Electronica en Cat

PRODUCT DIRECTORY

Proven Reliable in the Real World

3


Table of Contents

Cat Electronics Product Directory

Electronic Control Units page

A3 Engine Controllers . . . . . . . . . . . . . . . . . 6-7

A3:E2FF Controller

A3:E2MD Controller

A3:E2HD Controller

A3:E2IE Controller

A3:E3HD Controller

A3:E3GE Controller

A4 Engine Controllers . . . . . . . . . . . . . . . . . 8-9

A4:E1 Controller

A4:E2 Controller

A4:E4FF Controller

A4:E4HD Controller

A4:E4MD Controller

A4:E4IE Controller

A4 & A2:M1 Machine Controllers . . . . . 10-11

A4:M1 Controller

A4:M3 Controller

A5:M2 Controller

A2:M1 Controller

Displays and Monitors page

Instrument Clusters & Displays . . . . . . 14-15

Advisor Display

Dash Instrument Cluster

Messenger Display

Navigator PC

Data Link Gauges . . . . . . . . . . . . . . . . . . . . . 16

Gauge Controller . . . . . . . . . . . . . . . . . . . . . . 16

Electrical Components page

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Control Handles . . . . . . . . . . . . . . . . . . . . 20-21

Column Mounted Shifter

Electronic Joystick

Prophet Handle

Lights & Lamps . . . . . . . . . . . . . . . . . . . . . 22-23

HID Flood Lights

LED Indicators

LED Signals

Rotating Beacon

Shock Resistant Lights

Sensors

Liquid Level Sensors . . . . . . . . . . . . . 24-25

Fuel Level Sensor

Pressure Sensors . . . . . . . . . . . . . . . . . 24-25

High Pressure PWM Pressure Sensors

Integral Connector Pressure Sensors

Wire Leaded PWM Pressure Sensors

Speed/Timing Sensors . . . . . . . . . . . . . 24-26

Hall Effect Active Speed Sensors

High Accuracy Timing Sensors

Low Speed Timing Sensors

Temperature Sensors . . . . . . . . . . . . . 24&26

PWM Exhaust Gas Temperature Sensors

Exhaust Gas Thermocouples

PWM Temperature Sensors

Active Temperature Sensors

Passive Temperature Sensors

Position Sensors . . . . . . . . . . . . . . . . 24&27

Cylinder Position Sensors

Heavy Duty Rotary Position Sensors

Medium Duty Rotary Position Sensors

Steering Wheel Position Sensors

Electrical Components page

Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PS13-20N 12V

PS12-20N 24V

PS19-60N 24V

PS19-50N 12V

On/Off Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

EHC13-12V

EHC13-24V

Coils for Proportional E/H Valves . . . . . . . 29

C19-12P

C19-24P

C19-12RP

C19-24RP

C13-12RP

C13-24RP

Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

Electronic Key Switch

Filter By-Pass Switch

Liquid Level Switch

Robust Arm Bar Switch

Rocker Switch

Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

PS19LDA

PS13SDA

PS13TEHC

PS13TTV

PS13ETAC

Communications page

Communications ECUs . . . . . . . . . . . . . . . . . 35

Pocket Tec™ . . . . . . . . . . . . . . . . . . . . . . . 36-37

4

Forward Thinking

Welcome to Cat®

Electronics

Caterpillar Inc. is more than big, heavy

equipment — and much more than yellow

iron. Our products have evolved from simple

mechanical workhorses to sophisticated,

electronically controlled work-site solutions.

At the heart of this transformation is Cat®

Electronics. We are “Proven Reliable in the

Real World” with our industry-leading compo-

nents, software, and electronic and electrical

systems.

Proven Experience

For about 30 years, Cat Electronics has been

providing real-world electronic and electrical

solutions for the markets Caterpillar serves.

From on-highway to mining, construction to

electric power, marine to agriculture, Cat

Electronics offers value-added electronic

solutions that stand up to the world’s harshest

environments. With annual shipments of more

than 300,000 controls, 14-million components

and 20-billion lines of production software,

Caterpillar is not just an iron company, Caterpillar

is a world-class electronics company.

This broad experience and understanding of

heavy-duty application environments — like

severe vibration, shock, extreme operating

temperature ranges, thermal cycle, thermal

shock, humidity, corrosion and excessive

dust — has resulted in several hundred U.S.

and foreign patents in components, software

features and algorithms.

ComponentsSoftwareSystems

Our Vision

We will be the global

leader in providing

motion and power

control solutions.

5

Electronic Control Units

Our Engine and Machine Controllers have been

developed for today’s robust engines and

varied machine applications. They are capable

of advanced engine control and diagnostics.

This is the most comprehensive line of versatile,configurable and rugged controllers in usearound the world today.

A3Engine Controllers

6


www.catelectronics.com

A3:E2 Controllers:The A3:E2 line of controllers is appropriate for use in anyapplication of heavy and medium duty diesel engines.Capable of advanced engine control and diagnostics, theA3:E2 controllers are available in an air cooled, fuelcooled, or military housing.

With the ability to be configured in several hardwarearrangements and programmable software for differentapplications, this is the most comprehensive line ofconfigurable, rugged controllers in the world today.

A3:E3 Controllers:Based on our popular A3:E2 controllers, the A3:E3 hasbeen developed for larger diesel and spark ignited gasengines up to 16 cylinders. Capable of advanced controland diagnostics, this controller is available in the samehousings as our A3:E2 version, making it one of the mostcompact and versatile engine controllers available today.

Environmental Specifications A3:E2 & A3:E3

Operating Temperature Range - Fuel Cooled -40°C to +120°C- Air Cooled -40°C to +85°C

System Voltage 12V/24V

Fuel Temperature* 80°C

Fuel Flow Rate* 10 L/min (max)

Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M

Storage Temperature Range (normal) -50°C to +120°C

Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage

Input Shortage Tolerance Between Input and Batt+/Batt-

Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range

Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35°C

Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents

Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes

Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor

Electrostatic Environment Zero damage during exposure to electrostatic painting process

*Fuel Cooled housing only

A3:E2 Controller

A3:E3 Controller

Operating Characteristics/ A3 ECU Model

SpecificationsStandard Housing

Air CooledFuel CooledMilitary HousingInputs

Switch to GroundSwitch to Battery (+Bat)Key Switch On/Boot (+Bat)Analog Input (Active)*Analog Input (Passive)**Analog Input (Active/Passive)Analog Input (Detonation/Passive)PWM Input (Differential)PWM Input (Single Ended)Analog Input 4-20mASensor Power Supplies

Analog Sensor Supply (5V, 400mA)Analog Sensor Supply - OEM (5V, 80mA)Digital Sensor Supply (8V, 400mA)Sensor Supply (12V, 60mA)Communication Links

