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Electronic Supplementary Information Outstanding catalytic performance of semi-hydrogenation of acetylene under front-end process by establishing “hydrogen deficient” phase Qunfeng Zhang,Yiqi Xu, Qingtao Wang, Weimin Huang, Jing Zhou, Hao Xu, Yishu Jiang, Pengze Zhang, Jia Zhao, Feng Feng*, and Xiaonian Li* Industrial Catalysis Institute of Zhejiang University of Technology, State Key Laboratory Breeding Base of Green Chemistry Synthesis Technology, Hangzhou, 310032, People’s Republic of China. E-mail: [email protected]; [email protected]; Electronic Supplementary Material (ESI) for ChemComm. This journal is © The Royal Society of Chemistry 2019
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Page 1: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

Electronic Supplementary Information

Outstanding catalytic performance of semi-hydrogenation of

acetylene under front-end process by establishing “hydrogen

deficient” phase

Qunfeng Zhang,Yiqi Xu, Qingtao Wang, Weimin Huang, Jing Zhou, Hao Xu, Yishu

Jiang, Pengze Zhang, Jia Zhao, Feng Feng*, and Xiaonian Li*

Industrial Catalysis Institute of Zhejiang University of Technology, State Key

Laboratory Breeding Base of Green Chemistry Synthesis Technology, Hangzhou,

310032, People’s Republic of China.

E-mail: [email protected]; [email protected];

Electronic Supplementary Material (ESI) for ChemComm.This journal is © The Royal Society of Chemistry 2019

Page 2: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

1. Commercial Front-End and Tail-End Processes

Fig. S1 Location of front-end(a) and front-tail(b) acetylene hydrogenation reactors in a

simplified scheme of downstream treatment of steam cracker effluents[1]

As shown in Fig. S1, for front-end process, the stream flow into the reaction directly,

while H2 is removed first and then added by stoichiometry in front-tail process.

a

b

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2.Catalyst characterization

X-ray diffraction (XRD) measurements of the catalyst samples were performed

using a PANalytical-X'Pert PRO generator with Cu Kα radiation (λ = 0.1541 nm) that

was operated at 60 kV and 55 mA. Diffraction patterns were recorded at a scanning

rate of 2min−1with a step angle of 0.02°.

10 20 30 40 50 60 70 80

(111) (222)(311)

(511)

(400)

Inte

nsity

(a.u

.)

2Theta (Degree)

Pd-[Bmim][Cl]/Al2O3 Al2O3

(440)

Fig. S2 XRD patterns of different samples

Page 4: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

Fourier transform infrared spectroscopy(FT-IR) characterization was recorded on

a Fourier transform infrared spectrophotometer (Nicolet 6700).

4000 3500 3000 2500 2000 1500 1000 500

1632

15732961

3088

1170

14672784

Wavenumbers(cm-1)

3451

Fig.S3 Infrared spectra of Pd-[Bmim][Cl]/Al2O3

Thermogravimetric analysis (TGA) of Pd-[Prmin][Cl]/Al2O3 was conducted using

METTLER-TOLEDO TA SDT 2960 between 30 and 600 ℃ in the mixture gas(5%

H2 and 95% Ar) with a heating rate of 10 ℃/min.

100 200 300 400 500 6000

20

40

60

80

100

Wei

ght(%

)

Temperature(°C)

DTG

(%/m

in)

Fig. S4 TGA curves of Pd-[Bmim][Cl]/ Al2O3

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BET specific surface areas were measured using N2 adsorption–desorption isotherms

at liquid nitrogen temperature in a Micromeritics ASAP 2000 apparatus for the

samples out gassed at 100 °C for 2 h. The BJH method was applied for determining

the pore size distribution using the desorption data.

Transmission electron microscope(TEM) analysis was conducted to measure the

diameter of palladium. However, due to the low loading amount of palladium, the

particle of palladium cannot be found after several trials. Under this circumstance, we

employ Soxhlet extractor to extract the Pd-IL phase, the set up is shown in Fig. S4.

Firstly, the quartz wool was inserted in the pipe and 8 g 0.03Pd-30[Bmim][Cl]/Al2O3

was poured into the pipe above the quartz wool. Then, about 150 mL acetonitrile was

poured into the flask, and the flask was heated by temperature-controlled magnetic

stirrer under 200 ℃. Most of palladium was extracted(confirmed by XRF) from the

support by repeated reflux within 24 h. Afterwards, the extracted solution was

concentrated by rotary evaporation. The concentrated solution was filter by

membrane(0.22μm)before the characterization.

