 19 26 62 0.58 19 A2 –5.6 19 28 62 0.58 19 A2 –8 ADX0 112-4/110 5.5 1,400 22 35 104 0.77 22 A3 –11 22 40 104 0.77 22 A3 –16 ADX0 112-2/140 7.5 2,800 31 48 207 0.78 31 A4 –22 31 52 207 0.78 31 A4 –32 ADX0 160-4/160 15 1,400 76 100 345 0.63 76 A5 –45 76 116 345 0.63 76 A5 –63 ADX0 160-2/215 30 2,800 112 138 639 0.88 112 A6 –90 112 173 639 0.88 112 A6 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 35 52 121 0.44 35 A4 –5.6 35 60 112 0.44 35 A4 –8 ADX0 132-4/140 7.5 1,400 38 83 207 0.65 38 A4 –11 38 95 207 0.65 38 A4 –16 ADX0 132-2/180 15 2,800 52 104 328 0.90 52 A4 –22 52 121 328 0.90 52 A4 –32

ADX0 160-2/214 20 2,80069 138 449 0.90 69 A5 –

45 69 164 449 0.90 69 A5 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 52 95 161 0.50 52 A4 –5.6 52 100 161 0.50 52 A4 –8 ADX0 160-4/160 15 1,400 76 121 345 0.63 76 A5 –11 76 150 345 0.63 76 A5 –16 ADX0 160-2/215 30 2,800 112 173 639 0.88 112 A6 –22 112 225 639 0.88 112 A6 –32 14,000 ADX0 160-2/215 30 2,800 112 276 639 0.88 112 A6 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 230 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.699/003/en Issue 2.15 Page 1/2

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Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 230 V/50 Hz

Y003.699/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 11 14 27 0.48 11 A2 B35.6 11 16 27 0.48 11 A2 B38 ADX0 90-4/130 3.0 1,400 11 17 60 0.80 11 A2 B311 11 19 60 0.80 11 A2 B316 ADX0 90-2/130 4.0 2,800 16 25 92 0.78 16 A2 –22 16 32 92 0.78 16 A2 –32 ADX0 132-4/140 7.5 1,400 35 63 190 0.65 35 A4 –45 35 76 190 0.65 35 A4 –63 ADX0 132-2/180 15 2,800 48 95 301 0.90 48 A4 –90 48 111 301 0.90 48 A4 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 17 24 57 0.58 17 A2 –5.6 17 25 57 0.58 17 A2 –8 ADX0 112-4/110 5.5 1,400 21 32 95 0.77 21 A3 –11 21 36 95 0.77 21 A3 –16 ADX0 112-2/140 7.5 2,800 29 44 190 0.78 29 A3 –22 29 48 190 0.78 29 A3 –32 ADX0 160-4/160 15 1,400 70 92 317 0.63 70 A5 –45 70 106 317 0.63 70 A5 –63 ADX0 160-2/215 30 2,800 103 127 586 0.88 103 A5 –90 103 158 586 0.88 103 A5 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 32 48 111 0.44 32 A4 –5.6 32 55 111 0.44 32 A4 –8 ADX0 132-4/140 7.5 1,400 35 76 190 0.65 35 A4 –11 35 87 190 0.65 35 A4 –16 ADX0 132-2/180 15 2,800 48 95 301 0.90 48 A4 –22 48 111 301 0.90 48 A4 –32

ADX0 160-2/214 20 2,80063 127 412 0.90 63 A5 –

45 63 150 412 0.90 63 A5 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 48 87 147 0.50 48 A4 –5.6 48 92 147 0.50 48 A4 –8 ADX0 160-4/160 15 1,400 70 111 317 0.63 70 A5 –11 70 138 317 0.63 70 A5 –16 ADX0 160-2/215 30 2,800 103 158 586 0.88 103 A5 –22 103 206 586 0.88 103 A5 –32 14,000 ADX0 160-2/215 30 2,800 103 253 586 0.88 103 A5 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 240 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.700/003/en Issue 2.15 Page 1/2

Page 107: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 240 V/50 Hz

Y003.700/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 108: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 7.0 9.0 17 0.48 7.0 A2 B25.6 7.0 10 17 0.48 7.0 A2 B28 ADX0 90-4/130 3.0 1,400 7.0 11 38 0.80 7.0 A2 B211 7.0 12 38 0.80 7.0 A2 B216 ADX0 90-2/130 4.0 2,800 10 16 58 0.78 10 A2 B322 10 20 58 0.78 10 A2 B332 ADX0 132-4/140 7.5 1,400 22 40 120 0.65 22 A3 –45 22 48 120 0.65 22 A3 –63 ADX0 132-2/180 15 2,800 30 60 190 0.90 30 A3 –90 30 70 190 0.90 30 A3 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 11 15 36 0.58 11 A2 B35.6 11 16 36 0.58 11 A2 B38 ADX0 112-4/110 5.5 1,400 13 20 60 0.77 13 A2 B311 13 23 60 0.77 13 A2 B316 ADX0 112-2/140 7.5 2,800 18 28 120 0.78 18 A2 –22 18 30 120 0.78 18 A2 –32 ADX0 160-4/160 15 1,400 44 58 200 0.63 44 A4 –45 44 67 200 0.63 44 A4 –63 ADX0 160-2/215 30 2,800 65 130 370 0.88 65 A4 –90 65 150 370 0.88 65 A4 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 20 30 70 0.44 20 A2 –5.6 20 35 70 0.44 20 A2 –8 ADX0 132-4/140 7.5 1,400 22 48 120 0.65 22 A3 –11 22 55 120 0.65 22 A3 –16 ADX0 132-2/180 15 2,800 30 60 190 0.90 30 A3 –22 30 70 190 0.90 30 A3 –32

ADX0 160-2/214 20 2,80040 80 260 0.90 40 A4 –

45 40 95 260 0.90 40 A4 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 30 55 93 0.50 30 A3 –5.6 30 58 93 0.50 30 A3 –8 ADX0 160-4/160 15 1,400 44 70 200 0.63 44 A4 –11 44 87 200 0.63 44 A4 –16 ADX0 160-2/215 30 2,800 65 150 370 0.88 65 A4 –22 65 170 370 0.88 65 A4 –32 14,000 ADX0 160-2/215 30 2,800 65 200 370 0.88 65 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 380 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.701/003/en Issue 2.15 Page 1/2

Page 109: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 380 V/50 Hz

Y003.701/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 110: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 7.0 9.0 17 0.48 7.0 A2 B25.6 7.0 10 17 0.48 7.0 A2 B28 ADX0 90-4/130 3.0 1,400 7.0 11 38 0.80 7.0 A2 B211 7.0 12 38 0.80 7.0 A2 B216 ADX0 90-2/130 4.0 2,800 10 16 58 0.78 10 A2 B322 10 20 58 0.78 10 A2 B332 ADX0 132-4/140 7.5 1,400 22 40 120 0.65 22 A3 –45 22 48 120 0.65 22 A3 –63 ADX0 132-2/180 15 2,800 30 60 190 0.90 30 A3 –90 30 70 190 0.90 30 A3 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 11 15 36 0.58 11 A2 B35.6 11 16 36 0.58 11 A2 B38 ADX0 112-4/110 5.5 1,400 13 20 60 0.77 13 A2 B311 13 23 60 0.77 13 A2 B316 ADX0 112-2/140 7.5 2,800 18 28 120 0.78 18 A2 –22 18 30 120 0.78 18 A2 –32 ADX0 160-4/160 15 1,400 44 58 200 0.63 44 A4 –45 44 67 200 0.63 44 A4 –63 ADX0 160-2/215 30 2,800 65 130 370 0.88 65 A4 –90 65 150 370 0.88 65 A4 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 20 30 70 0.44 20 A2 –5.6 20 35 70 0.44 20 A2 –8 ADX0 132-4/140 7.5 1,400 22 48 120 0.65 22 A3 –11 22 55 120 0.65 22 A3 –16 ADX0 132-2/180 15 2,800 30 60 190 0.90 30 A3 –22 30 70 190 0.90 30 A3 –32

ADX0 160-2/214 20 2,80040 80 260 0.90 40 A4 –

45 40 95 260 0.90 40 A4 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 30 55 93 0.50 30 A3 –5.6 30 58 93 0.50 30 A3 –8 ADX0 160-4/160 15 1,400 44 70 200 0.63 44 A4 –11 44 87 200 0.63 44 A4 –16 ADX0 160-2/215 30 2,800 65 150 370 0.88 65 A4 –22 65 170 370 0.88 65 A4 –32 14,000 ADX0 160-2/215 30 2,800 65 200 370 0.88 65 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 400 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.702/003/en Issue 2.15 Page 1/2

Page 111: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 400 V/50 Hz

Y003.702/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 112: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 6.0 8.0 16 0.48 6.0 A2 B25.6 6.0 9.0 16 0.48 6.0 A2 B28 ADX0 90-4/130 3.0 1,400 6.0 10 35 0.80 6.0 A2 B211 6.0 11 35 0.80 6.0 A2 B216 ADX0 90-2/130 4.0 2,800 9.0 15 53 0.78 9.0 A2 B322 9.0 18 53 0.78 9.0 A2 B332 ADX0 132-4/140 7.5 1,400 20 37 110 0.65 20 A2 –45 20 44 110 0.65 20 A2 –63 ADX0 132-2/180 15 2,800 27 55 174 0.90 27 A3 –90 27 64 174 0.90 27 A3 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 10 14 33 0.58 10 A2 B35.6 10 15 33 0.58 10 A2 B38 ADX0 112-4/110 5.5 1,400 12 18 55 0.77 12 A2 B311 12 21 55 0.77 12 A2 B316 ADX0 112-2/140 7.5 2,800 16 26 110 0.78 16 A2 –22 16 27 110 0.78 16 A2 –32 ADX0 160-4/160 15 1,400 40 53 183 0.63 40 A4 –45 40 61 183 0.63 40 A4 –63 ADX0 160-2/215 30 2,800 60 119 339 0.88 60 A4 –90 60 137 339 0.88 60 A4 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 18 27 64 0.44 18 A2 –5.6 18 32 64 0.44 18 A2 –8 ADX0 132-4/140 7.5 1,400 20 44 110 0.65 20 A2 –11 20 50 110 0.65 20 A3 –16 ADX0 132-2/180 15 2,800 27 55 174 0.90 27 A3 –22 27 64 174 0.90 27 A3 –32

ADX0 160-2/214 20 2,80037 73 238 0.90 37 A4 –

45 37 87 238 0.90 37 A4 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 27 50 85 0.50 27 A3 –5.6 27 53 85 0.50 27 A3 –8 ADX0 160-4/160 15 1,400 40 64 183 0.63 40 A4 –11 40 80 183 0.63 40 A4 –16 ADX0 160-2/215 30 2,800 60 137 339 0.88 60 A4 –22 60 156 339 0.88 60 A4 –32 14,000 ADX0 160-2/215 30 2,800 60 183 339 0.88 60 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 415 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.704/003/en Issue 2.15 Page 1/2

Page 113: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 415 V/50 Hz

Y003.704/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 114: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4.8

2,000

ADX0 90-8/130 1.1 840 7.0 9.0 17 0.48 7.0 A2 B26.7 7.0 10 17 0.48 7.0 A2 B29.6 ADX0 90-4/130 3.0 1,680 7.0 11 38 0.80 7.0 A2 B213 7.0 12 38 0.80 7.0 A2 B219 ADX0 90-2/130 4.0 3,360 10 16 58 0.78 10 A2 B326 10 20 58 0.78 10 A2 B338 ADX0 132-4/140 7.5 1,680 22 40 120 0.65 22 A3 –54 22 48 120 0.65 22 A3 –75 ADX0 132-2/180 15 3,360 30 60 190 0.90 30 A3 –108 30 70 190 0.90 30 A3 –

SAEx30.1

4.8

4,000

ADX0 112-8/140 2.2 840 11 15 36 0.58 11 A2 B36.7 11 16 36 0.58 11 A2 B39.6 ADX0 112-4/110 5.5 1,680 13 20 60 0.77 13 A2 B313 13 23 60 0.77 13 A2 B319 ADX0 112-2/140 7.5 3,360 18 28 120 0.78 18 A2 –26 18 30 120 0.78 18 A2 –38 ADX0 160-4/160 15 1,680 44 58 200 0.63 44 A4 –54 44 67 200 0.63 44 A4 –75 ADX0 160-2/215 30 3,360 65 130 370 0.88 65 A4 –108 65 150 370 0.88 65 A4 –

SAEx35.1

4.8

8,000

ADX0 132-8/150 4.0 840 20 30 70 0.44 20 A2 –6.7 20 35 70 0.44 20 A2 –9.6 ADX0 132-4/140 7.5 1,680 22 48 120 0.65 22 A3 –13 22 55 120 0.65 22 A3 –19 ADX0 132-2/180 15 3,360 30 60 190 0.90 30 A3 –26 30 70 190 0.90 30 A3 –38

ADX0 160-2/214 20 3,36040 80 260 0.90 40 A4 –

54 40 95 260 0.90 40 A4 –

SAEx40.1

4.8

16,000

ADX0 160-8/165 7.5 840 30 55 93 0.50 30 A3 –6.7 30 58 93 0.50 30 A3 –9.6 ADX0 160-4/160 15 1,680 44 70 200 0.63 44 A4 –13 44 87 200 0.63 44 A4 –19 ADX0 160-2/215 30 3,360 65 150 370 0.88 65 A4 –26 65 170 370 0.88 65 A4 –38 14,000 ADX0 160-2/215 30 3,360 65 200 370 0.88 65 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 440 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.705/003/en Issue 2.15 Page 1/2

Page 115: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 440 V/60 Hz

Y003.705/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 116: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4.8

2,000

ADX0 90-8/130 1.1 840 7.0 9.0 17 0.48 7.0 A2 B26.7 7.0 10 17 0.48 7.0 A2 B29.6 ADX0 90-4/130 3.0 1,680 7.0 11 38 0.80 7.0 A2 B213 7.0 12 38 0.80 7.0 A2 B219 ADX0 90-2/130 4.0 3,360 10 16 58 0.78 10 A2 B326 10 20 58 0.78 10 A2 B338 ADX0 132-4/140 7.5 1,680 22 40 120 0.65 22 A3 –54 22 48 120 0.65 22 A3 –75 ADX0 132-2/180 15 3,360 30 60 190 0.90 30 A3 –108 30 70 190 0.90 30 A3 –

SAEx30.1

4.8

4,000

ADX0 112-8/140 2.2 840 11 15 36 0.58 11 A2 B36.7 11 16 36 0.58 11 A2 B39.6 ADX0 112-4/110 5.5 1,680 13 20 60 0.77 13 A2 B313 13 23 60 0.77 13 A2 B319 ADX0 112-2/140 7.5 3,360 18 28 120 0.78 18 A2 –26 18 30 120 0.78 18 A2 –38 ADX0 160-4/160 15 1,680 44 58 200 0.63 44 A4 –54 44 67 200 0.63 44 A4 –75 ADX0 160-2/215 30 3,360 65 130 370 0.88 65 A4 –108 65 150 370 0.88 65 A4 –

SAEx35.1

4.8

8,000

ADX0 132-8/150 4.0 840 20 30 70 0.44 20 A2 –6.7 20 35 70 0.44 20 A2 –9.6 ADX0 132-4/140 7.5 1,680 22 48 120 0.65 22 A3 –13 22 55 120 0.65 22 A3 –19 ADX0 132-2/180 15 3,360 30 60 190 0.90 30 A3 –26 30 70 190 0.90 30 A3 –38

ADX0 160-2/214 20 3,36040 80 260 0.90 40 A4 –

54 40 95 260 0.90 40 A4 –

SAEx40.1

4.8

16,000

ADX0 160-8/165 7.5 840 30 55 93 0.50 30 A3 –6.7 30 58 93 0.50 30 A3 –9.6 ADX0 160-4/160 15 1,680 44 70 200 0.63 44 A4 –13 44 87 200 0.63 44 A4 –19 ADX0 160-2/215 30 3,360 65 150 370 0.88 65 A4 –26 65 170 370 0.88 65 A4 –38 14,000 ADX0 160-2/215 30 3,360 65 200 370 0.88 65 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 460 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.706/003/en Issue 2.15 Page 1/2

Page 117: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 460 V/60 Hz

Y003.706/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 118: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4.8

2,000

ADX0 90-8/130 1.1 840 6.0 8.0 16 0.48 6.0 A2 B26.7 6.0 9.0 16 0.48 6.0 A2 B29.6 ADX0 90-4/130 3.0 1,680 6.0 10 35 0.80 6.0 A2 B213 6.0 11 35 0.80 6.0 A2 B219 ADX0 90-2/130 4.0 3,360 9.0 15 53 0.78 9.0 A2 B326 9.0 18 53 0.78 9.0 A2 B338 ADX0 132-4/140 7.5 1,680 20 37 110 0.65 20 A2 –54 20 44 110 0.65 20 A2 –75 ADX0 132-2/180 15 3,360 27 55 174 0.90 27 A3 –108 27 64 174 0.90 27 A3 –

SAEx30.1

4.8

4,000

ADX0 112-8/140 2.2 840 10 14 33 0.58 10 A2 B36.7 10 15 33 0.58 10 A2 B39.6 ADX0 112-4/110 5.5 1,680 12 18 55 0.77 12 A2 B313 12 21 55 0.77 12 A2 B319 ADX0 112-2/140 7.5 3,360 16 26 110 0.78 16 A2 –26 16 27 110 0.78 16 A2 –38 ADX0 160-4/160 15 1,680 40 53 183 0.63 40 A4 –54 40 61 183 0.63 40 A4 –75 ADX0 160-2/215 30 3,360 60 119 339 0.88 60 A4 –108 60 137 339 0.88 60 A4 –

SAEx35.1

4.8

8,000

ADX0 132-8/150 4.0 840 18 27 64 0.44 18 A2 –6.7 18 32 64 0.44 18 A2 –9.6 ADX0 132-4/140 7.5 1,680 20 44 110 0.65 20 A2 –13 20 50 110 0.65 20 A3 –19 ADX0 132-2/180 15 3,360 27 55 174 0.90 27 A3 –26 27 64 174 0.90 27 A3 –38