CAN Data LinkCAT Data LinkOutputs

On/Off Sourcing Drivers

On/Off Sinking Drivers

Digital Pulse Out Sink Dr (40mA)PWM Voltage Out SinkPWM Current DriversAnalog 4-20mA DriverFrequency Drivers (Speedo/Tacho)Injector Drivers (high sides)Injector Returns (low sides)Engine Brake Drivers (low sides)Ignition Coil Drivers

Processing Elements

MicroprocessorProcessor SpeedFlash ROMSRAMEEPROM

*Sensor is synching with ECU current at 22.1 k to + 13V** Sensor is synching with ECU at 500 ohms to + 5V

7www.catelectronics.com

A3Engine ControllersProven Reliable in the Real World

A3:E2FF A3:E2MD A3:E2HD A3:E2IE A3:E3HD A3:E3GE

Yes Yes Yes Yes Yes YesYes Yes Yes Yes Yes YesYes Yes Yes Yes Yes Yes

18 18 18 18 12 122 2 2 2 1 11 1 1 1 1 17 7 6 7 20 75 5 6 5 3 01 1 1 1 1 1

— — — — — 84 4 4 4 2 24 4 4 4 7 8

— — — — 2 2

1 1 1 1 1 11 1 1 1 — —1 1 1 1 1 11 1 — 1 1 1

— — — — 2 2

— — — — 2 22 2 2 2 — 06 6 6 6 8 86 6 6 6 16 166 6 6 6 — —

— — — — — 16

7 (1.5A) 7 (1.5A) 7 (1.5A) 7 (1.5A) 4 (1.5A) 4 (1.5A)2 (2.0A) 2 (2.0A) 2 (2.0A) 2 (2.0A)

4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA)1 (2.0A) 1 (2.0A) 1 (2.0A)

68336 68336 68336 68336 68336 6833624 MHz 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz

1 MB 1 MB 1 MB 1 MB 1 MB 1 MB256kB 256kB 256kB 256kB 256kB 256kB

8kB 8kB 8kB 8kB 2kB 2kB

3 (3.75A) 3 (3.75A) — 3 (3.75A) 3 (2.5A) 3 (2.5A)

3 2 2 2 2 21 1 1 1 1 12 1 1 1 1 1

— — — — 2 2

A4Engine Controllers

8



A4:E4 Controllers:Our range of A4:E4 engine controllers has been developedwith tomorrow’s requirements for diesel engine control inmind. Using the latest Power PC technology for advancedhigh speed processing, this range of controllers is capableof advanced combustion control and diagnostics for enginesup to 20 cylinders.

A4:E2 Controllers:The A4:E2 range of engine controllers has been developedfor the advanced engine control requirements for enginesup to 6 cylinders. Using Power PC technology, the A4:E2 iscapable of advanced control and diagnostics.

A4:E1 Controllers:The A4:E1 controller line offers unsurpassed versatility.Using Power PC technology, this controller can be softwareprogrammed for applications as varied as pump + lineengine control, machine control, industrial control andas an intelligent remote I/O module.

Environmental Specifications A4:E1, A4:E2 & A4:E4

Operating Temperature Range - Fuel Cooled -40°C to +110°C- Air Cooled -40°C to +85°C


Fuel Temperature* 80°C

Fuel Flow Rate* 2.5 L/min (max)











*Fuel Cooled housing only

A4:E1 Controller

A4:E2 Controller

A4:E4 Controller


A4Engine ControllersProven Reliable in the Real World

Operating Characteristics/ A4 ECU Model


Air CooledFuel CooledMilitary Housing

Inputs

Switch to GroundSwitch to Battery (+Bat)Key Switch On/Boot (+Bat)Analog Input (Active)Analog Input (Passive)Analog Input (Active/Passive)Analog Input (Detonation/Passive)PWM Input (Differential)PWM Input (Single Ended)High Frequency Input (Turbo)Analog Input 4-20mASensor Power Supplies

Analog Sensor Supply (8V, 100mA)Analog Sensor Supply (5V, 200mA)Analog Sensor Supply (5V, 300mA)Analog Sensor Supply - OEM (5V, 80mA)Analog Sensor Supply - OEM (8V, 70mA)Digital Sensor Supply (8V, 150mA)Sensor Supply (12V, 60mA)Communication Links

On/Off Sourcing Drivers

On/Off Sinking Drivers

PWM Current Drivers (3.75A)

Analog 4-20mA DriverFrequency Drivers (Speedo/Tacho)Injector Drivers (high sides)Injector Returns (low sides)Processing Elements


A4:E1 A4:E2 A4:E4FF A4:E4HD A4:E4MD A4:E4IE

Yes Yes Yes Yes Yes YesNo Yes Yes No No YesNo No Yes No No No

12 11 17 17 17 172 2 2 2 2 21 1 1 1 1 14 8 10 10 10 103 5 4 4 4 4

— — 10 5 5 5— 2 — — — —— 1 5 5 4 5

2 — 8 6 6 6— 1 1 1 — 1— — 2 — — —

— 1 — — — —1 — — — — —

— 1 1 1 1 1— — 1 1 1 1

1 — — — — —— 1 1 1 1 1— — 1 — — —

3 3 3 2 2 2

— — 2 — — —1 — 2 2 2 2

— 6 12 6 3 6— 6 8 4 6 12

1 (50mA) 6 (2.0A) 6 (2.0A) 6 (2.0A) 6 (2.0A)1 (1.0A) — 2 (2.0A/PWM) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM)

1 (2.0A/PWM/Speed) 1 (2.0A/PWM/Speed) 1 (3.0A) 1 (2.0A/PWM/Speed)2 (3.0A) 2 (3.0A) 2 (3.0A)

8 (300mA) 10 (300mA) 3 (300mA) 3 (300mA) 3 (300mA) 3 (300mA)6 (12/24V300mA) 1 (1.0A) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM)

1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)

— 3 (2.0A) 3 (2.5A) 2 (2.5A) 2 (2.5A) 3 (2.5A)1 (3.75A)

MPC555 MPC561 MPC561 MPC561 MPC561 MPC56140 Mhz 56 MHz 56 MHz 56 MHz 56 MHz 56 MHz

448kB 2Mb 2Mb 2Mb 2Mb 2Mb538kB 256kB 256kB 256kB 256kB 256kB

8kB 64kB 8kB 8kB 8kB 8kB

A2:M1, A4 & A5Machine Controllers

10



A4:M1 Controllers:Our range of machine controllers has been developed aroundour high-speed Power PC technology to offer a configurable,rugged controller capable of use in a wide range of applications.With a high density of built-in I/O and capable of master/slavecommunication, the A4:M1 can be used as a stand-alone controller,or in a system. These controllers are available in our standard andmilitary housings for even more rugged applications and EMCsensitive systems.

