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ELEKTRON Acessory catalogue 2011

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High Quality Products for maximum requirements Made in Germany Parts / Accessories E 03 / 2011
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Page 1: ELEKTRON Acessory catalogue 2011

High Quality Products for maximum requirements • Made in Germany

Parts / Accessories

E 03 / 2011

Page 2: ELEKTRON Acessory catalogue 2011
Page 3: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

CONTENTS

Chapter

I AC / CC Pliers Arm sets, electrodes, caps

Chapter

II MTX 4900 / MX 4900 / MX 3900 arm sets, electrodes, caps

Chapter

IV Dentpulling, studwelding, spotwelding

Chapter

V Dentlever, wiggle wire,dent remover

Chapter VII

Accessories for NON - ELEKTRON products

Chapter

VI Air powerd tools with accessories

14.03.11

Chapter

III C-Pliers C-arms, electrodes

Chapter VIII

Accessories for MIG Welding / Plasma cutting

Page 4: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Technical Data Pliers: Clamping force: with arms 120 mm /4.7” 1.800 N / 400 lb / at 8 bar (115 psi) Welding leads: cross section area 120 mm² length 2,50 m (98.5 inch) M-1800 AC M-1800 CC Weight: at handle 3.5 Kg / 7.7 lb 3.5 Kg / 7.7 lb complete 11.5 Kg / 25.3 lb 12.0 Kg / 26.4 lb Cooling system: compressed air liquid cooled cables Welding current max.: at MULTISPOT MI 100 7000 Amp 7000 Amp

1

2

Pos. Part No. Description

1 415 996 Pliers M - 1800 AC for MULTISPOT M 80 / M83 / MI 100 (Air cooled)

2 419 200 Pliers M - 1800 CC for MULTISPOT M 80 / M83 / MI 100 (Cable Cooled with liquid)

3 419 442 Cooling unit for MULTISPOT / MI 100 (Required for liquid cooled Pliers or Guns)

4 417 334 Cooling unit for MULTISPOT M80 / M 83 (Required for liquid cooled Pliers or Guns)

Technical Data Cooling Units: Working pressure for air driven pump 8 bar / 115 psi via pressure reducer Circulation approx. 5 L/min /1.5 gpm Capacity approx. 15 L / 4 gal Recommended Coolant Water and chlorine-free Disinfectant (accord. dosing instructions)

I 1

3

4

14-Mar-11

Chapter I 1 Pliers 1800 AC / 1800 CC

Page 5: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

1

Pos. Part No. Description Weigth

1 414 300 Electrode set 01 / 120 0,8 kg 1,76 lb

2 414 301 Electrode set 02/06/125 1,1 kg 2,42 lb

3 414 303 Electrode set 03 / 08 1,5 kg 3,3 lb

4 414 304 Electrode set 04 / 415 2,6 kg 5,73 lb

5 414 305 Electrode set 04 / 550 3,2 kg 7,05 lb

6 418 038 Single arm 01 / 415 1,45 kg 3,09 lb

7 418 039 Single arm 01 / 550 1,75 kg 3,86 lb

120 4.7“

100/3.9“

100/3.9“ 100/3.9“

200/7.8“ 125/5“

2

158/6.2“

3

100/3.9“ 100/3.9“

158/6.2“

415/16.3“

180/7“

550/21.6“

180/7“

4 5

8 9 10

Pos. Part No. Description

8 414 320 Electrode tip F Ø 12 R 6 (6 pcs.)

9 418 011 Electrode tip A Ø 12 R 25 (6 pcs.)

10 414 321 Electrode tip D Ø 12 (6 pcs.)

6 7

All electrode arms suitable for pneumatic tongs of the MULTISPOT system

I/1 I 2 14-Mar-11

Chapter I 2 Pliers 1800 AC / 1800 CC

Page 6: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Pos. Part No. Description Weigth

1 414 306 Electrode set 05 1,2 kg 2,64 lb

2 414 310 Electrode set 11 1,1 kg 2,42 lb

3 414 307 Electrode set 07 / 300 2,3 kg 5,06 lb

4 414 308 Electrode set 07 / 415 2,8 kg 6,17 lb

5 414 309 Electrode set 07 / 550 3,5 kg 7,7 lb

6 414 302 Electrode set 02 / 10 / 250 1,9 kg 4,18 lb

290/11.4" 250/10"