ADX0 160-2/214 20 3,36037 73 238 0.90 37 A4 –

54 37 87 238 0.90 37 A4 –

SAEx40.1

4.8

16,000

ADX0 160-8/165 7.5 840 27 50 85 0.50 27 A3 –6.7 27 53 85 0.50 27 A3 –9.6 ADX0 160-4/160 15 1,680 40 64 183 0.63 40 A4 –13 40 80 183 0.63 40 A4 –19 ADX0 160-2/215 30 3,360 60 137 339 0.88 60 A4 –26 60 156 339 0.88 60 A4 –38 14,000 ADX0 160-2/215 30 3,360 60 183 339 0.88 60 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 480 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.707/003/en Issue 2.15 Page 1/2

Page 119: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 480 V/60 Hz

Y003.707/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 120: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

2,000

ADX0 90-8/130 1.1 700 5.0 7.0 13 0.48 5.0 A2 B25.6 5.0 8.0 13 0.48 5.0 A2 B28 ADX0 90-4/130 3.0 1,400 5.0 8.0 29 0.80 5.0 A2 B211 5.0 9.0 29 0.80 5.0 A2 B216 ADX0 90-2/130 4.0 2,800 8.0 12 44 0.78 8.0 A2 B222 8.0 15 44 0.78 8.0 A2 –32 ADX0 132-4/140 7.5 1,400 17 30 91 0.65 17 A2 –45 17 36 91 0.65 17 A2 –63 ADX0 132-2/180 15 2,800 23 46 144 0.90 23 A3 –90 23 53 144 0.90 23 A3 –

SAEx30.1

4

4,000

ADX0 112-8/140 2.2 700 8.0 11 27 0.58 8.0 A2 B25.6 8.0 12 27 0.58 8.0 A2 B28 ADX0 112-4/110 5.5 1,400 10 15 46 0.77 10 A2 B311 10 17 46 0.77 10 A2 B316 ADX0 112-2/140 7.5 2,800 14 21 91 0.78 14 A2 –22 14 23 91 0.78 14 A2 –32 ADX0 160-4/160 15 1,400 33 44 152 0.63 33 A4 –45 33 51 152 0.63 33 A4 –63 ADX0 160-2/215 30 2,800 49 99 281 0.88 49 A4 –90 49 114 281 0.88 49 A4 –

SAEx35.1

4

8,000

ADX0 132-8/150 4.0 700 15 23 53 0.44 15 A2 –5.6 15 27 53 0.44 15 A2 –8 ADX0 132-4/140 7.5 1,400 17 36 91 0.65 17 A2 –11 17 42 91 0.65 17 A2 –16 ADX0 132-2/180 15 2,800 23 46 144 0.90 23 A3 –22 23 53 144 0.90 23 A3 –32

ADX0 160-2/214 20 2,80030 61 198 0.90 30 A4 –

45 30 72 198 0.90 30 A4 –

SAEx40.1

4

16,000

ADX0 160-8/165 7.5 700 23 42 71 0.50 23 A3 –5.6 23 44 71 0.50 23 A3 –8 ADX0 160-4/160 15 1,400 33 53 152 0.63 33 A4 –11 33 66 152 0.63 33 A4 –16 ADX0 160-2/215 30 2,800 49 114 281 0.88 49 A4 –22 49 129 281 0.88 49 A4 –32 14,000 ADX0 160-2/215 30 2,800 49 152 281 0.88 49 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 500 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.708/003/en Issue 2.15 Page 1/2

Page 121: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 15 min, 500 V/50 Hz

Y003.708/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 122: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 11 14 28 0.48 11 A2 –5.6 11 16 28 0.48 11 A2 –8 ADXL 90-4/130 2.2 1,400 10 14 59 0.80 10 A2 –11 10 16 59 0.80 10 A2 –16 ADXL 90-2/130 3.0 2,800 13 17 93 0.78 13 A2 –22 13 24 93 0.78 13 A2 –32 ADXL 132-4/140 5.5 1,400 31 57 190 0.70 31 A4 –45 31 69 190 0.70 31 A4 –63 ADXL 132-2/180 11 2,800 38 78 301 0.80 38 A4 –90 38 90 301 0.80 38 A4 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 16 21 59 0.50 16 A2 –5.6 16 22 59 0.50 16 A2 –8 ADXL 112-4/110 4.0 1,400 17 22 95 0.81 17 A2 –11 17 24 95 0.81 17 A2 –16 ADXL 112-2/140 5.5 2,800 21 43 190 0.73 21 A3 –22 21 60 190 0.73 21 A3 –32 ADXL 160-4/160 11 1,400 62 81 294 0.65 62 A4 –45 62 95 294 0.65 62 A4 –63 ADXL 160-2/215 22 2,800 73 147 587 0.84 73 A5 –90 73 168 587 0.84 73 A5 –

SAEx35.1

4

5,700

ADXL 132-8/150 3.0 700 26 38 107 0.47 26 A3 –5.6 26 45 107 0.47 26 A3 –8 ADXL 132-4/140 5.5 1,400 31 62 190 0.70 31 A4 –11 31 76 190 0.70 31 A4 –16 ADXL 132-2/180 11 2,800 38 83 301 0.80 38 A4 –22 38 100 301 0.80 38 A4 –32 ADXL 160-2/214 14 2,800 45 90 380 0.94 45 A4 –45 45 107 380 0.94 45 A4 –

SAEx40.1

4

11,200

ADXL 160-8/165 5.5 700 40 73 152 0.47 40 A4 –5.6 40 76 152 0.47 40 A4 –8 ADXL 160-4/160 11 1,400 62 95 345 0.65 62 A4 –11 62 112 345 0.65 62 A4 –16 ADXL 160-2/215 22 2,800 73 164 587 0.84 73 A5 –22 73 207 587 0.84 73 A5 –32 9,800 ADXL 160-2/215 22 2,800 73 259 587 0.84 73 A5 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 220 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.819/003/en Issue 2.15 Page 1/2

Page 123: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 220 V/50 Hz

Y006.819/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 124: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 11 14 28 0.48 11 A2 –5.6 11 16 28 0.48 11 A2 –8 ADXL 90-4/130 2.2 1,400 10 14 59 0.80 10 A2 –11 10 16 59 0.80 10 A2 –16 ADXL 90-2/130 3.0 2,800 13 17 93 0.78 13 A2 –22 13 24 93 0.78 13 A2 –32 ADXL 132-4/140 5.5 1,400 31 57 190 0.70 31 A4 –45 31 69 190 0.70 31 A4 –63 ADXL 132-2/180 11 2,800 38 78 301 0.80 38 A4 –90 38 90 301 0.80 38 A4 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 16 21 59 0.50 16 A2 –5.6 16 22 59 0.50 16 A2 –8 ADXL 112-4/110 4.0 1,400 17 22 95 0.81 17 A2 –11 17 24 95 0.81 17 A2 –16 ADXL 112-2/140 5.5 2,800 21 43 190 0.73 21 A3 –22 21 60 190 0.73 21 A3 –32 ADXL 160-4/160 11 1,400 62 81 294 0.65 62 A4 –45 62 95 294 0.65 62 A4 –63 ADXL 160-2/215 22 2,800 73 147 587 0.84 73 A5 –90 73 168 587 0.84 73 A5 –

SAEx35.1

4

5,700

ADXL 132-8/150 3.0 700 26 38 107 0.47 26 A3 –5.6 26 45 107 0.47 26 A3 –8 ADXL 132-4/140 5.5 1,400 31 62 190 0.70 31 A4 –11 31 76 190 0.70 31 A4 –16 ADXL 132-2/180 11 2,800 38 83 301 0.80 38 A4 –22 38 100 301 0.80 38 A4 –32 ADXL 160-2/214 14 2,800 45 90 380 0.94 45 A4 –45 45 107 380 0.94 45 A4 –

SAEx40.1

4

11,200

ADXL 160-8/165 5.5 700 40 73 152 0.47 40 A4 –5.6 40 76 152 0.47 40 A4 –8 ADXL 160-4/160 11 1,400 62 95 345 0.65 62 A4 –11 62 112 345 0.65 62 A4 –16 ADXL 160-2/215 22 2,800 73 164 587 0.84 73 A5 –22 73 207 587 0.84 73 A5 –32 9,800 ADXL 160-2/215 22 2,800 73 259 587 0.84 73 A5 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 230 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.820/003/en Issue 2.15 Page 1/2

Page 125: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 230 V/50 Hz

Y006.820/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 126: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 10 13 25 0.48 10 A2 –5.6 10 14 25 0.48 10 A2 –8 ADXL 90-4/130 2.2 1,400 9.5 13 54 0.80 9.5 A2 B311 9.5 14 54 0.80 9.5 A2 B316 ADXL 90-2/130 3.0 2,800 12 16 86 0.78 12 A2 –22 12 22 86 0.78 12 A2 –32 ADXL 132-4/140 5.5 1,400 29 52 174 0.70 29 A3 –45 29 63 174 0.70 29 A3 –63 ADXL 132-2/180 11 2,800 35 71 276 0.80 35 A4 –90 35 82 276 0.80 35 A4 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 15 19 54 0.50 15 A2 –5.6 15 21 54 0.50 15 A2 –8 ADXL 112-4/110 4.0 1,400 16 21 87 0.81 16 A2 –11 16 22 87 0.81 16 A2 –16 ADXL 112-2/140 5.5 2,800 19 40 174 0.73 19 A3 –22 19 55 174 0.73 19 A3 –32 ADXL 160-4/160 11 1,400 57 74 269 0.65 57 A4 –45 57 87 269 0.65 57 A4 –63 ADXL 160-2/215 22 2,800 67 135 538 0.84 67 A5 –90 67 154 538 0.84 67 A5 –

SAEx35.1

4

5, 700

ADXL 132-8/150 3.0 700 24 35 98 0.47 24 A3 –5.6 24 41 98 0.47 24 A3 –8 ADXL 132-4/140 5.5 1,400 29 57 174 0.70 29 A3 –11 29 70 174 0.70 29 A3 –16 ADXL 132-2/180 11 2,800 35 76 276 0.80 35 A4 –22 35 92 276 0.80 35 A4 –32 ADXL 160-2/214 14 2,800 41 82 348 0.94 41 A4 –45 41 98 348 0.94 41 A4 –

SAEx40.1

4

11, 200

ADXL 160-8/165 5.5 700 40 73 152 0.47 40 A4 –5.6 40 76 152 0.47 40 A4 –8 ADXL 160-4/160 11 1,400 62 95 345 0.65 62 A4 –11 62 112 345 0.65 62 A4 –16 ADXL 160-2/215 22 2,800 73 164 587 0.84 73 A5 –22 73 207 587 0.84 73 A5 –32 9,800 ADXL 160-2/215 22 2,800 73 259 587 0.84 73 A5 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 240 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.821/003/en Issue 2.15 Page 1/2

Page 127: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 240 V/50 Hz

Y006.821/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 128: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 6.4 8.0 16 0.48 6.4 A1 B35.6 6.4 9.0 16 0.48 6.4 A1 B38 ADXL 90-4/130 2.2 1,400 6.0 8.0 34 0.80 6.0 A2 B311 6.0 9.0 34 0.80 6.0 A2 B316 ADXL 90-2/130 3.0 2,800 7.8 10 54 0.78 7.8 A2 B322 7.8 14 54 0.78 7.8 A2 B332 ADXL 132-4/140 5.5 1,400 18 33 110 0.70 18 A2 –45 18 40 110 0.70 18 A2 –63 ADXL 132-2/180 11 2,800 22 45 174 0.80 22 A3 –90 22 52 174 0.80 22 A3 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 9.5 12 34 0.50 9.5 A2 B35.6 9.5 13 34 0.50 9.5 A2 B38 ADXL 112-4/110 4.0 1,400 10 13 55 0.81 10 A2 –11 10 14 55 0.81 10 A2 –16 ADXL 112-2/140 5.5 2,800 12 25 110 0.73 12 A2 –22 12 35 110 0.73 12 A2 –32 ADXL 160-4/160 11 1,400 36 47 170 0.65 36 A4 –45 36 55 170 0.65 36 A4 –63 ADXL 160-2/215 22 2,800 42 85 340 0.84 42 A4 –90 42 97 340 0.84 42 A4 –

SAEx35.1

4

5,700

ADXL 132-8/150 3.0 700 15 22 62 0.47 15 A2 –5.6 15 26 62 0.47 15 A2 –8 ADXL 132-4/140 5.5 1,400 18 36 110 0.70 18 A2 –11 18 44 110 0.70 18 A2 –16 ADXL 132-2/180 11 2,800 22 48 174 0.80 22 A3 –22 22 58 174 0.80 22 A3 –32 ADXL 160-2/214 14 2,800 26 52 220 0.94 26 A4 –45 26 62 220 0.94 26 A4 –

SAEx40.1

4

11,200

ADXL 160-8/165 5.5 700 23 42 88 0.47 23 A3 –5.6 23 44 88 0.47 23 A3 –8 ADXL 160-4/160 11 1,400 36 55 200 0.65 36 A4 –11 36 65 200 0.65 36 A4 –16 ADXL 160-2/215 22 2,800 42 95 340 0.84 42 A4 –22 42 120 340 0.84 42 A4 –32 9,800 ADXL 160-2/215 22 2,800 42 150 340 0.84 42 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 380 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.795/003/en Issue 2.15 Page 1/2

Page 129: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 380 V/50 Hz

Y006.795/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 130: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 6.4 8.0 16 0.48 6.4 A1 B35.6 6.4 9.0 16 0.48 6.4 A1 B38 ADXL 90-4/130 2.2 1,400 6.0 8.0 34 0.80 6.0 A2 B311 6.0 9.0 34 0.80 6.0 A2 B316 ADXL 90-2/130 3.0 2,800 7.8 10 54 0.78 7.8 A2 B322 7.8 14 54 0.78 7.8 A2 B332 ADXL 132-4/140 5.5 1,400 18 33 110 0.70 18 A2 –45 18 40 110 0.70 18 A2 –63 ADXL 132-2/180 11 2,800 22 45 174 0.80 22 A3 –90 22 52 174 0.80 22 A3 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 9.5 12 34 0.50 9.5 A2 B35.6 9.5 13 34 0.50 9.5 A2 B38 ADXL 112-4/110 4.0 1,400 10 13 55 0.81 10 A2 –11 10 14 55 0.81 10 A2 –16 ADXL 112-2/140 5.5 2,800 12 25 110 0.73 12 A2 –22 12 35 110 0.73 12 A2 –32 ADXL 160-4/160 11 1,400 36 47 170 0.65 36 A4 –45 36 55 170 0.65 36 A4 –63 ADXL 160-2/215 22 2,800 42 85 340 0.84 42 A4 –90 42 97 340 0.84 42 A4 –

SAEx35.1

4

5,700

ADXL 132-8/150 3.0 700 15 22 62 0.47 15 A2 –5.6 15 26 62 0.47 15 A2 –8 ADXL 132-4/140 5.5 1,400 18 36 110 0.70 18 A2 –11 18 44 110 0.70 18 A2 –16 ADXL 132-2/180 11 2,800 22 48 174 0.80 22 A3 –22 22 58 174 0.80 22 A3 –32 ADXL 160-2/214 14 2,800 26 52 220 0.94 26 A4 –45 26 62 220 0.94 26 A4 –

SAEx40.1

4

11,200

ADXL 160-8/165 5.5 700 23 42 88 0.47 23 A3 –5.6 23 44 88 0.47 23 A3 –8 ADXL 160-4/160 11 1,400 36 55 200 0.65 36 A4 –11 36 65 200 0.65 36 A4 –16 ADXL 160-2/215 22 2,800 42 95 340 0.84 42 A4 –22 42 120 340 0.84 42 A4 –32 9,800 ADXL 160-2/215 22 2,800 42 150 340 0.84 42 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 400 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.822/003/en Issue 2.15 Page 1/2

Page 131: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 400 V/50 Hz

Y006.822/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 5.9 7.3 15 0.48 5.9 A1 B35.6 5.9 8.2 15 0.48 5.9 A1 B38 ADXL 90-4/130 2.2 1,400 5.5 7.3 31 0.80 5.5 A1 B211 5.5 8.2 31 0.80 5.5 A1 B216 ADXL 90-2/130 3.0 2,800 7.1 9.2 49 0.78 7.1 A2 B322 7.1 13 49 0.78 7.1 A2 B332 ADXL 132-4/140 5.5 1,400 16 30 101 0.70 16 A2 –45 16 37 101 0.70 16 A2 –63 ADXL 132-2/180 11 2,800 20 41 159 0.80 20 A3 –90 20 48 159 0.80 20 A3 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 8.7 11 31 0.50 8.7 A2 B35.6 8.7 12 31 0.50 8.7 A2 B38 ADXL 112-4/110 4.0 1,400 9.2 12 50 0.81 9.2 A2 B311 9.2 13 50 0.81 9.2 A2 B316 ADXL 112-2/140 5.5 2,800 11 23 101 0.73 11 A2 –22 11 32 101 0.73 11 A2 –32 ADXL 160-4/160 11 1,400 33 43 156 0.65 33 A4 –45 33 50 156 0.65 33 A4 –63 ADXL 160-2/215 22 2,800 38 78 311 0.84 38 A4 –90 38 89 311 0.84 38 A4 –

SAEx35.1

4

5,700

ADXL 132-8/150 3.0 700 14 20 57 0.47 14 A2 –5.6 14 24 57 0.47 14 A2 –8 ADXL 132-4/140 5.5 1,400 16 33 101 0.70 16 A2 –11 16 40 101 0.70 16 A2 –16 ADXL 132-2/180 11 2,800 20 44 159 0.80 20 A3 –22 20 53 159 0.80 20 A3 –32 ADXL 160-2/214 14 2,800 24 48 201 0.94 24 A4 –45 24 57 201 0.94 24 A4 –