A2:M1 Remote I/O and Valve Controllers:Our range of A2 controllers has been designed for use in systemsas rugged remote I/O blocks. The A2 is capable of basic feedbackmaking them ideal for electrohydraulic systems, machine controls, orrugged industrial applications. The controller has four drivers pro-viding easy expandibility.

Environmental Specifications A2:M1, A4 & A5

Operating Temperature Range -40°C to +85°C












A4:M3 Controller

A2:M1 Controller

A4:M1 Controller


A2:M1, A4 & A5Machine ControllersProven Reliable in the Real World

1 35 25 —— 3 — —— — — 6— 1 1 1— 1 1 —

2 2 — —— 4 3 —— — — 8— 16 11 6— 4 — —— 6 4 4— — — 2

1 1 1 —— 1 1 —

1 (40mA) 1 1 —— 1 1 —— 1 — —

1 2 1 2— 1 — 1

— 6 4 —— 8 8 4— 10 8 —

4 2 — 81 — — —

Star 12 MPC555 MPC555 MAC 713114 MHz 40 MHz 40 MHz 40 MHz128 kB 2 MB 2 MB 512 kB5 kB 256 kB 256 kB 160 kB2 kB 32 kB 32 kB 8 kB

A2:M1 A4:M1 A4:M3 A5:M2

Yes Yes Yes YesNo Yes Yes No

Operating Characteristics/ A2:M1, A4 & A5 ECU Model


Air CooledMilitary HousingInputs

Switch to GroundSwitch to Battery (+Bat)Config. Switch to Ground/Switch to BatteryKey Switch (+Bat)Neutral Start InputAnalog Input (Active)Analog Input (Passive)Prog. Analog Input (Active/Passive)PWM / Frequency Input / Switch to GroundPWM Input (High Accuracy)Speed Input (Passive)*Programmable 5V/8V Sensor Supply @ 330 mAdcBattery MonitorR-Terminal InputSensor Power Supplies

5v Sensor Supply (200mAdc)8v Sensor Supply (400mAdc)One 10v Sensor Supply (3A)Communication Links

CAN Data LinkATAOutputs

On/Off Sourcing Drivers (2.0A)On/Off Sinking Drivers (300mA)PWM Driver, 1 wire (2.0A)PWM Driver, 2 wire (2.0A)Low Level Sinking DriverProcessing Elements


* For single-ended inputs, one line is left open.

Displays and Monitors

Our highly flexible line of displays and

monitoring products is comprised of both

systems and components to allow the operator

to monitor vital information and to provide

critical operating information to the user

while the machine or engine is operating.

12

13

Instrument Clusters and Display Units

14



Navigator Rugged PC

Advisor Display Unit

Messenger Display Unit

Environmental Specifications-20°C to 70°C

-40°C to 85°C

-20°C to 75°C

-40°C to 85°C

-50°C to 85°C

4.3g 24-2000 Hz

9.8g 24-2000Hz

Sealed to +/- 35kPag case, IP68/NEMA 13

Sealed to IP67

Dash Navigator Advisor HD MonitorCluster 10.4 cTS 6.0m2 Messenger Display

— Yes — — YesYes — Yes Yes —— — — — YesYes — Yes — —— Yes — Yes —— — — — YesYes Yes Yes Yes —— Yes Yes Yes —Yes — — — —

Operating Temperature

Storage Temperature Range

Vibration

Sealing/Protection

Dash Instrument Cluster

Caterpillar’s highly flexible Dash Instrument Cluster has five gauges,18 LED indicator lights, and a LCD digital display. Communicating on the SAE J1939 data link, the cluster is able to provide criticaloperating information to the user while the machine or engine is in use.

The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ basedhardened PC designed for use in rugged outdoor environments. The sys-tem incorporates a 10.4” transflective LCD for superior viewing in highlight conditions with a broad-range dimmable back-light for viewing in lowlight conditions. The integrated high-light rejection infrared touch-screenprovides a means for reliable operator input in extreme operating condi-tions.

The Messenger operator information dashboard display provides real-time, visual feedback on engine or machine operating conditions to helpensure the best performance possible from an engine or machine.Messenger uses a full graphics information display with transflectiveLCD technology. Multiple communication data links can be utilized toprovide real-time performance and operating information while the vehi-cle is in use. The information can be displayed in eithermultilingual text (even graphical languages) or a graphical format.

Advisor 6.0m2 is a monochrome, transflective graphical information dis-play capable of displaying real time operating information on parame-ters such as engine speed, ground speed, and fuel consumption, and is tar-geted for use on heavy-duty engines and machinesoperating in adverse conditions. The displayed data can be obtainedfrom an existing data link that connects engines, transmissions,and hydraulic systems.

HD Monitor Display provides current engine and transmission operatingdata. The HD Monitor Display unit is compact, durable, and protectedagainst adverse temperatures and environments. The HD MonitorDisplay can accommodate up to three users with five screens each.These screens can display parameter data in analog, bar graph, of digitalform. The following data is available to users: Engine Speed, EngineHours, Percent Load, Boost Pressure, Coolant Temperature, Oil Pressure,Fuel Rate, Fuel Pressure, Fuel Temperature, Battery Pressure.

Screen Builder Tool is a Windows based tool for screen layouts. You canchoose from a variety of offerings of graphics for multiple screen layoutsfor each application. Screen builder software is compatible withWindows 95/98/NT 4.0, Windows 2000 PC operating systems and isJ1939 compatible.HD Monitor Display


Instrument Clusters and Display UnitsProven Reliable in the Real World

Operating Characteristics/ Instrument Clusters and Display Units

SpecificationsInputs/Outputs

Generic Switch to BatteryKeyswitch InputOutput Horn DriverHigh Side DriversPWM Switch to Ground Analog Voltage Switch to GroundR-terminal Alternator InputPWM InputsDigital PortsCommunication

External PC KeyboardEthernetRS 232Data LinksProcessing Elements

Processor

Operating SystemRAM/SRAMFlash MemoryEEPROMScreen Builder ToolElectrical

Power Supply10 +/- 1V Supply (Output)5V Regulated Supply (Output)Physical Characteristics

DimensionsWeightMounting TypeMonochrome Transflective LCD Display10.4” Transflective Color VGA LCD DisplayLED IndicatorsBacklight RatioBacklightingButtons

Approvals

Connectors

70 pin mating harness70 pin environmentally sealed8 pin environmentally sealed integral DT12 pin environmentally sealed integral DT24 pin environmentally sealed integral DT

Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger HD MonitorDisplay

4 — 1 — —1 1 1 1 11 — — — 1

— — 2 — —— — 8 — —— — 4 — —— — 1 — —— 5 — 1 —— 8 — — —

— 1 — — —— 1 — — —— 3 1 — —1 2 3 3 2

— P166 Tillamuk 68376 Mot. 68376 Mot. —32 bit @ 24 MHz 32 bit @ 24 MHz

— Windows/NTe — — —— 64 MB 2 MB 512 kB 512 kB

— 128MB + external 1 MB 1 MB 512 kB

— — 32 kB 32 kB —No No Yes Yes Yes

12V/24V 9V-32V 9V-32V 9V-32V 12/24V— Yes Yes — —— Yes Yes — —

— 315 x 261 x 93 mm 71 x 140 x 221 mm 60.5 x 66 x 119.5 mm 147.9 x 228.6 x 47.65 mm3.34 lbs 8.5 lbs 3.5 lbs. 0.6 lbs. 4.0 lbs.

