ELECTRICAL WIRING (EVOLUTION-V) - LIL EVO - 1990 ... 4-5 Service Manual/wsm/ElecC.pdf · electrical...

C-1

ELECTRICALWIRING

(EVOLUTION-V)CONTENTS

WIRING HARNESS CONFIGURATIONDIAGRAMS 2. . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE COMPARTMENT 2. . . . . . . . . . . . . . . .

DASH PANEL 6. . . . . . . . . . . . . . . . . . . . . . . . . . .

FLOOR, ROOF, AND SEAT 10. . . . . . . . . . . .

LUGGAGE COMPARTMENT 12. . . . . . . . . . . .

SINGLE PART INSTALLATIONPOSITION 13. . . . . . . . . . . . . . . . . . . . . . . . .

RELAY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ECU 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SENSOR 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SOLENOID VALVE 16. . . . . . . . . . . . . . . . . . . . .

CHECK CONNECTOR AND SPARECONNECTOR 17. . . . . . . . . . . . . . . . . . . . . . . . . .

FUSIBLE LINK AND FUSE 17. . . . . . . . . . . . .

GROUND CABLE 18. . . . . . . . . . . . . . . . . . . . . .

GROUND 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCUIT DIAGRAM 19. . . . . . . . . . . . . . . . CENTRALIZED JUNCTION 19. . . . . . . . . . . . .

POWER DISTRIBUTION SYSTEM 20. . . . . .

STARTING SYSTEM 25. . . . . . . . . . . . . . . . . . .

IGNITION SYSTEM 26. . . . . . . . . . . . . . . . . . . .

CHARGING SYSTEM 27. . . . . . . . . . . . . . . . . .

ENGINE CONTROL SYSTEM 28. . . . . . . . . . .

COOLING SYSTEM 34. . . . . . . . . . . . . . . . . . . .

ROOM LAMP AND LUGGAGECOMPARTMENT LAMP 36. . . . . . . . . . . . . . . .

TURN-SIGNAL LAMP AND HAZARD LAMP 38. . . . . . . . . . . . . . . . . . . . . . .

STOP LAMP 41. . . . . . . . . . . . . . . . . . . . . . . . . .

BACK-UP LAMP 42. . . . . . . . . . . . . . . . . . . . . . .

OIL PRESSURE WARNING LAMP 43. . . . . .

CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KEYLESS ENTRYSYSTEM> 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HEATER AND MANUAL AIR CONDITIONER 48. . . . . . . . . . . . . . . . . . . .

FULLY AUTOMATIC AIR CONDITIONER 54

WINDSHIELD WIPER AND WASHER<INTERMITTENT WIPER> 61. . . . . . . . . . . . . .

REAR WIPER AND WASHER 62. . . . . . . . . .

DEFOGGER AND DOOR MIRROR HEATER <VEHICLES WITHOUT FULLYAUTOMATIC AIR CONDITIONER> 64. . . . . .

DEFOGGER AND DOOR MIRROR HEATER <VEHICLES WITH FULLYAUTOMATIC AIR CONDITIONER> 66. . . . . .

SPARE CONNECTOR FOR RADIO 68. . . . .

RADIO <4-SPEAKER, 6-SPEAKER> 70. . . .

ANTI-LOCK BRAKE SYSTEM (ABS) 74. . . .

ACTIVE YAW CONTROL SYSTEM (AYC) 80

INTERCOOLER WATER SPRAY SYSTEM 86

– Engine CompartmentWIRING HARNESSCONFIGURATION DIAGRAMS

Connectorsymbol

–01thru–50A

Ground cable

C-2

WIRING HARNESS CONFIGURATION DIAGRAMSENGINE COMPARTMENT

A-01 (2-B) Brake fluid level switchA-03 (1-B) Noise condenserA-04 (1) AlternatorA-05 (4-GR) AlternatorA-09 (1-B) StarterA-10 (1) StarterA-12 (2-B) Fuel pressure solenoid valveA-16 (4-B) Throttle position sensorA-18 (6-B) Idle speed control servoA-19 (3-B) Vehicle speed sensor

A-20 (4-B) Windshield wiper motorA-21 (8-B) Hydraulic unit <vehicles with ABS>A-22 (2-B) Hydraulic unit <vehicles with ABS>A-23 (2-B) Waste gate solenoid valveA-25 (7-B) Air flow sensorA-26 (2-B) Front speed sensor (LH) <vehicles with

ABS>A-28 (8-B) Control harness and front harness

combination

– Engine CompartmentWIRING HARNESSCONFIGURATION DIAGRAMS C-3

A-29 (2-B) Front harness and battery harnesscombination

A-33 (1) Horn (LH)A-34 (1) Horn (LH)A-35 (2-BR) Outside air temperature sensor <vehicles

with fully automatic air conditioner>A-38 (2-B) Engine coolant temperature sensorA-39 (1-B) Engine coolant temperature gauge unit

A-45 (1) Horn (RH)A-46 (1) Horn (RH)A-47 (2-G) Rear washer motorA-48 (2) Windshield washer motorA-49 (2-BR) Dual pressure switchA-50 (2-B) Front speed sensor (RH) <vehicles with

ABS>

– Engine CompartmentWIRING HARNESSCONFIGURATION DIAGRAMS

Connectorsymbol

–51thru–131A

Ground cable

C-4

A-51 (3-B) Crank angle sensorA-52 (1-B) Oil pressure switchA-53 (2-B) Injector (No.1)A-54 (2-B) Injector (No.2)A-55 (2-B) Injector (No.3)A-56 (2-B) Injector (No.4)A-63 (4-B) O2 sensorA-72 (2-B) Back-up lamp switchA-73 (1-L) Engine speed detection connectorA-74 (1-B) Fuel pump check connectorA-76 (6) Valve relay <vehicles with ABS>A-77 (5) Motor relay <vehicles with ABS>

