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Date post: 30-Apr-2018
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Electronic Safety, Productivity & Analytics for Underground Hard Rock Mechanized Mines
Transcript

Electronic Safety, Productivity & Analytics for Underground Hard Rock Mechanized Mines

Value proposition

• Eliminate production bottlenecks

• Eliminate safety blackspots

• Accelerate evacuation and rescue

3

Customers

Customers by geography

Network extension for active headings

6

Network extension for active headings

7

Installed in seconds with only a tie-wrap!

8

Features

1. No wires for power or communications. Battery life of wireless nodes is

3 years for typical applications!

2. Self-forming, self-healing, battery-powered wireless mesh network.

3. 900 MHz RF propagation bends around corners for coverage at the

face without being in the line of fire of blasting.

4. Frequency Hopping (FHSS) RF links mitigate multipath fading caused

by harsh, confined and often obstructed environment.

5. RF transmit power below the 40mW limit set by MSHA for no minimum

distance from blasting caps.

6. Backhaul to surface over narrowband or broadband backbones.

9

Benefits

1. Quick installation does not interrupt production.

2. Nodes can be installed by equipment operators and/or shift

supervisors with simple tie wrap mounting. No tools are

required to drill holes, install rock bolts, etc..

3. No need to recover/redeploy leaky feeder cable between

blasts, since battery-powered wireless nodes can be

permanently installed between drawpoints, to avoid blasting

line of fire.

4. Offloads data from leaky feeder to fiber, when available.

5. Fast and easy to recover (cutting tie wraps vs. coiling cable).

10

Accelerated post-blast re-entry with remote gas monitoring in stope

9

Monitor multiple locations with the same man power • Identify patterns

• Process improvement

• Clearly see vent damage etc.

Can clearly see bogger activity

Can clearly see Jumbo activity (spike in temp/no

increase in CO)

Can clearly see Truck activity (spike in temp/CO)

7

Wireless Gas Monitoring at the 920 Face

Accelerated post-blast re-entry with remote gas monitoring in stope

Battery-powered & MineHop Wireless

Semi-Fixed Gas Detectors

Line-Powered Air Quality Monitoring

Stations with Modbus interface to

any MineHop wireless node

VS.

Remote monitoring and control of fans and pumps

Industry standard controller

with Modbus interface to any MineHop node

Accelerated post-blast re-entry with remote geotechnical monitoring in stope

Accelerated post-blast re-entry with remote geotechnical monitoring in stope

Accelerated post-blast re-entry with remote geotechnical monitoring in stope

Accelerated post-blast re-entry with remote geotechnical monitoring in stope

No infrastructure required!

15

Proximity warning of vehicles, personnel and fixed hazards in range

16

Typical detection distance in a straight 4x5m drift

17

Detection range around corners @ 900 MHz is significantly better than @ 2.4 GHz

Typical detection distance around corners

18

Detection range in ramp @ 900 MHz is significantly better than @ 2.4 GHz

Typical detection distance in ramp

19

Notification of emergency stop request

20

Notification of man down

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• Panic buttons (broken leg, bleeding)

• Inertial-based (gas intoxication, heart attack, heat stroke)

• Timer-based (regulatory compliance to 2 hour check-in)

22

Man down notification

Tracking of personnel

23

19

19

Ensure Safe tag in and out of workers

• Department view

• Level view

18

18

Locate Personnel at any stage during a shift – evacuation and rescue

Tracking of mobile equipment

24

17

17

Locate Equipment at Start of Shift Quickly

12

12

Truck Cycle Activity

AUR to Callie Dump Avg. Cycle time 33 minutes

10

10

Bogger Cycle Activity

1. Number of tonnes bogged

2. Time to first and last bucket

13

Jumbo Analysis – Left and Right Percussion

• Simple install and passive data collection at the face

Critical KPI = Face Utilization

15

Face Utilization Reporting

• Clearly identify bottlenecks in the development and production cycles

• Know when the face is drilled but not charged

• Blasted and clear but not yet bogged (bogger is inactive parked up / no operator) etc.

• Maximum face utilization by shortening each step in the cycle

3 Days of complete face cycle data

16

Face Utilization Analysis

Actionable info to eliminate bottlenecks

1. Arrival/Departure from work areas

2. Alarm sent to shift supervisor if face idle time exceeds a pre-

defined threshold, e.g. 2 hours

3. Accelerated re-entry post-blasting, with remote monitoring of

geotech and gas instrumentation in stope

4. Accelerated backfill, with monitoring of barricade pressure,

paste level and pipe flow to allow continuous pour across

shifts

30

Evacuation notification with flashing of light via leaky feeder and MineHop

31

Product roadmap - Highlights

Wi-Fi on-demand over MineHop in active headings (patent pending

• Better analytics on big data from existing Newtrax IoT systems

• Automatic 3D positioning of nodes on mine map (patent pending)

• Microseismic telemetry over MineHop in active headings (patent

pending)

• Expanding ecosystem of 3rd party application partners

32

Microseismic telemetry in active headings

33

Wi-Fi on-demand

34


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