Fig. S5 The diagram of Soxhlet extractor

Page 6: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

TEM analysis was conducted using a transmission electron microscope (TEM, Tecnai

G2F30 S-Twin), operating at an acceleration voltage of 300 keV. Two drops of the

concentrated solution were transferred to a thin carbon grid (Beijing Zhongjingkeyi

Technology Co., Ltd.). The grids were allowed to dry before TEM characterization,

the results are shown in Fig. S6.

0.230 nmPd(111)

Fig. S6 TEM of concentrated Pd-[Bmim][Cl] solution

Page 7: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

3.Experimental Section

Materials

γ-Al2O3 was derived from Tianjin institute of chemical technology, PdCl2 was

purchased from Aladdin Co. [Bmim][Cl](1-butyl-3-methylimidazolium chloride) was

purchased from Lanzhou institute of chemical physics.

Catalyst preparation

The support, γ-Al2O3, was crushed and sieved through 40-60 mesh sieves. PdCl2 was

used as Pd2+ precursor. [Bmim][Cl] and H2PdCl4 (0.001g/mL) were added to the

deionized water to make the impregnation solution. Pd/Al2O3 (0.03 wt% Pd) and Pd-

[Bmim][Cl]/Al2O3 (0.03 wt% Pd and 30 wt% ionic liquid) were prepared by incipient-

wetness impregnation method. The resulted materials were aged at room temperature

for 12 h and then dried at 110˚C overnight.

Reaction test

Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor

equipped with a quartz reaction tube (6mm diameter, 300mm length) and the

reaction scheme is shown in Scheme S1. 0.27g of catalyst was reduced by pure H2 at

170 ˚C for 1 h. The gaseous mixture of the selective hydrogenation of acetylene was

made by 66.7% N2, 0.351% C2H2, 0.697% H2, and 30.5% C2H4. In order to adjust the

ratio of hydrogen to acetylene, the valve of another stream of hydrogen was open, and

the ratio is controlled by the mass flow controller of hydrogen stream.

Page 8: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

Scheme S1 Reaction scheme of acetylene hydrogenation

The compositions of the product were analyzed online by a gas chromatography

equipped with a 50 m × 0.32 mm HP-PLOT capillary column and a FID detector. The

C2H2 conversion and C2H4 selectivity for partial acetylene hydrogenation are defined

as follows:

Acetylene conversion =

inletHC

outletHCinletHC

CCC

,

,,

22

2222

Ethylene selectivity = outletHCinletHC

inletHCoutletHC

CCCC

,22,22

,42,42

Page 9: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

40 60 80 100 1200

20

40

60

80

100

Con

vers

ion

or S

elec

tivity

(%)

Temperature (°C)

Acetylene Conversion Ethylene Selectivity

Fig. S7 Acetylene conversion and Ethylene selectivity for 0.03%Pd/Al2O3 under different reaction

temperatures (conditions: Pressure=0.1MPa, GHSV≈6000h-1, 0.33 vol.% C2H2, 1.65 vol.% H2, 33

vol.% C2H4 in N2)

Page 10: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

Table S1 Summarized results of publications in acetylene hydrogenation

Reaction Results Catalyst Reaction Condition

This

work

XC2H2=99.5%

SC2H4=91%0.03%Pd-[Bmim][Cl]/ Al2O3

T=120 ℃, P=0.1 MPaGHSV= 6000 h -1

Hydrogen : Acetylene mole ratio=20:1

1[2]XC2H2=98%

SC2H4=80%1 wt% Pd/SiC

T=65℃, P=0.1MPaSpace velocity =30,000 ml min-1 g-1

Hydrogen : Acetylene mole ratio≈2:1

2[3]XC2H2=80%

SC2H4=80%0.005%Pd/Ni(OH)2

T=105℃,Flow rate=40 ml min-1

The reactant gas mixture

(0.65vol% acetylene, 5vol% hydrogen, and 50.5vol%

ethylene balanced with argon)

3[4]XC2H2=99%

SC2H4=83%

0.5wt% single-atom

Pd1/C3N4

T=115℃space velocity = 60000 mL·g-1·h-1

pressure = 0.1 MPa.

hydrogen : acetylene mole ratio=2:1

4[5]XC2H2>99%

SC2H4=70-80%Pd/COP

T=120℃space velocity =0.02 molC2H2molPd

-1·s1

Gas mixture: 0.6 kPa C2H2, 0.6 kPa C3H8, 49.3 kPa

C2H4, 0.9 kPaH2 and 48.6 kPa N2

5[6]XC2H2>99%

SC2H4=83.8%PdAg/Mg0.5Ti0.5Oy

T=70℃,P=0.4MPaspace velocity (GHSV) =10050 h-1

hydrogen : acetylene ratio=2:1

6[7]XC2H2=85.9%

SC2H4=87.2%Pd-Ga/MgO-Al2O3

T=45℃,P=0.05MPaspace velocity (GHSV) =10056 h-1

hydrogen : acetylene ratio=2:1

7[8]XC2H2=96%

SC2H4≈90%0.01%Pd/LSA-SiO2

T=100℃space velocity (GHSV)=3600ml gcat.