SAEx40.1

4

11,200

ADXL 160-8/165 5.5 700 21 38 81 0.47 21 A3 –5.6 21 40 81 0.47 21 A3 –8 ADXL 160-4/160 11 1,400 33 50 183 0.65 33 A4 –11 33 60 183 0.65 33 A4 –16 ADXL 160-2/215 22 2,800 38 87 311 0.84 38 A4 –22 38 110 311 0.84 38 A4 –32 9,800 ADXL 160-2/215 22 2,800 38 137 311 0.84 38 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 415 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.823/003/en Issue 2.15 Page 1/2

Page 133: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 415 V/50 Hz

Y006.823/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 134: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4.8

1,400

ADXL 90-8/130 0.75 840 6.4 8.0 16 0.48 6.4 A1 B36.7 6.4 9.0 16 0.48 6.4 A1 B39.6 ADXL 90-4/130 2.2 1,680 6.0 8.0 34 0.80 6.0 A2 B313 6.0 9.0 34 0.80 6.0 A2 B319 ADXL 90-2/130 3.0 3,360 7.8 10 54 0.78 7.8 A2 B326 7.8 14 54 0.78 7.8 A2 B338 ADXL 132-4/140 5.5 1,680 18 33 110 0.70 18 A2 –54 18 40 110 0.70 18 A2 –75 ADXL 132-2/180 11 3,360 22 45 174 0.80 22 A3 –108 22 52 174 0.80 22 A3 –

SAEx30.1

4.8

2,800

ADXL 112-8/140 1.5 840 9.5 12 34 0.50 9.5 A2 B36.7 9.5 13 34 0.50 9.5 A2 B39.6 ADXL 112-4/110 4.0 1,680 10 13 55 0.81 10 A2 –13 10 14 55 0.81 10 A2 –19 ADXL 112-2/140 5.5 3,360 12 25 110 0.73 12 A2 –26 12 35 110 0.73 12 A2 –38 ADXL 160-4/160 11 1,680 36 47 170 0.65 36 A4 –54 36 55 170 0.65 36 A4 –75 ADXL 160-2/215 22 3,360 42 85 340 0.84 42 A4 –108 42 97 340 0.84 42 A4 –

SAEx35.1

4.8

5,700

ADXL 132-8/150 3.0 840 15 22 62 0.47 15 A2 –6.7 15 26 62 0.47 15 A2 –9.6 ADXL 132-4/140 5.5 1,680 18 36 110 0.70 18 A2 –13 18 44 110 0.70 18 A2 –19 ADXL 132-2/180 11 3,360 22 48 174 0.80 22 A3 –26 22 58 174 0.80 22 A3 –38 ADXL 160-2/214 14 3,360 26 52 220 0.94 26 A4 –54 26 62 220 0.94 26 A4 –

SAEx40.1

4.8

11,200

ADXL 160-8/165 5.5 840 23 42 88 0.47 23 A3 –6.7 23 44 88 0.47 23 A3 –9.6 ADXL 160-4/160 11 1,680 36 55 200 0.65 36 A4 –13 36 65 200 0.65 36 A4 –19 ADXL 160-2/215 22 3,360 42 95 340 0.84 42 A4 –26 42 120 340 0.84 42 A4 –38 9,800 ADXL 160-2/215 22 3,360 42 150 340 0.84 42 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 440 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.824/003/en Issue 3.15 Page 1/2

Page 135: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 440 V/60 Hz

Y006.824/003/en Issue 3.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 136: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4.8

1,400

ADXL 90-8/130 0.75 840 6.4 8.0 16 0.48 6.4 A1 B36.7 6.4 9.0 16 0.48 6.4 A1 B39.6 ADXL 90-4/130 2.2 1,680 6.0 8.0 34 0.80 6.0 A2 B313 6.0 9.0 34 0.80 6.0 A2 B319 ADXL 90-2/130 3.0 3,360 7.8 10 54 0.78 7.8 A2 B326 7.8 14 54 0.78 7.8 A2 B338 ADXL 132-4/140 5.5 1,680 18 33 110 0.70 18 A2 –54 18 40 110 0.70 18 A2 –75 ADXL 132-2/180 11 3,360 22 45 174 0.80 22 A3 –108 22 52 174 0.80 22 A3 –

SAEx30.1

4.8

2,800

ADXL 112-8/140 1.5 840 9.5 12 34 0.50 9.5 A2 B36.7 9.5 13 34 0.50 9.5 A2 B39.6 ADXL 112-4/110 4.0 1,680 10 13 55 0.81 10 A2 –13 10 14 55 0.81 10 A2 –19 ADXL 112-2/140 5.5 3,360 12 25 110 0.73 12 A2 –26 12 35 110 0.73 12 A2 –38 ADXL 160-4/160 11 1,680 36 47 170 0.65 36 A4 –54 36 55 170 0.65 36 A4 –75 ADXL 160-2/215 22 3,360 42 85 340 0.84 42 A4 –108 42 97 340 0.84 42 A4 –

SAEx35.1

4.8

5,700

ADXL 132-8/150 3.0 840 15 22 62 0.47 15 A2 –6.7 15 26 62 0.47 15 A2 –9.6 ADXL 132-4/140 5.5 1,680 18 36 110 0.70 18 A2 –13 18 44 110 0.70 18 A2 –19 ADXL 132-2/180 11 3,360 22 48 174 0.80 22 A3 –26 22 58 174 0.80 22 A3 –38 ADXL 160-2/214 14 3,360 26 52 220 0.94 26 A4 –54 26 62 220 0.94 26 A4 –

SAEx40.1

4.8

11,200

ADXL 160-8/165 5.5 840 23 42 88 0.47 23 A3 –6.7 23 44 88 0.47 23 A3 –9.6 ADXL 160-4/160 11 1,680 36 55 200 0.65 36 A4 –13 36 65 200 0.65 36 A4 –19 ADXL 160-2/215 22 3,360 42 95 340 0.84 42 A4 –26 42 120 340 0.84 42 A4 –38 9,800 ADXL 160-2/215 22 3,360 42 150 340 0.84 42 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 460 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.376/003/en Issue 3.15 Page 1/2

Page 137: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 460 V/60 Hz

Y006.376/003/en Issue 3.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 138: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4.8

1,400

ADXL 90-8/130 0.75 840 5.9 7.3 15 0.48 5.9 A1 B36.7 5.9 8.2 15 0.48 5.9 A1 B39.6 ADXL 90-4/130 2.2 1,680 5.5 7.3 31 0.80 5.5 A1 B213 5.5 8.2 31 0.80 5.5 A1 B219 ADXL 90-2/130 3.0 3,360 7.1 9.2 49 0.78 7.1 A2 B326 7.1 13 49 0.78 7.1 A2 B338 ADXL 132-4/140 5.5 1,680 16 30 101 0.70 16 A2 –54 16 37 101 0.70 16 A2 –75 ADXL 132-2/180 11 3,360 20 41 159 0.80 20 A3 –108 20 48 159 0.80 20 A3 –

SAEx30.1

4.8

2,800

ADXL 112-8/140 1.5 840 8.7 11 31 0.50 8.7 A2 B36.7 8.7 12 31 0.50 8.7 A2 B39.6 ADXL 112-4/110 4.0 1,680 9.2 12 50 0.81 9.2 A2 B313 9.2 13 50 0.81 9.2 A2 B319 ADXL 112-2/140 5.5 3,360 11 23 101 0.73 11 A2 –26 11 32 101 0.73 11 A2 –38 ADXL 160-4/160 11 1,680 33 43 156 0.65 33 A4 –54 33 50 156 0.65 33 A4 –75 ADXL 160-2/215 22 3,360 38 78 311 0.84 38 A4 –108 38 89 311 0.84 38 A4 –

SAEx35.1

4.8

5,700

ADXL 132-8/150 3.0 840 14 20 57 0.47 14 A2 –6.7 14 24 57 0.47 14 A2 –9.6 ADXL 132-4/140 5.5 1,680 16 33 101 0.70 16 A2 –13 16 40 101 0.70 16 A2 –19 ADXL 132-2/180 11 3,360 20 44 159 0.80 20 A3 –26 20 53 159 0.80 20 A3 –38 ADXL 160-2/214 14 3,360 24 48 201 0.94 24 A4 –54 24 57 201 0.94 24 A4 –

SAEx40.1

4.8

11,200

ADXL 160-8/165 5.5 840 21 38 81 0.47 21 A3 –6.7 21 40 81 0.47 21 A3 –9.6 ADXL 160-4/160 11 1,680 33 50 183 0.65 33 A4 –13 33 60 183 0.65 33 A4 –19 ADXL 160-2/215 22 3,360 38 87 311 0.84 38 A4 –26 38 110 311 0.84 38 A4 –38 9,800 ADXL 160-2/215 22 3,360 38 137 311 0.84 38 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 480 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.826/003/en Issue 3.15 Page 1/2

Page 139: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 480 V/60 Hz

Y006.826/003/en Issue 3.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nomi-nal cur-rent2)

IN (A)

Max. current3)

Imax [A]

Starting currentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAEx25.1

4

1,400

ADXL 90-8/130 0.75 700 4.9 6.1 12 0.48 4.9 A1 B25.6 4.9 6.8 12 0.48 4.9 A1 B28 ADXL 90-4/130 2.2 1,400 4.6 6.1 26 0.80 4.6 A1 B211 4.6 6.8 26 0.80 4.6 A1 B216 ADXL 90-2/130 3.0 2,800 5.9 7.6 41 0.78 5.9 A2 B322 5.9 11 41 0.78 5.9 A2 B332 ADXL 132-4/140 5.5 1,400 14 25 84 0.70 14 A2 –45 14 30 84 0.70 14 A2 –63 ADXL 132-2/180 11 2,800 17 34 132 0.80 17 A3 –90 17 40 132 0.80 17 A3 –

SAEx30.1

4

2,800

ADXL 112-8/140 1.5 700 7.2 9.1 26 0.50 7.2 A1 B35.6 7.2 9.9 26 0.50 7.2 A1 B38 ADXL 112-4/110 4.0 1,400 7.6 9.9 42 0.81 7.6 A2 B311 7.6 11 42 0.81 7.6 A2 B316 ADXL 112-2/140 5.5 2,800 9.1 19 84 0.73 9.1 A2 –22 9.1 27 84 0.73 9.1 A2 –32 ADXL 160-4/160 11 1,400 27 36 129 0.65 27 A3 –45 27 42 129 0.65 27 A3 –63 ADXL 160-2/215 22 2,800 32 65 258 0.84 32 A4 –90 32 74 258 0.84 32 A4 –

SAEx35.1

4

5,700

ADXL 132-8/150 3.0 700 11 17 47 0.47 11 A2 –5.6 11 20 47 0.47 11 A2 –8 ADXL 132-4/140 5.5 1,400 14 27 84 0.70 14 A2 –11 14 33 84 0.70 14 A2 –16 ADXL 132-2/180 11 2,800 17 36 132 0.80 17 A3 –22 17 44 132 0.80 17 A3 –32 ADXL 160-2/214 14 2,800 20 40 167 0.94 20 A3 –45 20 47 167 0.94 20 A3 –

SAEx40.1

4

11,200

ADXL 160-8/165 5.5 700 17 32 67 0.47 17 A2 –5.6 17 33 67 0.47 17 A2 –8 ADXL 160-4/160 11 1,400 27 42 152 0.65 27 A3 –11 27 49 152 0.65 27 A3 –16 ADXL 160-2/215 22 2,800 32 72 258 0.84 32 A4 –22 32 91 258 0.84 32 A4 –32 9,800 ADXL 160-2/215 22 2,800 32 114 258 0.84 32 A4 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at running torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 500 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.827/003/en Issue 2.15 Page 1/2

Page 141: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAEx 25.1 – SAEx 40.1Electrical data multi-turn actuators for open-close duty with 3-phase AC motorsShort-time duty S2 - 30 min, 500 V/50 Hz

Y006.827/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 142: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 12 16 29 0.48 12 A2 B3

5.6 12 17 29 0.48 12 A2 B38 ADXR 90-4/130 3.0 1,400 12 19 66 0.80 12 A3 –11 12 21 66 0.80 12 A3 –

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 19 26 62 0.58 19 A3 –

5.6 19 28 62 0.58 19 A3 –8 ADXR 112-4/110 5.5 1,400 22 35 104 0.77 22 A3 –11 22 40 104 0.77 22 A3 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 220 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.709/003/en Issue 2.15 Page 1/2

Page 143: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 220 V/50 Hz

Y003.709/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 144: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 12 16 29 0.48 12 A2 B3

5.6 12 17 29 0.48 12 A2 B38 ADXR 90-4/130 3.0 1,400 12 19 66 0.80 12 A3 –11 12 21 66 0.80 12 A3 –

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 19 26 62 0.58 19 A3 –

5.6 19 28 62 0.58 19 A3 –8 ADXR 112-4/110 5.5 1,400 22 35 104 0.77 22 A3 –11 22 40 104 0.77 22 A3 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 230 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.710/003/en Issue 2.15 Page 1/2

Page 145: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 230 V/50 Hz

Y003.710/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 146: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 11 14 27 0.48 11 A2 B3

5.6 11 16 27 0.48 11 A2 B38 ADXR 90-4/130 3.0 1,400 11 17 60 0.80 11 A2 B311 11 19 60 0.80 11 A2 B3

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 17 24 57 0.58 17 A3 –

5.6 17 25 57 0.58 17 A3 –8 ADXR 112-4/110 5.5 1,400 21 32 95 0.77 21 A3 –11 21 36 95 0.77 21 A3 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 240 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.711/003/en Issue 2.15 Page 1/2

Page 147: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 240 V/50 Hz

Y003.711/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 148: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 7 9 17 0.48 7 A2 B2

5.6 7 10 17 0.48 7 A2 B28 ADXR 90-4/130 3.0 1,400 7 11 38 0.80 7 A2 B211 7 12 38 0.80 7 A2 B2

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 11 15 36 0.58 11 A2 B3

5.6 11 16 36 0.58 11 A2 B38 ADXR 112-4/110 5.5 1,400 13 20 60 0.77 13 A2 B311 13 23 60 0.77 13 A3 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 380 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.712/003/en Issue 2.15 Page 1/2

Page 149: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 380 V/50 Hz

Y003.712/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 7 9 17 0.48 7 A2 B2

5.6 7 10 17 0.48 7 A2 B28 ADXR 90-4/130 3.0 1,400 7 11 38 0.80 7 A2 B211 7 12 38 0.80 7 A2 B2

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 11 15 36 0.58 11 A2 B3

5.6 11 16 36 0.58 11 A2 B38 ADXR 112-4/110 5.5 1,400 13 20 60 0.77 13 A2 B311 13 23 60 0.77 13 A3 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 400 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.713/003/en Issue 2.15 Page 1/2

Page 151: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 400 V/50 Hz

Y003.713/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 152: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 6.4 8.2 16 0.48 6.4 A2 B2

5.6 6.4 9.2 16 0.48 6.4 A2 B28 ADXR 90-4/130 3.0 1,400 6.4 10 35 0.80 6.4 A2 B211 6.4 11 35 0.80 6.4 A2 B2

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 10 14 33 0.58 10 A2 B3

5.6 10 15 33 0.58 10 A2 B38 ADXR 112-4/110 5.5 1,400 12 18 55 0.77 12 A2 B311 12 21 55 0.77 12 A2 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 415 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.714/003/en Issue 2.15 Page 1/2

Page 153: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 415 V/50 Hz

Y003.714/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 154: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4.8

2,000ADXR 90-8/130 1.1 840 7 9 17 0.48 7 A2 B2

6.7 7 10 17 0.48 7 A2 B29.6 ADXR 90-4/130 3.0 1,680 7 11 38 0.80 7 A2 B213 7 12 38 0.80 7 A2 B2

SAREx30.1

4.8

4,000ADXR 112-8/140 2.2 840 11 15 36 0.58 11 A2 B3

6.7 11 16 36 0.58 11 A2 B39.6 ADXR 112-4/110 5.5 1,680 13 20 60 0.77 13 A2 B313 13 23 60 0.77 13 A3 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 440 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.715/003/en Issue 2.15 Page 1/2

Page 155: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 440 V/60 Hz

Y003.715/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 156: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4.8

2,000ADXR 90-8/130 1.1 840 7 9 17 0.48 7 A2 B2

6.7 7 10 17 0.48 7 A2 B29.6 ADXR 90-4/130 3.0 1,680 7 11 38 0.80 7 A2 B213 7 12 38 0.80 7 A2 B2

SAREx30.1

4.8

4,000ADXR 112-8/140 2.2 840 11 15 36 0.58 11 A2 B3

6.7 11 16 36 0.58 11 A2 B39.6 ADXR 112-4/110 5.5 1,680 13 20 60 0.77 13 A2 B313 13 23 60 0.77 13 A3 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 460 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.716/003/en Issue 2.15 Page 1/2

Page 157: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 460 V/60 Hz

Y003.716/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 158: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4.8

2,000ADXR 90-8/130 1.1 840 6.4 8.2 16 0.48 6.4 A2 B2

6.7 6.4 9.2 16 0.48 6.4 A2 B29.6 ADXR 90-4/130 3.0 1,680 6.4 10 35 0.80 6.4 A2 B213 6.4 11 35 0.80 6.4 A2 B2

SAREx30.1

4.8

4,000ADXR 112-8/140 2.2 840 10 14 33 0.58 10 A2 B3

6.7 10 15 33 0.58 10 A2 B39.6 ADXR 112-4/110 5.5 1,680 12 18 55 0.77 12 A2 B313 12 21 55 0.77 12 A2 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 480 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.717/003/en Issue 2.15 Page 1/2

Page 159: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 480 V/60 Hz

Y003.717/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 160: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

