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Electrical Hazard4

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    Electrical Hazard

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    There are, however, certain hazards connected

    with the installation, maintenance, and use ofelectric wirings and generating equipments.

    Unless precautions are observed other hazards

    may crop-up offsetting those minimized or

    removed by the use of electric equipment.

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    Hazards from Electricity fall into

    General Categories:

    1.To human by:

    b)

    Electric shockc) Direct burns

    d) Secondary injury from non-lethal shocks

    2. To property from:g) Fires

    h) Explosion

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    Hazards to human

    The amount of tissue damage or organ malfunction causedby electricity is proportional to the current that flows

    through the body measured in amperes. The oldsaying: It is the amps that kill, not the volts is still avalid and tragic truism. There are however other factorswhich can cause varying damage or injury. There are:

    2. Voltage - the higher the more fatal

    3. Resistance of skin or internal organs

    4. Type of current - alternating or direct current

    5. Path of the current through the body

    6. Duration of the current flow

    7. Areas of contact

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    It is not possible to specify values of voltage or

    current w/c may be lethal due to so manyfactors, but estimates have been made. That if a

    current of about 100 amps passes through the

    body for 1-2 seconds, the shock will be lethal.

    For sensitive people values of about 30 mAhave been reported as being fatal. Voltages as

    low as 40 V are said to be potentially

    hazardous.

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    Resistance to current flow is important in electrical safety.

    The skin is a poor insulator but does afford some

    defense against electric shocks. Laboratory test

    showed that the pain of the hand can have a resistance

    of about 45,000 ohms cm. This, however, can

    dramatically drop to about 1000 ohms cm when the skin

    is wet, w/c indicates danger of touching electricalswitches or equipments when the hand is perspiring. It

    was further found that the skin gives more protection

    from direct current than from alternating current, but

    both can cause severe injury.

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    Alternating current can cause tetany in voluntary

    muscles become locked in a contracted state.This occurs between frequencies of 15 to 150

    Hz. With lines operating at about 110 to 230

    volts, AC, at 50 to 60 Hz, the hazards is always

    present. Accidents generally occurs withalternating current, but this is because most

    lines used are alternating currents.

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    The current generally follows the shortest route

    from the point of entry to exit. The mosthazardous route is across the chest, where

    the respiratory and hearth organs are

    vulnerable targets. This condition happens if

    the hands is the point of entry and exit for thecurrent. If it is necessary to work in live

    equipment, it is considered wise to keep one

    hand in a laboratory coat pocket.

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    There are 3 primary mechanism by w/c

    electrocution can occur. They are:

    1. Respiratory arrest

    2. Ventricular fibrillation

    3. Asphyxiation

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    Ventricular fibrillation

    Is a condition of the hearth that result in its loss

    of ability to act as a pump blood. The majorityof death from electric shock occurs from this

    condition. A current of about 50 mA for 3

    seconds can produce ventricular fibrillation

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    Asphyxiation

    Its take place when the diaphragm musclesare in state of permanent contraction (tetany)by a persistency current resulting in lungfailure. This condition can be produced by acurrent of a about 20 mA from the supplyline. Moreover, if the hands touch a live wire,

    contraction of the finger muscles can lock thefingers into the wires and can not let go thewire. the let go thresholds is about 6-9 mA.

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    Severity of direct burns from an electric current is

    dependent upon the voltage and current density.

    High voltages of around 30,000 V are able toproduce spark in air across a gap of about 1 cm.

    once sparking occurs, ionization of the air enables

    an arc to form, which can extend to several

    centimeters in length and be sustained by much

    lower voltage. Temperatures of up to 4000 degree

    Celsius can be produced w/c can cause the flesh

    to evaporate and bone to melt.

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    High temperatures can be produced when a

    large current flows through a small area ofcontact. The resulting high current density

    converts electrical energy to heat energy

    causing burning. This type of injury can even

    be obtained at low voltages.

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    Static Electricity

    When electrons are displaced in the surface ofa material, static electricity is produced. Italso produced due to friction when twosurfaces move over each other or whensolids or liquids flow through pipes andgasses flow through an orifice. For instance

    hydrogen gas flowing through a smallopening can produce sufficient static chargeto cause self-ignition in air.