Panel/Gimbal Bracket Panel/Gimbal Panel/Gimbal Panel/Gimbal— — Yes Yes Yes— Yes — — —18 Yes Yes — —— 200:1 — — —

White — White White/Red Red— Touch Screen 10 4 4— UL-CSA DOC listed — CE —

CE, SCC part A

— Yes — — —— Yes Yes — —— — — Yes —— — — — YesYes — — — —

Data Link Gauges and Gauge Controller

16



This SAE J1939 Data Link system is composed of electronicallycontrolled analog gauges that combine the accuracy anddependability of electronics with the simplicity and visual clarityof conventional analog gauges. The system is designed for “plugand play” installation on various applications in many harshenvironments including building, construction, agricultural, and marine.

The Gauge Controller receives, translates, and resends the J1939information via a local data link to the appropriate gauge whileproviding a single interface to the data link for the gauge system.The user can mount the controller on the rear of any 3” gaugeor in a separate location if the panel location does not allowspace for the gauge controller and harnessing to be attached.

Environmental Specifications

Operating Temperature Range -40°C to +85°C

Storage Temperature Range -55°C to +85°C

Vibration 9.8g RMS random vibration from 24 Hz to 2000 Hz

Seal Sealed to +/- 35 kPa against water and water vapor


Input Shortage Tolerance Between Input and Batt+

Humidity Tolerance 115% NSV, 90% relative humidity overoperating temperature range

Salt Spray Tolerance 115% NSV with 5% salt sprayfor 48 hours at 35°C

Chemical Splash Immunity Diesel fuel, engine/machine oil,& SAE J1455 chemical agents

Electrostatic Environment Zero damage during exposure toelectrostatic painting process

Operating Characteristics/Specifications Gauge Controller

Supply Voltage:

Gauge Controller Operating SupplyVoltage Range (+Bat Input) 9V-32VGauge Operating Supply Voltage(Supplied by Gauge Controller) 9V-18V

Communication:

J1939 CAN Data Link 1Gauge Data Link 1

Operating Characteristics/ Data Link Gauges

SpecificationsFeatures

Auxiliary Pressure (0 -3447kPa)Auxiliary Temperature (-40°C to 49°C)Boost Pressure (0-345kPa)Engine Coolant (-18°C to 120°C)Exhaust Temperature (49°C to 872°C)Fuel Level (0 - 4/4)Fuel Pressure (0 - 862kPa)Fuel Rate (0 - 7571ph)Fuel Temp (-18°C to 120°C)Inlet Manifold Temp (-18°C to 120°C)Oil Pressure (0 - 689 kPa)Oil Temperature (-18°C to 120°C)Percent Load (0 -100%)Speedometer (0-70mph, 0-110km, 0-60knots)Tachometer w/LCD (0-3000rpm, 0-3600rpm and 0-4000 rpm gauges are available

Transmission Oil Pressure (0 - 3447kPa)Transmission Oil Temperature (-18°C to 120°C)Volt (0V-16V)Volt (9V-32V)

2”Gauge 3”Gauge

Yes —Yes —Yes YesYes YesYes YesYes —Yes YesYes YesYes YesYes YesYes YesYes YesYes Yes— Yes

— Yes

Yes YesYes YesYes —Yes Yes

Electrical Components

Cat® Electronics takes great pride in

offering to the world a line of electrical

components that are the most durable on

earth. Our components are developed to

withstand the harshest environments – and

they’re tested to do so in our own facilities.

The components operate successfully in

environments ranging from the chill of the

Antarctic to the heat of the Arabian Peninsula.

The electrical component line includes

products such as heavy-duty connectors,

ergonomically designed handles and joysticks,

HID and LED lights, and robust and durable

lines of sensors, solenoids, valves, and switches.

17

Electrical Components

18


Connectors


The Caterpillar Connector Series is a heavy-duty plasticelectrical connection system for use with inline, bulkheadand device applications. Applications include wire to wireand wire to PC applications. The sealing plugs can bemolded into the plug connectors’ wire seal cover. Bulkheadconnectors are available in multiple sizes along with awire dress cover providing wire seal protection frompressure wash spray.

Operating Characteristics/Specifications

Current Rating: 13 amps per terminal*

Wire Range: 14-18 AWG

Mechanical:

Keying: 6 key ways plus a universal

Mating: Jackscrew mating;M6 thread with M4 Allen head

Connector Sizes Available: 26, 70 & 120 position(plug & receptacle; standard length PC pins)

34 & 48 position(header only; long PC pins)

* Consult Cat Electronics for maximum total current carrying capability and application assistance


Operating Temperature -40°C to +120°C

Fluid Compatibility Diesel fuel, brake fluid, engine oil, engine coolant

Sealing Environmentally sealed to 1m of water (mated pair plug & receptacle)

14 AWG (SXL) – 18 AWG(GXL) PC board connector sealed to 35kPa through the pins

The Advanced Fan Motor (HVAC) blower motor assembly isan environmentally sealed, compact package that providesincreased airflow and excellent performance over a widerange of temperatures. The assembly provides long lifeperformance in high vibration environments and providesoutstanding protection against EMI/RFI.


Inputs:

Supply Voltage 13V-27VSupply Current 20 A and 13 A max

Outputs:

Speed 4800RPM and 5100RPMTorque .37Nm and .45NmPower .19kW and .23kWRotation CWLE


Operating Temperature -40°C to +85°C

Storage Temperature -40°C to +85°C

Sealing Vented at shaft end to improve air circulation within motor.

Sealed on exposed endframe

Sinusoidal Vibration 10g 18-2000 three axis

EMI/RFI ISO13766 compliant

Fans

Control Handles

20



Operators want their machines to look, feel, drive, andride more like their personal vehicles. The Caterpillar lineof Handles, Joysticks, and Shifters has been developedusing highly reliable electronic components to satisfythat operator requirement.

The product line is comprised of the following:

Column Mounted Shifters have a five-million cycle lifeexpectancy and 2-million cycle speed capability. The reliableelectronic shifters and shuttles for transmission directionand speed input are data link ready and exhibit excellentenvironmental performance.