2,000ADXR 90-8/130 1.1 700 5.3 6.8 13 0.48 5.3 A2 B2

5.6 5.3 7.6 13 0.48 5.3 A2 B28 ADXR 90-4/130 3.0 1,400 5.3 8.4 29 0.80 5.3 A2 B211 5.3 9.1 29 0.80 5.3 A2 B2

SAREx30.1

4

4,000ADXR 112-8/140 2.2 700 8.4 11 27 0.58 8.4 A2 B3

5.6 8.4 12 27 0.58 8.4 A2 B38 ADXR 112-4/110 5.5 1,400 10 15 46 0.77 10 A2 B311 10 17 46 0.77 10 A2 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 500 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.718/003/en Issue 2.15 Page 1/2

Page 161: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 25 %, 500 V/50 Hz

Y003.718/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 162: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 11 14 28 0.48 11 A2 –

5.6 11 16 28 0.48 11 A2 –8 ADXQ 90-4/130 2.2 1,400 10 14 59 0.80 10 A2 –11 10 16 59 0.80 10 A2 –

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 16 21 59 0.58 16 A3 –

5.6 16 22 59 0.58 16 A3 –8 ADXQ 112-4/110 4.0 1,400 17 22 95 0.77 17 A3 –11 17 24 95 0.77 17 A3 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 220 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.832/003/en Issue 2.15 Page 1/2

Page 163: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 220 V/50 Hz

Y006.832/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 164: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 11 14 28 0.48 11 A2 –

5.6 11 16 28 0.48 11 A2 –8 ADXQ 90-4/130 2.2 1,400 10 14 59 0.80 10 A2 –11 10 16 59 0.80 10 A2 –

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 16 21 59 0.58 16 A3 –

5.6 16 22 59 0.58 16 A3 –8 ADXQ 112-4/110 4.0 1,400 17 22 95 0.77 17 A3 –11 17 24 95 0.77 17 A3 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 230 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.835/003/en Issue 2.15 Page 1/2

Page 165: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 230 V/50 Hz

Y006.835/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 166: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 10 13 25 0.48 10 A2 –

5.6 10 14 25 0.48 10 A2 –8 ADXQ 90-4/130 2.2 1,400 9.5 13 54 0.80 9.5 A2 B311 9.5 14 54 0.80 9.5 A2 B3

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 15 19 54 0.58 15 A3 –

5.6 15 21 54 0.58 15 A3 –8 ADXQ 112-4/110 4.0 1,400 16 21 87 0.77 16 A3 –11 16 22 87 0.77 16 A3 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 240 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.836/003/en Issue 2.15 Page 1/2

Page 167: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 240 V/50 Hz

Y006.836/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 168: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 6.4 8 16 0.48 6.4 A2 B3

5.6 6.4 9 16 0.48 6.4 A2 B38 ADXQ 90-4/130 2.2 1,400 6 8 34 0.80 6 A2 B311 6 9 34 0.80 6 A2 B3

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 9.5 12 34 0.58 9.5 A2 B3

5.6 9.5 13 34 0.58 9.5 A2 B38 ADXQ 112-4/110 4.0 1,400 10 13 55 0.77 10 A2 –11 10 14 55 0.77 10 A2 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 380 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.837/003/en Issue 2.15 Page 1/2

Page 169: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 380 V/50 Hz

Y006.837/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 170: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 6.4 8 16 0.48 6.4 A2 B3

5.6 6.4 9 16 0.48 6.4 A2 B38 ADXQ 90-4/130 2.2 1,400 6 8 34 0.80 6 A2 B311 6 9 34 0.80 6 A2 B3

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 9.5 12 34 0.58 9.5 A2 B3

5.6 9.5 13 34 0.58 9.5 A2 B38 ADXQ 112-4/110 4.0 1,400 10 13 55 0.77 10 A2 –11 10 14 55 0.77 10 A2 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 400 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.838/003/en Issue 2.15 Page 1/2

Page 171: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 400 V/50 Hz

Y006.838/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 5.9 7.3 15 0.48 5.9 A2 B3

5.6 5.9 8.2 15 0.48 5.9 A2 B38 ADXQ 90-4/130 2.2 1,400 5.5 7.3 31 0.80 5.5 A2 B211 5.5 8.2 31 0.80 5.5 A2 B2

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 8.7 11 31 0.58 8.7 A2 B3

5.6 8.7 12 31 0.58 8.7 A2 B38 ADXQ 112-4/110 4.0 1,400 9.2 12 50 0.77 9.2 A2 B311 9.2 13 50 0.77 9.2 A2 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 415 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.839/003/en Issue 2.15 Page 1/2

Page 173: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 415 V/50 Hz

Y006.839/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 174: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4.8

1,400ADXQ 90-8/130 0.75 840 6.4 8 16 0.48 6.4 A2 B3

6.7 6.4 9 16 0.48 6.4 A2 B39.6 ADXQ 90-4/130 2.2 1,680 6 8 34 0.80 6 A2 B313 6 9 34 0.80 6 A2 B3

SAREx30.1

4.8

2,800ADXQ 112-8/140 1.5 840 9.5 12 34 0.58 9.5 A2 B3

6.7 9.5 13 34 0.58 9.5 A2 B39.6 ADXQ 112-4/110 4.0 1,680 10 13 55 0.77 10 A2 –13 10 14 55 0.77 10 A2 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 440 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.840/003/en Issue 3.15 Page 1/2

Page 175: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 440 V/60 Hz

Y006.840/003/en Issue 3.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 176: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4.8

1,400ADXQ 90-8/130 0.75 840 6.4 8 16 0.48 6.4 A2 B3

6.7 6.4 9 16 0.48 6.4 A2 B39.6 ADXQ 90-4/130 2.2 1,680 6 8 34 0.80 6 A2 B313 6 9 34 0.80 6 A2 B3

SAREx30.1

4.8

2,800ADXQ 112-8/140 1.5 840 9.5 12 34 0.58 9.5 A2 B3

6.7 9.5 13 34 0.58 9.5 A2 B39.6 ADXQ 112-4/110 4.0 1,680 10 13 55 0.77 10 A2 –13 10 14 55 0.77 10 A2 –

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 460 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.841/003/en Issue 3.15 Page 1/2

Page 177: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 460 V/60 Hz

Y006.841/003/en Issue 3.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 178: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4.8

1,400ADXQ 90-8/130 0.75 840 5.9 7.3 15 0.48 5.9 A2 B3

6.7 5.9 8.2 15 0.48 5.9 A2 B39.6 ADXQ 90-4/130 2.2 1,680 5.5 7.3 31 0.80 5.5 A2 B213 5.5 8.2 31 0.80 5.5 A2 B2

SAREx30.1

4.8

2,800ADXQ 112-8/140 1.5 840 8.7 11 31 0.58 8.7 A2 B3

6.7 8.7 12 31 0.58 8.7 A2 B39.6 ADXQ 112-4/110 4.0 1,680 9.2 12 50 0.77 9.2 A2 B313 9.2 13 50 0.77 9.2 A2 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 480 V/60 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.842/003/en Issue 3.15 Page 1/2

Page 179: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 480 V/60 Hz

Y006.842/003/en Issue 3.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 180: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Multi-turn actuator Motor

Type

Outputspeed[rpm]

Max. torque [Nm] Motor type

Nominal power1) PN [kW]

Speed[rpm]

Nominal current2)

IN (A)

Max. cur-rent3)

Imax [A]

Starting cur-rentIA [A] cos

Overcurr. prot. device setting [A]

AUMA power class for switchgear

Contactor Thyristor

SAREx25.1

4

1,400ADXQ 90-8/130 0.75 700 4.9 6.1 12 0.48 4.9 A1 B2

5.6 4.9 6.8 12 0.48 4.9 A1 B28 ADXQ 90-4/130 2.2 1,400 4.6 6.1 26 0.80 4.6 A2 B211 4.6 6.8 26 0.80 4.6 A2 B2

SAREx30.1

4

2,800ADXQ 112-8/140 1.5 700 7.2 9.1 26 0.58 7.2 A2 B3

5.6 7.2 9.9 26 0.58 7.2 A2 B38 ADXQ 112-4/110 4.0 1,400 7.6 9.9 42 0.77 7.6 A2 B311 7.6 11 42 0.77 7.6 A2 B3

Notes on table

1) Nominal power PN Mechanical power output at motor shaft at running torque of multi-turn actuator (corresponds to approx. 50 % of maximum torque).

The consumed electrical power can be calculated using the following formula:

P = U x I x cos x √3

2) Nominal current IN Current at modulating torque

3) Max. current Imax Current at maximum torque

Notes on installation and sizing

Motor data Motor data is approximate. Due to usual manufacturing tolerances, there may be deviations from the values given.

Thermoswitches/PTC thermistors To protect against overheating, thermoswitches or PTC thermistors are embedded in the motor windings.

Actuators without integral controls (AUMA NORM):

Thermoswitches or PTC thermistors have to be considered within the external controls (refer to terminal plan).

Note: Failure to connect thermoswitches or PTC thermistors shall void the warranty for the motor. According to EN 60079-14, a thermal overcurrent protection device (e.g. motor protection switch) must be installed for explosion-proof actuators in addition to the thermoswitches. PTC thermistors additionally require a suitable tripping device in the controls.

Rating of the thermoswitches

AC current DC current250 V, 50 – 60 Hz 60 V 1.0 A

cos = 1 2.5 A 42 V 1.2 Acos = 0.6 1.6 A 24 V 1.5 A

Actuators with AMExC or ACExC integral controls:

Thermal motor protection is already integrated.

Mains voltage, mains frequency Permissible variation of mains voltage: ±10 %

Permissible variation of mains frequency: ± 5%

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 500 V/50 Hz

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.843/003/en Issue 2.15 Page 1/2

Page 181: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Switchgear sizing For motor operation, reversing contactors (mechanically, electrically and electronically locked) or thyristors (elec-tronically locked) can be used.

Actuators without integral controls (AUMA NORM):

Switchgear are supplied by the customer. We recommend specifi cation of switchgear suitable for their rated operating power/motor power in compliance with the assigned AUMA power class.

Switchgear assignment to AUMA power classes:

AUMA power class

Reversing contactorRated operating power acc. to EN

60947-4-1Utilization category AC-3

Reversing contactorMotor power

according to UL/CSA at

400 V AC 480 V AC 600 V ACA1 4.0 kW 5.0 hp 5.0 hpA2 7.5 kW 10 hp 10 hpA3 15 kW 20 hp 25 hpA4 30 kW 60 hp 60 hpA5 55 kW 75 hp 100 hpA6 75 kW 100 hp 125 hp

AUMA power class

Thyristor Rated operating current acc. to EN

60947-4-2Utilization category AC-53a

400 V ACB1 6 AB2 8.5 AB3 16 A

Actuators with AMExC or ACExC integral controls:

Required switchgear in power classes A1 – A3 or B1 – B3 are already integrated in AMExC or ACExC controls. For switchgear of power classes A4 – A6, a control box is additionally required.

For actuators with AMExC integral actuator controls and installed switchgear in AUMA power class A3, an optional thermal overcurrent protection device cannot be directly integrated within the AMExC. An additional control box is required. However, ACExC actuator controls can be used instead of AMExC controls. When opt-ing for ACExC controls, the additional control box can be omitted.

SAREx 25.1 – SAREx 30.1Electrical data Multi-turn actuators for modulating duty with 3-phase AC motorsIntermittent duty S4 - 50 %, 500 V/50 Hz

Y006.843/003/en Issue 2.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Page 182: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators
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5 Dimensions Actuators/Actuator controls

Multi-turn actuators SAEx 25.1 – SAEx 40.1 / SAREx 25.1 – SAREx 30.1 with 3-phase AC motor 184 Accessories Wall bracket AMExC 186 Wall bracket ACExC 01.2 187 Handwheels 188

5. D

imen

sion

s

Act

uato

rs/c

ontr

ols

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A6 A5

A7

Ø d2

d1Ø

Ø

A4 H

1

D1

H2

A2

H3

h

ØD

1)

P3

D3

d4A3

d3

Ø

Ø

Ø

D2

P1P1

P2

C1 1 ) C2 C3

E

BB

B1

A1

B2

D4

HH

Ø

Dimensions SAEx 25.1/SAREx 25.1 SAEx 30.1/SAREx 30.1 SAEx 35.1 SAEx 40.1

EN ISO 5210 DIN 3210 F25 G4 F30 G5 F35 G6 F40 G7A1 100 125 160 200A2 50 50 50 50A3 150 165 205 205A4 105 182 223 243A5 135 150 170 190A6 116 116 116 116A7 39 39 39 39B1 461 495 580 620B2 170 185 225 250

C1 max. 1) 520 742 816 841C2 316 345 458 487C3 93 93 93 93

Ø D max. 1) 230 265 265 265Ø D1 400 500 400 500Ø D2 G 4" G 5" M190 x 3 M220 x 3Ø D3 114.3 x 4.5 139.87 x 4.85 193.7 x 6.3 219.1 x 6.3Ø D4 25 25 25 25

E 150 150 160 160H1 150 175 203 208H2 162 175 214 214H3 312 350 417 422L 39 46 39 46

P1 3) M25 x 1.5 M25 x 1.5 M25 x 1.5 M25 x 1.5P2 3) M32 x 1.5 M32 x 1.5 M32 x 1.5 M32 x 1.5P3 3) M32 x 1.5 M32 x 1.5 M32 x 1.5 M32 x 1.5

BB min. 40 40 40 40HH min. 130 130 130 130Ø a f7 30 30 40 40

b 8 8 12 12Ø d1 300 350 415 475

Ø d2 f8 200 160 230 180 260 220 300 –Ø d3 254 298 300 356 406d4 8 x M16 8 x M20 8 x M30 8 x M36h 5 5 5 5 –t 33 33 43 43

1) Exact dimension depending on motor used2) Only upon specifi c order In steps of 100 mm length each3) Standard, other threads on request

Eyebolt

Output drives according to EN ISO 5210, DIN 3210DIN 3338, Dimensions see overleaf

With explosion-proof plug/socket connector

b

L a

t

Base of SA without output drive type A

Space required for removal

Version for nonrising stem

Protection tube for rising valve stem2)

Handwheel shaft

SAEx 25.1 – SAEx 40.1/SAREx 25.1 – SAREx 30.1

Dimensions Multi-turn actuators with 3-phase AC motors

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y000.544/002/en Issue 1.15 Page 1/2

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Dimensions SAEx 25.1 SAEx 30.1 SAEx 35.1 SAEx 40.1EN ISO 5210 DIN 3210 F25 G4 F30 G5 F35 G6 F40 G7F max. kN 380 460 875 1375Ø d1 300 350 415 475Ø d2 f8 200 160 230 180 260 220 300 –Ø d3 254 298 300 356 406d4 M16 M20 M30 M36Ø d5 100 120 160 180Ø d6 max. 95 115 155 175g 130 160 185 225h 5 5 5 8 –h3 20 25 38 45L 126 156 180 219Z 8 8 8 8Weight kg 41 68 129 207

Dimensions SAEx 25.1 SAEx 30.1 SAEx 35.1 SAEx 40.1

EN ISO 5210 DIN 3210 F25 G4 F30 G5 F35 G6 F40 G7b JS9 1) 28 32 40 45Ø d7 H9 100 120 160 180Ø d7 min. 75 90 120 140h3 25 32 48 58L1 110 130 180 200t 1) 106.4 127.4 169.4 190.4

Dimensions SAEx 25.1 SAEx 30.1 SAEx 35.1 SAEx 40.1

EN ISO 5210 DIN 3210 F25 G4 F30 G5 F35 G6 F40 G7b JS9 1) 14 18 22 28Ø d10 H9 50 60 80 100Ø dy max. 75 90 120 140h3 25 32 48 58L1 110 130 180 200t 1) 53.8 64.4 85.4 106.4Weight kg 5.1 8.6 21.2 27.5

Dimensions SAEx 25.1 SAEx 30.1 SAEx 35.1 SAEx 40.1

EN ISO 5210 DIN 3210 F25 G4 F30 G5 F35 G6 F40 G7b1 H11 30 40 45 50Ø d11 H11 64 75 105 125Ø d11 min. 50 60 80 100Ø d11 max. 2) 100 120 160 180d12 130 160 200 240h3 25 32 48 58h11 11 13 17 20

1) Dimensions depend on Ø d7/ Ø d10, refer to DIN 6885-12) For rising valve stem Ø d11 max.= Ø d5 of type A3) Weight included in actuator

Stem nut

Arrangement of holes d4

Output drive plug sleeve 3)

Output drive sleeve

Dog coupling 3)

Type

EN ISO 5210 B 1 = Ø d7

EN ISO 5210 B 2 < Ø d7 > Ø d7 min.

DIN 3210 B = Ø d7

Type

DIN 3338 C = Ø d11

For missing dimensions, refer to type A

For missing dimensions, refer to type A

Type

EN ISO 5210 A

DIN 3210 A

For missing dimensions, refer to type A

t

b

d7

h3

hL

1>

Type

EN ISO 5210 B 3 = Ø d10

EN ISO 5210 B 4 ≤ Ø dy

DIN 3210 E = Ø d10t

d1

0

dy

b

≥hL

1

h3

d11

h

d12

h11

h3

b1

Ø d5

Ø d6

Ø d2

Ø d3

Ø d1

Lg

h3h h

Z x d4≥

SAEx 25.1 – SAEx 40.1/SAREx 25.1 – SAREx 30.1

Dimensions Valve attachments according to EN ISO 5210, DIN 3338, DIN 3210

Y000.544/002/en Issue 1.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Maße Wandhalter AUMA MATIC ExCDimensions wall bracket for AUMA MATIC ExCDimensions du socle d’ AUMA MATIC ExC

AMExC

AusgabeIssue 2.03Edition

Y003.151/001/de-en-fr

Motorsteuerung AUMA MATIC ExC auf WandhalterMotor controls AUMA MATIC ExC mounted on wall bracketCommande moteur AUMA MATIC ExC montée sur socle

Durch die Weiterentwicklung bedingte Änderungen bleiben vorbehalten. Mit Erscheinen dieses Datenblattes verlieren frühere Ausgaben ihre Gültigkeit.We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

M 20x1,5M 32x1,5

2xM 25x1,5218

304

M 25x1,5M 20x1,5M 32x1,5

212

409

M 20x1,5M 25x1,5

M 32x1,510

110

257

115

M 20x1,5

2x M 25x1,5

274 189154

85

160

150

4 x Ø 9

302

170

187

Stahlpanzerrohrgewinde nur auf Bestellung.Steel conduit threads only if ordered.Filetage pour tube blindé uniquement sur commande.

