High Quality Products for maximum requirements • Made in Germany
Parts / Accessories
E 03 / 2011
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
CONTENTS
Chapter
I AC / CC Pliers Arm sets, electrodes, caps
Chapter
II MTX 4900 / MX 4900 / MX 3900 arm sets, electrodes, caps
Chapter
IV Dentpulling, studwelding, spotwelding
Chapter
V Dentlever, wiggle wire,dent remover
Chapter VII
Accessories for NON - ELEKTRON products
Chapter
VI Air powerd tools with accessories
14.03.11
Chapter
III C-Pliers C-arms, electrodes
Chapter VIII
Accessories for MIG Welding / Plasma cutting
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Technical Data Pliers: Clamping force: with arms 120 mm /4.7” 1.800 N / 400 lb / at 8 bar (115 psi) Welding leads: cross section area 120 mm² length 2,50 m (98.5 inch) M-1800 AC M-1800 CC Weight: at handle 3.5 Kg / 7.7 lb 3.5 Kg / 7.7 lb complete 11.5 Kg / 25.3 lb 12.0 Kg / 26.4 lb Cooling system: compressed air liquid cooled cables Welding current max.: at MULTISPOT MI 100 7000 Amp 7000 Amp
1
2
Pos. Part No. Description
1 415 996 Pliers M - 1800 AC for MULTISPOT M 80 / M83 / MI 100 (Air cooled)
2 419 200 Pliers M - 1800 CC for MULTISPOT M 80 / M83 / MI 100 (Cable Cooled with liquid)
3 419 442 Cooling unit for MULTISPOT / MI 100 (Required for liquid cooled Pliers or Guns)
4 417 334 Cooling unit for MULTISPOT M80 / M 83 (Required for liquid cooled Pliers or Guns)
Technical Data Cooling Units: Working pressure for air driven pump 8 bar / 115 psi via pressure reducer Circulation approx. 5 L/min /1.5 gpm Capacity approx. 15 L / 4 gal Recommended Coolant Water and chlorine-free Disinfectant (accord. dosing instructions)
I 1
3
4
14-Mar-11
Chapter I 1 Pliers 1800 AC / 1800 CC
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
1
Pos. Part No. Description Weigth
1 414 300 Electrode set 01 / 120 0,8 kg 1,76 lb
2 414 301 Electrode set 02/06/125 1,1 kg 2,42 lb
3 414 303 Electrode set 03 / 08 1,5 kg 3,3 lb
4 414 304 Electrode set 04 / 415 2,6 kg 5,73 lb
5 414 305 Electrode set 04 / 550 3,2 kg 7,05 lb
6 418 038 Single arm 01 / 415 1,45 kg 3,09 lb
7 418 039 Single arm 01 / 550 1,75 kg 3,86 lb
120 4.7“
100/3.9“
100/3.9“ 100/3.9“
200/7.8“ 125/5“
2
158/6.2“
3
100/3.9“ 100/3.9“
158/6.2“
415/16.3“
180/7“
550/21.6“
180/7“
4 5
8 9 10
Pos. Part No. Description
8 414 320 Electrode tip F Ø 12 R 6 (6 pcs.)
9 418 011 Electrode tip A Ø 12 R 25 (6 pcs.)
10 414 321 Electrode tip D Ø 12 (6 pcs.)
