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ELECTROFUSION gfl

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    [email protected], 0816 877 518, 021 710 76 744

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    GEORGE FISCHER +GF+

    ELECTROFUSION

    PRESENTED BY

    IR. ROY PRIBADI MM.

    [email protected], 0816 877 518, 021 710 76 744

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    Gas and Water Distribution

    [email protected], 0816 877 518, 021 710 76 744

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    Modern electrofusion fitting

    [email protected], 0816 877 518, 021 710 76 744

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    ELGEF Plus Coupler

    Fusion indicator

    4 mm terminal

    Integrated pipefixation

    Centre stop(removable)

    Cold centrezone

    Fitting identificationPE 100/SDR

    Structuredsurface

    Optimised

    marginalzones

    Smoothfusion surfaces Easy assembly due

    to clearance [email protected], 0816 877 518, 021 710 76 744

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    The new ELGEFPlus couplers

    [email protected], 0816 877 518, 021 710 76 744

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    Attention to perfect design and detail

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    The new ELGEFPlus coupler

    clear fittingidentification

    protectedpin connectors

    limited path fusionindicators

    All important information in one line

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    extra large, limited pathfusion indicators

    protected4 mm pinconnector

    elegantDesign

    d 160removablecentre stop

    coldmiddle zone

    fitting identificationPE 100/SDR

    user-friendlyweight

    optimisedentry zone

    smooth innersurfaces

    Easy installationdue to clearance fit

    The new ELGEFPlus coupler

    protectedwire

    [email protected], 0816 877 518, 021 710 76 744

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    Technical Features

    melt indicator protection hood

    conical entrance

    fusion zone(dynamic thread)

    cold zone centre stop

    winding preform

    Mage Mate

    connection

    d 4 mm pin terminal

    [email protected], 0816 877 518, 021 710 76 744

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    Visual welding indication ELGEF Plus

    Before welding

    3 mm

    After welding

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    The new ELGEFPlus coupler-your advantage

    + optimised wall thickness

    user-friendly handling

    + reduced weight reduced installation time as well as less physical strain

    + smooth inner surfaces

    possible dirt from building site easily removed

    [email protected], 0816 877 518, 021 710 76 744

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    + embedded heat conductor ensures homogenous heat transfer and therefore

    delivers a very high quality fusion

    + covered heat conductor no contact with medium possible

    + protected heat conductor

    no possible damage to heat conductor during theinstallation

    The new ELGEFPlus coupler-your advantage

    [email protected], 0816 877 518, 021 710 76 744

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    + extra large limited path fusion indicators

    extremely good indication of process status no uncontrolled emission of melt material possible

    + optimised connection terminal

    connections to withstand the rough & tumble of thebuilding site

    + compact layout of the functional elements

    all relevant information always in view

    The new ELGEFPlus coupler-your advantage

    [email protected], 0816 877 518, 021 710 76 744

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    + multi-functional data processor (magnetic card)

    no stooping required for automatic data input! data available for manual input

    possibility of on-site quality control visual actual/target comparison of fusion time possible traceability information synchronically available data processor can be connected to the coupling. additional information such as pipe range compatibility ,

    cooling times and production batch available

    data processor for units with barcode and magnetic stripreaders applicable

    The new ELGEFPlus coupler-your advantage

    [email protected], 0816 877 518, 021 710 76 744

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    ELGEF Plus Tapping Saddle

    [email protected], 0816 877 518, 021 710 76 744

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    ELGEF Plus Tapping saddles

    Integrated cutter,leaktight in endposition

    Extra-longfusion outlet

    Large tappingdiameter

    PE 100

    Heating wire not in contact with

    medium; optimized fusion zone

    One top saddle formany applications

    360 rotatableoutlet

    Screw cap orelectrofusioncap

    4 mm pin

    [email protected], 0816 877 518, 021 710 76 744

    G

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    ELGEF Plus under pressure tappingvalve

    Main sizes 63-225 mm

    Outlet sizes 32-63 mm

    Stainless steelspindle

    Extra-longfusion outlet

    Heating wirenot in contactwith medium

    360 rotatable outlet

    Integratedcutter

    [email protected], 0816 877 518, 021 710 76 744

    ELGEF Pl d i

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    ELGEF Plus under pressure tappingvalve used for venting

    [email protected], 0816 877 518, 021 710 76 744

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    Polyvalve Stop off valves

    Body in PE

    19 dimensions / SDR11 and SDR17

    Plug valve for d20 to d40 mm

    Ball valve for d50 to d225 mm

    Light weight

    Corrosion resistant

    Conforms to ANSI B 16.40, GdF, DS

    Full range of accessories

    [email protected], 0816 877 518, 021 710 76 744

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    News from George Fischer +GF+

    ELGEF Plus Branch Fitting System Saturn

    A major innovation

    for new installations, rehabilitation, repair

    and network extensions

    ... another Plus with ELGEF Plus!