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267 78

12

112

277

16324

0

154

154

85

199 171

160

150

4 x Ø9

207

292

183

404

M20 x 1.5

M32 x 1.5

M25 x 1.5

1)

1) 1)

M20 x 1.5

M32 x 1.52x M25 x 1.5

1)

1)

1)

M20 x 1.5M32 x 1.5M25 x 1.5

1)

1)

1)

M20 x 1.5M32 x 1.5

M25 x 1.51)

1)

1)

191

1) Steel conduit thread subject to explicit order.

Version KPH

Version KES

Standard version KP

ACExC 01.2 actuator controls on wall bracket

Dimensions ACExC 01.2 wall bracket

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.198/003/en Issue 1.15 Page 1/1

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H

d1

a

b

L1

Lc

Ø D

t

h

Ø

Ø D

1

Ø d

Dimensions (in mm) Weight

Ø D

mm inch Ø d H9 Ø D1 H L L1 a b C Ø d1 h t kg

125 5 12 34 83 36 18 19 4 34 15 13 13.8 0.25

125 5 16 34 83 36 18 19 5 34 15 13 18.3 0.25

160 6 12 34 103 40 20 20 4 34 20 14 13.8 0.40

160 6 ½ 16 34 103 40 20 20 5 34 20 14 18.3 0.40

160 6 ½ 20 34 103 40 20 20 6 34 20 14 22.8 0.40

200 8 16 40 108 45 24 25 5 40 20 17 18.3 1.1

200 8 20 40 108 45 24 25 6 40 20 17 22.8 1.1

250 10 16 48 113 50 28 30 5 48 20 21 18.3 1.4

250 10 20 48 113 50 28 30 6 48 20 21 22.8 1.4

315 12 ½ 20 56 150 56 33 33 6 56 25 23 22.8 1.8

315 12 ½ 30 56 150 56 33 33 8 56 25 23 33.3 1.7

400 16 20 70 157 63 38 37 6 70 25 26 22.8 2.9

400 16 30 70 157 63 38 37 8 70 25 26 33.3 2.8

500 20 30 82 166 72 45 40 8 82 25 28 33.3 4.5

500 20 40 82 166 72 45 40 12 82 25 28 43.3 4.5

630 25 30 98 169 75 45 45 8 98 25 31 33.3 7.7

630 25 40 98 169 75 45 45 12 98 25 31 43.3 7.5

800 31 ½ 30 98 185 90 55 45 8 130 25 31 33.3 10.5

800 31 ½ 40 98 185 90 55 45 12 130 25 31 43.3 10.5

Please state handwheel type and Ø D/d in mm when ordering (e.g. AHR 160-20).

AHR types made of cast aluminium alloy; colour: black

1) Ball handle Material: Polyamide Bearing pin and mounting fi xtures made of stainless steel

Ball handle,

rotating 1)

Keyway according to

DIN 6885-1

AHR

Dimensions Handwheels

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y000.386/001/de Issue 1.15 Page 1/2

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Spacer dimensions (in mm)

Type Ø D b Ø d h t

DS 20 4 12 3 13.8

DS 20 4 12 4 13.8

DS 30 5 16 2 18.3

DS 30 5 16 4 18.3

DS 30 6 20 2 22.8

DS 30 6 20 4 22.8

DS 30 6 20 5 22.8

DS 50 8 30 2 33.3

DS 50 8 30 5 33.3

DS 60 12 40 10 43.3

Spacer

CirclipCirclip

Hexagon screw

Washer

Spacer

Circlip

Spacer

Circlip Circlip

Material: Polyamide Colour: black Please state spacer type, Ø d and height h in mm when ordering(e.g. DS 20x5).

b

h Ø d

t Ø D

A B

C

Ball handle, rotating

AHR

Mounting proposals

Y000.386/001/de Issue 1.15 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Ø d

1

H

Ø d

L1

L

h

bt

Ø D

Dimensions (in mm)

Ø D Weight

mm inch Ø d D9 H L L1 b Ø d1 h t [kg]

160 6 ½ 16 100 40 20 5 20 18 18.3 1.35

160 6 ½ 20 100 40 20 6 20 18 22.8 1.35

200 8 20 101 41 20 6 20 22 22.8 2.5

250 10 20 102 42 20 6 20 26 22.8 3.9

250 10 30 110 50 28 8 20 26 33.3 3.9

315 12 ½ 20 148 56 33 6 25 28 22.8 6.3

315 12 ½ 30 148 56 33 8 25 28 33.3 6.2

400 16 30 154 63 38 8 25 32 33.3 9.7

400 16 40 154 63 38 12 25 32 43.3 9.6

500 20 30 156 65 38 8 25 34 33.3 15.6

500 20 40 156 65 38 12 25 34 43.3 15.5

630 25 30 161 70 38 8 25 36 33.3 21.7

630 25 40 161 70 38 12 25 36 43.3 21.6

800 31 ½ 30 183 92 55 8 25 36 33.3 29.4

Please state handwheel type and diameters Ø D/d in mm when ordering (e.g. GHR 160-20).

GHR types made of cast iron; colour: black

1) Ball handle Material: Polyamide Bearing pin and mounting fi xtures made of stainless steel

Ball handle, rotating 1)

GHR 160 – GHR 200

GHR 250 – GHR 500 GHR 630 – GHR 800

GHR

Dimensions Handwheels according to DIN 950

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.409/003/en Issue 1.16 Page 1/2

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Spacer dimensions (in mm)

Type Ø D b Ø d h t

DS 20 4 12 3 13.8

DS 20 4 12 4 13.8

DS 30 5 16 2 18.3

DS 30 5 16 4 18.3

DS 30 6 20 2 22.8

DS 30 6 20 4 22.8

DS 30 6 20 5 22.8

DS 50 8 30 2 33.3

DS 50 8 30 5 33.3

DS 60 12 40 10 43.3

Spacer

Circlip

Circlip

Hexagon screw

Washer

Spacer

Circlip

Spacer

CirclipCirclip

Material: Polyamide Colour: black Please state spacer type, Ø d and height h in mm when ordering (e.g. DS 20x5).

b

h Ø d

t Ø D

A B

C

Ball handle, rotating

GHR

Mounting proposals

Y006.409/003/en Issue 1.16 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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6 Dimensions Output drive types

Valve attachments for actuators and gearboxes 194 Multi-turn actuators SAEx 25.1 – SAEx 40.1 / SAREx 25.1 – SAREx 30.1 Output drive type B1 25.2 – 40.2 with output drive plug sleeve 196 Output drive type B3D/ED 25.1 – 35.1 bore with keyway bottom, shaft end top 197 Output drive type IB1 07.2 – 25.2 198 Output drive type IB3 07.2 – 25.2 199 Output drive type A 25.2 – 60.2 stem nut standard version 200 Output drive type A 25.2 – 48.2 stem nut extended version 201 Output drive type D 25.2 – 48.2 shaft end 202 Output drive type DD 25.2 – 48.2 shaft end bottom and top 203 Output drive type AF 25.2 – 60.2 spring loaded stem nut 204 Output drive type AK 25.2 – 35.2 205

6. D

imen

sion

s

Out

put d

rives

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Flange abbreviation Dimensions (in mm) Quantity of screws and bolts

EN ISO 5210

EN ISO 5211

DIN 3210

EN ISO 52105211

DIN3210

EN ISO 52105211

DIN3210

EN ISO 52105211

DIN3210

EN ISO 52105211

DIN3210

ENI ISO 52105211

DIN3210

EN ISO 52105211

DIN 3210

DIN 3338

DIN3338

DIN3338

DIN3338

DIN3338

DIN3338

DIN 3338

Ø d1 Ø d1 Ø d2 Ø d2 Ø d3 (k) Ø d4 (d3) h1 max. h1 max.

– F03 – 46 – 25 – 36 – M5 – 3 – 4 –

– F04 – 54 – 30 – 42 – M5 – 3 – 4 –

– F05 – 65 – 35 – 50 – M6 – 3 – 4 –

F07 F07 – 90 – 55 – 70 – M8 – 3 – 4 –

F10 F10 G0 125 125 70 1) 60 1) 102 102 M10 M10 3 3 4 4

F12 F12 – 150 – 85 – 125 – M12 – 3 – 4 –

F14 F14 G1/2 175 175 100 100 140 140 M16 M16 4 4 4 4

F16 F16 G3 210 210 130 130 165 165 M20 M20 5 5 4 4

F25 F25 G4 300 300 200 1) 160 1) 254 254 M16 M16 5 5 8 8

F30 F30 G5 350 350 230 1) 180 1) 298 1) 300 1) M20 M20 5 5 8 8

F35 F35 G6 415 1) 410 1) 260 1) 220 1) 356 356 M30 M30 5 5 8 8

F40 F40 G7 475 475 300 1) 230 1) 406 406 M36 M36 8 8 8 8

– F48 – 560 – 370 – 483 – M36 – 8 – 12 –

– F60 – 686 – 470 – 603 – M36 – 8 – 20 –

Ø d2

Ø d3 (k)

Ø d1

Ø d2

Ø d3 (k)

Ø d1

(d3)Ø d4

(d3)Ø d4

h1

1) Deviating dimensions between EN ISO 5210/EN ISO 5211/DIN 3338 and DIN 3210

Comparison between EN ISO 5210/EN ISO 5211 and DIN 3210/DIN 3338

EN ISO 5210 Multi-turn valve actuator attachments

EN ISO 5211 Part-turn valve actuator attachments

DIN 3210 Output drives of electric actuators for valves (Standard withdrawn)

DIN 3338 Multi-turn actuator attachments, type C

Designations deviating from EN ISO

are indicated in brackets

EN ISO 5210 F07 – F16 F25 – F40 – –

EN ISO 5211 F03 – F16 F25 – F40 F48 F60

DIN 3210 G0 – G3 G4 – G7 – –

DIN 3338 F07 – F16 F25 – F40 – –

Arrangement of bores for screws Ø d4 (d3)

Actuator

Dimensions Valve attachments for actuators and gearboxes

EN ISO 5210/EN ISO 5211/DIN 3210/DIN 3338

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y000.023/003/en Issue 1.13 Page 1/2

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Designation Torquetransmission

Thrust pos-sible

ApplicationEN ISO 5210 DIN 3210 DIN 3338

A A – X X rising, non-rotating valve stem

B 1B 2 B – X –

rotating, non-risingvalve stem or rising,

non-rotating valve stem

– C C X –rotating, non-risingvalve stem or rising,

non-rotating valve stem

– D – X –Operation via

lever arrangement orcoupling

B 3B 4 E – X – rotating, non-rising

valve stem

stem nut

Output drive plug sleeve

Dog coupling

Shaft end

Bore with keyway

Output drives for multi-turn actuators and gearboxes

EN ISO 5210/DIN 3210/DIN3338

Y000.023/003/en Issue 1.13 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Dimensions B1 25.2 B1 30.2 B1 35.2 B1 40.2

EN ISO 5210 F25 G4 F30 G5 F35 G6 F40 G7

B E9 36 55 70 85

H 19 28.5 35 50

R 2 3 3 3

b JS9 28 32 40 45

Ø d1 300 350 415 415 2) 475

Ø d2 f8 200 160 230 180 260 220 300 1)

Ø d3 254 298 300 356 406

d4 M16 M20 M30 M36

Ø d5 129 155 199 239

Ø d7 H9 100 120 160 180

h 5 5 5 8

h3 28 30 50 60

t 106.4 127.4 169.4 190.4

Z 8 8 8 8

Output drive typeEN ISO 5210 B1

Ø d1

Ø d3

Ø d2

Ø d5

B

t

Z x d4

h

H R

h3h

d7

b

for SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 GK 25.2 – GK 40.2/GST 25.1 – GST 40.1

1) Without spigot2) Dimension not according to DIN 3210

B1 25.2 – B1 40.2

Dimension Output drive plug sleeve type B1

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.241/003/en Issue 1.15 Page 1/1

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Dimensions B3D 25.2 ED 25.2 B3D 30.2 ED 30.2 B3D 35.2 ED 35.2

EN ISO 5210/DIN 3210 F25 G4 F30 G5 F35 G6

A 393 413 393 413 432 462 432 462 490

b JS9 14 18 22

b3 12 14 12 14 12 18 12 18 12

Ø d1 300 350 415 415 1)

Ø d2 f8 200 160 230 180 260 220

Ø d3 254 298 300 356

d4 M16 M20 M30

Ø d8 g7 40 50 40 50 40 60 40 60 40

Ø d10 H9 50 60 80

h 5 5 5

h3 28 30 50

L1 120 130 140

L4 90 110 90 110 90 120 90 120 90

t 53.8 64.4 85.4

t2 43 53.5 43 53.5 43 64 43 64 43

Z 8 8 8

Output drive typeEN ISO 5210 B3DDIN 3210 ED

Ø d3

Ø d2

Ø d1t

Z x d4

t2

A

L4

b3

d8

h3h

d10

b

1) Maß nicht nach DIN 3210

for SA 25.1 – SA 35.1/SAR 25.1 – SAR 30.1

B3D 25.1 – B3D 35.1/ED 25.1 – ED 35.1

Dimensions Output drive types B3D/ED, bore with keyway bottom, shaft end top

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y006.732/003/en Issue 1.15 Page 1/1

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1) with intermediate fl ange for actuator mounting

Output drive typeISO 5210 IB1DIN 3210 IB

l1

Z x d445° offset for clarity purpose

Ø d2

Ø d3

Ø d1

h

h3

g

h

d7 b

t

Dimensions IB1 07.2 IB 07.2 IB1 10.2 IB 10.2 IB1 14.2 IB 14.2 IB1 16.2 IB 16.2 IB1 25.2 IB 25.2

ISO 5210/DIN 3210 F07 1) F10 1) G0 1) F10 G0 F14 G1/2 F16 G3 F25 G4

b JS9 8 12 12 18 22 28

Ø d1 90 125 125 180 210 300

Ø d2 f8 55 70 60 70 60 100 130 200 160

Ø d3 70 102 102 140 165 254

d4 M8 M10 M10 M16 M20 M16

Ø d7 H9 28 42 42 60 80 100

g 60 75 60 90 110 150

h 3 3 4 5 5

h3 16 20 20 30 35 30

l1 28 36 36 55 65 110

t 31.3 45.3 45.3 64.4 85.4 106.4

Z 4 4 4 4 8

for SA 07.1 – SA 25.1/SAR 07.1 – SAR 25.1 GK 10.2 – GK 25.2/GST 10.1 – GST 25.1

IB1 07.2 – IB1 25.2/IB 07.2 – IB 25.2

Dimensions Output drive type IB1/IB - insulated output drive

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.230/003/en Issue 1.14 Page 1/1

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1) with intermediate fl ange for actuator mounting

Output drive typeISO 5210 IB3DIN 3210 IE

Ø d2

Ø d3

Ø d1

hl1

d10

b

h3

g

h

Z x d445° offset for clarity purpose

t

Dimensions IB3 07.2 IE 07.2 IB3 10.2 IE 10.2 IB3 14.2 IE 14.2 IB3 16.2 IE 16.2 IB3 25.2 IE 25.2

ISO 5210/DIN 3210 F07 1) F10 1) G0 1) F10 G0 F14 G1/2 F16 G3 F25 G4

b JS9 5 6 6 8 12 14

Ø d1 90 125 125 180 210 300

Ø d2 f8 55 70 60 70 60 100 130 200 160

Ø d3 70 102 102 140 165 254

d4 M8 M10 M10 M16 M20 M16

Ø d10 H9 16 20 20 30 40 50

g 60 75 60 90 110 150

h 3 3 4 5 5

h3 16 20 20 30 35 30

l1 28 36 36 55 65 110

t 18.3 22.8 22.8 33.3 43.3 53.8

Z 4 4 4 4 8

for SA 07.1 – SA 25.1/SAR 07.1 – SAR 25.1 GK 10.2 – GK 25.2/GST 10.1 – GST 25.1

IB3 07.2 – IB3 25.2/IE 07.2 – IE 25.2

Dimensions Output drive type IB3/IE - insulated output drive

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.231/003/en Issue 1.14 Page 1/1

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Ø d3

Ø d2

Ø d7

Ø d6

Ø d1h

h1

h3h

g

L

Z x d4

A 48.2 = 60°

A 60.2 = 45° + 315° 3)

45°

Dimensions A 25.2 A 30.2 A 35.2 A 40.2 A 48.2 A 60.2

EN ISO 5210 (EN ISO 5211) F25 F30 F35 F40 (F48) (F60)

F max. 1) [kN] 380 460 875 1375 2000 4000

Ø d1 300 350 415 475 560 686

Ø d2 f8 200 230 260 300 370 470

Ø d3 254 298 356 406 483 603

d4 M16 M20 M30 M36 M36 M36

Ø d6 max. 2) 95 115 155 175 175 180

Ø d7 130 140 200 230 230 230

g 130 160 185 225 270 415

h 5 5 5 8 8 8

h1 70 85 105 129 154 230

h3 20 25 38 45 45 55

L 126 156 180 219 214 367

Z 8 8 8 8 12 20

Weight [kg] 41 68 129 207 237 538

Output drive typeEN ISO 5210 A

1) Permissible axial load2) For trapezoidal thread according to DIN 1033) 2 grease nipples

Stem nut(A 48.2 and A 60.2 with involute splines)

Flange to actuator for A 60.2: F48 according to EN ISO 5211Flange to gearbox for A 60.2: F60 according to EN ISO 5211

F max.1)

for SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1 GK 25.2 – GK 40.2/GST 25.1 – GST 40.1 GHT 320.3 – GHT 1200.3