The Prophet Handle and Electronic Joystick are modularlydesigned allowing for application customization whileminimizing development time, cost, and tooling. Bothproducts have a long life expectancy. The handle andjoystick are ruggedly designed making them more reliablethan other commercially available products and theserviceable modules reduce customer costs.

Prophet Handle

Column Mounted Shifter

Electronic Joystick


Control Handles


Operating Characteristics/ Control Handles

SpecificationsInputs

Supply Voltage

Supply Current

Outputs

Output Signal (PWM)

Output SwitchedOutput Signal (20mA-2.0A direct drive)ResolutionMechanical

RotationForce

Column Mounted Prophet Electronic Shifter Handle Joystick

9V-16V 9V-32V 9V-32V

100mA max 105mA <30mA at 32V<100mA at 9V

— 500 Hz 500 Hz 4 outputs available

Yes 3 available 5 availableYes — —— 1 degree .3 degree

— — +/- 17 degrees— — 3Nm torque

Environmental SpecificationsDiesel Fuel

Water

Engine Oil

Tri-Sodium Phosphate Cleaners

Operating

Storage

9.8g random, three axis

8g (rms) 24-2000Hz, three axis

Meets EU requirements

100V/m radiated (15kHz to 1GHz)

+/- 35kPa

10.4kPa water spray

Direction

Speed

Integral 12 pin DT

Column Mounted Prophet Electronic Shifter Handle Joystick

Yes Yes YesYes Yes YesYes Yes YesYes Yes Yes

-40°C to +85°C -40°C to +85°C -40°C to +85°C-50°C to +85°C -40°C to +85°C -40°C to +85°C

— Yes YesYes — —— Yes YesYes — —— Yes YesYes — —

5 million cycles — 2.5 million cycles2 million cycles — —

Yes — —

Chemical Compatibility

Temperatures

Vibration

EMI/RFI

Sealing

Life

Connector

Lights

22



Today, operators demand well-lit work areas using highlyreliable lights for safety and performance. The CaterpillarLighting product line satisfies these user requirementsby offering the following:

High Intensity Discharge (HID) Gas Lights are used forexterior flood lighting. The color of the light is closer tosunlight than traditional halogen thus providing an increasein operator safety. The HID light is more efficient as it canproduce the equivalent of several halogen lights of thesame wattage.The gas tube in HID lights has a lifeexpectancy of 2000 to 6000 hours.

LED Indicator and Signal Lights are designed implementingLED technology instead of traditionally used incandescentlighting. The LED technology extends the life of the lightand emits brilliant color against EMI/RFI. The LED lightalso is very cost effective as there is no risk of a filamentbreaking in high vibration conditions. LED signal lightsare now available in amber, red, or blue for off-highwayand construction equipment. Life expectancy has beenextended to approximately 25,000 hours, a greater than25X improvement over traditional incandescent technology.The light is designed with the lens sonic welded to thehousing for 100% sealing.

Rotating Beacons are the newest in the Caterpillar lightingfamily. The rotating beacon is a warning beacon that useselectronics to emit light using a gas tube. As with ourother lights, the rotating beacon is designed to withstandhigh vibration conditions.

Shock Resistant Head/Flood Lights are designed forgeneral flood lighting. The lens and halogen burner areshock mounted for long-life in high vibration applicationsand can be mounted either vertically or suspended. Anotheroperator benefit to the shock resistant light is that no toolsare required to service the halogen burner.

HID Flood Lights

LED Indicator Lights

LED Signal Lights

Rotating Beacon

Shock Resistant Lights


Lights


Operating Characteristics/ Lights

SpecificationsInputs

Supply VoltageSupply CurrentChemical Compatibility

Diesel FuelWaterEngine OilEthylene Glycol

LED Indicator LED Signal Shock Resistant HID Flood RotatingLights Lights Light Lights Beacon

12V and 24V 18V to 32V 12V and 24V 18V to 32V 12V and 24V30mA/15mA 350 mA 4.7 and 3.4 Amps 3.5 Amps 4.7 and 3.4 Amps

Yes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes Yes


Storage Temperature

EMI/RFI

Environmentally Sealed to:

EnvironmentalSpecifications

LED Indicator LED Signal Shock Resistant HID Flood RotatingLights Lights Light Lights Beacon

-40°C to +85°C -40°C to +85°C -40°C to +85°C -40°C to 65°C -30°C to +50°C

-55°C to + 85°C -55°C to + 85°C -55°C to + 85°C -55°C to 85°C -55°C to +85°C

— Class B Region II — Class B Region II ISO 13766

— +/- 35kPa +/- 20.6kPa +/- 35kPa —

Hall Effect ActiveSpeed Sensor

Integral ConnectorPressure Sensor

High Pressure PWM Sensor

Fuel Level Sensor

Sensors

24



Active Temperature Sensor

Heavy Duty Rotary Position Sensor

Caterpillar offers a robust and durable family of sensorsfor industrial, off-highway, diesel, and engine applications.Our product line includes such sensor types as liquid levelsensors, pulse width modulated pressure sensors, activespeed sensors, high accuracy speed timing sensors, position sensors, and temperature sensors.

Our sensor offerings include:

Liquid Level Sensors

Fuel Level Sensors

Position Sensors

Cylinder Position SensorsHeavy Duty Rotary Position SensorsMedium Duty Rotary Position SensorsSteering Wheel Position Sensors

Pressure Sensors

High Pressure PWM SensorsIntegral Connector Pressure SensorsWire Leaded PWM Pressure Sensors

Speed/Timing Sensors

Hall Effect Active Speed SensorsHigh Accuracy Timing SensorsLow Speed Timing Sensors

Temperature Sensors

PWM Exhaust Gas Temperature SensorsExhaust Gas ThermocouplesPWM Temperature SensorsActive Temperature SensorsPassive Temperature Sensors


Sensors


Operating Characteristics/SpecificationsInputs

Supply VoltageSupply CurrentProof PressureBurst PressurePressure RangeOutputs

Output SignalMin Surface SpeedSensing Range ResistanceInductanceResolution (Short-Tall Tank)Response to Step input change(10% to 90% of full scale step)Total Error BandMax Sink CurrentMax Source CurrentShort to Ground or Vs Protection

Fuel High Pressure Integral Wire Leaded Hall Effect High AccuracyLevel PWM Connector PWM Active Timing

Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors

18V-32V 8V-32V 5V +/- .25V 8V +/- .25V 8V-14V —

80mA 35mA 20mA max 20mA max 30mA max —

— 2X 2X 2X — —

— 3X 3X 3X — —— 3000kPaG to 70MPaG 116 lPaG to 6394kPaA 197kPaA to 1135kPaA — —

PWM-500Hz PWM-500Hz Analog PWM-500Hz 0-15kHz Max 40kHz Typ

— — — — — 0.38 m/sec Typ305-2286mm — — — — —

— — — — — 140 Ohms

— — — — — 55mH @ 1000Hz

12.7-25.4mm — — — — —

— 15ms 15ms 15ms — —

— +/-3% of max pres.(-40°C to125°C) 3% of max pres. (-40°C to 125°C ) 3% of max pres. (-40°C to 125°C ) — —— 20mA 1.5mA 1.5mA 7.5mA —— 20mA 1.5mA 1.5mA 7.5mA —Yes Yes Yes Yes Yes —


Fuel High Pressure Integral Wire Leaded Hall Effect High AccuracyLevel PWM Connector PWM Active Timing

Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors

-40°C to +125°C -40°C to +110°C -40°C to +125°C -40°C to +125°C -40°C to +120°C -40°C to +150°C


10g (18-2kHz) 26grms (20-2kHz) 26Grms (20-2kHz) 26grms (20-2kHz) 40grms (20-2.5kHz) 20grms (20-2kHz)

100v/m Radiated 100v/m 100v/m 100v/m 100v/m —

+/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa 5psi


Storage Temperature

Vibration

EMI/RFI

Sealing

Sensors

26




Supply VoltageLoad CurrentResponse Time from 10% to 90%of a Temperature ChangeSensed TemperatureOutputs

Output SignalMin Surface SpeedFrequencyOutput RangeResistanceInductance

Low Speed PWM Exhaust Exhaust PWMTiming Gas Temperature Gas Temperature

Sensors Sensors Thermocouples Sensors Active Passive

— 8V +/- .25V — 8V or 24V 5V-8V —

— 20mA max — 3mA 3mA 10mA

— <60s <25s <20s <60s <15s

— -40°C to +1095°C -40 to +1095 C -60°C to +120°C -40°C to +120°C -50°C to +150°C

Max 15kHz Typ PWM Type K Thermocouple PWM Active Analog Voltage Variable Resistance

0.25 m/sec Typ — — — — —

— 500 MHz — 500 MHz or 5kHz — —

— 20 to 80% duty cycle — 9 to 90% duty cycle .2 to 4.5V —

1056 Ohms — — — — 1000 Ohms @25°C

420mH @1000Hz — — — — —


Low Speed PWM Exhaust Exhaust PWM Timing Gas Temperature Gas Temperature

Sensors Sensors Thermocouples Sensors Active Passive



20grms (20 to 2kHz) 20grms (20 to 2kHz) 10g (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz)

— 100v/m 100v/m 100v/m 100v/m —

5psi +/-35kPa +/-35kPa 35kPa (housing), 35kPa (housing), 35kPa (housing),1000kPa (probe) 1000kPa (probe) 1000kPa (probe)

Temperature Sensors

Temperature Sensors


Storage Temperature

Vibration

EMI/RFI

Sealing


Sensors



Supply Voltage Supply CurrentAngular RangeOutputs

Output SignalFrequencyOutput Low (Sink)Output High (Source)Output (PWM) V (low) maximum<1.0Vand V (high) minimum >3.9VMaximum Velocity

Hysteresis

Resolution

Position Accuracy

Displacement RangeSensor LifeMax Sink CurrentLinearityShort to Ground or Vs Protection

Track TypeTractor Steering

Class 3 Class 2 Heavy Duty Medium Duty Sensor

10V +1/-3V 10V +1/-3V 18V-32V 9V-32V or 8V 8V-12V

100mA max 100mA max 40mA max 30mA max 90mA max

— — 140 and 120 deg. 72, 102, & 310 deg. +/- 170 deg.

PWM PWM PWM PWM PWM

500 Hz +/-100 Hz 115 Hz +/-15 Hz 350-700 Hz 350-700 Hz 380-620 Hz

< 1.0V < 1.0V < 1.0V @ 9mA sink < 5.0V @ 8mA sink < 1.0V @ 10mA sink

> 3.9V > 3.9V — >4.0V @ 1.0mA source >4.0V @ 1.4mA source

Yes Yes — — —

2000 mm/s 2000 mm/s — — —

< 1.5 X resolution < .12 X resolution 2% 1% for sensors with 1.5%+.6 mm +0.004% or 0.15 mm spring return

<4 mm @1 MHz, <0.5 mm @1 MHz, — — —and <1 mm @ 5MHz and <0.1 mm @ 5MHz

+/-0.1% of full stroke +/-0.05% of full stroke — — —or +/- resolution or +/- resolution

50 mm to 1200 mm 50 mm to 2000 mm — — —2 million strokes 2 million strokes 3 million cycles 10 million cycles 2 million cycles

— — 10Ma 9Ma 10Ma— — +/- 2.0% Full scale +/- 2.5% Full scale +/- 2.5% Full scaleYes Yes Yes Yes Yes


Storage Temperature

Vibration

EMI/RFI

Stop Strength

Actuation Force

Axial Load

Radial Load

Hydraulic Pressure Limits: Continuous/Transient

Sealing


Track TypeTractor Steering

Class 3 Class 2 Heavy Duty Medium Duty Sensor

-40°C to +120°C -40°C to +120°C -40°C to +85°C -40°C to +85°C -40°C to +85°C

-55°C to +150°C -55°C to +150°C -55°C to +85°C -55°C to +85°C -55°C to +85°C

15.3 grms (20 to 2kHz) 15.3 grms (20 to 2kHz) 20 grms (24 to 2kHz) 20 grms (50 to 2kHz) 9 grms (24 to 2kHz)

100 v/m 100 v/m 100 v/m Rad Immunity 100 v/m Rad Immunity 100 v/m Rad Immunity

— — 60Nm — —

— — 1Nm — —

— — 1000 N max — —

— — 1000 N max — —

41,358kPa / 82,717kPa 41,358kPa / 82,717kPa — — —

— — +/-35kPa +/-25kPa when mounted not sealed - must be mountedper specifications inside a sealed assembly

Cylinder Position Sensor Rotary Position Sensor

Rotary Position SensorCylinder Position Sensor

Solenoids

28



Nominal Voltage

Current Range

Wattage

Hysteresis

Proof Pressure

Burst Pressure

Duty Rating

Usable Stroke

Rated Force

Ambient Temperature

Mating Connector

Mating Port

Wire Class

Package Size

Coil

Operating Characteristics/ Proportional Solenoids

Specifications

Amps:

(maximum):

%:

(34,465kPa)

(68,931kPa)

@ 100% Voltage

Millimeters:

Newtons:

Degrees

Standard DT Plug Assembly

Lead Wire

Custom Face Seal, 28 threads

“H” Class

Length: mm

Width: mm

Height: mm

IP69 rated Certified to CSA Standard C22.2

PS13-20N PS13-20N PS19-60N PS19-50N 12V 24V 24V 12V

12V 24V 24V 12V

0 to 2 0 to 1 0 to 1.9 0 to 1.8

14 14 28 28

<3% <3% <3% <3%

345 bar 345 bar 345 bar 345 bar

Over 690 bar Over 690 bar Over 690 bar Over 690 bar

Continuous Continuous Continuous Continuous

1.6 1.6 3 3

20 20 60 50

-40°C to 121°C -40°C to 121°C -40°C to 100°C -40°C to 121°C

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes — —

Yes Yes Yes Yes

67.3 67.3 75 7535 35 42 42

54.5 54.5 65 65

Yes Yes Yes Yes

Our lightweight, compact Proportional Solenoids

provide force output proportional to applied currentover a stroke range. Many thousands of hours intough engine and machine applications have proventhe performance and durability of our solenoids.