A-78 (2-GR) Side turn signal lamp (LH)A-80X (5) Horn relay <vehicles with SRS air bag>A-82X (5) Radiator fan relay (LO)A-84X (5) Headlamp relayA-86X (4) Alternator relayA-88 (6-B) Control harness and battery harness

combinationA-89 (2-BR) Front turn signal lamp (LH)A-90 (3-B) Headlamp (LH)A-91 (2) Position lamp (LH)A-92 (2-B) Fog lamp (LH)

– Engine CompartmentWIRING HARNESSCONFIGURATION DIAGRAMS C-5

A-94 (4-GR) Radiator fan motorA-96 (2-GR) Knock sensorA-97 (3-B) Camshaft position sensorA-99 (2-B) Condenser fan motorA-101 (1) Power steering oil pressure switchA-102 (1) Spare connector for fog lampA-103 (2-B) Fog lamp (RH)A-104 (2) Position lamp (RH)A-105 (3-B) Headlamp (RH)A-106 (1-B) A/C compressor assemblyA-107 (2-BR) Front turn signal lamp (RH)A-110 (3-GR) Ignition coil 1A-111 (3-GR) Ignition coil 2

A-112X (4) Radiator fan relay (HI)A-113X (4) Condenser fan relay (LO)A-114X (4) Condenser fan relay (HI)A-116X (4) A/C compressor relayA-117 (2-GR) Side turn signal lamp (RH)A-123 (5-B) Fuel pump relay No.2A-124 (6-B) Fuel pump resistorA-125 (2-B) Resistor (for injector)A-126 (5-B) AYC relayA-127 (2-B) Secondary air control solenoid valveA-128 (2-GR) Condenser fan motorA-129 (2-B) Water spray motorA-131 (1-B) Noise condenser

– Dash PanelWIRING HARNESSCONFIGURATION DIAGRAMS

Connectorsymbol

–01thru–37B

C-6

DASH PANEL

B-01 (2-R) Passenger seat air bag module (squib)B-02 (2) Heater water temperature sensor <ve-

hicles with fully automatic air conditioner>B-03 (2-B) Air thermo sensor <vehicles with fully

automatic air conditioner>B-04 (20-B) A/C-ECU <vehicles with fully automatic

air conditioner>B-05 (16-B) A/C-ECU <vehicles with fully automatic

air conditioner>B-06 (6) Air outlet change-over damper motor and

potentiometer <vehicles with fully auto-matic air conditioner>

B-07 (8) Blower switch <vehicles with manual airconditioner>

B-08 (25) Meter and gauge

B-09 (25) Meter and gaugeB-10 (22) Body harness and front door harness

(RH) combinationB-11X (8) Rear intermittent wiper relayB-13X (5) Power window relayB-15 (20) Front harness and body harness

combinationB-16 (6) Front harness and body harness

combinationB-17 (14) Front harness and body harness

combination <ABS>B-18 (19) Jumper connector (1)B-19 (22) Body harness and instrument panel

harness combination


Interior relay box

C-7

B-21 (2) Stop lamp switchB-22 (16-B) Diagnosis connectorB-24 (26-Y) ABS-ECUB-25 (22-Y) ABS-ECUB-26 (2-B) Diode (for ABS circuit)B-27 (4) Engine control relayB-28 (4) Fuel pump relayB-30 (14) Radio or spare connector for radioB-31 (1) Glass antenna amplifierB-32 (19-B) Jumper connector (5)B-33 (2) Blower motor <vehicles with fully auto-

matic air conditioner>

B-34 (4) Blower high speed relay <vehicles withfully automatic air conditioner>

B-35 (22) Body harness and front door harness(LH) combination

B-36 (2) Inside and outside air change-overdamper motor <vehicles with fullyautomatic air conditioner>

B-37 (4) Power transistor <vehicles with fullyautomatic air conditioner> or resistor<vehicles with heater or manual airconditioner>


Connectorsymbol –38

thru–65and–94thru–99

B

C-8

B-38 (2) Sunlight sensor <vehicles with fullyautomatic air conditioner>

B-39 (6) Air mix damper motor and potentiometer<vehicles with fully automatic air condi-tioner>

B-40 (3) Automatic compressor ECU<vehicles with manual air conditioner>

B-41 (8) A/C switch <vehicles with manual air conditioner>

B-42 (2) Blower switch illumination lamp <vehicleswith heater or manual air conditioner>

B-43 (6-B) Defogger switch <vehicles with heater ormanual air conditioner>

B-44 (6) Body harness and roof harness combina-tion <vehicles with sunroof>

B-45 (2-B) Diode (for keyless entry system circuit)B-46 (2) Spare connector for fog lamp switch

<vehicles without fog lamp>B-48 (14) Jumper connector (2)B-49 (14) Jumper connector (3)B-50 (14-L) Jumper connector (4)B-51 (21-Y) SRS-ECUB-52 (16-B) Control harness and body harness

combination <vehicles with ABS>


Interior relay box<Vehicles without interior relay box>

C-9

B-59 (26-Y) Engine-ECUB-60 (16-Y) Engine-ECUB-61 (12-Y) Engine-ECUB-62 (22-Y) Engine-ECUB-63 (2) Blower motor <vehicles with heater or

manual air conditioner>B-64 (13) Control harness and body harness

combination

B-65 (16-B) Control harness and body harnesscombination

B-94 (13) Control harness and body harnesscombination <vehicles with AYC>

B-95 (26) AYC-ECUB-96 (16) AYC-ECUB-99 (12) Diagnosis connector

– Floor, Roof, and SeatWIRING HARNESSCONFIGURATION DIAGRAMS

Connectorsymbol

D

C-10

FLOOR, ROOF, AND SEAT

D-01 (20) Receiver <vehicles with keyless entry system>

D-02 (2) Seat belt switchD-03 (2) Front door switch (RH)D-04 (10) Body harness and fuel harness combina-

tionD-05 (6) Body harness and rear door harness

(RH) combinationD-06 (22) Body harness and rear harness combina-

tionD-07 (6) Sunroof switchD-08 (8) Room lamp <vehicles with sunroof>

D-09 (1) Map lampD-10 (18) Sunroof ECUD-11 (2-GR) Room lamp <vehicles without sunroof>D-12 (8) Sunroof motorD-13 (3-B) Fuel gauge unit (sub)D-14 (2-B) Rear speed sensor (LH)