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    Practical Guides

    All electrical equipment and devices must be

    carefully selected, installed and maintainedto minimized hazards. When this is ignored

    various accidents like: Electric shock and

    equipment failure are likely to occur, w/c may

    lead to fire and explosion in the presence offlammable materials like gasses, and liquids.

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    The rating of all equipment is in watts or Hp, w/c

    indicates the quantity of energy available fromthem. For instance, a 1000 watts soldering iron

    will produce more heat energy than a 700

    watts. Wattage is a function of voltage, ampere

    and resistance, expressed as follows:Power(watts)=I2R =V2/R =V x I =volts x amperes

    Where: Volts(V) =I x R and Amperes(I)= V/R

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    Cable and Plugs

    The most common way of connecting electrical

    devices and apparatus to the line is by theuse of plugs. As such they must be wired

    properly. Plugs are rated by the amount of

    current that they can safely carry. As much a

    15 amperes plug must not be made to carrymore than 15 amperes.

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    Guides for Connecting Plugs

    1. Make the connection as follows to figure 7.1

    2. Make sure all screw are tight.

    3. He cord must be securely held by a grip.4. Never use a 2 pin plugs to connect a 3 wire cord.

    5. Do not use the earth terminal when connecting a 2 wirecord to a 3 pin plugs.

    6. When appliances has a metal case, always use a 3 wirecord and a 3 pin pugs unless appliance is doubleinsulated.

    Never use silver paper as a substitutes of proper fuse. Thiswill permit more current than is necessary, causing

    overheating of lines, burning of the wiring insulation andpossibly fire.

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    Maintenance and Repair Work

    Maintenance and repair work should be done only

    by qualified engineers or technicians. When repair

    work is being done on motors, or the machinerythey drive, these should be deenergized by

    opening the necessary switches and locking them

    in the open position. If a switch cannot be locked

    open, it should be blocked and a tag attached

    showing that the switch is to be closed only by the

    man whose name appears on the tag. Warming

    sign should be placed within the repair area.

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    Wiring

    The type of wiring depends upon the type of

    building construction, the size and distribution of

    electrical load, exposure to dampness orcorrosive vapors, location of equipment, and

    other factors. In many plants, rigid metal conduit,

    effectively grounded, is satisfactory. Other

    wirings w/c may be used in other electricalinstallation includes armored cable, non-metallic

    sheathed cable, flexible metal conduit, raceway,

    open wiring on insulator, & concealed knob and

    tube wirin .

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    Over-Current Devices

    Over-current devices like fuses, and circuits

    breaker, should be installed in every circuits.protection of this kind both for personnel and

    equipment is important. These devices open

    the circuit automatically if excessive current

    flows due to accident ground, short circuit, oroverload.

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    These types of fusesLink fuses - a strip of fusible metal between the terminals of a fuse

    block. it may scatter hot metal when it blows.

    Expulsion fuses for use in central stations, power houses or on

    overhead lines. They are so designed that when they blow thegases generated aid in quenching the arc.

    Plug fuses are for circuits w/c do not exceed 30 amperes at not morethan 150 volts to ground. The type w/c cannot be bridged inside theholder is recommended.

    Cartridge fuses- fusible metal strip enclosed in fiber tubes. Those w/cindicates when the fuse is blown & the refillable types in w/c fusibleelements may be replaced are available.

    Circuit breaker- those for high voltage or large current capacitycircuits, & are becoming more common in many kinds of circuits.They may be instantaneous in operation, equipped with timing

    devices, manual, or power operated.

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    Switches

    Switches comes in varied forms & design from

    toggle, push-button to snap switches. Mostswitches are flush with the wall with all live parts

    enclosed. When open wiring is used, surface

    switches are often used. In this case switches

    should preferably be mounted on porcelainbase. The wiring must be enclosed in wooden

    or metal moulding where they are accessible.

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    Cords and lamp sockets

    All main & extension cords of electrical devices

    should conform to the requirements of theNational Electrical Code. They must be properly

    insulated. And when available select one with

    double insulation. As a rule kinks should be

    avoided to prevent breakage of the insulationand for long life. Lamp cords, should, moreover,

    not be exposed to moisture or damp floors.

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    Socket must be good quality for long life.