1

6

11

4 5

2

293/11.5"

158/6.2"

3

260/10.2"

Pos. Part No. Description

7 420 120 Electrode miller Ø13 mm R 25

8 420 119 Electrode miller Ø13 mm R 8

10 410 817 Handle for pliers M 8

300/11.8"

100/3.9“

100/3.9“

100/3.9“

100/3.9“ 100/3.9“

100/3.9“ 100/3.9“

415/16.3“ 550/21.6“

260/10.2" 260/10.2"

10

7

R 25 R 8

8

13mm Ø

I 3 14-Mar-11

Chapter I 3 Pliers 1800 AC / 1800 CC

Page 7: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Pos. Part No. Description Length

1 316 829 Electrode 200 mm 7.9“

2 320 624 Electrode 200 mm 7.9“

3 320 626 Electrode insulatet 190 mm 7.5“

4 320 623 Electrode 110 mm 4.3“

5 318 312 Electrode L style 70 mm 2.7“

6 317 971 Electrode U style 100 mm 3.9“

7 323 410 Electrode S style 130 mm 5.1“

8 320 625 Electrode S style 90 mm 3.5“

9 419 953 Electrode L style With Tip

70 mm 2.7“

10 316 831 Clamping piece

11 414 320 Electrode tip Ø12 R 6 6 pcs.

12 418 011 Electrode tip R 25 6 pcs.

13 414 321 Electrode tip form D Ø12 6 pcs.

14 419 954 Tip for Electrode L Ø12 R 6 6 pcs.

15 317 944 Electrode rod material D Ø10 Cu-Cr-Zr

500 mm

16 317 945 Electrode rod material D Ø12 Cu-Cr-Zr

500 mm

16

15

1

2

3

4

8

5

7

6

10

9

11 12 13 14

I 4 14-Mar-11

Chapter I 4 Pliers 1800 AC / 1800 CC

Page 8: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Standard arm sets working range

414 301

414 301414 301

414 303

414 303

414 302

414 302

414 300 414 310

414 307414 307414 306414 306

414 305

414 304

414 309

414 308

Pos. Part No. Description for MULTISPOT

1 419 185 Spring Balancer MI-100 / MI-100control

1

415 306 414 303

414 303

I 5 14-Mar-11

Chapter I 5 Pliers 1800 AC / 1800 CC

Page 9: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Technical Data Pliers MTX- 4900: (for MI-100control T and MI-100 T) 6 bar (90 psi) 8 bar (115 psi) Clamping force: with arms 190 mm / 7.5” ~ 3300 N / 728 lb 4400 N / 970 lb with arms 160 mm / 6.3” ~ 3950 N / 871 lb 5000 N / 1102 lb Welding leads: length 5,00 m / 16´ 6” (Option 10 m / 34´ ) Welding current: max. 14 kA Handling weight: (with Balancer) 1,0 —1.5 kg / 2.2—3.3 lb complete 9,7 kg / 21.4 lb Cooling system: liquid cooling for transformer and rectifier also for the electrodes up to the cabs!

Features: Impedance measurement and automatic Electrode arm length identification* *only for MI-100control T

Pos. Part No. Description

1 420 840 Pliers MTX-4900 with a integrated power full High Frequency Transformer

NOTE: Only adaptive with the welders MULTISPOT MI-100control T and MULTISPOT MI-100 T

1 Features of the MTX- pliers

Power full pliers with integrated High Frequency Transformer. (current up to 14 kA)

90° angle design for an unbeatable access to the most welding areas of the car body.

„Working horse“ for each car body repair expert! Very efficient cooling of electrode arms and transformer.

Large field tested assortment of arm sets for the most common spot welds at the car body.

II 1 8-Mar-11

Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 1

Page 10: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Technical Data Pliers MX-4900: (for MI-100control) 6 bar (90 psi) 8 bar (115 psi) Clamping force: with arms 190 mm / 7.5” ~ 3300 N / 728 lb 4400 N / 970 lb with arms 160 mm / 6.3” ~ 3950 N / 871 lb 5000 N / 1102 lb Welding leads: cross section area 150 mm² / 300 MCM length 2,50 m (8`3”) Handling weight : (with Balancer) 1,0 —1.5 kg / 2.2—3.3 lb complete 10,5 kg / 23.1 lb Cooling system: liquid cooled cables and electrodes up to the tips Features: Impedance measurement and automatic Electrode arm length identification