6 7
All electrode arms suitable for pneumatic tongs of the MULTISPOT system
I/1 I 2 14-Mar-11
Chapter I 2 Pliers 1800 AC / 1800 CC
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Pos. Part No. Description Weigth
1 414 306 Electrode set 05 1,2 kg 2,64 lb
2 414 310 Electrode set 11 1,1 kg 2,42 lb
3 414 307 Electrode set 07 / 300 2,3 kg 5,06 lb
4 414 308 Electrode set 07 / 415 2,8 kg 6,17 lb
5 414 309 Electrode set 07 / 550 3,5 kg 7,7 lb
6 414 302 Electrode set 02 / 10 / 250 1,9 kg 4,18 lb
290/11.4" 250/10"
1
6
11
4 5
2
293/11.5"
158/6.2"
3
260/10.2"
Pos. Part No. Description
7 420 120 Electrode miller Ø13 mm R 25
8 420 119 Electrode miller Ø13 mm R 8
10 410 817 Handle for pliers M 8
300/11.8"
100/3.9“
100/3.9“
100/3.9“
100/3.9“ 100/3.9“
100/3.9“ 100/3.9“
415/16.3“ 550/21.6“
260/10.2" 260/10.2"
10
7
R 25 R 8
8
13mm Ø
I 3 14-Mar-11
Chapter I 3 Pliers 1800 AC / 1800 CC
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Pos. Part No. Description Length
1 316 829 Electrode 200 mm 7.9“
2 320 624 Electrode 200 mm 7.9“
3 320 626 Electrode insulatet 190 mm 7.5“
4 320 623 Electrode 110 mm 4.3“
5 318 312 Electrode L style 70 mm 2.7“
6 317 971 Electrode U style 100 mm 3.9“
7 323 410 Electrode S style 130 mm 5.1“
8 320 625 Electrode S style 90 mm 3.5“
9 419 953 Electrode L style With Tip
70 mm 2.7“
10 316 831 Clamping piece
11 414 320 Electrode tip Ø12 R 6 6 pcs.
12 418 011 Electrode tip R 25 6 pcs.
13 414 321 Electrode tip form D Ø12 6 pcs.
14 419 954 Tip for Electrode L Ø12 R 6 6 pcs.
15 317 944 Electrode rod material D Ø10 Cu-Cr-Zr
500 mm
16 317 945 Electrode rod material D Ø12 Cu-Cr-Zr
500 mm
16
15
1
2
3
4
8
5
7
6
10
9
11 12 13 14
I 4 14-Mar-11
Chapter I 4 Pliers 1800 AC / 1800 CC
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Standard arm sets working range
414 301
414 301414 301
414 303
414 303
414 302
414 302
414 300 414 310
414 307414 307414 306414 306
414 305
414 304
414 309
414 308
Pos. Part No. Description for MULTISPOT
1 419 185 Spring Balancer MI-100 / MI-100control
1
415 306 414 303
414 303
I 5 14-Mar-11
Chapter I 5 Pliers 1800 AC / 1800 CC
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Technical Data Pliers MTX- 4900: (for MI-100control T and MI-100 T) 6 bar (90 psi) 8 bar (115 psi) Clamping force: with arms 190 mm / 7.5” ~ 3300 N / 728 lb 4400 N / 970 lb with arms 160 mm / 6.3” ~ 3950 N / 871 lb 5000 N / 1102 lb Welding leads: length 5,00 m / 16´ 6” (Option 10 m / 34´ ) Welding current: max. 14 kA Handling weight: (with Balancer) 1,0 —1.5 kg / 2.2—3.3 lb complete 9,7 kg / 21.4 lb Cooling system: liquid cooling for transformer and rectifier also for the electrodes up to the cabs!
Features: Impedance measurement and automatic Electrode arm length identification* *only for MI-100control T
Pos. Part No. Description
1 420 840 Pliers MTX-4900 with a integrated power full High Frequency Transformer
NOTE: Only adaptive with the welders MULTISPOT MI-100control T and MULTISPOT MI-100 T
1 Features of the MTX- pliers
Power full pliers with integrated High Frequency Transformer. (current up to 14 kA)
90° angle design for an unbeatable access to the most welding areas of the car body.
„Working horse“ for each car body repair expert! Very efficient cooling of electrode arms and transformer.
Large field tested assortment of arm sets for the most common spot welds at the car body.
