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Electrical Hazard
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There are, however, certain hazards connected
with the installation, maintenance, and use ofelectric wirings and generating equipments.
Unless precautions are observed other hazards
may crop-up offsetting those minimized or
removed by the use of electric equipment.
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Hazards from Electricity fall into
General Categories:
1.To human by:
b)
Electric shockc) Direct burns
d) Secondary injury from non-lethal shocks
2. To property from:g) Fires
h) Explosion
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Hazards to human
The amount of tissue damage or organ malfunction causedby electricity is proportional to the current that flows
through the body measured in amperes. The oldsaying: It is the amps that kill, not the volts is still avalid and tragic truism. There are however other factorswhich can cause varying damage or injury. There are:
2. Voltage - the higher the more fatal
3. Resistance of skin or internal organs
4. Type of current - alternating or direct current
5. Path of the current through the body
6. Duration of the current flow
7. Areas of contact
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It is not possible to specify values of voltage or
current w/c may be lethal due to so manyfactors, but estimates have been made. That if a
current of about 100 amps passes through the
body for 1-2 seconds, the shock will be lethal.
For sensitive people values of about 30 mAhave been reported as being fatal. Voltages as
low as 40 V are said to be potentially
hazardous.
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Resistance to current flow is important in electrical safety.
The skin is a poor insulator but does afford some
defense against electric shocks. Laboratory test
showed that the pain of the hand can have a resistance
of about 45,000 ohms cm. This, however, can
dramatically drop to about 1000 ohms cm when the skin
is wet, w/c indicates danger of touching electricalswitches or equipments when the hand is perspiring. It
was further found that the skin gives more protection
from direct current than from alternating current, but
both can cause severe injury.
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Alternating current can cause tetany in voluntary
muscles become locked in a contracted state.This occurs between frequencies of 15 to 150
Hz. With lines operating at about 110 to 230
volts, AC, at 50 to 60 Hz, the hazards is always
present. Accidents generally occurs withalternating current, but this is because most
lines used are alternating currents.
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The current generally follows the shortest route
from the point of entry to exit. The mosthazardous route is across the chest, where
the respiratory and hearth organs are
vulnerable targets. This condition happens if
the hands is the point of entry and exit for thecurrent. If it is necessary to work in live
equipment, it is considered wise to keep one
hand in a laboratory coat pocket.
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There are 3 primary mechanism by w/c
electrocution can occur. They are:
1. Respiratory arrest
2. Ventricular fibrillation
3. Asphyxiation
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Ventricular fibrillation
Is a condition of the hearth that result in its loss
of ability to act as a pump blood. The majorityof death from electric shock occurs from this
condition. A current of about 50 mA for 3
seconds can produce ventricular fibrillation
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Asphyxiation
Its take place when the diaphragm musclesare in state of permanent contraction (tetany)by a persistency current resulting in lungfailure. This condition can be produced by acurrent of a about 20 mA from the supplyline. Moreover, if the hands touch a live wire,
contraction of the finger muscles can lock thefingers into the wires and can not let go thewire. the let go thresholds is about 6-9 mA.
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Severity of direct burns from an electric current is
dependent upon the voltage and current density.
High voltages of around 30,000 V are able toproduce spark in air across a gap of about 1 cm.
once sparking occurs, ionization of the air enables
an arc to form, which can extend to several
centimeters in length and be sustained by much
lower voltage. Temperatures of up to 4000 degree
Celsius can be produced w/c can cause the flesh
to evaporate and bone to melt.
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High temperatures can be produced when a
large current flows through a small area ofcontact. The resulting high current density
converts electrical energy to heat energy
causing burning. This type of injury can even
be obtained at low voltages.
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Static Electricity
When electrons are displaced in the surface ofa material, static electricity is produced. Italso produced due to friction when twosurfaces move over each other or whensolids or liquids flow through pipes andgasses flow through an orifice. For instance
hydrogen gas flowing through a smallopening can produce sufficient static chargeto cause self-ignition in air.