<vehicles with ABS>D-16 (6) Body harness and rear door harness (LH)

combinationD-17 (2) Front door switch (LH)D-18 (6) Fuel gauge unit (main)

– Floor, Roof, and SeatWIRING HARNESSCONFIGURATION DIAGRAMS C-11

D-19 (2-B) Rear speed sensor (RH) <vehicles with ABS>

D-20 (3-B) Acceleration sensor <vehicles with ABS>D-21 (1-B) Parking brake switchD-27 (2) Body harness and rear harness combina-

tion <vehicles with AYC>

D-31 (2) Water spray switchD-32 (3-B) Acceleration sensor (lateral)

<vehicles with AYC>

– Luggage CompartmentWIRING HARNESSCONFIGURATION DIAGRAMS

Connectorsymbol

F

Glassantennaamplifier

C-12

LUGGAGE COMPARTMENT

F-01 (1-B) Defogger (–) <vehicles without choke coil>F-02 (1-B) Defogger (–) <vehicles with choke coil>F-03 (2) Choke coilF-04 (3) Choke coilF-05 (2) Luggage compartment lampF-06 (2) Vacant connector or high mounted stop

lamp (installed on rear shelf)F-08 (2-B) Rear speaker (RH)F-09 (1-B) Defogger (+) <vehicles with choke coil>F-10 (1-B) Defogger (+) <vehicles without choke coil>F-11 (3) Rear wiper motorF-12 (1-B) Rear door switch (RH)F-13 (2) High mounted stop lamp (installed on rear

spoiler)F-15 (6) Rear combination lamp (RH)F-16 (2-GR) Licence plate lamp (RH)F-17 (1-B) Luggage compartment lamp switch

F-18 (2-GR) Licence plate lamp (LH)F-20 (6) Rear combination lamp (LH)F-23 (2-B) Rear speaker (LH)F-24 (1) Glass antenna

<vehicles with diversity glass antenna>F-25 (1) Glass antennaF-26 (1-B) Rear door switch (LH)F-27 (3-B) Proportioning valve <vehicles with AYC>F-28 (2-B) Direction valve (LH) <vehicles with AYC>F-29 (2-B) Direction valve (RH) <vehicles with AYC>F-30 (8-B) Rear harness and AYC harness combina-

tionF-31 (2-B) Accumulator pressure switch

<vehicles with AYC>F-32 (2-B) AYC motorF-33 (6) CD changer

SINGLE PART INSTALLATION POSITION – Relay

B

Fuel pump relay No.2

AYC relay

C

Radiator fan motor relay (LO)

C-13

SINGLE PART INSTALLATION POSITIONRELAY

Name Symbol Name Symbol

AYC relay B Fuel pump relay No.2 B

Condenser fan motor relay (HI) A Radiator fan motor relay (HI) A

Condenser fan motor relay (LO) A Radiator fan motor relay (LO) C

A

Condenser fan motorrelay (LO)

Condenser fan motorrelay (HI)

Radiator fan motorrelay (HI)

SINGLE PART INSTALLATION POSITION – ECU / SensorC-14

ECU

SENSOR


Acceleration sensor (lateral) <vehicles withAYC>

I Knock sensor B

Acceleration sensor (longitudinal) <vehicleswith ABS and AYC>

I Outside air temperature sensor <vehicles withfully automatic air conditioner>

F

Air flow sensor D O2 sensor E

Camshaft position sensor G Steering angle sensor (lateral) <vehicles withAYC>

H

Crank angle sensor A Throttle position sensor C

Engine coolant temperature sensor G

SINGLE PART INSTALLATION POSITION – Sensor

A

Crank angle sensor

B

Knock sensor

C

Throttle positionsensor

D

Air flow sensor

E

O2 sensor

F

Outside air temperature sensor

G

Engine coolanttemperature sensor

Camshaft positionsensor

H

Steering angle sensor

I

Accelerationsensor (longitudinal)

Acceleration sensor(lateral)

C-15

SINGLE PART INSTALLATION POSITION – Solenoid Valve

A

Intake manifoldstay

Secondaryair control solenoidvalve

B

Fuel pressuresolenoid valve

C

Waste gatesolenoid valve

D

Rear combinationlamp (RH)

Direction valveProportioningvalve

C-16

SOLENOID VALVE


Direction valve <vehicles with AYC> D Secondary air control solenoid valve A

Fuel pressure solenoid valve B Waste gate solenoid valve C

Proportioning valve <vehicles with AYC> D

Check Connector and Spare Connector /Fusible Link and Fuse

SINGLE PARTINSTALLATION POSITION – C-17

CHECK CONNECTOR AND SPARE CONNECTOR

Engine speedcheck connector

Fuel pumpcheck connector

FUSIBLE LINK AND FUSE

<Vehicles with AYC (vehicles without ABS)>

Fusible link

<Vehicles with AYC (vehicles with ABS)>

Fusible link

SINGLE PART INSTALLATION POSITION – Ground Cable / GroundC-18

GROUND CABLE

GROUND

CIRCUIT DIAGRAM – Centralized Junction C-19

CIRCUIT DIAGRAMCENTRALIZED JUNCTIONCENTRALIZED RELAY

Connector No. Name Connector No. Name

A-82X Radiator fan motor relay (LO) A-113X Condenser fan motor relay (LO)

A-112X Radiator fan motor relay (HI) A-114X Condenser fan motor relay (HI)

Relay box in engine compartment

(A/C relay box)