Pos. Part No. Description

1 419 530 Pliers MX-4900 for MULTISPOT MI-100control with Impedance measurement and Electrode arm length identification ( liquid cooled up to the electrode tips)

— 418 900 Pliers MX-3900 for MULTISPOT MI-100 M 83 ( liquid cooled up to the electrode tips)

Technical Data Pliers MX-3900: (looks like MX-4900) 8 bar (115 psi) 10 bar (150 psi) Clamping force: with arms 190 mm / 7.5” ~ 3300 N / 728 lb with arms 160 mm / 6.3” ~ 3950 N / 871 lb 5000 N / 1102 lb Welding leads: cross section area 120 mm² / 250 MCM length 2,50 m (8`3”) Handling weight : (with Balancer) 1,0 —1.5 kg / 2.2—3.3 lb complete 9,5 kg / 20.9 lb Cooling system: liquid cooled cables and electrodes up to the tips

1 Features of the MX- Pliers

90° angle design for an unbeatable access to the most welding areas of the car body.

„Working horse“ for each car body repair expert! Very efficient cooling of electrode arms and welding leads.

Large field tested assortment of arm sets for the most common spot welds at the car body.

Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 2

II 2 8-Mar-11

Page 11: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 3

for example in combination with Pos. 1

14

Pos. Art. No. Description

1 419 540 Electrode set 01 / 190 MX coded

2 419 673 Electrode set 05 MX coded

3 419 714 Electrode set 11 / 280 MX coded

4 419 713 Electrode set 11 / 160 MX coded

5 419 674 Electrode set 03 MX coded

6 419 668 Electrode set 02 / 06 /415 MX coded

7 318 312 Electrode L style

8 419 953 Electrode L style with tip

9 419 954 Tip for Electrode L style Ø 12 R 6

10 317 971 Electrode U style 12 mm

11 418 011 Electrode cap 12 mm / R 25 (6 pcs.)

12 316 831 Clamping Piece for Pos. 2 + 5

13 326 330 Electrode for Pos. 3 + 4

14 326 530 Set of screw in electrode tips instead of Standard cone 10 mm

1

190/7.5“

Ø 12

11

7 8

10 9

210 8“

12 mm 2

130/5“

130/5“

200/7.8“

280/11“

3

130/5“

160/6.3“ 4

12 13

130/5“

250/10“

95/3.7“

415/16.3“

6

200/7.8

130/5“

12 mm

5

210 8“

130/5“

II 3 8-Mar-11

Page 12: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 4

In combination with Pos. 1

In combination with Pos. 2

5

160/6.3“

Pos. Part No. Description 1 419670 Electrode set 01 / 550 MX coded

2 419 667 Electrode set 01 / 415 MX coded

3 419 672 Single arm 04 / 550 MX coded

4 419 669 Single arm 04 / 415 MX coded

5 419 665 Electrode set 01/ 160 MX coded

1

550/21.6“

2

4

550/21.6“

267/10.5“ 198/7.8“

3

130/5.0" 130/5.0"

415/16.3"

415/16.3"

198/7.8“ 267/10.5“

130/5.0"

II 4 8-Mar-11

Page 13: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

19

20

12

11 10 8 9

Ø13 Ø13 Ø13 Ø13

16 21

Abrasive sponge fine grid (18) middle fine grid (17) Flexible sponge full made of abrasive material for perfect tip dressing.

17

18

22

15

13mm

13

R 25 R 8

14

R 15

NEW

NEW

Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 5

II 5 8-Mar-11

Pos. Part No. Description Ø mm pcs.

8 419 728 Electrode cap type F / R 6 13 6

9 420 626 Electrode cap type A / R 15 13 6

10 419 726 Electrode cap type A / R 25 13 6

11 419 727 Electrode cap type D 13 6

12 326 009 Spare cone for Ø13 mm caps 13 1

13 420 120 Electrode miller Ø13 mm R 25 12/13 1

14 420 677 Electrode miller Ø13 mm R 15 12/13 1

15 420 119 Electrode miller Ø13 mm R 8 12/13 1

16 418 895 Spare O-Rings 17X3 10

17 325 946 Abrasive sponge middle fine 80x50 1

18 324 962 Abrasive sponge fine 80x50 1

20 420 678 Cu-Washer 10x16x1 10 10

21 419 656 Star knop for MX Pliers M8 1

22 420 419 Balancer System (MI-100, MI-100control)

1

Page 14: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

419 540

419 673

419 674

419 667

419 668 419 670

2 X 419 669

419 713

419 714

Overview of the most common applications The applications of the electrode arm sets are different from body type to body type. The most successful way to get the best electrode set combination will be to make the order together with the technicians in the body shop.