-1h-1

hydrogen : acetylene ratio=6:1

8[9]XC2H2=100%

SC2H4≈85%CuPd0.006/SiO2

T=160℃gas velocity=240000ml h-1 g-1

hydrogen : acetylene ratio=20:1

9[10]XC2H2=96%

SC2H4=92%PdIn/MgAl2O4

T=90℃space velocity (GHSV)=288000ml h-1 g-1

hydrogen : acetylene ratio=10:1

10[11]XC2H2=95%

SC2H4=80%InPd2

T=200℃Flow=30 cm3 min-1

hydrogen : acetylene ratio=10:1

11[12]XC2H2=100%

SC2H4=83%Pd4S/CNF

T=250℃space velocity (GHSV)=60000ml h-1 g-1

12[13]XC2H2=100%

SC2H4=82%

Mco-PdCu/MgAl-

cHTnanoalloy catalyst

T=100℃,P=0.4MPaspace velocity (GHSV) =10050 h-1

hydrogen : acetylene ratio=2:1

Page 11: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

4. Solubility measurement

Fig. S7 presents the schematic diagram of the experimental apparatus, which is

similar to previous publication[14]. It mainly consists of a 316-L stainless steel reactor

with a magnetic stirrer(39.8 mL), a gas reservoir(500 mL), a vacuum pump, a water

bath, and two pressure sensors (Rosemount 3051) with an accuracy of 0.03 kPa in the

experimental pressure range.

For each experimental run, about 8 g ionic liquid was placed in the reactor. The

reactor was closed and kept under vacuum (1 kPa) at the 100 ℃ to degas the

absorbent as well as to test the gas leak. Then a certain amount of gas was introduced

to the gas reservoir supplied by the gas cylinder. The inlet gas valve was open until

the pressure reached the about 103 kPa. To ensure that the temperature equilibrium

had been reached, both reactor and reservoir were placed in oil bath for about 1 h, and

the original pressure/temperature was recorded. The equilibrium process begins with

opening the gas inlet valve (the valve should be closed immediately) to make the gas

transfer from gas reservoir to reactor. Finally, when the pressure of reactor was

constant, the soluble equilibrium was arrived and the pressure/temperature of

reservoir and reactor was recorded. Therefore, the solubility of gas can be calculated

and the formulas were as follows:

(3-1)𝑉𝑅𝑎= 𝑉𝑅 ‒ 𝑚𝐼𝐿 × 𝜌𝐼𝐿

(3-2) 1

a11

R

RRR TR

VPn

(3-3)2

a22

R

RRR TR

VPn

Page 12: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

(3-4)

1

11

S

SSS TR

VPn

  (3-5)2

22

S

SSS TR

VPn

(3-6)IL

RRSS

mnnnnS )()( 1221

VRa: Actual volume of reactor

VR: Original volume of reactor

VS: Volume of reservoir

PR1: Pressure of reactor before adsorption

PS1: Pressure of reservoir before adsorption

PR2: Pressure of reactor when the adsorption is balanced

PS2: Pressure of reservoir when the adsorption is balanced

TR1: Temperature of reactor before adsorption

TR2: Temperature of reactor when the adsorption is balanced

TS1: Pressure of reservoir before adsorption

TS2: Pressure of reservoir when the adsorption is balanced

nR1: Mole amount of gas in reactor before adsorption

nR2: Mole amount of gas in reactor when the adsorption is balanced

nS1: Mole amount of gas in reservoir before adsorption

nS2: Mole amount of gas in reservoir when the adsorption is balanced

mIL: Mass of ionic liquid

ρIL: Density of ionic liquid

S: Solubility of gas

Page 13: Electronic Supplementary Information deficient” phase ... · Partial acetylene hydrogenation was performed in a consecutive fixed-bed reactor equipped with a quartz reaction tube

Fig. S8 The set-up for measuring the gas solubility

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