CIRCUIT DIAGRAM – Power Distribution System

BATTERY

FUSIBLE LINK (RELAY BOX IN ENGINE COMPARTMENT)

FUSIBLE LINK(DIRECTLYCONNECTEDTO BATTERY)

STARTING SYSTEM CHARGINGSYSTEM

ANTILOCKBRAKE SYSTEM

ACTIVE YAW CONTROL SYSTEM

DEDICATEDFUSE (RELAYBOX IN ENGINECOMPARTMENT)

• HEATER AND MANUALAIR CONDITIONER

• FULLY AUTOMATIC AIRCONDITIONER

• COOLING SYSTEM

DEDICATEDFUSE (A/C RELAYBOX IN ENGINECOMPARTMENT)



• COOLING SYSTEM



C-20

POWER DISTRIBUTION SYSTEM


CHARGINGSYSTEM HEADLAMP

RELAY

• HEATER ANDMANUAL AIRCONDITIONER

• FULLY AUTOMATICAIR CONDITIONER

• COOLING SYSTEM

• POWERWINDOW

• POWERSEAT

• ENGINECONTROLSYSTEM

HEADLAMP

HEADLAMP FOG LAMP SPARE CONNECTORFOR FOG LAMP

TURN SIGNAL LAMPAND HAZARD LAMP

• ACTIVE YAWCONTROLSYSTEM

• ANTILOCKBRAKE SYSTEM

• STOP LAMP

• CLOCK AND MULTI-DISPLAY• SUNROOF• CIGARETTE LIGHTER AND ASHTRAY

ILLUMINATION LAMP• METER AND GAUGE• TURN SIGNAL LAMP AND HAZARD LAMP• TAIL LAMP, POSITION LAMP, LICENCE

PLATE LAMP, AND LIGHTING MONITORBUZZER

• DEFOGGER AND DOOR MIRROR HEATER• ELECTRIC RETRACTABLE REMOTE

CONTROLLED MIRROR• HEATER• HEATER AND MANUAL AIR CONDITIONER• FOG LAMP• FOOT LAMP• FULLY AUTOMATIC AIR CONDITIONER• RADIO• SPARE CONNECTOR FOR RADIO

C-21


FUSIBLELINK

IGNITIONSWITCH

• ENGINE CONTROLSYSTEM

• STARTING SYSTEM

MULTI-PURPOSEFUSE


• CHARGING SYSTEM• IGNITION SYSTEM

• SRS AIR BAG• ENGINE

CONTROLSYSTEM

• BACK-UPLAMP

• SRS AIR BAG• ACTIVE YAW CONTROL SYSTEM• ANTILOCK BRAKE SYSTEM• IGNITION KEY CYLINDER

ILLUMINATION LAMP• IGNITION KEY REMINDER BUZZER• ENGINE CONTROL SYSTEM• OIL PRESSURE WARNING LAMP• SUNROOF• METER AND GAUGE• CHARGING SYSTEM• CENTRAL DOOR LOCKING SYSTEM• TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP,

AND LIGHTING MONITOR BUZZER• FUEL WARNING LAMP• BRAKE WARNING LAMP• RADIO• SPARE CONNECTOR FOR RADIO

TURN SIGNAL LAMPAND HAZARD LAMP

• ACTIVE YAW CONTROL SYSTEM• ANTILOCK BRAKE SYSTEM• INTERCOOLER WATER SPRAY SYSTEM• DEFOGGER AND DOOR MIRROR HEATER• TENSION REDUCER SEAT BELT• POWER WINDOW• HEATER• HEATER AND MANUAL AIR CONDITIONER• FULLY AUTOMATIC AIR CONDITIONER



• COOLING SYSTEM

C-22

POWER DISTRIBUTION SYSTEM (CONTINUED)


• WINDSHIELDWIPER, WASHER

• REAR WIPER,WASHER

• CIGARETTE LIGHT-ER AND ASHTRAYILLUMINATION LAMP

• ELECTRIC RETRACT-ABLE REMOTECONTROLLED DOORMIRROR

• ELECTRICALLYREMOTE CON-TROLLED DOORMIRROR

• CLOCK ANDMULTI-DISPLAY

• CENTRAL DOORLOCKING SYS-TEM (VEHICLESWITH KEYLESSENTRY SYSTEM)

• RADIO• SPARE CONNEC-

TOR FOR RADIO

MULTI-PURPOSEFUSE

DEDICATEDFUSE (RELAYBOX IN ENGINECOMPARTMENT)

HORN

C-23


FUSIBLELINK

MULTI-PUR-POSEFUSE

CENTRAL DOORLOCKING SYSTEM

• HEATER• HEATER AND MANUAL

AIR CONDITIONER• FULLY AUTOMATIC AIR

CONDITIONER

DEFOGGER ANDDOOR MIRRORHEATER

• SRS AIR BAG• ACTIVE YAW CONTROL SYSTEM• ANTILOCK BRAKE SYSTEM• IGNITION KEY CYLINDER ILLUMINATION LAMP• IGNITION KEY REMINDER BUZZER• ENGINE CONTROL SYSTEM• CLOCK AND MULTI-DISPLAY• METER AND GAUGE• CENTRAL DOOR LOCKING SYSTEM• TAIL LAMP, POSITION LAMP, LICENCE PLATE

LAMP, AND LIGHTING MONITOR BUZZER• DEFOGGER AND DOOR MIRROR HEATER• BACK-UP LAMP AND REVERSE (R) POSITION

BUZZER <A/T>• FULLY AUTOMATIC AIR CONDITIONER• RADIO• SPARE CONNECTOR FOR RADIO• ROOM LAMP AND LUGGAGE COMPARTMENT

LAMP

DEDICATEDFUSE(INSTALLEDIN JUNCTIONBLOCK)

SUNROOF

C-24

POWER DISTRIBUTION SYSTEM (CONTINUED)