A 25.2 – A 60.2

Dimensions Output drive stem nut A standard version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.442/003/en Issue 3.15 Page 1/1

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Ø d3

Ø d2

Ø d7

Ø d6

Ø d1

h1

h3h

g

L

Z x d4

45°

L6Dimensions A 25.2 A 30.2 A 35.2 A 40.2

EN ISO 5210 (EN ISO 5211) F25 F30 F35 F40

F max. 1) [kN] 380 460 875 1375

Ø d1 300 350 415 475

Ø d2 f8 200 230 260 300

Ø d3 254 298 356 406

d4 M16 M20 M30 M36

Ø d6 max. 2) 95 115 155 175

Ø d7 130 140 200 230

g 130 160 185 225

h 5 5 5 8

h1 70 85 105 129

h3 20 25 38 45

L 190 234 270 328

L6 63 78 90 109

Z 8 8 8 8

Weight [kg] 48 78 150 240

Output drive typeEN ISO 5210 A

1) Permissible axial load2) For trapezoidal thread according to DIN 103

Stem nut

F max.1)

for SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 GK 25.2 – GK 40.2/GST 25.1 – GST 40.1

A 25.2 – A 40.2

Dimensions Output drive stem nut type A extended version

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.234/003/en Issue 1.15 Page 1/1

Page 202: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Dimensions D 25.2 D 30.2 D 35.2 D 40.2

EN ISO 5210/DIN 3210 F25 G4 F30 G5 F35 G6 F40 G7

Ø d1 300 350 415 415 2) 475

Ø d2 f8 200 160 230 180 260 220 300 1)

Ø d3 254 298 300 356 406

d4 M16 M20 M30 M36

Ø d8 g7 50 60 80 100

b3 14 18 22 28

h 5 5 5 8

h3 28 30 50 60

L4 110 120 120 150

L5 117 126 125 162

t2 53.5 64 85 106

Z 8 8 8 8

1) Without spigot2) Dimension not according to DIN 3210

for SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 GK 25.2 – GK 40.2/GST 25.1 – GST 40.1

Ø d3

Ø d2

Ø d1

Z x d4

t2

b3

d8

L4L5

h

h3

Output drive typeDIN 3210 D

D 25.2 – D 40.2

Dimensions output drive type shaft end D

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.223/003/en Issue 1.15 Page 1/1

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Dimensions SA 25.1 SA 30.1

EN ISO 5210/DIN 3210 F25 G4 F30 G5

A 413 463

b3 14 18

Ø d1 300 350

Ø d2 f8 200 160 230 180

Ø d3 254 298 300

d4 M16 M20

Ø d8 g7 50 60

h 5 5

h3 28 30

L4 110 120

L5 117 126

t2 53,5 64

Z 8 8

Output drive typeDIN 3210 DD

Ø d3

Ø d2

Ø d1

Z x d4

t2

L5 L4

A

L4

h3h

d8

b3

for SA 25.1 – SA 30.1/SAR 25.1 – SAR 30.1

DD 25.2 – DD 30.2

Dimensions output drive type DD, shaft end bottom and top

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y000.548/003/en Issue 1.15 Page 1/1

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Ø d6

Ø d2Ø d3

Ø d1

Z x d4

h2h3

h

L

gØ d5

Dimensions AF 25.2 AF 30.2 AF 35.2 AF 40.2 AF 48.2 AF 60.2

EN ISO 5210/EN ISO 5211 F25 F30 F35 F40 F48 F60

F max. [kN] 1) 260 410 700 800 2630 2630

Ø d1 300 350 415 475 560 686

Ø d2 f8 200 230 260 300 370 470

Ø d3 254 298 356 406 483 603

d4 M16 M20 M30 M36 M36 M36

Ø d5 88 104 152 180 181 181

Ø d6 max. 85 102 150 175 180 180

g 216 252 315 400 585 585

h 5 5 5 8 7 7

h2 21 25 28 37 59 59

h3 20 25 38 45 50 55

L 142 172 210 258 375 375

Z 8 8 8 8 12 20

Weight [kg] 61 103 180 320 740 780

1) permissible axial load

F max.1)

Flange for mounting to multi-turn actuator/gearbox for AF 60.2:F48 according to ISO 5211

Output drive typeEN ISO 5210 AF

AF 25.2 – AF 60.2

Dimensions Output drive type AF - with spring loaded stem nut

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y003.026/003/en Issue 2.15 Page 1/1

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Ø d3

Ø d2

Ø d7

Ø d6

Ø d1

Z x d4

h3h

g

L

1° 1°

Dimensions AK 25.2 AK 30.2 AK 35.2 AK 40.2

EN ISO 5210 F25 F30 F35 F40

F max. [kN] 1) 380 460 875 1.100

Ø d1 300 350 415 475

Ø d2 f8 200 230 260 300

Ø d3 254 298 356 406

d4 M16 M20 M30 M36

Ø d6 max. 95 115 155 175

Ø d7 128 156 195 240

g 216 252 315 400

h 5 5 5 8

h3 20 25 38 45

L 213 248.5 311 395

Z 8 8 8 8

Weight kg 61 103 180 320

Output drive typeEN ISO 5210 AK

1) Permissible axial load

F max.1)

Pendulum motion (max.)

for SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 GK 25.2 – GK 40.2/GST 25.1 – GST 40.1

AK 25.2 – AK 40.2

Dimensions Output drive type AK

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y001.227/003/en Issue 1.15 Page 1/1

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7 Spare parts lists

Multi-turn actuators SAEx 25.1 – SAEx 40.1 / SAREx 25.1 – SAREx 30.1 208 Actuator controls AMExC 01.1 KES 210 AMExC 01.1 KP 212 ACExC 01.2 KES 214 ACExC 01.2 KP 216

7. S

pare

par

ts li

sts

Page 208: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

551.

1

549.

1

568.

2

568.

1

568.

3

024.

0

025.

0

B1

/ C

SA

Ex

35.1

- S

AE

x 40

.1

AB

3 / B

4

003.

0

002.

0

535.

1

535.

1

514.

1

575.

1

514.

1

S1

S2

S2

006.

0

005.

0

539.

001

9.0

S2

005.

3

S1/

S2

S2

S2

S2

S1/

S2

017.

0S

201

8.0

514.

0

070.

0

080.

0

539.

0

S1/

S2

511.

0

023.

0

022.

002

0.0

S2

S2

005.

050

0.0

S2

542.

0

569.

0

005.

3

S2

S2

S1/

S2

005.

400

5.2

005.

1

603.

0

569.

256

9.1

005.

4

549.

0

009.

0

009.

0

058.

0528.

0

607.

0

605.

0

529.

053

3.0

S1/

S2

559.

0

566.

0

500.

0

557.

0558.

0

155.

0

556.

0

553.

0

S1/

S2

566.

2567.

1

567.

1556.

1

566.

1

566.

3

S2

S2

581.

0

580.

157

9.0

Spar

e pa

rts

list

1.15

Y006

.102

/003

/en

Mul

ti-t

urn

actu

ator

sSA

Ex 2

5.1

- SA

Ex 4

0.1

SAR

Ex 2

5.1

- SA

REx

30.

1

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Please state type and order no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

Ref. No. Designation Type Ref. No. Designation Type

002.0 Bearing fl ange Sub-assembly 542.0 Handwheel with ball handle Sub-assembly

003.0 Hollow shaft Sub-assembly 549.0 Output drive B3/B4 Sub-assembly

005.0 Drive shaft 549.1 Output drive sleeve B3/B4 Sub-assembly

005.1 Motor coupling 551.1 Parallel key

005.2 Coupling pin Sub-assembly 553.0 Mechanical position indicator

005.3 Manual drive coupling 556.0 Potentiometer as position transmitter Sub-assembly

005.4 Pull rope Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly

006.0 Worm wheel 557.0 Heater

009.0 Manual gearing Sub-assembly 558.0 Blinker transmitter including pins at wires (without impulse disc and insulation plate) Sub-assembly

017.0 Torque lever Sub-assembly 559.0Control unit with magnetic limit and torque transmitter (MWG) for Non-intrusive version in combination with AUMATIC integral controls

Sub-assembly

018.0 Gear segment Sub-assembly 566.0 Position transmitter RWG Sub-assembly

019.0 Crown wheel 566.1 Potentiometer for RWG without slip clutch Sub-assembly

020.0 Swing lever 566.2 Position transmitter board for RWG Sub-assembly

022.0 Drive pinion II for torque switching 566.3 Wire harness for RWG Sub-assembly

023.0 Output drive wheel for limit switching Sub-assembly 567.1 Slip clutch for potentiometer

024.0 Drive wheel for limit switching Sub-assembly 568.1 Stem protection tube (without cap)

025.0 Locking plate Sub-assembly 568.2 Cap for stem protection tube Sub-assembly

058.0 Wire for protective earth Sub-assembly 568.3 V-seal Sub-assembly

070.0 Motor Sub-assembly 569.0 Change-over lever complete Sub-assembly

080.0 Planetary gear for motor drive (for AD90 motor) Sub-assembly 569.1 Change-over lever Sub-assembly

155.0 Reduction gearing Sub-assembly 569.2 Notched pin Sub-assembly

500.0 Cover Sub-assembly 575.1 Stem nut (without thread) Sub-assembly

511.0 Threaded plug Sub-assembly 579.0 Switch for limit/torque Sub-assembly

514.0 Output drive type A (without stem nut) 580.1 Spacer

514.1 Axial needle roller bearing 581.0 Stud bolt for switches

528.0 Terminal frame (without terminals) Sub-assembly 603.0 Motor connection

529.0 End clamp Sub-assembly 605.0 Frame for electrical connection

533.0 Terminals for motor/controls Sub-assembly 607.0 Cover

535.1 Snap ring Sub-assembly S1 Seal kit, small Set

539.0 Screw plug Sub-assembly S2 Seal kit, large Set

SAEx 25.1 - SAEx 40.1SAREx 25.1 - SAREx 30.1Spare parts list multi-turn actuators

Y006.102/003/en Issue 1.15

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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500.

0

008.

0

006.

0

532.

0

S1

008.

2

008.

1

009.

0

006.

1

006.

2

508.

0

509.

1

505.

0

506.

0

004.

0

535.

1

535.

1

S1

003.

0

607.

0

573.

0

013.

0

003.

2S

1

502.

0

003.

1

S1

S1

528.

052

9.0

533.

0

002.

5

S1

002.

0

Spar

e pa

rts

list

1.14

Y000

.031

/002

/en

AU

MA

MA

TIC

AM

ExC

01.

1 K

ES

Page 211: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Please state type and order no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

Ref. No. Designation Type

002.0 Local controls Sub-assembly

002.5 Selector switch Sub-assembly

003.0 Signal and control board Sub-assembly

003.1 Primary fuse F1/F2

003.2 Fuse cover

004.0 Carrier for contactors Sub-assembly

006.0 Power supply unit Sub-assembly

006.1 Secondary fuse F3

006.2 Secondary fuse F4

008.0 Interface board Sub-assembly

008.1 Interface board Sub-assembly

008.2 Cover plate for interface board

009.0 Logic board Sub-assembly

013.0 Adapter board Sub-assembly

500.0 Cover Sub-assembly

502.0 Pin carrier without pins Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

528.0 Terminal frame (without terminals) Sub-assembly

529.0 End clamp

532.0 Cable conduit (actuator connection) Sub-assembly

533.0 Terminals for motor/controls

535.1 Circlip

573.0 Ex plug/socket connector with terminal blocks (KES) Sub-assembly

607.0 Cover Sub-assembly

S1 Seal kit Set

AMExC 01.1 KES Spare parts list AUMA MATIC

Y000.031/002/en Issue 1.14

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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500.

0

008.

0

006.

0

532.

0

S1

008.

2

008.

1

009.

0

006.

1

006.

2

508.

0

505.

0

506.

0

501.

2

501.

4

501.

1

501.

3

004.

0

535.

1

535.

1

S1

507.

0

501.

0

013.

0

003.

2S

150

2.0

003.

1

S1

S1

002.

5

509.

1

003.

0

002.

0

Spar

e pa

rts

list

1.14

Y000

.030

/002

/en

AU

MA

MA

TIC

AM

ExC

01.

1 K

P

Page 213: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Please state type and order no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

Ref. No. Designation Type

002.0 Local controls Sub-assembly

002.5 Selector switch Sub-assembly

003.0 Signal and control board Sub-assembly

003.1 Primary fuse F1/F2 Sub-assembly

003.2 Fuse cover Sub-assembly

004.0 Carrier for contactors Sub-assembly

006.0 Power supply unit Sub-assembly

006.1 Secondary fuse F3

006.2 Secondary fuse F4

008.0 Interface board Sub-assembly

008.1 Interface board

008.2 Cover plate for interface board

009.0 Logic board Sub-assembly

013.0 Adapter board Sub-assembly

500.0 Cover Sub-assembly

501.0 Ex plug/socket connector with screw-type terminals (KP, KPH) Sub-assembly

501.1 Screw for control terminal

501.2 Washer for control terminal

501.3 Screw for power terminal

501.4 Washer for power terminal

502.0 Pin carrier without pins Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Cover for electrical connection Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

532.0 Cable conduit (actuator connection) Sub-assembly

535.1 Circlip

S1 Seal kit Set

AMExC 01.1 KP Spare parts list AUMA MATIC

Y000.030/002/en Issue 1.14

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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008.

1

500.

0

S

S

508.

0

006.

0

011.

101

2.0

009.

0

002.

3

002.

0

002.

4

509.

1

535.

1

535.

1

S

532.

0

510.

0

510.

0

607.

0

573.

0

502.

0

529.

0528.

0

533.

0

S

S

505.

0

506.

0

Spar

e pa

rts

list

1.14

Y005

.073

/002

/en

AU

MA

TIC

AC

ExC

01.

2 K

ES

Page 215: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Please state type and order no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

Ref. No. Designation Type

002.0 Local controls Sub-assembly

002.3 Local controls board Sub-assembly

002.4 Face plate for display

006.0 Power supply unit Sub-assembly

008.1 I/O board

008.1 Fieldbus board Sub-assembly

009.0 Logic board Sub-assembly

011.1 Relay board Sub-assembly

012.0 Option board

500.0 Cover Sub-assembly

502.0 Pin carrier without pins

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock Sub-assembly

510.0 Fuse kit Sub-assembly

528.0 Terminal frame (without terminals) Sub-assembly

529.0 End clamp

532.0 Cable conduit (actuator connection) Sub-assembly

533.0 Terminals for motor/controls

535.1 Circlip

573.0 Ex plug/socket connector with terminal blocks (KES) Sub-assembly

607.0 Cover Sub-assembly

S Seal kit Set

ACExC 01.2 KES Spare parts list AUMATIC

Y005.073/002/en Issue 1.14

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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501.

0

507.

0

502.

0

S

S

535.

1

535.

1

S

532.

0

505.

0

506.

0

501.

250

1.1

501.

450

1.3

510.

0

510.

0

500.

0

S50

8.0

006.

0

002.

0S

011.

101

2.0

009.

0

002.

300

2.4

509.

1

008.

1

Spar

e pa

rts

list

1.14

Y005

.074

/002

/en

AU

MA

TIC

AC

ExC

01.

2 K

P

Page 217: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

Please state type and order no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

Ref. No. Designation Type

002.0 Local controls Sub-assembly

002.3 Local controls board Sub-assembly

002.4 Face plate for display Sub-assembly

006.0 Power supply unit Sub-assembly

008.1 I/O board Sub-assembly

008.1 Fieldbus board Sub-assembly

009.0 Logic board Sub-assembly

011.1 Relay board Sub-assembly

012.0 Option board Sub-assembly

500.0 Cover Sub-assembly

501.0 Ex plug/socket connector with screw-type terminals (KP, KPH) Sub-assembly

501.1 Screw for control terminal

501.2 Washer for control terminal

501.3 Screw for power terminal

501.4 Washer for power terminal

502.0 Pin carrier without pins Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Cover for electrical connection Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

510.0 Fuse kit Set

532.0 Cable conduit (actuator connection) Sub-assembly

535.1 Circlip

S Seal kit Set

ACExC 01.2 KP Spare parts list AUMATIC

Y005.074/002/en Issue 1.14

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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8 Wiring diagrams

Actuators Wiring diagram code for terminal plans TPA 220 Selection of terminal plans TPA 221 Actuator controls AMExC 01.1 Wiring diagram code MSP for AMExC 01.1 225 Selection of wiring diagrams for AMExC 01.1 226 Legend for wiring diagrams AMExC 01.1 230 Actuator controls ACExC 01.2 Wiring diagram code TPC for AC 01.2/ACExC 01.2 232 Selection of wiring diagrams for ACExC 01.2 233 Legend for wiring diagrams AC 01.2/ACExC 01.2 269

8. W

iring

dia

gram

s

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Extract of wiring diagram code

Posi-tion

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Position TPA 0 0 R 1 A A - 1 0 1 - 0 0 0

1 + 2

00 AUMA 3-ph AC motor

01 AUMA 1-ph AC motor for SA .2/SQ .2

16 1-ph AC motor for SG .1

3R Clockwise closing

L Counterclockwise closing

41 1 thermoswitch 140 ° C (NC)

2 1 Kaltleiter

5

0 Without torque switches (MWG)

A 2 single switches (standard)

B 2 tandem switches

6

0 Without limit/intermediate switches (MWG)

A 2 single switches (standard) for end positions

B 2 tandem switches for end positions

7 - Reserve

8

0 Without signalling

1 With blinker transmitter

2 With blinker transmitter and manual operation switch

3 Without blinker transmitter and manual operation switch

9

0 Without position transmitter

A Precision potentiometer

C1) Electronic position transmitter 2-wire system (EWG/RWG)

E1) Electronic position transmitter 3-wire or 4-wire system (EWG/RWG)

I2) Absolute encode for limit and torque sensing (MWG)

100 Without heater

1 110 V – 250 V (without controls)24 V (with controls)

11 - Reserve

12 – 14 000 Without special units

Notes on table

1) C, E

2) I

When combined with SAEx 25.1 – SAEx 40.1; SAREx 25.1 – SAREx 30.1, valid for 2-wire RWG 5020 (Ex i) only

Only possible for SAEx 25.1 – SAEx 40.1/SAREx 25.1 – SAREx 30.1 in FM (US) version

This data applies to:

Multi-turn actuators SA 07.2 – SA 16.2; SAR 07.2 – SAR 16.2SAEx 07.2 – SAEx 16.2; SAREx 07.2 – SAREx 16.2SA 25.1 – SA 48.1; SAR 25.1 – SAR 30.1SAEx 25.1 – SAEx 40.1; SAREx 25.1 – SAREx 30.1

Part-turn actuators SQ 05.2 – SQ 14.2; SQR 05.2 – SQR 14.2SQEx 05.2 – SQEx 14.2; SQREx 05.2 – SQREx 14.2SG 05.1 – SG 12.1; SGR 05.1 – SGR 12.1SGExC 05.1 – SGExC 12.1

Wiring diagram code

TPA

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Motor connections

Separate terminal plans are available for DC, brake and two-speed motors.