419 540

326 530

Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 6

II 6 8-Mar-11

Page 15: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Chapter III 1

Pos. Part No. Description

1 420 480 C-Pliers MC 4000 with C-arm 85 LC (420 410) for MULTISPOT MI 100

2 420 481 C-Pliers MC 5000 with C-arm 85 LC (420 410) for MULTISPOT MI-100control with Impedance measuring system

Technical Datas: 8 bar (115 psi) max. air pressure 10 bar (150 psi) Clamping force: all arm sizes 3,6 kN / 794 lb 4,5 kN / 992 lb Weight: C-arm 85 mm + leads at handle 8,0 kg / 17.6 lb complete 14 kg / 30.8 lb at Balancer system 1,7 kg / 3.4 lb Welding stroke: at 3,6 kN < 15 mm / Working stroke max: 105 mm / Welding leads: cross section area 150 mm² length 2,50 m / 8.2’ Cooling system: liquid welding leads and electrodes Features: Pneumatically electrode movement. Equal electrode force with all C-arm types. Equal flexibilities of all C-arm types, minimised distortion. Safety stoke of the middle electrode with a reduced force to prevents against injury, maximal electrode force only for welding! C-arm set-ups with a lot of different variations are provided

C-Arm type 85 LC 1,5 kg / 3.3 lb 160 LC 2,0 kg / 4.4 lb 410 LC 3,5 kg / 7.7 lb

III 1 14.03.2011

1 2

water stop system at all arm sets

Features of all MC- Pliers

Pneumatically electrode movement.

High equal electrode force for all C-arm sets.

Large inflexibility of all C-arms, minimised distortion.

Safety stroke of the middle electrode, no injury.

Several electrode kits for virtually options

C-Pliers MC-5000 / MC-4000

Page 16: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Pos. Part No. Description Dim. X mm

Dim. Y mm

1 420 410 C-arm 85 LC 85 150

2 420 411 C-arm 160 LC 160 150

3 420 412 C-arm 330 / 250 LC 330 250

4 420 413 C-arm 410 / 250 LC 410 250

5 420 414 C-arm 550 / 250 LC 550 250

6 420 415 C-arm 700 / 250 LC 700 250

6

Y

X

3

Y

X

5

Y

X

4

Y

X

2

X

Y

1

X

Y

III 2 14.03.2011

Water stop system at all arm sets! Disconnecting

without coolant leakage.

Chapter III 2 C-Pliers MC-5000 / MC-4000

Page 17: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

III 3 14.03.2011

3 1 2

Ø13 Ø13 Ø13

Pos. Part No. Description Piece

1 419 728 Electrode cap type F / R 8 6

2 420 626 Electrode cap type A / R 15 6

3 419 726 Electrode cap type A / R 25 6

4 419 798 Electrode kit for C-arm 330 / 250 LC to 700 / 250 LC 1+1

5 326 568 Extension for C-arm 330 / 250 LC to 700 / 250 LC 1

6 420 120 Electrode miller Ø13 mm R 25 1

7 420 677 Electrode miller Ø13 mm R 15 1

8 420 119 Electrode miller Ø13 mm R 8 1

9 326 429 Electrode straight LC (only for C-arm 160) 1

10 419 795 Electrode kit LC (only for C-arm 160)

11 326 445 Electrode LC bended flat end (only for C-arm 160)

12 326 447 Electrode LC bended (only for C-arm 160)

13 326 446 Electrode LC 129° (only for C-arm 160)