II 1 8-Mar-11
Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 1
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Technical Data Pliers MX-4900: (for MI-100control) 6 bar (90 psi) 8 bar (115 psi) Clamping force: with arms 190 mm / 7.5” ~ 3300 N / 728 lb 4400 N / 970 lb with arms 160 mm / 6.3” ~ 3950 N / 871 lb 5000 N / 1102 lb Welding leads: cross section area 150 mm² / 300 MCM length 2,50 m (8`3”) Handling weight : (with Balancer) 1,0 —1.5 kg / 2.2—3.3 lb complete 10,5 kg / 23.1 lb Cooling system: liquid cooled cables and electrodes up to the tips Features: Impedance measurement and automatic Electrode arm length identification
Pos. Part No. Description
1 419 530 Pliers MX-4900 for MULTISPOT MI-100control with Impedance measurement and Electrode arm length identification ( liquid cooled up to the electrode tips)
— 418 900 Pliers MX-3900 for MULTISPOT MI-100 M 83 ( liquid cooled up to the electrode tips)
Technical Data Pliers MX-3900: (looks like MX-4900) 8 bar (115 psi) 10 bar (150 psi) Clamping force: with arms 190 mm / 7.5” ~ 3300 N / 728 lb with arms 160 mm / 6.3” ~ 3950 N / 871 lb 5000 N / 1102 lb Welding leads: cross section area 120 mm² / 250 MCM length 2,50 m (8`3”) Handling weight : (with Balancer) 1,0 —1.5 kg / 2.2—3.3 lb complete 9,5 kg / 20.9 lb Cooling system: liquid cooled cables and electrodes up to the tips
1 Features of the MX- Pliers
90° angle design for an unbeatable access to the most welding areas of the car body.
„Working horse“ for each car body repair expert! Very efficient cooling of electrode arms and welding leads.
Large field tested assortment of arm sets for the most common spot welds at the car body.
Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 2
II 2 8-Mar-11
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 3
for example in combination with Pos. 1
14
Pos. Art. No. Description
1 419 540 Electrode set 01 / 190 MX coded
2 419 673 Electrode set 05 MX coded
3 419 714 Electrode set 11 / 280 MX coded
4 419 713 Electrode set 11 / 160 MX coded
5 419 674 Electrode set 03 MX coded
6 419 668 Electrode set 02 / 06 /415 MX coded
7 318 312 Electrode L style
8 419 953 Electrode L style with tip
9 419 954 Tip for Electrode L style Ø 12 R 6
10 317 971 Electrode U style 12 mm
11 418 011 Electrode cap 12 mm / R 25 (6 pcs.)
12 316 831 Clamping Piece for Pos. 2 + 5
13 326 330 Electrode for Pos. 3 + 4
14 326 530 Set of screw in electrode tips instead of Standard cone 10 mm
1
190/7.5“
Ø 12
11
7 8
10 9
210 8“
12 mm 2
130/5“
130/5“
200/7.8“
280/11“
3
130/5“
160/6.3“ 4
12 13
130/5“
250/10“
95/3.7“
415/16.3“
6
200/7.8
130/5“
12 mm
5
210 8“
130/5“
II 3 8-Mar-11
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 4
In combination with Pos. 1
In combination with Pos. 2
5
160/6.3“
Pos. Part No. Description 1 419670 Electrode set 01 / 550 MX coded
2 419 667 Electrode set 01 / 415 MX coded
3 419 672 Single arm 04 / 550 MX coded
4 419 669 Single arm 04 / 415 MX coded
5 419 665 Electrode set 01/ 160 MX coded
1
550/21.6“
2
4
550/21.6“
267/10.5“ 198/7.8“
3
130/5.0" 130/5.0"
415/16.3"
415/16.3"
198/7.8“ 267/10.5“
130/5.0"
II 4 8-Mar-11
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
19
20
12
11 10 8 9
Ø13 Ø13 Ø13 Ø13
16 21
Abrasive sponge fine grid (18) middle fine grid (17) Flexible sponge full made of abrasive material for perfect tip dressing.