ATTENTION!

Complete protection of AUMA pot-type motors is only achieved when correctly wiring the thermoswitches, embedded in the winding

3-phase AC motorTPA00R... (TP.../...)

1-phase AC motorfor SG 05.1 – SG 12.1TPA16R... (1TP.../...)

1-phase AC motor withintegral operating capacitorTPA01R... (60TP.../...)

Linkslauf/Counterclockwise rotation

Rechtslauf/Clockwise rotationLinkslauf/Counterclockwise rotation

Rechtslauf/Clockwise rotation

1-phase AC motor 115 V AC with integralstart-up capacitor and start-up contactTPA02R... (61TP.../...)

1-phase AC motor 230 V AC with integralstart-up capacitor and start-up contactTPA03R... (62TP.../...)

Linkslauf/Counterclockwise rotation

Rechtslauf/Clockwise rotation

Linkslauf/Counterclockwise rotation

Rechtslauf/Clockwise rotation

S1S2

DSRDOEL

Torque switch, closing, clockwise rotationTorque switch, opening, counterclockwise rotation

S1/2S2/2

DSR1DOEL1

Torque switch in tandem arrangement with DSR/DOEL (TSC/TSO)

S3S4

WSRWOEL

Limit switch, closing, clockwise rotationLimit switch, opening, counterclockwise rotation

S3/2S4/2

WSR1WOEL1

Limit switch in tandem arrangement with WSR/WOEL (LSC/LSO)

S6S7

WDRWDL

Limit switch, DUO, for 2 intermediate positions, adjustable

S6/2S7/2

WDR1WDL1

Limit switch, DUO, for 2 intermediate positions in tandem arrangement with WDR/WDL (LSA/LSB), adjustable

S5S17

BIHA

Blinker transmitterHandwheel activation switch

F1 TH Thermoswitch (motor protection); thermoswitch as standard for 1-phase and 3-phase motors only. Contacts open at 140 °C and close automatically once they have cooled down.

B1B2

IWGEWG/RWG

Inductive position transmitter 3-wire or 4-wire systemElectronic position transmitter 3-wire or 4-wire system

B3B4

IWGEWG/RWG

Inductive position transmitter 2-wire systemElectronic position transmitter 2-wire system

R1 H Heater in switch compartment

R2R2/2

f1f2

PotentiometerPotentiometer in tandem arrangement with R2

R3- PTC1 PTC thermistor (motor protection)

R4 H Motor heater

Terminal plans

TPA

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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TPA00R1AA-001-000 (KMS TP100/001) TPA00R2AA-001-000 (KMS TP200/001)

TPA00R1AA-101-000 (KMS TP110/001) TPA00R2AA-101-000 (KMS TP210/001)

TPA00R1AA-3A1-000

TPA00R1AA-0E1-000 (KMS TP104/001)

TPA00R1AA-1E1-000 (KMS TP114/001)

Terminal plans

TPA

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TPA00R2AA-0EA-000 (KMS TP204/009)

TPA00R1AA-0C1-000 (KMS TP140/001)

TPA00R1BA-101-000 (KMS TP110/101)

TPA00R1AB-101-000 (KMS TP110/201)

TPA00R1AF-101-000 (KMS TP110/211)

Terminal plans

TPA

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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TPA00R1BB-0H1-000 (KMS TP104/341)

TPA00R1BH-001-A30 (KMS 9TP100/331)

TPA00R1AH-101-A30 (KMS 9TP110/231)

Terminal plans

TPA

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Extract of wiring diagram code

Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Position MSP E 3 1 0 K C 3 - - F F 8 E C

1 Housing

E Basic version

D AM on wall bracket

2 Connector type, connector version

3 Plug/socket connector (basic version)

3 Motor type

1 3-phase AC motor

4 Control version

0 Interface board in basic version

7 In combination with positioner

- Fieldbus

5 Input signals of interface board

K Alternatively remote commands OPEN - STOP - CLOSE/OPEN - CLOSE

0 In combination with positioner or fi eldbus

6 Output signals of interface board

C Potential-free end position signal OPEN - CLOSE and signal LOCAL - REMOTE - COLLECTIVE FAULT SIGNAL

0 In combination with positioner or fi eldbus

7 Input level at interface board

3 Alternatively internal/external control voltage 24 V DC

- Input level in combination with positioner or fi eldbus

8 Programming of control logic and blinker transmitter

- Standard

1 Profi bus DP

7 Modbus RTU

9 Power supply unit

- Standard

10 Switchgear

F Reversing contactors

3 Thyristor unit for AUMA power classes B1/B2

11 Selector switch

F Selector switch with reset impulse Ex PTC tripping device (2nd level)

G Selector switch with reset impulse Ex PTC tripping device (3rd level)

12 Control elements

8 Push-buttons OPEN, STOP, CLOSE and indication light OPEN – FAULT – CLOSED

13 Heater and blinker transmitter

E Basic version heater

14 Motor protection

C Basic version motor protection evaluation (PTC thermistor with tripping device)

AMExC 01.1

Wiring diagram code

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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The short designations (AMExC1 etc). are "descriptive" numberings.The following listed wiring diagrams can be provided with KP electrical connection

AMExC1: Basic version

Reversing contactors, OPEN - STOP - CLOSE (24 V DC)MSPE310KC3--FF8EC TPA00R2AA-101-000

AMExC2: With position feedback signal (0/4 – 20mA) internally supplied (EWG/RWG within actuator)

Reversing contactors, OPEN - STOP - CLOSE (24 V DC)MSPE310KC3--FF8EC TPA00R2AA-1E1-000

AMExC1W: Basic version on wall bracket

Reversing contactors, OPEN - STOP - CLOSE (24 V DC)MSPD310KC3--FF8EC TPA00R2AA-101-000

AMExC 01.1

Wiring diagram selection

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Code: AMExC1

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Code: AMExC2

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Code: AMExC1W

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Legend for actuator

S1 DSR Torque switch, closing, clockwise rotation

S2 DOEL Torque switch, opening, counterclockwise rotation

S3 WSR Limit switch, closing, clockwise rotation

S4 WOEL Limit switch, opening, counterclockwise rotation

S1/2S2/2

DSR 1DOEL 1

Torque switches in tandem arrangement with DSR/DOEL (TSC/TSO)

S3/2S4/2

WSR 1WOEL 1

Limit switches in tandem arrangement with WSR/WOEL (LSC/LSO)

S3/3S4/3

WSR 2WOEL 2

Limit switches in triple arrangement with WSR/WOEL (LSC/LSO)

S3/4S4/4

WSR 3WOEL 3

Limit switches in quadruple arrangement with WSR/WOEL (LSC/LSO)

S5 BL Blinker transmitter

S6S7

WDRWDL

Limit switches, DUO, for 2 intermediate positions, adjustable

S6/2S7/2

WDR 1WDL 1

Limit switches, DUO, for 2 intermediate positions in tandem arrangement with WDR/WDL (LSA/LSB)

B1/B2 EWG/RWGIWG

3- or 4-wire system/electronic position transmitter3- or 4-wire system/inductive position transmitter

B3/B4 EWG/RWGIWG

2-wire system/electronic position transmitter2-wire system/inductive position transmitter

F1 TH Thermoswitches

F1/2 TH Thermoswitches (signalisation)

R1 H Heater in switch compartment

R2 f1 Potentiometer

R2/2 f2 Potentiometer in tandem arrangement with R 2

R2/3 f3 Potentiometer in triple arrangement with R 2

R3 PTC 1 PTC thermistor

R3/2 PTC 2 PTC thermistor (indication)

R4 H Motor heater

Legend for AUMA MATIC

A1.0 Interface board

K5 - 8 Output contact; running indication via output contacts (opening and closing) in combination with blinker (S5) and signal board for running indication (A91)

A1.1 Special interface board

A1.6 Timer board

R10 Direction OPEN, pause time

R11 Direction OPEN, running time

R12 Direction CLOSE, pause time

R13 Direction CLOSE, running time

A1.8 Profi bus board, Modbus board

A2 Logic board

K9 Output contact/collective fault

A4 Overvoltage protection thyristors

A5 Thyristor board

A7 Positioner board

A8 Power supply board

F3, F4 Secondary fuses

A9 REMOTE change-over MANUAL-AUTOMATIC

A9.1 External release of local operation

AMExC 01.1

Legend for AUMA MATIC

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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A11 Thermistor tripping board

A13 Bus connection board

A13.1 Profi bus DP and PTC tripping device

A13.2 Profi bus DP and PTC tripping device and reset contact

A17 Galvanic isolator

A20/A21 Signal and control board

S11/S11/2 Selector switch LOCAL - OFF - REMOTE

S11/3 Selector switch LOCAL - OFF - REMOTE 3rd level with spring return for test/reset/PTC tripping device

S12.1 Push button OPEN

S12.2 Push button STOP

S12.3 Push button CLOSE

S12.5 Push button EMERGENCY - STOP

H1 Indication light CLOSE

H2 Indication light OPEN

H3 Indication light FAULT

K3, K4 Control relay for reversing contactors

F1, F2 FF fuse for semiconductors

A22 Galvanic isolator and REMOTE change-over MANUAL-AUTOMATIC

A24 Board for storing the collective fault signal 3 s

A25 Signal and control board with EMERGENCY-STOP

A32 Overvoltage board for Profi bus/Modbus

A33 External change-over LOCAL-REMOTE, without selector switch

A35 Heater monitoring

A66 REMOTE change-over for MANUAL-BUS

A67 Profi bus with electronic blinker

A88 Heater system board

A91 K10, K11 Signal board for running indication

Output contacts for running indication (NC and NO) in combination with blinker (S5)

B5 Adjustment board for position transmitter

CB Capacitor (1 to 3 pieces)

F1‘, F2‘ Primary fuses for power supply

F7 Thermal overload relay

K1, K2 Reversing contactors

Q1 Disconnect switch

Q2 Motor protection switch

R5 Heater in AUMA MATIC

U1 - U4 Semiconductors (thyristors)

V14 LED, (phase sequence), phase failure, motor protection tripped

V15 LED, torque switch operated in mid-travel

V21 Stepping mode active in direction CLOSE

V22 Stepping mode active in direction OPEN

V35 LED, command CLOSE available from control room

V36 LED, command OPEN available from control room

V37 LED, command STOP available from control room

V38 LED, command EMERGENCY available from control room

XK Customer connection

XA Connection to actuator

XM Connection for AUMA MATIC (wall bracket)

AMExC 01.1

Legend for AUMA MATIC

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Extract of wiring diagram code

Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Position I/O interface TPC A - 0 A 1 - 1 C 1 - A 0 0 0

Profi bus DP TPC A A 0 0 0 - 1 A 1 - A 0 0 0

1. Controls type

A AC 01.2/ACExC 01.2

2. Interface to the distributed control system

- I/O interface

A Profi bus DP

C Modbus RTU

I HART Connection Type: Actuator

3. Analogue inputs

0 Ohne

1 4 – 20 mA for positioner

A With 2 free analogue inputs

4. Digital inputs

A CLOSE, OPEN, STOP, EMERGENCY

B With positioner: MODE, CLOSE, OPEN, STOP, EMERGENCY

0 Without

1 With 4 free digital inputs

2 With 6 inputs: MODE; CLOSE, OPEN, STOP, EMERGENCY, I/O interface

5. Output contacts, position and torque feedback signals (0/4 – 20 mA)

1 5 NO contacts, 1 change-over contact, positon feedback signal torque feedback signal (in combination with MWG)

0 Without

6. Additional equipment

- Without

7. Local controls

1 Push buttons OPEN, STOP, CLOSE, RESET, selector switch LOCAL - OFF - REMOTE, display, 5 indication lights

8. Auxiliary voltage for supply of digital inputs

A Without

C 24 V DC

9. Switchgear

1 Reversing contactors max. AUMA power class A3 (refer to Electrical data SA .2/SAR .2 with 3-phase AC motor)

2 Thyristors max. AUMA power class A3 (refer to Electrical data SA .2/SAR .2 with 3-phase AC motor)

4 Thyristors with additional tripping max. AUMA power class A3 (refer to Electrical data SA .2/SAR .2 with 3-phase AC motor)

10. Motor protection evaluation

- Thermoswitches (standard for AC 01.2), refer to wiring diagram TPA

1 Thermoswitch with thermal overload relay

- PTC thermistors with tripping device (standard for ACExC), refer to TPA terminal plan

11. Heater

A Internally supplied within the switch compartment of the actuator

12. - 14. Control elements

000 Without

AC 01.2/ACExC 01.2

Wiring diagram code

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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The short designations (A1 etc.) are descriptive numberings.

I/O interface

A1: With position feedback signal 0/4 – 20 mA (potentiometer in actuator), basic version

Reversing contactors CLOSE, OPEN, STOP, EMERGENCY (24 V DC), 6 programmable output contacts1)

TPCA-0A1-1C1-AA20 TPA00R2AA-0A1-000, AUMA power classes A1 – A33)

A2: With positioner and position feedback signal 0/4 – 20 mA (potentiometer in actuator),

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY (24 V DC), setpoint (0/4 – 20 mA), 6 programmable output contacts1) TPCA-1B1-1C1-AA20 TPA00R2AA-0A1-000, AUMA power classes A1 – A33)

A3: With positioner and position feedback signal 0/4 – 20 mA (potentiometer in actuator),

Thyristors2) MODE, CLOSE, OPEN, STOP, EMERGENCY (24 V DC), setpoint (0/4 – 20 mA), 6 programmable output contacts1)

TPCA-1B1-1C4-AA20 TPA00R2AA-0A1-000, AUMA power classes B1/B23)

TPCA-1B1-1C5-AA20 TPA00R2AA-0A1-000, AUMA power class B33)

A1N: With position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Reversing contactors CLOSE, OPEN, STOP, EMERGENCY (24 V DC), 6 programmable output contacts1) TPCA-0A1-1C1-AA20 TPA00R200-0I1-000, AUMA power classes A1 – A33)

A2N: With positioner and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY (24 V DC), 6 programmable output contacts1)

TPCA-1B1-1C1-AA20 TPA00R200-0I1-000, AUMA power classes A1 – A33)

A3N: With positioner and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Thyristors2) MODE, CLOSE, OPEN, STOP, EMERGENCY (24 V DC), setpoint (0/4 – 20 mA), 6 programmable output contacts1) TPCA-1B1-1C4-AA20 TPA00R200-0I1-000, AUMA power classes B1/B23)

TPCA-1B1-1C5-AA20 TPA00R200-0I1-000, AUMA power class B33)

A4N: With PID process controller and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Thyristors2) MODE, CLOSE, OPEN, STOP, EMERGENCY (24 V DC), setpoint (0/4 – 20 mA), actual value (0/4 – 20 mA),6 pro-grammable output contacts1) TPCA-2B1-1C4-AA20 TPA00R200-0I1-000, AUMA power classes B1/B23)

A5N: With position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Reversing contactors CLOSE, OPEN, STOP, EMERGENCY, INTERLOCK CLOSE, INTERLOCK OPEN, 6 programmable output contacts1) TPCA-0D1-1C1-AA20 TPA00R200-0I1-000, AUMA power classes A1 – A33)

Profi bus DP

A2DP: With position feedback (potentiometer in actuator), basic version

Reversing contactors, Profi busTPCAA000-1A1-A410 TPA00R2AA-0A1-000, AUMA power class A1 – A33)

A3DP: With position feedback (potentiometer in actuator)

Thyristors2), Profi busTPCAA000-1A4-A410 TPA00R2AA-0A1-000, AUMA power classes B1/B23)

TPCAA000-1A5-A410 TPA00R2AA-0A1-000, AUMA power class B33)

A2NDP: With position/torque feedback (MWG in actuator)

Reversing contactors, Profi busTPCAA000-1A1-A410 TPA00R200-0I1-000, AUMA power classes A1 – A33)

A3NDP: With position/torque feedback (MWG in actuator)

Thyristors2), Profi busTPCAA000-1A4-A410 TPA00R200-0I1-000, AUMA power classes B1/B23)

TPCAA000-1A5-A410 TPA00R200-0I1-000, AUMA power class B33)

1) – 3) Refer to notes on page 2.