14 326 408 Extension 60 mm with EL. cap 13 Ø

15 326 403 Extension 86 mm wih EL. cap 13 Ø

16 420 092 Spare O-rings 3

17 327 120 Electrode for C-arm 85 LC

18 420 668 Wheelhouse electrode type 2 for C-arm 85 LC

19 420 667 Wheelhouse electrode type 1 for C-arm 85 LC

20 326 676 Electrode for C-arms 330/250 LC to 700 /250 LC 1

21 326 009 Spare cone for 13 mm caps 1

22 420 678 Cu washer 10x16x1 10

23 326 402 Clamping piece 1

24 420 227 Hanger for C-arms 330/250 LC to 700 /250 LC 1

25 420 111 Holding sleeve for welding leads with snap hook 1

8 7

13mm

6

R 25 R 8

5

4

9

23

22

21

15 14

11

12

13

10

9

17

18

19

14

24 25

16

suitable only with: C-Arm 330/250 LC C-Arm 410/250 LC C-Arm 550/250 LC C-Arm 700/250 LC

20

R 15

Chapter III 3 C-Pliers MC-5000 / MC-4000

Page 18: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Combination with: C-arm 330/250 LC C-arm 410/250 LC C-arm 550/250 LC C-arm 700/250 LC

15

9

12

13

11

14

Combination with:C-arm 160 LC

5

13

9

9

20

Combination with:C-arm 85 LC

Possible combination of C-arms Part numbers see chapter III 3

17

19

18

14

III 4 14.03.2011

Chapter III 4 C-Pliers MC-5000 / MC-4000

Page 19: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Abrasive sponge fine grid (5) middle fine grid (4) Flexible sponge full made of abrasive material for perfect tip dressing.

4

5

Pos. Part No. Description

1 419 185 Spring balancer

2 420 419 Balancer System

3 420 086 Holder for C-Pliers

4 325 946 Abrasive sponge middle fine

5 324 962 Abrasive sponge fine

6 420 230 Bracket for C-arms 1

2

C-arms working range

3

6

III 5 14.03.2011

Chapter III 5 C-Pliers MC-5000 / MC-4000

Page 20: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Pos. Part No. Description

1 419 151 AC Gun (Air cooled) for MULTISPOT M 80 / M83 / MI 100 MI 100control

2 419 170 AC Gun 4 m (only for dent pulling) (Air cooled) for MULTISPOT M20 / M 80 / M83 / MI 100

3 515 969 LC Gun (liquid cooled) for MULTISPOT M83 / MI 100 (only for spot welding)

4 419 442 Cooling unit for MULTISPOT MI 100 (Required for liquid cooled Pliers or Guns)

5 417 334 Cooling unit for MULTISPOT M80 / M 83 (Required for liquid cooled Pliers or Guns)

1 2

5

4

3

IV 1 14.03.11

Chapter VI 1 Spot welding and Dent pulling Guns

Technical Data Guns: AC Gun LC Gun AC Gun 4 m Welding leads: cross section area 120 mm² 120 mm² 70 mm² length 2,20 m (7.3 ft) 2,20 m (7.3 ft) 4 m (13.3 ft) Weight: complete 6.15 Kg / 13.5 lb 7 Kg / 15.4 lb 7 Kg / 15.4 lb Cooling system: compressed air liquid cooled compressed air Appliance: universal only spot welding only dent pulling

Technical Data Cooling Units: Working pressure for air driven pump 8 bar / 115 psi via pressure reducer Circulation approx. 5 L/min /1.5 gpm Capacity approx. 15 L / 4 gal Recommended Coolant Water and chlorine-free disinfectant (accord. dosing instructions)

Page 21: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

1

2

24

25

3*

4* 13

5*

6*

14*

15*

7*

8

9*

10*

11

12

16*

17*

18*

19*

20*

21*

23

22*

26

IV 2 14.03.11

Equipped with Pos.*

Pos. Part No. Description Pieces

1 417 168 High speed plan. hammer 1

2 415 068 Extracting tip 25

3* 310 157 Carbon electrode 10 mm 1

4* 417 893 Spot weld electrode + tip 1

5* 320 562 Contact U/B 1

6* 312 399 Contact piece SB 4 1

7* 312 400 Contact piece SB 5 1

8 415182 Contact piece TST 6 1

9* 312 401 Contact piece SB 6 1

10* 407 227 Contact piece TST 3 1

11 408 540 Contact piece TST 5 1

12 324 974 Electrode for wiggle wire 1

13 414 320 Electrode tips 12 R 6 6

14* 310 369 Washers 100

15* 408 604 Welding studs M 4X12 50

16* 410 082 Firtree studs 5,5X9 50

17* 408 568 Firtree studs 5,5X14 50

18* 408 569 Firtree studs 5,5X18 50

19* 408 570 Firtree studs 5,5X25 50

20* 408 605 Welding studs M 5X18 50

21* 408 606 Welding studs M 6X12 50

22* 408 597 T studs 3 X 4,5 100

23 408 571 T studs 5 X 10 50

24 418 599 Service box equipped with * for MI-100 / MI-100control

1

25 419 001 Slide hammer 1

26 419 001 Wiggle wire 30

Chapter VI 2 Spot welding and Dent pulling Guns

Page 22: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Pos. Part No. Description