    [email protected], 0816 877 518, 021 710 76 744

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    How do you overcome this problem?

    [email protected], 0816 877 518, 021 710 76 744

    ELGEF Pl B h Fitti S t

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    ELGEF Plus Branch Fitting SystemSaturn

    [email protected], 0816 877 518, 021 710 76 744

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    Many possibilities...

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    Saturn in practice

    [email protected], 0816 877 518, 021 710 76 744

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    Saturn in practice

    [email protected], 0816 877 518, 021 710 76 744

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    Saturn in practice

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    A major innovation...

    [email protected], 0816 877 518, 021 710 76 744

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    Modular System Saturn

    [email protected], 0816 877 518, 021 710 76 744

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    Modular System Saturn X 2 = PE Cross

    [email protected], 0816 877 518, 021 710 76 744

    ELGEF Plus Branch Fitting System

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    ELGEF Plus Branch Fitting SystemSaturnd -d1 Code H L L1 B d2

    110-90 193 135 009 101 220 81.5 164 65

    110-110 193 135 010 107 220 87.5 164 89

    125-90 193 135 019 101 220 81.5 179 65

    125-110 193 135 020 107 220 87.5 179 89

    160-90 193 135 039 102 240 81.5 215 65

    160-110 193 135 040 108 240 87.5 215 89

    160-125 193 135 041 129 240 98.5 215 89

    180-90 193 135 049 102 260 81.5 237 65

    180-110 193 135 050 108 260 87.5 237 89

    180-125 193 135 051 129 260 98.5 237 89

    200-90 193 135 059 102 260 81.5 253 65

    200-110 193 135 060 108 260 87.5 253 89

    200-125 193 135 061 129 260 98.5 253 89

    225-90 193 135 069 102 260 81.5 287 65

    225-110 193 135 070 108 260 87.5 287 89

    225-125 193 135 071 129 260 98.5 287 89

    250-90 193 135 079 102 260 81.5 312 65

    250-110 193 135 080 108 260 87.5 312 89

    250-125 193 135 081 129 260 98.5 312 89

    [email protected], 0816 877 518, 021 710 76 744

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    TTS Tools: Modular concept

    All

    Possibilities

    [email protected], 0816 877 518, 021 710 76 744

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    Many possibilities...

    [email protected], 0816 877 518, 021 710 76 744

    ELGEF Plus The only electrofusion

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    ELGEF Plus The only electrofusion

    programme with a modular system

    [email protected], 0816 877 518, 021 710 76 744

    ELGEF Plus Electrofusion

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    ELGEF Plus - ElectrofusionSystem

    [email protected], 0816 877 518, 021 710 76 744

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    2 / 5 Interleaved Barcode

    Manufacturer and Type

    Diameter

    Current

    Resistance

    Fusion Time

    Control Number

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    Electrofusion - historical development

    1954 First patent application for electrofusion socket

    1960 Market introduction of Mannesmann electrofusion fittings

    1965 First products used on PE gas pipes

    1969 First products used on trial basis in medium pressure

    gas system1974 Development of new electrofusion control unit for

    Mannesmann fittings and Georg Fischer tapping tees

    1975 Introduction of Georg Fischer tapping tees in medium and

    low pressure gas distibution systems

    1979 Development of second generation electrofusion couplers -ELGEF System

    [email protected], 0816 877 518, 021 710 76 744

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    Electrofusion - historical development

    1981 Pilot installations with ELGEF System1982 Market introduction ELGEF System

    1989 Development of a fusion control unit withmagnetic card technology ( MSA)

    1991 Market introduction MSA control units

    1994 Market introduction ELGEF Plus system

    [email protected], 0816 877 518, 021 710 76 744

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    Our Stars

    MSA 300 MSA 400MSA 350

    [email protected], 0816 877 518, 021 710 76 744

    The new integral design MSA 300 350

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    The new integral design MSA 300, 350and 400

    [email protected], 0816 877 518, 021 710 76 744

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    Easy to use and operate

    Graphic display

    Robust aluminium housing

    Very low weight

    With barcode reader or scanner

    MSA 300, MSA 350 and MSA 400

    [email protected], 0816 877 518, 021 710 76 744

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    Unit performance optimised for

    use with generators

    Data simultaneously available in up to

    24 different languages

    MSA 300, MSA 350 and MSA 400

    [email protected], 0816 877 518, 021 710 76 744

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    Weight 11.5 kg

    One case for both units

    Dimension W x D x H 29x20x37cm

    It is as easy to handle as a brief case

    Very low weight - a new standard

    [email protected], 0816 877 518, 021 710 76 744

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    Technical Specification MSA 300Ambient operating temperature range -10 C - +45 C