    Porcelain sockets are recommendable for fixedinstallation but non-conducting plastic or rubber

    covered sockets are more appropriate for

    outdoors and uses at different locations. Metals

    sockets when ungrounded are inadvisable touse.

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    Electricians Equipment

    Servicemen of electrical installation and equipment use

    varied kinds of tools and devices. These devices may

    be for testing, measuring, operating or repairing. Anumber of these tools are standard while others are of

    special design for a specific purpose. Tools used for

    energized equipment must be insulated to minimized

    short circuits and the danger of shock to theservicemen. When operating or working with high

    voltage lines and equipment, insulated tools may

    afford adequate protection.

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    Therefore , electricians and electrical servicemen

    must wear personal protective devices like:linemans rubber gloves, rubber coats, rubber

    line hose, rubber tools pouches, and plastic

    helmets. When a linemans ladder is used to

    have access to an overhead job, the ladder mustbe of wood or hard and stiff plastic.

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    Electrical Equipment

    Todays offices and factories are cleaner, moreorderly, and in many ways, safer because of the

    almost universal use of electricity. The flexibilityof electrical power permits installation of motorson individual machines, or in strategic places fordriving groups of machines. This has made it

    possible to dispense with shafting, belts andother transmission equipment, bringing greatimprovement in lighting, ventilation, andhousekeeping.

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    Certain hazards are, however, connected with theinstallation, maintenance and use of electric

    wiring, generating & utilization equipment. Unlesswell known precautions are observed newhazards may offset those removed by use ofelectric equipment.

    Elimination of these hazards is not difficult orexpensive. Precautionary measures developedand approved will greatly control most of theelectrical hazards in industry if applied.

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    Electric equipment location is important,

    transformers, control boards, switches, starting

    rheostats, and other apparatus should be

    placed where there is the least danger of

    accidental contact with energized conductors.

    Where operating conditions permit, they shouldbe placed in less congested areas. All exposed

    current-carrying parts should be further

    protected by enclosure, railings, or special

    guards.

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    Enclosing Equipment

    Transformers, control boards and accessories,

    when possible should be placed in special

    rooms to allow only authorized persons to have

    access to them. If a separate room is not

    feasible, enclosures should be built around

    equipment having exposed conductors.Enclosures made of metals should be effectively

    grounded.

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    Barriers may used to prevent accidental contact withelectrical equipment. Frames may be made of woods,

    rolled metals shapes, angle iron or pipe. Filler may be ofwood strips, sheet metals, perforated metals, wiremesh, or scatter-proof transparent materials.

    Danger signs should be displayed near exposed currentcarrying parts, especially high-voltage installations.

    Many standards machine-guarding practices apply toelectric equipment, but there are certain hazardspeculiar to electricity. Particular attention should begiven to the National Safety Code and NationalElectrical Codes.

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    Equipment Grounding

    Exposed non-current carrying component ofelectrical utilities must be grounded. Grounding

    is likewise needed on electrical machineriesinstalled in a wet locations, and when itoperates with any terminals at more than 150volts to ground. Parts to be grounded include

    motor frames, cranes, cases of transformersand oil switches, wiring conduit, and metal lampsockets. Frames of all portable w.c operates atmore than 50 volts to ground should be

    grounded.

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    Electric Motors

    All electric motors installed should be of the type

    and size required for the load and for conditions

    under w/c it must operates. Overloading for long

    period, use of non-approved motors in areas

    containing flammable vapors of dusts, and

    defective wiring should be avoided.

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    Winding of motors must be protected from metal

    particles, dust, dirt, lint, or others materials w/c

    may damage the windings or become ignited. In

    areas containing flammable materials, such as

    dusts and gases, motors designed for hazardous

    locations should be installed. The NationalElectrical Code should be followed.

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    Starters, switches, rheostats, fuse panels and other

    operating accessories should be enclosed, preferably in

    grounded metal cases. Both switch and fuses may beenclosed in a cabinet so arranged that the switch can be

    operated without opening the cabinet. The switch is

    interlocked so that the fuses are inaccessible until the

    switch is opened. Another type of enclosed switchpermits the door of the cabinet to be opened with a key,

    even though the switch is closed. It is possible to padlock

    the door open or closed, and the switch can be

    padlocked in an open position.


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