Coils


Nominal Voltage

Resistance

Windings

Ambient Temperature

Wire Rating

Mating Connector

Package Size

Operating Characteristics/ On/Off Coils

Specifications

(Ohms at 25°C)

Turns

Degrees

Wire Rating

Deutsch 2 pin DT

Standard DT Plug Assembly

Lead Wire

Length: mm

Width: mm

Height: mm

I.D.: mm

EHC13-12V EHC13-24V

12V 24V

10.5 55

995 2160

-40°C to 121°C -40°C to 121°C

200°C 200°C

Yes Yes

Yes YesYes Yes45 4535 3555 55

13.2 13.2

Nominal Voltage

Resistance (Ohms at 25º C)

Rated Current

Housing Shape

Connector Type

Operating Characteristics/ Coils for Proportional E/H Valves

Specifications C19-12P C19-24P C19-12RP C19-24RP C13-12RP C13-24RP

12V 24V 12V 24V 12V 24V

4.75 5.0 4.75 5.0 — —

1.8A 1.9A 1.8A 1.9A 2A 1A

Rectangular Rectangular Round Round Round Round

Integral DT Integral DT Integral DT Integral DT Integral DT Integral DT

Our On/Off E/H Coils are designed for use in the electroniccontrol of valves in both on/off and proportional applications.The coils are designed to meet Caterpillar’s tough standardswith respect to vibration, thermal shock, thermal cycling,and endurance.

Switches

30



Liquid Level Switch

Rocker Switches Caterpillar’s family of switches offers components such asthe Rocker Switch to allow the operator to transfer input,such as activation of a locking mechanism, to the electroniccontrol module or component in a cost effective manner.

The Liquid Level Switch allows the operator to detect fluidlevels in various systems.

The Filter-By-Pass Switch provides information when dirty oilis by-passed around the filter element and into the system.

The Robust Arm Bar Switch indicates position of the arm bar.

The Key Switch operates the on-off switch via a removable key.Filter By-Pass Switch

Robust Arm Bar Switch

Key Switch


Supply VoltageSwitching VoltageLeakage CurrentContact RatingMax Contact Current (normally closed)Max Contact Current (normally open)Coil CurrentVoltage DropVoltage ActuationOutputs

Output SignalProtectionMechanical

Number of PolesNumber of ThrowsLifeContact ConfigurationMedium (Hydraulic oil)Medium (Lubricant)Medium (Ethanol)Schematics

Pin 1Pin 2Max Load

ResistiveInductiveLamp

Filter Robust LiquidRocker Key By-Pass Arm Bar LevelSwitch Switch Switch Switch Switch

Gold 5V, Silver 12V 9V-16V 12V-24V 12V-24V —

— — — 100V max —

— 6mA max — — —

— — .5A .5A —

— — — — —

— — — — —

— — — — —

— — — — 100mV @ 2.5mA max

— — — — 5V-28V

— Switch to +Battery — — —

— 5 Amp fuse — — —

— — — — Single

— — — — Single

— — 10,000 cycles 50,000 cycles 100,000 cycles

15A @ 28V .5A @ 24V — — 100mA @ 28V

— — — — Yes

— — — — Yes

— — — — Yes

— — N/O side of contact — N/O side of contact

— — — — Common

20 Amp — — — —

15 Amp — — — —

7 Amp — — — —


Switches


Environmental SpecificationsStorage TemperatureOperating TemperatureMountingSealing18 to 500 Hz, 10 G9.8g (rms) 24-2000 Hz three axis15.3g, 24 to 2000Hz10g, 20 to 2000 Hz

Rocker Key Filter By-Pass Arm Bar Liquid LevelSwitches Switch Switch Switch Switch

-60°C to +85°C -50°C to +85°C — — —-40°C to +85°C -40°C to +85°C -40°C to +121°C -40°C to +85°C -40°C to +125°C

— — — — —10.34kPa — 35kPa 10.34kPa Impervious to oil, fuel, salt

— — — — Yes— Yes — — —— — — Yes —— — Yes — —

Standard Spec’s

Protection

Vibration

Valves

32



Our family of Pressure/Control Reducing Valves

consists of products with such characteristics asproportional/reducing capability, a closed 3-waycartridge valve, solenoid operated, and direct acting. Pressure Control Reducing Valve

Fluid

Filtration

Ambient Temperature

Weight

Typical Supply Pressure

Flow Rate to Controlwith Full Current

Maximum Internal Leakage to Tank

Hystersis

Controlled Current Range

Wattage

Wire Class

Coils and Connectors

Operating Characteristics/ Valves

SpecificationsHydraulic fluid at viscosities of

6 to 420 cSt (45 to 2000 SSU)

ISO 4406 (18/15) cleanliness

Degrees

Grams:

kPa:

11.6 lpm (3.06 gpm) @ 500kPa

control pressure

3.5 lpm (.924 gpm) @ 500kPa

control pressure

24 lpm (5.28 gpm) @ 80kPa

control pressure

41 lpm (10.8 gpm) @ 1500kPa

control pressure

16.3 lpm (4.3gpm) @ 1,180kPa

control pressure

.20 lpm (.052 gpm) @ max current

.920 lpm (.202 gpm) @ min current

.73 lpm (.19 gpm) @ min current

1.14 lpm (.30 gpm) @ min current

3% with dither signal

6 and 3.5% with 1,600 and 3,800kPa

pressures respectively with dither signal

0 to 9 amps (100% duty @ maximum

current @ 121°C ambient)

0 to 2 amps (12V coil)

0 to 1 amps (24V coil)

14 Watts (Maximum)

“H” Class for all voltages

IP 69 rated

Certified to CSA Standard

Duetsch DT standard

Others available: lead or integral

PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

-40°C to 100°C -40°C to 121°C -40°C to 121°C -40°C to 121°C -40°C to 121°C

550 315 343 390 387

5,500kPa 3,300kPa 2,500kPa 1,600kPa 3,800kPa

Yes — — — —

— Yes — — —

— — Yes — —

— — — Yes —

— — — — Yes

Yes Yes — — —— — Yes — —— — — Yes —— — — — YesYes Yes Yes — Yes

— — — Yes —

Yes — — — —

— Yes Yes Yes Yes— Yes Yes Yes —

Yes Yes Yes Yes Yes

Yes Yes Yes Yes Yes

Yes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes YesYes Yes Yes Yes Yes

C o m m u n i c a t i o n s

Information technologies from Cat Electronics

are powerful enough to transform the way users

manage their operations. Our communication

solutions provide both single and two-way

communication links. Operators can remotely

control, monitor, or program the engine in

much the same way that an operator does

from the panel inside the vehicle.