26 419 001 Wiggle wire (30 pieces)

27 313 451 Mating part GOLF 2 roof

28 317 962 Mating part GOLF 3 roof

29 314 465 Mating part PORSCHE roof

30 315 671 Mating part PASSAT roof

31 420 119 Electrode miller Ø13 mm R 8

32 420 120 Electrode miller Ø13 mm R 25

34* 316 730 Allen wrench SW 5

35* 322 157 Grounding clamp lever

27

29

28

30

34* 35*

32

R 25 R 8

31*

13mm Ø

407 227 408 597

417 168

310 157 312 400

324 974

419 001 417 893

401 926

322 157 320 562

310 369

IV 3 14.03.11

See repair manuals how to use at the car

body

419 000

Chapter VI 3 Spot welding and Dent pulling Guns

Page 23: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

1

2

3

4

11

8

7 10

9

Pos. Part No. Description

1 326 525 Electrode LC

2 326 519 Cu Washer

3 326 524 Brass pipe

4 326 523 Electrode holder

5 414 320 Electrode tip 12 mm Ø R 6

6 324 905 90° Connector

7 418 267 Ground liquid cooled

8 418 266 Gun instead of ground

9 418 649 Welding lead to gun

10 418 648 Welding lead to ground

11 418 283 Code board

5

6

IV 4 14.03.11

Chapter VI 4 Liquid cooled Spot welding Gun

Page 24: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Tools

Parts

system

MULTISPOT

Part No.

Description

419 000 Dent lever DL01

Part No.

Description

419 001 Wiggle wire (30 psc)

419 002 Wiggle wire (50 psc)

Part No.

Description

419 004 Slide hammer 2 kg

Part No. Description

419 005 Bear claw MH 9

Application Easy removing of substantial and stretched dents in combination with the Bear claw included in the scope of delivery

V 1

Application Dent pulling in combination with Bear claw MH 9 (see below)

Chapter V 1 Dent pulling lever DL 01 / Slide hammer / Bear claw MH 9

Page 25: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Part No. Description

419 010 Dent remover DP 01

Application Manual dent puller for application with MULTISPOT single sided weld-ing gun. Easy and precise pulling of small damages

Part No. Description

325 617 Pointed tip

Part No. Description

325 618 Round tip

Part No. Description

325 619 Flat tip

V 2

Chapter V 2 Dent remover DP 01, hand operated

Page 26: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Part No. Description

419 090 Dent removal set DRS 01

Pos. Part No. Description

1 324 974 Electrode for wiggle wire

2 419 001 Wiggle wire (30 pcs)

2 419 002 Wiggle wire (50 pcs)

3 325 636 Fixing magnet

4 325 637 Dent pull electrode rod

5 325 638 Spare electrode tip

6 325 639 Pull rod

7 325 640 Cross bolt

1 2 3 5

2

4

7 6

V 3

Chapter V 3 Dent remover set DRS 01 , hand operated

Page 27: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Part No. Description

419 030 Spot weld drill kit In box

Technical dates

Revolutions (idle) 1.800 U/min

Weight 2,2 kg / 4.4 lb

Pressure 6 bar / 90 psi

Connection 1/4“

Features Patented pneumatic spindle drive for constant drill-pressure. Drills out the entire spot weld. Detachable hook. Adjustable depth stop.

Pos. Part No. Description

1 325 620 Drill bits HS Co 8 Ø x 45

2 325 621 Drill bits HS Co 10 Ø x 45

3 325 622 Drill bits HS Co-TIN 8 Ø x 45

4 325 623 Drill bits HS Co-TIN 10 Ø x 45

5 325 908 Drill bits VHM 8 Ø x 45

Specially designed spot weld drills made of cobalt steel: These bits (352 622/623) are perfect for the high temperatures produced when removing spot welds. The TIN titanium drill bits provide a four times longer lifetime and a higher cutting speed.

