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Electrical Performance of Fiberglass Crossarm in Distribution and

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Electrical Performance of Fiberglass Crossarm in Distribution and Transmission Lines S. Grzybowski and T. Disyadej High Voltage Laboratory Department of Electrical and Computer Engineering Mississippi State University 2008 IEEE PES T&D April 22, 2008, Chicago 2 Introduction The materials used for crossarms in distribution and transmission lines are steel, wood, and fiberglass. Steel is always a conductor in any condition, so it does not have an insulation resistance. Wood has low electrical strength at AC especially under wet condition, and also low mechanical strength per unit weight. Fiberglass has superior properties under dry condition compared to other materials. Its properties in non-conductivity and high mechanical strength-to-weight ratio make fiberglass crossarm supersede steel crossarm and wood crossarm.
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Page 1: Electrical Performance of Fiberglass Crossarm in Distribution and

Electrical Performance of Fiberglass Crossarm in

Distribution and Transmission Lines

S. Grzybowski and T. Disyadej

High Voltage LaboratoryDepartment of Electrical and Computer Engineering

Mississippi State University

2008 IEEE PES T&D April 22, 2008, Chicago

2

Introduction• The materials used for crossarms in distribution and

transmission lines are steel, wood, and fiberglass.• Steel is always a conductor in any condition, so it does

not have an insulation resistance.• Wood has low electrical strength at AC especially under

wet condition, and also low mechanical strength per unit weight.

• Fiberglass has superior properties under dry condition compared to other materials.

• Its properties in non-conductivity and high mechanical strength-to-weight ratio make fiberglass crossarm supersede steel crossarm and wood crossarm.

Page 2: Electrical Performance of Fiberglass Crossarm in Distribution and

3

Fiberglass Crossarms Installed on the Transmission Steel Tower

4

Electrical Strength of Three Different Types of Crossarms

Crossarm

Electrical Strength

AC Voltage CFO Voltage

Dry Wet Dry Wet

Steel Conduction Conduction Conduction Conduction

Wood Insulation Conduction Insulation Insulation

Fiberglass Insulation Conduction Insulation Insulation

Page 3: Electrical Performance of Fiberglass Crossarm in Distribution and

5

Design of Fiberglass Crossarm• Fiberglass crossarms are manufactured from Fiberglass

Reinforced Plastics with ductile iron galvanized fittings.• The plastic material is composed of a polyester, epoxy,

or cycloaliphatic. The choice of these materials has effects in mechanical and electrical properties as well as costs.

• The ultraviolet protective inhibitors are mixed in the plastic resin to prevent ultraviolet deterioration from sunlight. The fiberglass crossarm is also coated with polyurethane on the outer surface.

• All bonded joints are sealed to prevent moisture penetration. The end fittings are either aluminum alloy or iron hot dip galvanized and are free of burrs and sharp edges.

6

Distribution Fiberglass Crossarm System

Vertical single standoff bracket

Page 4: Electrical Performance of Fiberglass Crossarm in Distribution and

7

Distribution Fiberglass Crossarm System

Horizontal three phase pin bracket

8

Transmission Fiberglass Crossarm System

Page 5: Electrical Performance of Fiberglass Crossarm in Distribution and

9

Damaged Surface of Fiberglass Crossarm after 20 Years in Service

10

Expected Lightning Impulse CFO and AC Flashover Voltages versusLengths for Fiberglass Crossarm

0

300

600

900

1200

1500

1800

0 1 2 3 4 5 6 7 8L [ft]

V[kV] Neg CFO, Dry

Pos CFO, Dry

AC, Dry

AC, Wet

Page 6: Electrical Performance of Fiberglass Crossarm in Distribution and

11

The CFO Voltage of Fiberglass Crossarm versus Length for Dry and Wet Condition

0100200300400500600700800900

0 1 2 3 4 5

ft

kV

Dry

Wet

12

The CFO Voltage Per Unit Length of Fiberglass Crossarm versus Length

0

50

100

150

200

250

300

0 1 2 3 4 5

ft

kV/ft

Dry

Wet

Page 7: Electrical Performance of Fiberglass Crossarm in Distribution and

13

Flashover Arc on a Fiberglass Crossarm with Three Insulators

Lightning Impulse under Wet Condition

14

Flashover Arc on a Fiberglass Crossarm with Three Insulators

Lightning Impulse under Wet Condition

Page 8: Electrical Performance of Fiberglass Crossarm in Distribution and

Flashover Arc on a Fiberglass Crossarm with Three Insulators

Lightning Impulse under Wet Condition

15

Flashover Arc on a Fiberglass Crossarm Lightning Impulse under Wet Condition

16

Page 9: Electrical Performance of Fiberglass Crossarm in Distribution and

Flashover Arc on a Fiberglass Crossarm with Three Insulators

AC Voltage under Wet Condition

17

18

Flashover Arc on a Fiberglass Crossarm with Three Insulators

AC Voltage under Wet Condition

Page 10: Electrical Performance of Fiberglass Crossarm in Distribution and

The AC Flashover Test Fiberglass Crossarm, Wet Condition

19

The AC Flashover Test Fiberglass Crossarm, Wet Condition

20

Page 11: Electrical Performance of Fiberglass Crossarm in Distribution and

21

The AC Flashover Test Fiberglass Crossarm, Wet Condition

The AC Flashover Test Fiberglass Crossarm, Wet Condition

22

Page 12: Electrical Performance of Fiberglass Crossarm in Distribution and

23

Fiberglass Crossarm Ends Damaged after AC Wet Test

If the leakage current level is high and time duration of applied voltage is long,

it could create extensive heat that would cause damage to the fiberglass crossarm surface.

240

300

600

900

1200

1500

1800

0 1 2 3 4 5 6 7 8L [ft]

V [kV]

Neg CFO, Dry

Pos CFO, Dry

AC, Dry

AC, Wet

Meas. Neg CFO, Dry

Meas. Pos CFO, Dry

Meas. AC, Dry

Meas. AC, Wet

Measured Lightning Impulse CFO AC Flashover Voltages versus

Lengths of Fiberglass Crossarm

Page 13: Electrical Performance of Fiberglass Crossarm in Distribution and

25

CFO Voltage of Fiberglass and Wood Crossarm versus Length

0100200300400500600700800900

0 1 2 3 4 5

ft

kV

Dry Fiberglass

Wet Fiberglass

Dry Wood

Wet Wood

26

CFO Voltage Per Unit of Fiberglass and Wood Crossarm

versus Length

0

50

100

150

200

250

300

0 1 2 3 4 5

ft

kV/ft

Dry Fiberglass

Wet FiberglassDry Wood

Wet Wood

Page 14: Electrical Performance of Fiberglass Crossarm in Distribution and

27

Conclusions

• Taking all parameters into the account, especially the electrical performance, fiberglass crossarm can be used in place of other conventional crossarms.

• The fiberglass crossarm cannot be used as the only insulation component. It must be used as a secondary insulation component of the multiple-insulation with insulator as a primary insulation component.

28

Conclusions• For fiberglass crossarm with porcelain insulators,

CFO voltage is not much different under dry and wet condition.

• The AC flashover voltage under wet condition is approximately 50-60% lower than under dry condition.

• The CFO voltages of fiberglass crossarms are 30-40% higher than wood crossarms under dry condition and 40-50% higher under wet condition.

• As the length increases, the CFO voltage per unit length of the fiberglass crossarm and the wood crossarm tend to decrease.


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