17
18
22
15
13mm
13
R 25 R 8
14
R 15
NEW
NEW
Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 5
II 5 8-Mar-11
Pos. Part No. Description Ø mm pcs.
8 419 728 Electrode cap type F / R 6 13 6
9 420 626 Electrode cap type A / R 15 13 6
10 419 726 Electrode cap type A / R 25 13 6
11 419 727 Electrode cap type D 13 6
12 326 009 Spare cone for Ø13 mm caps 13 1
13 420 120 Electrode miller Ø13 mm R 25 12/13 1
14 420 677 Electrode miller Ø13 mm R 15 12/13 1
15 420 119 Electrode miller Ø13 mm R 8 12/13 1
16 418 895 Spare O-Rings 17X3 10
17 325 946 Abrasive sponge middle fine 80x50 1
18 324 962 Abrasive sponge fine 80x50 1
20 420 678 Cu-Washer 10x16x1 10 10
21 419 656 Star knop for MX Pliers M8 1
22 420 419 Balancer System (MI-100, MI-100control)
1
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
419 540
419 673
419 674
419 667
419 668 419 670
2 X 419 669
419 713
419 714
Overview of the most common applications The applications of the electrode arm sets are different from body type to body type. The most successful way to get the best electrode set combination will be to make the order together with the technicians in the body shop.
419 540
326 530
Transformer Pliers MTX-4900 / Cable Pliers MX-4900 / MX-3900 Chapter II 6
II 6 8-Mar-11
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Chapter III 1
Pos. Part No. Description
1 420 480 C-Pliers MC 4000 with C-arm 85 LC (420 410) for MULTISPOT MI 100
2 420 481 C-Pliers MC 5000 with C-arm 85 LC (420 410) for MULTISPOT MI-100control with Impedance measuring system
Technical Datas: 8 bar (115 psi) max. air pressure 10 bar (150 psi) Clamping force: all arm sizes 3,6 kN / 794 lb 4,5 kN / 992 lb Weight: C-arm 85 mm + leads at handle 8,0 kg / 17.6 lb complete 14 kg / 30.8 lb at Balancer system 1,7 kg / 3.4 lb Welding stroke: at 3,6 kN < 15 mm / Working stroke max: 105 mm / Welding leads: cross section area 150 mm² length 2,50 m / 8.2’ Cooling system: liquid welding leads and electrodes Features: Pneumatically electrode movement. Equal electrode force with all C-arm types. Equal flexibilities of all C-arm types, minimised distortion. Safety stoke of the middle electrode with a reduced force to prevents against injury, maximal electrode force only for welding! C-arm set-ups with a lot of different variations are provided
C-Arm type 85 LC 1,5 kg / 3.3 lb 160 LC 2,0 kg / 4.4 lb 410 LC 3,5 kg / 7.7 lb
III 1 14.03.2011
1 2
water stop system at all arm sets
Features of all MC- Pliers
Pneumatically electrode movement.
High equal electrode force for all C-arm sets.
Large inflexibility of all C-arms, minimised distortion.
Safety stroke of the middle electrode, no injury.
Several electrode kits for virtually options
C-Pliers MC-5000 / MC-4000
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Pos. Part No. Description Dim. X mm
Dim. Y mm
1 420 410 C-arm 85 LC 85 150
2 420 411 C-arm 160 LC 160 150
3 420 412 C-arm 330 / 250 LC 330 250
4 420 413 C-arm 410 / 250 LC 410 250
5 420 414 C-arm 550 / 250 LC 550 250
6 420 415 C-arm 700 / 250 LC 700 250
6
Y
X
3
Y
X
5
Y
X
4
Y
X
2
X
Y
1
X
Y
III 2 14.03.2011
Water stop system at all arm sets! Disconnecting
without coolant leakage.