CIRCUIT DIAGRAM – Starting System

BATTERYIGNITIONSWITCH (ST)

ENGINE CONTROLSYSTEM

STARTER

C-25

STARTING SYSTEM

CIRCUIT DIAGRAM – Ignition System

IGNITION SWITCH (IG1)

NOISE CONDENSER


IGNITIONCOIL 1

IGNITIONCOIL 2

NOISE CON-DENSER

INPUT SIGNAL• IDLE SWITCH• IGNITION SWITCH (ST)• CAM POSITION SENSOR• INTAKE AIR TEMPERATURE SENSOR• CRANK ANGLE SENSOR• VEHICLE SPEED SENSOR• ENGINE COOLANT TEMPERATURE SENSOR• BAROMETRIC PRESSURE SENSOR• KNOCK SENSOR

ENGINE-ECU

METER ANDGAUGE

ENGINE SPEED DETECTION CONNECTOR

SPARK PLUG

C-26

IGNITION SYSTEM

CIRCUIT DIAGRAM – Charging System

FUSIBLE LINK FUSIBLE LINKIGNITIONSWITCH (IG1)

• TAIL LAMP, POSITIONLAMP, LICENCE PLATELAMP, AND LIGHTINGMONITOR BUZZER

• POWER SUPPLY• FOG LAMP• HEADLAMP

ENGINECONTROLUNIT

ALTERNATORRELAY

COMBINATIONMETER

STATORCOIL

FIELD COIL

ALTERNATOR

IC VOLTAGE REGULATOR

C-27

CHARGING SYSTEM

CIRCUIT DIAGRAM – Engine Control System

FUSIBLE LINK FUSIBLE LINK IGNITION SWITCH (IG1)

VACANTTERMINAL

COMBINATIONMETER

ENGINECONTROLRELAY


ANTI-LOCKBRAKE SYSTEM

ENGINE-ECU

POWER SUPPLY BACK-UPPOWERSUPPLY

C-28

ENGINE CONTROL SYSTEM


FUELPUMPRELAY

FUELPUMP RESISTOR

FUEL PUMPRELAY NO.2

FUEL PUMP

IGNITIONSYSTEM

C-29


ENGINECONTROLRELAY

CAMSHAFTPOSITIONSENSOR

CRANKANGLESENSOR

IDLE SPEEDCONTROLSERVO

ENGINE-ECU

O2 SENSOR

IDLESWITCH

THROTTLE POSITION SENSOR

FRONT VIEW

FRONT VIEW

C-30

ENGINE CONTROL SYSTEM (CONTINUED)


RESISTOR (FOR INJECTOR)

INJECTOR

MULTI-PURPOSEFUSE

• CENTRAL DOORLOCKING SYSTEM<VEHICLES WITHKEYLESS ENTRYSYSTEM>


DIAGNOSISCONNECTOR

DIAGNOSISCONNECTOR

INJECTOR INJECTOR INJECTOR

C-31


THROTTLE POSITIONSENSOR

IDLE SPEED CONTROL SERVO ENGINE-ECU

ENGINE COOLANTTEMPERATURESENSOR AIR FLOW SENSOR

INTAKE AIR TEMPERATURE SENSOR

BAROMETRIC PRES-SURE SENSOR

ENGINE-ECU

• METERANDGAUGE

• RADIO

KNOCKSENSOR

VEHICLESPEEDSENSOR

POWER STEERING OILPRESSURE SWITCH

CHARGING SYSTEM

C-32

ENGINE CONTROL SYSTEM (CONTINUED)


IDLE SPEED CONTROL SERVO

IGNITION SWITCH (ST)

FUELPRESSURESOLENOIDVALVE

WASTE GATESOLENOIDVALVE

SECONDARYAIR CONTROLSOLENOIDVALVE

STARTINGSYSTEM

• AIR CONDITIONER

• COOLING SYSTEM

IGNITIONSYSTEM

METER ANDGAUGE

ENGINE SPEED DETECTION CONNECTOR

AIR CONDITIONER

C-33

CIRCUIT DIAGRAM – Cooling System

FUSIBLE LINK IGNITION SWITCH (IG2)

RADIATORFAN MOTORRELAY (HI)

RADIATORFAN MOTORRELAY (LO)

RADIATORFAN MOTOR

INPUT SIGNAL• A/C SWITCH• IDLE SWITCH• CRANK ANGLE SENSOR• VEHICLE SPEED SENSOR• ENGINE COOLANT

TEMPERATURE SENSOR• THROTTLE POSITION

SENSOR

ENGINE-ECU

C-34

COOLING SYSTEM

CIRCUIT DIAGRAM – Cooling System

FUSIBLE LINK

DEDICATEDFUSE • HEATER AND MANUAL

AIR CONDITIONER• FULLY AUTOMATIC AIR

CONDITIONER

CONDENSER FANMOTOR RELAY (HI)

DEDICATEDFUSE

CONDENSERFAN MOTORRELAY (LO)

CONDENSERFAN MOTOR

C-35

CIRCUIT DIAGRAM – Room Lamp and Luggage Compartment Lamp

FUSIBLE LINK

VEHICLES WITHOUTSUNROOF

VEHICLES WITHSUNROOF

VEHICLES WITHMAP LAMP

ROOMLAMP

ROOMLAMP

COMBINATIONMETER

MAP LAMP

DEFOGGER

VEHICLES WITHOUT KEYLESSENTRY SYSTEM

VEHICLES WITH KEYLESSENTRY SYSTEM

DIODE

LUGGAGECOMPARTMENTLAMP

CENTRAL DOOR LOCKINGSYSTEM <VEHICLES WITHKEYLESS ENTRY SYSTEM>

FRONTDOORSWITCH

REARDOORSWITCH

LUGGAGECOMPARTMENTLAMP SWITCH

C-36

ROOM LAMP AND LUGGAGE COMPARTMENT LAMP

C-37

NOTES

CIRCUIT DIAGRAM – Turn-signal Lamp and Hazard Lamp

FUSIBLE LINK IGNITION SWITCH (IG1) BATTERY

• CHARGINGSYSTEM

• HEADLAMPDEDICATEDFUSE

FOG LAMP

COLUMNSWITCH(LIGHTINGSWITCH)