VI 1

4

3

2

1

5

The drill bits Pos. 5

Part no. 325 908

are able to drill out spot welds at extremely

hard sheet steel e. g. „Boron Steel“ easily.

Technische Änderungen vorbehalten. Subject to technical alterations

NEW

Chapter VI 1 Spot weld drill kit , compressed air powered

Page 28: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Part No. Description

419 040 Air body saw ABS 10

Technical dates

Strokes per minute 12.000 H/min (8 mm)

Weight 2,2 kg / 4.4 lb

Air pressure 6 bar / 90 psi

Air input diameter 1/4“

Features Professional air body saw, cuts intri-cate shapes and tight radius curves on flat and domed surfaces. Front exhaust cools the saw blade and working sur-face. Extra low vibration

Part No. Description

325 624 Saw blade ZD-3018 18 teeth (5 pcs.)

325 625 Saw blade ZD-3024 24 teeth (5 pcs.)

325 626 Saw blade ZD-3032 32 teeth (5 pcs.)

VI 2

Chapter VI 2 Body saw ABS 10, air powered

Page 29: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

VI 3

Pos. Part No. Description

1 325 627 Disc sanding pad C-3050

2 325 628 Disc sanding pad white C-3051

3 325 629 Disc sanding pad yellow C-3052

4 325 630 Disc sanding brown ZC-3000

5 325 631 Disc sanding blue ZC-3005

6 325 632 3M Disc grit 80 ZC-3010

1 2 3

5 4

6

Part No. Description

419 050 Angle disc grinder C-3865

Technical data

Free speed 25.000 U/min 25 000 rpm

Weight 0,6 kg / 1,32 lb

Pressure 6 bar / 90 psi

Connection 1/4“

Size of pad 50 mm / 2“ Ø mit Gewindeaufnahme . With thread

Features Low vibration angle sander with direct drive, including case and comprehensive accesso-ries.

Chapter VI 3 Angle disc grinder C-3865, air powered

Page 30: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

Pos. Part No. Description

1 325 633 Sanding belt ZC 1060 grit 60

2 325 634 Sanding belt ZC 1080 grit 80

3 325 635 Sanding belt ZC 1100 grit 100

Part No. Description

419 070 Air drill

Technical data

Free speed 1400 U/min 1400 rpm

Chuck diameter 10 mm

Weight 1 kg / 2,2 lb

Pressure 6 bar / 90 psi

Connection 1/4“

Dimension 220 mm X 145 mm 8.6“ X 5.7“

Features With auto chuck and reversible left / right drive.

Technical data

Free speed 16.000 U/min 16.000 rpm

Weight 0,8 kg / 1,76 lb

Pressure 6 bar / 90 psi

Connection 1/4“

Length 290 mm / 11.4“

Belt size 10 X 330 mm.

Features Easy belt change due to the automatic ten-sion, revolving handle

Part No. Description

419 080 Belt sander 10 mm

1

2

3

VI 4

Chapter VI 4 Air Drill / Belt sander

Page 31: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

system

MULTISPOT

5

Pos. Art. No. Part No.

Description For device

1 325 641 Drill bits HS Co 8 Ø x 44 Vario Drill

2 325 642 Drill bits HS Co8 10 Ø x 44 Vario Drill

3 325 643 Drill bits HS Co-TIN 8 Ø x 44 Vario Drill

4 325 644 Drill bits HS Co-TIN8 10 Ø x 44 Vario Drill

5 325 907 Drill bits VHM 8 Ø x 44 Vario Drill

6 325 645 Weld on electrode Airpuller AP 95

7 325 646 Saw blade ZD - 2018 18 teeth bi metal

SIG (5 pcs.)

8 325 647 Saw blade ZD - 2024 24 teeth bi metal

SIG (5 pcs.)

9 325 648 Saw blade ZD - 2032 32 teeth bi metal

SIG (5 pcs.)

10 419 020 Adapter for Airpuller AP 95 M20, M80, MI-100

MI-100control

11 325 650 Weld on ground (dent pulling only) M20, M80, MI-100

MI-100control

12 325 945 Magnetic ground (dent pulling only)

M20, M80, MI-100

MI-100control

13 325 651 Extracting tip (triangle) SAH (20 pcs.)

VII1

Specially designed spot weld drills. Made from cobalt steel, these bits are perfect for the high temperature generated when removing spot welds. The TIN titanium drill bits provide 4 times longer life span.