ACExC 01.2

Wiring diagram selection

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Profi bus DP combined with I/O interface

A4DP: With positioner and position feedback signal 0/4 – 20 mA (potentiometer within actuator), basic version

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAA121-1C1-A460 TPA00R2AA-0A1-000, AUMA power classes A1 – A33)

A5DP: With positioner and position feedback signal 0/4 – 20 mA (potentiometer in actuator),

Thyristors2) MODE, ZU, AUF, HALT, NOT, I/O (24 V DC), 6 programmable output contacts1) TPCAA121-1C4-A460 TPA00R2AA-0A1-000, AUMA power classes B1/B23)

TPCAA121-1C5-A460 TPA00R2AA-0A1-000, AUMA power class B33)

A4NDP: With positioner and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAA121-1C1-A460 TPA00R200-0I1-000, AUMA power classes A1 – A33)

A5NDP: With positioner and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAA121-1C4-A460 TPA00R200-0I1-000, AUMA power classes B1/B23)

TPCAA121-1C5-A460 TPA00R200-0I1-000, AUMA power class B33)

Modbus RTU

A2MB: With position feedback (potentiometer in actuator), basic version

Reversing contactors, ModbusTPCAC000-1A1-A410 TPA00R2AA-0A1-000, AUMA power classes A1 – A33)

A3MB: With position feedback (potentiometer in actuator)

Thyristors2), ModbusTPCA-1B1-1C2-A000 TPA00R1AA-0A1-000, AUMA power classes B1/B23)

TPCAC000-1A5-A410 TPA00R2AA-0A1-000, AUMA power class B33)

A2NMB: With position/torque feedback (MWG in actuator)

Reversing contactors, ModbusTPCAC000-1A1-A410 TPA00R200-0I1-000, AUMA power classes A1 – A33)

A3NMB: With position/torque feedback (MWG in actuator)

Thyristors2), ModbusTPCAC000-1A4-A410 TPA00R200-0I1-000, AUMA power class B1/B23)

TPCAC000-1A5-A410 TPA00R200-0I1-000, AUMA power class 33)

Modbus RTU combined with I/O interface

A4MB: With positioner and position feedback signal 0/4 – 20 mA (potentiometer within actuator), basic version

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAC121-1C1-A460 TPA00R2AA-0A1-000, AUMA power classes A1 – A33)

A5MB: With positioner and position feedback signal 0/4 – 20 mA (potentiometer in actuator),

Thyristors2) MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAC121-1C4-A460 TPA00R2AA-0A1-000, AUMA power classes B1/B23)

TPCAC121-1C5-A460 TPA00R2AA-0A1-000, AUMA power class B33)

A4NMB: With positioner and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Reversing contactors MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAC121-1C1-A460 TPA00R200-0I1-000, AUMA power classes A1 – A33)

A5NMB: With positioner and position/torque feedback signal 0/4 – 20 mA (MWG in actuator)

Thyristors2) MODE, CLOSE, OPEN, STOP, EMERGENCY, I/O (24 V DC), 6 programmable output contacts1)

TPCAC121-1C4-A460 TPA00R200-0I1-000, AUMA power classes B1/B23)

TPCAC121-1C5-A460 TPA00R200-0I1-000, AUMA power classes B33)

1) Standard assignment: Collective fault, end position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN

2) Thyristor unit (recommended for modulating actuators)

3) Refer to Electrical data SA .2/SAR .2 and SQ .2/SQR .2 with 3-phase AC motors

ACExC 01.2

Wiring diagram selection

Y005.360/003/en Issue 1.14 Page 2/2

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Code: A1

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Code: A2

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Code: A3

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Code: A3

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Code: A1N

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Code: A2N

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Code: A3N

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Code: A3N

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Code: A4N

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Code: A5N

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Code: A2DP

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Code: A3DP

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Code: A3DP

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Code: A2NDP

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Code: A3NDP

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Code: A3NDP

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Code: A4DP

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Code: A5DP

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Code: A5DP

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Code: A4NDP

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Code: A5NDP

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Code: A5NDP

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Code: A2MB

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A1.0 Interface board

K1 - 6 Output contacts

A1.1 Interface board

K7 - K12 Output contacts

A1.8 Fieldbus board

A2 Logic board

A4 Overvoltage protection thyristors

R1 - R4 Varistors

A9 Local controls

S1 Selector switch LOCAL - OFF - REMOTE

S2 Push button OPEN

S3 Push button STOP

S4 Push button CLOSE

S5 Push button RESET

V1 - V5 Indication lights

V6 Bluetooth

LCD Graphic display

A13 Fieldbus connection board

A32 Overvoltage protection board for fi eldbus

A52 Control board

F5 Fuse (for external supply 24 V DC)

A52.1 Option board

A58 Power supply unit

F3, F4 Secondary fuses

A88 Heater system board

A88.1 Motor heater fuse

A90 WirelessHART Adapter

B2/B4 EWG/RWG Electronic position transmitter

B6 MWG Magnetic limit and torque transmitter

F1, F2 Primary fuses for power supply

F1 TH Thermoswitches

F7 Thermal overload relay

K0 Contactor for all-pole disconnection of thyristors

K1, K2 Reversing contactors

Q1 Disconnect switch

Q2 Motor protection switch

R1 H Heater in switch compartment

R2 f1 Potentiometer

R2/2 f2 Potentiometer in tandem arrangement with R2

R3 PTC1 PTC thermistor

R4 H Motor heater

R5 H Heater in AUMATIC

S0 EMERGENCY stop button (latching)

S1 TSC Torque switch, closing, clockwise rotation

S2 TSO (DOEL) Torque switch, opening, counterclockwise rotation

S3 LSC (WSR) Limit switch, closing, clockwise rotation

S4 LSO (WOEL) Limit switch, opening, counterclockwise rotation

S1/2S2/2

DSR 1DOEL 1

Torque switches in tandem arrangement with DSR/DOEL (TSC/TSO)

AC 01.2/ACExC 01.2

Legend AUMATIC

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Y004.869/003 Issue 2.14 Page 1/2

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S3/2S4/2

WSR 1WOEL 1

Limit switches in tandem arrangement with WSR/WOEL (LSC/LSO)

S3/3S4/3

WSR 2WOEL 2

Limit switches in triple arrangement with WSR/WOEL (LSC/LSO)

S6S7

WDRWDL

Limit switches, DUO, for 2 intermediate positions, adjustable

S6/2S7/2

WDR 1WDL 1

Limit switches, DUO, for 2 intermediate positions in tandem arrangement with WDR/WDL (LSA/LSB)

S17 HA Handwheel activation switch

XK Customer connection

XA Actuator connection

AC 01.2/ACExC 01.2

Legend AUMATIC

Y004.869/003 Issue 2.14 Page 2/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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Page 272: ELECTRIC MULTI-TURN ACTUATORS - · PDF fileELECTRIC MULTI-TURN ACTUATORS for valve automation in the oil & gas industry with high torque requirements. ... AUMA NORM multi-turn actuators

ACExC 01.2 Actuator controls . Push

buttons OPEN, STOP, CLOSE, RESET . Selector switch LOCAL - OFF - REMOTE (lockable in all three positions) . 380 to 500 V AC = max. 250 mA . Chip AUMA CDT

Profibus DP 0/4 – 20 mA. Thyristor unit. Category III according IEC 60364-4-443 . KXIP 68 . Bluetooth Class II . Permissible variation of mains voltage: ±10 %. Permissible

variation of mains voltage: ±30 % (option) . AUMA . Permissible variation of mains frequency: ±5 %. Weight approx. 12 kg. Explosion protection Standard: II2G Ex de

IIC T4 or T3 II2D Ex tb IIIC T130 °C or T190 °C Db IP6x . Option: II2G Ex d IIC T4 or T3. KS KX KX-G. EMERGENCY operation, programmable

behaviour . AUMA . Graphical LC Display. IP 68. Local Stop . PTB 01 ATEX 1119.

External supply of the electronics (option) 24 V DC +20 %/–15 %.

DEKRA 11ATEX0008 X . KS. Mounting position: Any position . Thyristor unit AUMA plug/socket con-

nector KP with screw-type terminals. KS KX KX-G IP 68 . Ambient temperature

Standard: –20 °C to +40 °C/+60 °CSAEx 07.2, SAEx 10.2,SAEx 14.2,

SAEx 16.2 Multi-turn actuators for modulating duty with 3-phase AC motors IP 68 . Weight approx. 22 kg . Reduction

ratio 11:1 8:1 . Max. Ø rising. stem 26 [mm] AUMA . Min. 15 [Nm] . Max. 710 [Nm] . KS

KX-G . Handwheel Ø 160 mm . Category III according to IEC 60364-4-443. AUMA . KS

Explosion protection Standard: II2G Ex de IIC T4 or T3 II2G c IIC T4 or T3 . II2D Ex tb IIIC

T130 °C or T190 °C Db IP6x . Options: II2G Ex d IIC T4 or T3. II2G c IIC T4 or T3. KX-G

Intermittent duty S4 - 25 %. IP 68Valve attachment Standard:

B1 according to EN 5210. Options: A, B2, B3, B4

according to EN 5210 A, B, D, E according to DIN 3210. C according to DIN 3338

Graphic Display . Ex de IIC T4 or T3 II2D Ex tb IIIC T130 °C or T190 °C

Db IP6x. Options: II2G Ex d IIC T4 or T3

01.2 Actuator controls. KXKS . Selector switch LOCAL - OFF -

REMOTE . (lockable in all three positions) AUMA ToolSuite . Chip AUMA CDT Profi-bus DP 0/4 – 20 mA . Explosion protection

or T190 °C Db IP6x. Option: II2G Ex d IIC T4 . DEKRA 11ATEX0008 X . Thyristor-unit . Category III according to IEC 60364-4-443 . PTB 01 ATEX 1119 . IP 68 . Pg-threads, NPT-threads, G-threads. 380 to 500 V AC = max. 250 mA . approx. 12 kg. Profibus DP 0/4 – 20 mA . IP 68 . Chip AUMA CDT . Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments . Supports the SPP Bluetooth profile (Serial Port Profile) . KX Interlock . Overvoltage category: Category III according to IEC 60364-4-443 . 6 programmable output contacts: 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load), default configuration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN, 1 poten-

tial-free change-over contact, max. 250 V AC, 5 A (resistive load), default configuration: Collective fault signal (torque fault, phase failure, motor protection tripped) . TPCA-0A1-1C1-A000 TPA00R2AA-0A1-000 . Finish

coating: Powder paint . PID controller . Standard voltages: 3-phase AC current voltages/frequencies. Volt 380, 400, 415, 440, 460, 480, 500 . Hz 50, 50, 50, 60, 60, 60, 50.

1-phase AC current (SGExC only). voltages/frequencies.

SAEx 07.2, SAEx 10.2, SAEx 14.2, SAEx 16.2Multi-turn actuators for modulating

duty with 3-phase AC motors . IP 68Weight approx. 22 kg . DEKRA

11 ATEX 0008 X. Min. 15 [Nm]. Max. 710 [Nm]. Finish coating:

Powder paint. Blinking signal via controls. Reduction ratio 11:1 8:1

Max. Ø rising. stem 26 mm. AUMA.Handwheel Ø 160 mm . Motor protection: PTC

thermistors (according to DIN 44082). KX-G.12,5 – 25 W . Insulation class . Standard: F,

tropicalized. Option: H, tropicalized. PTC thermistors additionally require a suitable tripping device in the controls.

Valve attachment Standard: B1 according to EN 5210 . Options: A, B2, B3, B4 according to EN ISO 5210. A, B, D, E according to DIN 3210. C according to DIN 3338. AUMA. Overvoltage category: Category III according to IEC 60364-4-443. Vibration resistance according to IEC 60068-2-6: 2 g, from 10 Hz to 200 Hz. Explosion

protection Standard: II2G Ex de IIC T4 or T3. II2G c IIC T4 or T3 II2D Ex tb IIIC T130°C or T190 °C Db IP6x. Options: II2G Ex d IIC T4 or T3. II2G c IIC T4 or T3. KS KX KX-G. EC type examination certificate DEKRA 11 ATEX 0008 X . AUMA . Type of duty IP 68. Standard: Intermittent duty S4-25 %. Option: Intermittent duty S4-50 %. For nominal voltage and 40 °C ambient temperature and at modulating torque load . Pollution degree 4 (when closed) according to EN 50178 . KS KX KX-G . Ambient temperature Standard: –40 °C

to +40 °C/+60 °C. Motors 3-ph AC asynchronous motor, type IM B9 according to IEC 60034. AUMA. Enclosure protection according to

EN 60529: IP 68 . Mounting position: Any position . Standard: Ex plug/socket connector with screw-type

terminals (KP). Use Indoor and outdoor

ACExCAUMA

Grafic LC displayKS . Interlock . Bluetooth class II

IP 68 . Finish coating: Powder paint . KXStandard: II2G Ex de IIC T4 or T3 II2D Ex tb IIIC T130 °C

ACExC 01.2 Actuator controls . Push

buttons OPEN, STOP, CLOSE, RESET . Selector s(lockable in all three positions) . 380 to 500 V AC =

Profibus DP 0/4 – 20 mA. Thyristor unit. Category IIP 68 . Bluetooth Class II . Permissible variation o

variation of mains voltage: ±30 % (option) . frequency: ±5 %. Weight approx. 12 kg. Exp

IIC T4 or T3 II2D Ex tb IIIC T130 °C or TIIC T4 or T3. KS KX KX-G. EMERGENCY

behaviour . AUMA . Graphical LCIP 68. Local Stop . PTB 01 ATE

External supply of the e(option) 24 V DC +20

DEKRA 11ATEX0Mounting poposition . TAUMA pl

nectotype terIP 68 .

ExpIIC T4

T1Ex

Graphic T3 II2D Ex t

Db IP6x. Op

pp g p p,with a range up to 10 m in industrial environments . Supports the SPP Bluetooth profile (Serial Port Profile) . KX Interlock . Overvoltage category: Category III according to IEC 60364-4-443 . 6 programmable output contacts:5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load), default configuration: End position CLOSED, end position OPEN, selector switch REMOTE, torque fault CLOSE, torque fault OPEN, 1 poten-

tial-free change-over contact, max. 250 V AC, 5 A (resistive load), default configuration: Collective fault signal (torque fault, phase failure, motor protection tripped) . TPCA-0A1-1C1-A000 TPA00R2AA-0A1-000 . Finish

coating: Powder paint . PID controller . Standard voltages: 3-phase AC current voltages/frequencies. Volt 380, 400, 415, 440, 460, 480, 500 . Hz 50, 50, 50, 60, 60, 60, 50.

1-phase AC current (SGExC only). voltages/frequencies.

SAEx 07.2, SAEx 10.2, SAEx 14.2, SAEx 16.2Multi-turn actuators for modulating

duty with 3-phase AC motors . IP 68Weight approx. 22 kg . DEKRA

11 ATEX 0008 X. Min. 15 [Nm].Max. 710 [Nm]. Finish coating:

Powder paint. Blinking signal viacontrols. Reduction ratio 11:1 8:1

Max. Ø rising. stem 26 mm. AUMA.Handwheel Ø 160 mm . Motor protection: PTC

thermistors (according to DIN 44082). KX-G.12,5 – 25 W . Insulation class . Standard: F,

tropicalized. Option: H, tropicalized. PTC thermistors additionally require a suitable tripping device in the controls.

Valve attachment Standard: B1 according to EN 5210 . Options:A, B2, B3, B4 according to EN ISO 5210. A, B, D, E according to DIN 3210. C accordingto DIN 3338. AUMA. Overvoltage category: Category III according to IEC 60364-4-443.Vibration resistance according to IEC 60068-2-6: 2 g, from 10 Hz to 200 Hz. Explosion

protection Standard: II2G Ex de IIC T4 or T3. II2G c IIC T4 or T3 II2D Ex tb IIIC T130°C or T190 °C Db IP6x. Options: II2G Ex d IIC T4 or T3. II2G c IIC T4 or T3. KS KX KX-GEC type examination certificate DEKRA 11 ATEX 0008 X . AUMA . Type of duty P 68. Standard: Intermittent duty S4-25 %. Option: Intermittent duty S4-50 %. For nominal voltage and 40 °C ambient temperature and atmodulating torque load . Pollution degree 4 (when closed) accordingto EN 50178 . KS KX KX-G . Ambient temperature Standard: –40 °C

to +40 °C/+60 °C. Motors 3-ph AC asynchronous motor, type IM B9 according to IEC 60034. AUMA. Enclosure protection according to

EN 60529: IP 68 . Mounting position: Any position . Standard:Ex plug/socket connector with screw-type

terminals (KP). Use Indoor and outdoor

r switch LOCAL - OFF - REMOTE= max. 250 mA . Chip AUMA CDT

y III according IEC 60364-4-443 . KXn of mains voltage: ±10 %. Permissible . AUMA . Permissible variation of mains

Explosion protection Standard: II2G Ex de T190 °C Db IP6x . Option: II2G Ex d

CY operation, programmable LC Display.

TEX 1119.e electronics

+20 %/–15 %. X0008 X . KS.

position: Any Thyristor unit

plug/socket con-ctor KP with screw-

erminals. KS KX KX-G 8 . Ambient temperatureStandard: –20 °C to +40 °C/+60 °C

SAEx 07.2, SAEx 10.2,SAEx 14.2, SAEx 16.2 Multi-turn actuators for

modulating duty with 3-phase AC motors IP 68 . Weight approx. 22 kg . Reduction

ratio 11:1 8:1 . Max. Ø rising. stem 26 [mm]AUMA . Min. 15 [Nm] . Max. 710 [Nm] . KS

KX-G . Handwheel Ø 160 mm . Category IIIaccording to IEC 60364-4-443. AUMA . KS

xplosion protection Standard: II2G Ex de 4 or T3 II2G c IIC T4 or T3 . II2D Ex tb IIIC

T130 °C or T190 °C Db IP6x . Options: II2G Ex d IIC T4 or T3. II2G c IIC T4 or T3. KX-G

Intermittent duty S4 - 25 %. IP 68Valve attachment Standard:

B1 according to EN 5210. Options: A, B2, B3, B4

according to EN 5210 A,B, D, E according to DIN 3210. C according to DIN 3338

c Display . Ex de IIC T4 or x tb IIIC T130 °C or T190 °C

Options: II2G Ex d IIC T4 or T3

n C

G.

Certificate Registration No.12 100/104 4269Subject to changes without notice. The product features and technical data provided do not express or imply any warranty. Y006.535/003/en/1.16

AUMA Riester GmbH & Co. KGAumastr. 1D-79379 MuellheimTel +49 7631-809-0 Fax +49 [email protected]

AUMA subsidiaries or representatives are implanted in more than 70 countries. For detailed contact information, please refer to www.auma.com


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