HAZARDSWITCH

DEDICATEDFUSE

NOTE :

• CLOCK AND MULTI-DISPLAY

• CIGARETTE LIGHTER ANDASHTRAY ILLUMINATIONLAMP

• ELECTRIC RETRACTABLEREMOTE CONTROLLEDDOOR MIRROR

• FOG LAMP

TURN SIGNALAND HAZARDFLASHERUNIT

C-38

TURN-SIGNAL LAMP AND HAZARD LAMP


TURN SIGNALAND HAZARDFLASHER UNIT

HAZARD SWITCH

SIDE TURNSIGNALLAMP

FRONT TURNSIGNAL LAMP

SIDE TURNSIGNALLAMP

C-39


HAZARD SWITCHTURN SIGNALAND HAZARDFLASHER UNIT

REAR COMBINATIONLAMP (TURN: RH)

REAR COMBINATIONLAMP (TURN: LH)

COLUMN SWITCH(TURN SIGNALLAMP SWITCH)

COMBINATIONMETER

C-40

TURN-SIGNAL LAMP AND HAZARD LAMP (CONTINUED)

CIRCUIT DIAGRAM – Stop Lamp

BATTERY

DEDICATEDFUSE

STOP LAMPSWITCH


INSTALLED ONREAR SPOILER

INSTALLED ONREAR SHELF

REAR COMBINATIONLAMP

(STOP:RH)

(STOP:LH)

HIGHMOUNTEDSTOP LAMP

VACANTCONNECTOR(SOME MODELS)

HIGHMOUNTEDSTOP LAMP

C-41

STOP LAMP

CIRCUIT DIAGRAM – Back-up Lamp


BACK-UPLAMPSWITCH

REAR COMBINATIONLAMP (BACK-UP: LH)

REAR COMBINATIONLAMP (BACK-UP: RH)

C-42

BACK-UP LAMP

CIRCUIT DIAGRAM – Oil Pressure Warning Lamp


COMBINATIONMETER

CHARGINGSYSTEM

C-43

OIL PRESSURE WARNING LAMP

CIRCUIT DIAGRAM – Central Door Locking System <Vehicles with Keyless Entry System>

FUSIBLE LINK IGNITION SWITCH (IG1)

RECEIVER

KEY REMINDERSWITCH DOOR LOCK ACTUATOR

(FRONT: RH)

C-44

CENTRAL DOOR LOCKING SYSTEM <VEHICLES WITH KEYLESSENTRY SYSTEM>


DOOR LOCKACTUATOR(FRONT: LH)

DOOR LOCKACTUATOR(REAR: RH)

DOOR LOCKACTUATOR(REAR: LH)

C-45


MULTI-PURPOSEFUSE

VEHICLES WITHOUTSUNROOF VEHICLES WITH SUNROOF

ROOMLAMP

VEHICLES WITHMAP LAMP

ROOMLAMP

MAP LAMP

COMBINATIONMETER

DIODE

FRONT DOORSWITCH

REAR DOORSWITCH

FRONT VIEW

SUNROOF

C-46

CENTRAL DOOR LOCKING SYSTEM <VEHICLES WITH KEYLESS ENTRYSYSTEM> (CONTINUED)


IGNITION SWITCH (ACC)

MULTI-PURPOSEFUSE

RECEIVER

RADIO

RECEIVINGANTENNA

• ANTI-LOCK BRAKESYSTEM



CONTROLCIRCUIT

TRANSMITTER

DIAGNOSISCONNECTOR

C-47

CIRCUIT DIAGRAM – Heater and Manual Air Conditioner

FUSIBLE LINK

• CHARGINGSYSTEM

• POWERSUPPLY

• HEADLAMP

DEDICATEDFUSE

FOG LAMP


FUSIBLE LINKIGNITIONSWITCH (IG2)

BLOWERMOTORRELAY

BLOWERMOTOR

RESISTOR

BLOWER SWITCH

C-48

HEATER AND MANUAL AIR CONDITIONER


COLUMNSWITCH

BLOWERSWITCH

HEATER CONTROLPANEL ILLUMINATIONLAMP

A/CSWITCH

BLOWERSWITCH

AUTOMATIC COMPRESSOR ECU

C-49





RADIATORFAN MOTOR

INPUT SIGNAL

• A/C SWITCH• IDLE SWITCH• CRANK ANGLE SENSOR• VEHICLE SPEED SENSOR• ENGINE COOLANT


SENSOR

ENGINE-ECU

C-50

HEATER AND MANUAL AIR CONDITIONER (CONTINUED)


FUSIBLE LINK

DEDICATEDFUSE

CONDENSERFAN MOTORRELAY (HI)

DEDICATEDFUSE


CONDENSERFAN MOTOR

C-51


AUTOMATICCOMPRESSORECU FUSIBLE LINK

DUALPRESSURESWITCH DEDICATED

FUSE

A/C COMPRESSORRELAY

ENGINE-ECU

REFRIGERANTTEMPERATURESWITCH

A/C COMPRESSORAND MAGNETICCLUTCH

C-52

HEATER AND MANUAL AIR CONDITIONER (CONTINUED)