1

2

3

4

11 13 9 8 7

10

The drill bits Pos. 5

Part no. 325 907

are able to drill out spot welds at extremely hard

sheet steel e. g. Boron Steel easily.

6 12

NEW

Chapter VII 1 Accessories for NON - ELEKTRON products

Page 32: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Tools

Multicutter

MC 30 / MC 40

1

2

3 4 5

7

8

6

VIII 1

Pos. Part No. Description

1 325 954 Cutting nozzle long type (1 pc.)

2 419 424 Cutting nozzle Standard (10 pc.)

3 325 952 Electrode long type (1 pc.)

4 419 423 Electrode Standard (10 pc.)

5 325 955 Swirl ring (1 pc.)

6 419 411 Wearing parts kit (1 pc.)

7 325 956 Shield cap (1 pc.)

8 326 181 Flow meter (1 pc.) (Spare part, price on request)

Chapter VIII 1 Wearing parts kits

Page 33: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Consumables

MULTIMIG 300

MULTIMIG 400puls

1

3

2

4 5

6

7

9

8 for MB 15 / ML 1500

for MB 24 / ML 2400

VIII 2 14.03.11

Chapter VIII 2 Wearing parts kits

Pos. Part. no. Description MM 300

MM 400

1 515 902 Cart for MULTIMIG 400puls X

2 419 894 Gas nozzle, cone MB 24 (ML 2400) 3 pcs. X

3 419 895 Gas nozzle, cone MB 15 (ML 1500) 3 pcs. X

4 419 600 Fixing spring for MB 15 (ML 1500) 3 pcs. X

5 419 896 Wearing parts MB 24 (ML 2400) Nozzle base / Gas spreader

X

6 326 098 Wire guide liner 5 m for CuSi / Alu wire 0,8-1,0 mm Ø (identification black)

X X

7 326 097 Wire guide liner 4 m for CuSi / Alu wire 1,0-1,2 mm Ø (identification red)

X X

8 419 594 Contact tip 0,8 mm Ø for CuSi / Alu / Steel wire 0,8 mm Ø 10 pcs.

X

8 419 899 Contact tip 1,0 mm Ø for CuSi / Alu / Steel wire 1,0 mm Ø 10 pcs.

X

8 419 595 Contact tip 1,2 mm Ø for CuSi / Alu wire 1,2 mm Ø 10 pcs.

X

9 419 858 Contact tip 0,8 mm Ø for CuSi / Alu / Steel- wire 0,8 mm Ø 10 pcs.

X

9 419 897 Contact tip 1,0 mm Ø for CuSi / Alu /Steel-wire 1,0 mm Ø 10 pcs.

X

9 419 859 Contact tip 1,2 mm Ø for CuSi / Alu wire 1,2 mm Ø 10 pcs.

X

9 419 860 Contact tip 1,4 mm Ø for Alu wire 1,2 mm Ø (to weld thick metal) 10 pcs.

X

Page 34: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Subject to technical alterrations

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de

Parts

Consumables

MULTIMIG 300

MULTIMIG 400puls

16

15 17

20

U U V V

18

19 CuSi 3 and Alu-wire

For Steel wire

For Steel wire

14.03.11 VIII 3

Pos. Part. no. Description MM 300

MM 400

15 326 127 Torch ML 1500 Power Master 3 m X

15 326 095 Torch ML 1500 Power Master 4 m X

16 326 479 Torch ML 2400 Power Master 3 m X

16 326 096 Torch ML 2400 Power Master 4 m X

17 312 769 Reel hub X X

18 419 597 Wire feed roller 0,8 /1,0 for CuSi / Alu wire 0,8 / 1,0 mm Ø 2 pcs. X X

18 419 598 Wire feed roller 1,0 / 1,2 for CuSi / Alu wire 1,0 / 1,2 mm Ø 2 pcs. X X

19 419 599 Wire feed roller 0,8 /1,0 for Steel wire 0,8 / 1,0 mm Ø 2 pcs. X X

20 309 698 Wire guide liner 4 m for Steel wire 0,8 / 1,0 mm Ø (identification red) X X

Chapter VIII 3 Wearing parts kits

Page 35: ELEKTRON Acessory catalogue 2011
Page 36: ELEKTRON Acessory catalogue 2011

Technische Änderungen vorbehalten. Technical specifications are subject to change without notice

ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de


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