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Practical Guides
All electrical equipment and devices must be
carefully selected, installed and maintainedto minimized hazards. When this is ignored
various accidents like: Electric shock and
equipment failure are likely to occur, w/c may
lead to fire and explosion in the presence offlammable materials like gasses, and liquids.
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The rating of all equipment is in watts or Hp, w/c
indicates the quantity of energy available fromthem. For instance, a 1000 watts soldering iron
will produce more heat energy than a 700
watts. Wattage is a function of voltage, ampere
and resistance, expressed as follows:Power(watts)=I2R =V2/R =V x I =volts x amperes
Where: Volts(V) =I x R and Amperes(I)= V/R
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Cable and Plugs
The most common way of connecting electrical
devices and apparatus to the line is by theuse of plugs. As such they must be wired
properly. Plugs are rated by the amount of
current that they can safely carry. As much a
15 amperes plug must not be made to carrymore than 15 amperes.
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Guides for Connecting Plugs
1. Make the connection as follows to figure 7.1
2. Make sure all screw are tight.
3. He cord must be securely held by a grip.4. Never use a 2 pin plugs to connect a 3 wire cord.
5. Do not use the earth terminal when connecting a 2 wirecord to a 3 pin plugs.
6. When appliances has a metal case, always use a 3 wirecord and a 3 pin pugs unless appliance is doubleinsulated.
Never use silver paper as a substitutes of proper fuse. Thiswill permit more current than is necessary, causing
overheating of lines, burning of the wiring insulation andpossibly fire.
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Maintenance and Repair Work
Maintenance and repair work should be done only
by qualified engineers or technicians. When repair
work is being done on motors, or the machinerythey drive, these should be deenergized by
opening the necessary switches and locking them
in the open position. If a switch cannot be locked
open, it should be blocked and a tag attached
showing that the switch is to be closed only by the
man whose name appears on the tag. Warming
sign should be placed within the repair area.
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Wiring
The type of wiring depends upon the type of
building construction, the size and distribution of
electrical load, exposure to dampness orcorrosive vapors, location of equipment, and
other factors. In many plants, rigid metal conduit,
effectively grounded, is satisfactory. Other
wirings w/c may be used in other electricalinstallation includes armored cable, non-metallic
sheathed cable, flexible metal conduit, raceway,
open wiring on insulator, & concealed knob and
tube wirin .
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Over-Current Devices
Over-current devices like fuses, and circuits
breaker, should be installed in every circuits.protection of this kind both for personnel and
equipment is important. These devices open
the circuit automatically if excessive current
flows due to accident ground, short circuit, oroverload.
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These types of fusesLink fuses - a strip of fusible metal between the terminals of a fuse
block. it may scatter hot metal when it blows.
Expulsion fuses for use in central stations, power houses or on
overhead lines. They are so designed that when they blow thegases generated aid in quenching the arc.
Plug fuses are for circuits w/c do not exceed 30 amperes at not morethan 150 volts to ground. The type w/c cannot be bridged inside theholder is recommended.
Cartridge fuses- fusible metal strip enclosed in fiber tubes. Those w/cindicates when the fuse is blown & the refillable types in w/c fusibleelements may be replaced are available.
Circuit breaker- those for high voltage or large current capacitycircuits, & are becoming more common in many kinds of circuits.They may be instantaneous in operation, equipped with timing
devices, manual, or power operated.
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Switches
Switches comes in varied forms & design from
toggle, push-button to snap switches. Mostswitches are flush with the wall with all live parts
enclosed. When open wiring is used, surface
switches are often used. In this case switches
should preferably be mounted on porcelainbase. The wiring must be enclosed in wooden
or metal moulding where they are accessible.
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Cords and lamp sockets
All main & extension cords of electrical devices
should conform to the requirements of theNational Electrical Code. They must be properly
insulated. And when available select one with
double insulation. As a rule kinks should be
avoided to prevent breakage of the insulationand for long life. Lamp cords, should, moreover,
not be exposed to moisture or damp floors.
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Socket must be good quality for long life.