The Gateway product line allows the operator

to connect the on-board machine or engine

standard data link with off-board data networks.

The Pocket Tec device is an easy-to-install

and easy-access information product that

plugs into your Palm hand-held organizer to

read and capture engine data in real time.

Data can be saved and downloaded to your

personal computer.

33

C o m m u n i c a t i o n s

34


Communications ElectronicControl UnitsProven Reliable in the Real World

The Caterpillar Communication ECUs have the process-ing power, memory, communications interfaces, andsoftware to integrate many mobile and industrial applica-tions. The ECU has flexible communications capabilitiesand replaces many of today's purpose built products.

Some of the available software features are: J1939 network bridgingCAN extension bridgingCat Data Link boostCat Data Link to Modbus translationJ1939 to Modbus translationUser configurable Parameters for translationUser configurable Web pages Cat service tool communications adaptorReplaces Caterpillar Customer CommunicationModule - CCM Replaces Engine Vision Interface Module Replaces Global Position System Interface Module (NMEA-183)Sea Water Temp and Depth translation to CDL and J1939 (NMEA-183)Geofencing and much moreRugged design12 / 24 Volt Battery Powered Sealed Input / Output circuit protection


External Power Supply: A4:N1 A4:N28V Sensor Power Supply (optional) 1 1

Communication:J1708 (ATA) Data Link or (CDL) 1 1CAN 2.0 Data Link — 2J1939 CAN Data Link 2 —RS-232 Serial ports (1 w/ DTR, DCD) 3 3 (1 Opto

Isolated)RS-485/422 1 3 (1 Opto

Isolated)Ethernet — 1

Processing and Memory:MPC561 Microprocessor 56 MHz —MPC555 Microprocessor — 40 MHzFlash ROM 4 MB 4 MBSRAM 4 MB Max. 4 MB Max.BBRAM 2 MB Max. 2 MB Max.EEPROM 32 kB Max. 32 kB Max.Real-Time Clock 1 1

Inputs:Switch to Battery wake up input 1 1Key Switch (+Bat) 1 1PWM/Frequency/Switch to Ground Inputs 14 6Analog Input 2 —Alternator R-Terminal Input 1 —

Outputs:On/Off Sinking driver (300mA) 4 4


Operating Temperature Range (ambient) -40°C to +85°C

Radiated Immunity 15.0KHZ to 1.0 GHZ @ 100 V/M

Storage Temperature Range (Normal) -50°C to +120°C


Input Shortage Tolerance Between Input and Batt+ / Batt-


Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35C



Moisture leakage (Sealant pressure tolerance) +/- 35 kPa against water and water vapor

Electrostatic environment Zero damage during exposure to electrostatic painting process

Pocket Tec™

36




Configuration

Programmable engine parameters allow you tocustomize the configuration of your engine

Status

Review the status of electronic engine conditions.For example, you can view pressures, temperatures,and speeds as well as information like engineload factor, fuel economy, desired engine speed,estimated fuel rate, vehicle speed limit, and more

Diagnostic

Quickly access active and logged diagnostic codesand advice on what to do or how to proceed

Lifetime and Trip

Review the lifetime totals for fuel economy, distance,average speed, fuel consumption, engine hours,and more. Trip accesses the same data and it canbe reset

Maintenance

Easily track your oil change preventivemaintenance intervals

SAVE TRIP DATA for a vehicle or fleet, with ability to synchronize to a PC for review

SAVE TO MEMO function that allows user tosave configuration data for use at a later time

View logged diagnostic codes or events readand change capability on 54 engine parametersallows changes instantly and routinely view engine operating information for up to 40status parameters

Cat engines employ sophisticated technologiesto deliver clean, efficient, reliable power. Inorder to keep the engines productive, usersneed constant access to an engine’s electroniccontrol. Pocket Tec™ provides that access.Pocket Tec is a handy kit that enables operatorsto access real-time engine data, using a Palmhandheld organizer. The software is easy toinstall, and the plug-in adapter allows directcommunicate with an engine’s electronic con-trols. Not only does Pocket Tec allow users totap into the engine’s electronic controls, the toolalso saves the information, downloads the datato a computer and puts the information to pow-erful use in managing your business.

Industrial, On-Highway, and Marine

applications.

Pocket Tec for Industrial applications providestechnicians, site managers and equipment own-ers an affordable means to manage their equip-ment more effectively. Pocket Tec for on-high-way vehicles provides a wealth of data usefulfor tracking all of your electronically controlledengines and managing the maintenance of theentire fleet. Pocket Tec for Marine provides own-ers and captains an affordable means to man-age their engines more effectively.

Operating Characteristics/Specifications Industrial Marine On-Highway

Totals Stores total time, idle time,fuel, max. fuel, average load

factor

Displays trip & lifetime totals Stores mileage, lifetime,trip, fuel consumption, idle

time and load factors

Diagnostics Active and logged Fault andevent codes

Active and logged Fault andevent codes

Active and logged Faultand event codes

Parameters Read & change 27 statusparameters, 13

programmable config. parameters, 10 read-only

config. parameters

Real time engine parameters& proper operation

Read and change 50+ status parameters

Maintenance Alerts for maintenance schedules based on

engine hours

Alerts for maintenance schedules based on

engine hours

Tracks oil change preventative maintenance

intervals

Configuration Change engine settings tomeet needs

Change engine settings tomeet needs

Change engine settings tomeet needs

Security — — Theft and unauthorized use deterrant



Palm Devices Supported: Any Palm with the Universal ConnectorTungsten T, T2, T3, C, & WZire 71m125, m130, m500, m505, m515, i705

Pocket Tec™

Order the Cat Electronics Product Directory on CD.

For your convenience,the Cat Electronics Product Directory

is also available on CD.

The CD Directory includes detailedproduct specifications and mechanical drawings.

To order your CD Product Directory,visit our web site: www.catelectronics.com

and complete the Caterpillar Electronics Customer Information Form.

Product Directory

©2004 CaterpillarPrinted in USA


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