C-53

NOTES

CIRCUIT DIAGRAM – Fully Automatic Air Conditioner


BLOWERMOTORRELAY

BLOWERMOTOR

BLOWERHIGH SPEEDRELAY

BACK-UPPOWERSUPPLY

POWER TRAN-SISTOR DRIVE CIRCUIT

POWERSUPPLY

C-54

FULLY AUTOMATIC AIR CONDITIONER


FUSIBLE LINK

• CHARGINGSYSTEM

• POWERSUPPLY

• HEADLAMP

DEDICATEDFUSE

POWERTRANSISTOR

BLOWERMOTOR

BLOWER HIGHSPEED RELAY

FOGLAMP


POWER TRAN-SISTOR DRIVECIRCUIT

AIR MIX DAMPERPOTENTIOMETER

C-55


AIR OUTLET CHANGEOVERPOTENTIOMETER AIR THERMO SENSOR

HEATER WATER TEMPERATURE SENSOR

DEDICATED IC

AIR OUTLET CHANGEOVERDAMPER MOTOR

AIR MIX DAMPERMOTOR

INSIDE AND OUTSIDE AIRCHANGEOVER DAMPER MOTOR

DEDICATED IC DEDICATED IC

FRONT VIEW

C-56

FULLY AUTOMATIC AIR CONDITIONER (CONTINUED)


OUTSIDE AIR TEMPERATURE SENSOR SUNLIGHT SENSORDEFOGGER

FUSIBLELINK

• ANTI-LOCKBRAKE SYSTEM

• ENGINECONTROLSYSTEM

• CENTRALDOOR LOCK-ING SYSTEM<VEHICLESWITH KEY-LESS ENTRYSYSTEM>

DIAGNOSISCONNECTOR

C-57





RADIATORFAN MOTOR

INPUT SIGNAL• A/C SWITCH• IDLE SWITCH• CRANK ANGLE SENSOR• VEHICLE SPEED SENSOR• ENGINE COOLANT


SENSOR

ENGINE-ECU

C-58



FUSIBLE LINK

DEDICATEDFUSE

CONDENSERFAN MOTORRELAY (HI)

DEDICATEDFUSE


CONDENSERFAN MOTOR

C-59


DUALPRESSURESWITCH

DEDICATEDFUSE

DEDICATEDFUSE

A/C COMPRESSORRELAY

REFRIGERANT TEMPERATURE SWITCH

A/C COMPRESSOR ANDMAGNETIC CLUTCH

ENGINE-ECU

C-60


CIRCUIT DIAGRAM – Windshield Wiper and Washer <Intermittent Wiper>

COLUMNSWITCH

INTERMITTENT WIPER RELAY


IN CASE OFOPERATIONINTERVALFIXED TYPEINTERMITTENTWIPER

VARIABLE INTER-MITTENT WIPERCONTROL SWITCH

WINDSHIELDWASHERSWITCH

WINDSHIELDWIPER SWITCH

WINDSHIELDWASHERMOTOR

WINDSHIELDWIPER MOTOR

CIRCUITBREAKER

C-61

WINDSHIELD WIPER AND WASHER <INTERMITTENT WIPER>

CIRCUIT DIAGRAM – Rear Wiper and Washer


WINDSHIELD WIPERAND WASHER

COLUMNSWITCH

REAR INTERMITTENTWIPER RELAY

REARWASHERMOTOR

REARWIPERMOTOR

C-62

REAR WIPER AND WASHER

C-63

NOTES

CIRCUIT DIAGRAM – Defogger and Door Mirror Heater <Vehicleswithout Fully Automatic Air Conditioner>

FUSIBLE LINK

• CHARGINGSYSTEM

• POWER SUPPLY• HEADLAMP

DEDI-CATEDFUSE

FOGLAMP


DEFOGGERSWITCH

IGNITION SWITCH (IG2) FUSIBLE LINK

DEFOGGERRELAY

VEHICLES WITHOUTGLASS ANTENNA

VEHICLES WITHGLASS ANTENNA

DEFOGGER

C-64

DEFOGGER AND DOOR MIRROR HEATER <VEHICLES WITHOUT FULLY AUTOMATIC AIR CONDITIONER>

CIRCUIT DIAGRAM – Defogger and Door Mirror Heater <Vehicleswithout Fully Automatic Air Conditioner>

PRINTEDHEATERWIRE

DOORMIRROR

PRINTEDHEATERWIRE

DEFOGGERRELAY

ROOM LAMP AND LUGGAGECOMPARTMENT LAMP

VEHICLESWITH GLASSANTENNA

VEHICLESWITH DIVERSITYANTENNA

CHOKECOIL

DEFOGGER

C-65

CIRCUIT DIAGRAM – Defogger and Door Mirror Heater <Vehicles with Fully Automatic Air Conditioner>

IGNITION SWITCH (IG2) FUSIBLE LINK

DEFOGGERRELAY

VEHICLES WITHOUTGLASS ANTENNA

VEHICLES WITHGLASS ANTENNA

DEFOGGER

C-66

DEFOGGER AND DOOR MIRROR HEATER <VEHICLES WITH FULLY AUTOMATIC AIR CONDITIONER>

CIRCUIT DIAGRAM – Defogger and Door Mirror Heater <Vehicles with Fully Automatic Air Conditioner>