    Input supply voltage 180 V - 264 V

    Output supply voltage 8 V - 42 V (48 V)

    Frequency range 45 Hz - 65 Hz

    Fusion current max. 90 A

    Power consumption max. 3500 W

    Protection class IP 65

    Display with background lighting LCD (graphic)

    Language capacity 24

    Capacity on memory card - - -

    Number of records on memory card - - -

    Interface - - -

    Main cable 3 m

    Fusion cables 3 m

    Dimensions W x D x H 290 x 200 x 370 mm

    Weight incl. cables 11.5 kg

    [email protected], 0816 877 518, 021 710 76 744

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    Technical Specification MSA 350Ambient operating temperature range -10 C - +45 C

    Input supply voltage 180 V - 264 V

    Output supply voltage 8 V - 42 V (48 V)

    Frequency range 45 Hz - 65 Hz

    Fusion current max. 90 A

    Power consumption max. 3500 W

    Protection class IP 65

    Display with background lighting LCD (graphic)

    Language capacity 24

    Capacity on memory card - - -

    Number of records on memory card - - -

    Interface RS232

    Main cable 3 m

    Fusion cables 3 m

    Dimensions W x D x H 290 x 200 x 370 mm

    Weight incl. cables 11.5 kg

    [email protected], 0816 877 518, 021 710 76 744

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    Technical Specification MSA 400Ambient operating temperature range -10 C - +45 C

    Input supply voltage 180 V - 264 V

    Output supply voltage 8 V - 42 V (48 V)

    Frequency range 45 Hz - 65 Hz

    Fusion current max. 90 A

    Power consumption max. 3500 W

    Protection class IP 65

    Display with background lighting LCD (graphic)

    Language capacity 24

    Capacity on memory card 256 kB

    Number of records on memory card 450 with 256kB

    Interface RS 232

    Main cable 3 m

    Fusion cables 3 m

    Dimensions W x D x H 290 x 200 x 370 mm

    Weight incl. cables 11.5 kg

    [email protected], 0816 877 518, 021 710 76 744

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    MSA RequirementsControl units

    MSA 300 799.350.

    MSA 350 799.350.MSA 400 799.350.

    8-42 VAdaptors4 mm: 799.350.3404.7mm: 799.350.341

    Ambient temp. range: -10C - +45CRec.service int.: once/year

    Generator

    Generator

    ELGEF d 75 mm 2 KVAELGEF d 400 mm 4 KVA

    Extension cablemax. 50 m

    Cross sectionmin. 2.5 mm2

    3 m180V-264V45 Hz-65 Hz

    [email protected], 0816 877 518, 021 710 76 744

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    GF I * 32mmN 15/4384

    MNU MNU

    7.15 21C

    START

    END

    EXAMP1A1234567890Z

    14:2025/05/1999

    >U:?9.5VMSA400 D

    ENTDWNUP LFT RGT

    t:0000s

    1

    234

    5

    6

    GF I * 32mmN 15/4383

    31s 1.2kJ

    STOP

    MSA 300/350/400 Display - Operation

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    MSA 200

    ...the manual

    fusion unit...

    [email protected], 0816 877 518, 021 710 76 744

    S

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    MSA 250

    Automatic

    operation with fusion

    data transfer by

    barcode

    Manual

    operation by

    manual data

    input

    [email protected], 0816 877 518, 021 710 76 744

    B h Fitti S t S t

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    Branch Fitting System Saturn

    [email protected], 0816 877 518, 021 710 76 744

    Bi li

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    Big couplings

    [email protected], 0816 877 518, 021 710 76 744

    Bi li

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    Big couplings

    - Design study based on a real working

    coupling design was exhibited in the lastAquatec exhibition to clarify the real

    market demand - Coupling d1200 mm

    - Result was surprisingly good

    - Current production method and invest-

    ment as well as the necessary installation

    tools are extremely expensive

    => Decision made: before production ofthe exhibited solution, GFW will invest

    additional effort in development of

    innovative alternatives

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    Cost elements of pipeline systems

    Material: pipe / fitting Maintenance costs

    Excavation / reinstatement of the surface

    Jointing technique Training expenses for installers

    The cheapest material is notnecessarily the most favourable,taking into account total installedcosts !


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