Porcelain sockets are recommendable for fixedinstallation but non-conducting plastic or rubber
covered sockets are more appropriate for
outdoors and uses at different locations. Metals
sockets when ungrounded are inadvisable touse.
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Electricians Equipment
Servicemen of electrical installation and equipment use
varied kinds of tools and devices. These devices may
be for testing, measuring, operating or repairing. Anumber of these tools are standard while others are of
special design for a specific purpose. Tools used for
energized equipment must be insulated to minimized
short circuits and the danger of shock to theservicemen. When operating or working with high
voltage lines and equipment, insulated tools may
afford adequate protection.
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Therefore , electricians and electrical servicemen
must wear personal protective devices like:linemans rubber gloves, rubber coats, rubber
line hose, rubber tools pouches, and plastic
helmets. When a linemans ladder is used to
have access to an overhead job, the ladder mustbe of wood or hard and stiff plastic.
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Electrical Equipment
Todays offices and factories are cleaner, moreorderly, and in many ways, safer because of the
almost universal use of electricity. The flexibilityof electrical power permits installation of motorson individual machines, or in strategic places fordriving groups of machines. This has made it
possible to dispense with shafting, belts andother transmission equipment, bringing greatimprovement in lighting, ventilation, andhousekeeping.
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Certain hazards are, however, connected with theinstallation, maintenance and use of electric
wiring, generating & utilization equipment. Unlesswell known precautions are observed newhazards may offset those removed by use ofelectric equipment.
Elimination of these hazards is not difficult orexpensive. Precautionary measures developedand approved will greatly control most of theelectrical hazards in industry if applied.
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Electric equipment location is important,
transformers, control boards, switches, starting
rheostats, and other apparatus should be
placed where there is the least danger of
accidental contact with energized conductors.
Where operating conditions permit, they shouldbe placed in less congested areas. All exposed
current-carrying parts should be further
protected by enclosure, railings, or special
guards.
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Enclosing Equipment
Transformers, control boards and accessories,
when possible should be placed in special
rooms to allow only authorized persons to have
access to them. If a separate room is not
feasible, enclosures should be built around
equipment having exposed conductors.Enclosures made of metals should be effectively
grounded.
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Barriers may used to prevent accidental contact withelectrical equipment. Frames may be made of woods,
rolled metals shapes, angle iron or pipe. Filler may be ofwood strips, sheet metals, perforated metals, wiremesh, or scatter-proof transparent materials.
Danger signs should be displayed near exposed currentcarrying parts, especially high-voltage installations.
Many standards machine-guarding practices apply toelectric equipment, but there are certain hazardspeculiar to electricity. Particular attention should begiven to the National Safety Code and NationalElectrical Codes.
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Equipment Grounding
Exposed non-current carrying component ofelectrical utilities must be grounded. Grounding
is likewise needed on electrical machineriesinstalled in a wet locations, and when itoperates with any terminals at more than 150volts to ground. Parts to be grounded include
motor frames, cranes, cases of transformersand oil switches, wiring conduit, and metal lampsockets. Frames of all portable w.c operates atmore than 50 volts to ground should be
grounded.
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Electric Motors
All electric motors installed should be of the type
and size required for the load and for conditions
under w/c it must operates. Overloading for long
period, use of non-approved motors in areas
containing flammable vapors of dusts, and
defective wiring should be avoided.
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Winding of motors must be protected from metal
particles, dust, dirt, lint, or others materials w/c
may damage the windings or become ignited. In
areas containing flammable materials, such as
dusts and gases, motors designed for hazardous
locations should be installed. The NationalElectrical Code should be followed.
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Starters, switches, rheostats, fuse panels and other
operating accessories should be enclosed, preferably in
grounded metal cases. Both switch and fuses may beenclosed in a cabinet so arranged that the switch can be
operated without opening the cabinet. The switch is
interlocked so that the fuses are inaccessible until the
switch is opened. Another type of enclosed switchpermits the door of the cabinet to be opened with a key,
even though the switch is closed. It is possible to padlock
the door open or closed, and the switch can be
padlocked in an open position.