PRINTEDHEATERWIRE

DOORMIRROR

PRINTEDHEATERWIRE

DEFOGGERRELAY

ROOM LAMP AND LUGGAGECOMPARTMENT LAMP VEHICLES

WITH GLASSANTENNA

CHOKECOIL

VEHICLESWITH DIVERSITYANTENNA

DEFOGGER

C-67

CIRCUIT DIAGRAM – Spare Connector for Radio

FUSIBLE LINK

• CHARGINGSYSTEM

• POWERSUPPLY

• HEADLAMP

DEDICATEDFUSE

FOGLAMP


SPARE CONNECTORFOR RADIO


CENTRAL DOORLOCKING SYS-TEM <VEHICLESWITH KEYLESSENTRY SYSTEM>

FUSIBLE LINK

SPARE CONNECTORFOR REAR SPEAKER

C-68

SPARE CONNECTOR FOR RADIO

CIRCUIT DIAGRAM – Spare Connector for Radio

<VEHICLES WITHPOLE ANTENNA>

POLE ANTENNA

ANTENNAFEEDERLINE

<VEHICLES WITHGLASS ANTENNA>

REAR WINDOWGLASS ANTENNA

GLASS ANTENNAAMPLIFIER

ANTENNAFEEDERLINE

METER AND GAUGE

SPARE CONNECTOR FORDOOR SPEAKER


• SUNROOF• SEAT BELT

WARNING LAMP

VEHICLESPEEDSENSOR


C-69

CIRCUIT DIAGRAM – Radio <4-speaker, 6-speaker>

FUSIBLE LINK IGNITION SWITCH (ACC) FUSIBLE LINK

• CHARGINGSYSTEM

• POWERSUPPLY

• HEADLAMP

DEDICATEDFUSE

FOG LAMP


CENTRAL DOORLOCKING SYS-TEM <VEHICLESWITH KEYLESSENTRY SYSTEM>

<VEHICLES WITHPOLE ANTENNA>

POLE ANTENNA

ANTENNAFEEDERLINE

RADIO AND TAPE PLAYER

REAR SPEAKAER

C-70

RADIO <4-SPEAKER, 6-SPEAKER>


<VEHICLES WITHGLASS ANTENNA>

REARWINDOWGLASSANTENNA

<VEHICLES WITH GLASSDIVERSITY ANTENNA>

REARWINDOWGLASSANTENNA

GLASS ANTENNA AMPLIFIER

ANTENNAFEEDER LINE

TWEETER (LH)<VEHICLES WITH 6SPEAKERS>

DOOR SPEAKER (LH)

DOOR SPEAKER (RH)

TWEETER (RH)<VEHICLES WITH6 SPEAKERS>

C-71


(MULTI-PURPOSE FUSE) (MULTI-PURPOSE FUSE)

CD CHANGER

DIN CABLE

RADIO AND TAPE PLAYER

IGNITIONSWITCH (IG1)


WARNING LAMP

METER ANDGAUGE


VEHICLE SPEEDSENSOR

C-72

RADIO <4-SPEAKER, 6-SPEAKER> (CONTINUED)

C-73

NOTES

CIRCUIT DIAGRAM – Anti-lock Brake System (ABS)

BATTERY FUSIBLE LINK

DEDICATEDFUSE

STOPLAMPSWITCH

STOP LAMP


BACK-UPPOWERSUPPLY

C-74

ANTI-LOCK BRAKE SYSTEM (ABS)


IGNITION SWITCH (IG2) ACCELERATIONSENSOR (LATERAL)

• ACTIVE YAW CONTROLSYSTEM

• INTERCOOLERWATER SPRAYSYSTEM

C-75


IGNITION SWITCH (IG1) FUSIBLE LINKMULTI-PURPOSEFUSE

COMBINATIONMETER

VALVERELAY

MOTORRELAY

DIODE

ACTIVE YAWCONTROLSYSTEM

C-76

ANTI-LOCK BRAKE SYSTEM (ABS) (CONTINUED)


ACCELERATIONSENSOR (LONGITUDINAL)

ACCELERATION SENSOR (LATERAL)


FRONT SPEED SENSOR REAR SPEED SENSOR

C-77


VALVERELAY

MOTORRELAY

HYDRAULICUNIT

INLETVALVE

FRONT(LH)

FRONT(RH)

REAR(LH)

REAR(RH)

OUTLETVALVE

FRONT(LH)

FRONT(RH)

REAR(LH)

REAR(RH)



MULTI-PURPOSEFUSE

DIAGNOSISCONNECTOR

FRONT VIEW

C-78

ANTI-LOCK BRAKE SYSTEM (ABS) (CONTINUED)

C-79

NOTES

CIRCUIT DIAGRAM – Active Yaw Control System (AYC)

FUSIBLELINK


INTERCOOLERWATER SPRAYSYSTEM

ACCELERA-TION SENSOR(LATERAL)

ACCEL-ERATIONSENSOR (LONGITU-DINAL)

ENGINECONTROLSYSTEM

ANTI-LOCKBRAKESYSTEM

BACK-UPPOWERSUPPLY

C-80

ACTIVE YAW CONTROL SYSTEM (AYC)


IGNITIONSWITCH (IG1) BATTERY


WARNINGLAMP

• METERANDGAUGE

• RADIO

COMBINATIONMETER

DEDICATEDFUSE

STOPLAMPSWITCH

STOPLAMP

ENGINE-ECU

ENGINECONTROLSYSTEM

THROTTLEPOSITIONSENSOR

C-81


<VEHICLES WITH ABS>MOTORRELAY (ABS)

FRONT SPEED SENSOR REAR SPEED SENSOR


FRONT VIEW

C-82

ACTIVE YAW CONTROL SYSTEM (AYC) (CONTINUED)


<VEHICLES WITHOUT ABS> FRONT SPEED SENSOR REAR SPEED SENSOR

STEERINGANGLESENSOR

(MULTI-PURPOSE FUSE )

C-83


FUSIBLE LINK

AYCRELAY

PROPORTIONINGVALVE

DIRECTIONVALVE

AYC MOTOR

FRONT VIEW

C-84

ACTIVE YAW CONTROL SYSTEM (AYC) (CONTINUED)


MULTI-PURPOSEFUSE



ACCUMULATORPRESSURESWITCH

DIAGNOSISCONNECTOR

C-85

CIRCUIT DIAGRAM – Intercooler Water Spray System


VEHICLES WITHOUTABS AND AYC

VEHICLES WITHABS OR AYC

• ACTIVE YAW CONTROLSYSTEM

• ANTI-LOCK BRAKESYSTEM

WATERSPRAYSWITCH

WATERSPRAYMOTOR

HY807002-538

C-86

INTERCOOLER WATER SPRAY SYSTEM

Date post:	15-Mar-2018
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ELECTRICAL WIRING (EVOLUTION-V) - LIL EVO - 1990 ... 4-5 Service Manual/wsm/ElecC.pdf · electrical...

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