Chapter III 2 C-Pliers MC-5000 / MC-4000
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
III 3 14.03.2011
3 1 2
Ø13 Ø13 Ø13
Pos. Part No. Description Piece
1 419 728 Electrode cap type F / R 8 6
2 420 626 Electrode cap type A / R 15 6
3 419 726 Electrode cap type A / R 25 6
4 419 798 Electrode kit for C-arm 330 / 250 LC to 700 / 250 LC 1+1
5 326 568 Extension for C-arm 330 / 250 LC to 700 / 250 LC 1
6 420 120 Electrode miller Ø13 mm R 25 1
7 420 677 Electrode miller Ø13 mm R 15 1
8 420 119 Electrode miller Ø13 mm R 8 1
9 326 429 Electrode straight LC (only for C-arm 160) 1
10 419 795 Electrode kit LC (only for C-arm 160)
11 326 445 Electrode LC bended flat end (only for C-arm 160)
12 326 447 Electrode LC bended (only for C-arm 160)
13 326 446 Electrode LC 129° (only for C-arm 160)
14 326 408 Extension 60 mm with EL. cap 13 Ø
15 326 403 Extension 86 mm wih EL. cap 13 Ø
16 420 092 Spare O-rings 3
17 327 120 Electrode for C-arm 85 LC
18 420 668 Wheelhouse electrode type 2 for C-arm 85 LC
19 420 667 Wheelhouse electrode type 1 for C-arm 85 LC
20 326 676 Electrode for C-arms 330/250 LC to 700 /250 LC 1
21 326 009 Spare cone for 13 mm caps 1
22 420 678 Cu washer 10x16x1 10
23 326 402 Clamping piece 1
24 420 227 Hanger for C-arms 330/250 LC to 700 /250 LC 1
25 420 111 Holding sleeve for welding leads with snap hook 1
8 7
13mm
6
R 25 R 8
5
4
9
23
22
21
15 14
11
12
13
10
9
17
18
19
14
24 25
16
suitable only with: C-Arm 330/250 LC C-Arm 410/250 LC C-Arm 550/250 LC C-Arm 700/250 LC
20
R 15
Chapter III 3 C-Pliers MC-5000 / MC-4000
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Combination with: C-arm 330/250 LC C-arm 410/250 LC C-arm 550/250 LC C-arm 700/250 LC
15
9
12
13
11
14
Combination with:C-arm 160 LC
5
13
9
9
20
Combination with:C-arm 85 LC
Possible combination of C-arms Part numbers see chapter III 3
17
19
18
14
III 4 14.03.2011
Chapter III 4 C-Pliers MC-5000 / MC-4000
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Abrasive sponge fine grid (5) middle fine grid (4) Flexible sponge full made of abrasive material for perfect tip dressing.
4
5
Pos. Part No. Description
1 419 185 Spring balancer
2 420 419 Balancer System
3 420 086 Holder for C-Pliers
4 325 946 Abrasive sponge middle fine
5 324 962 Abrasive sponge fine
6 420 230 Bracket for C-arms 1
2
C-arms working range
3
6
III 5 14.03.2011
Chapter III 5 C-Pliers MC-5000 / MC-4000
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Pos. Part No. Description
1 419 151 AC Gun (Air cooled) for MULTISPOT M 80 / M83 / MI 100 MI 100control
2 419 170 AC Gun 4 m (only for dent pulling) (Air cooled) for MULTISPOT M20 / M 80 / M83 / MI 100
3 515 969 LC Gun (liquid cooled) for MULTISPOT M83 / MI 100 (only for spot welding)
4 419 442 Cooling unit for MULTISPOT MI 100 (Required for liquid cooled Pliers or Guns)
5 417 334 Cooling unit for MULTISPOT M80 / M 83 (Required for liquid cooled Pliers or Guns)
1 2
5
4
3
IV 1 14.03.11
Chapter VI 1 Spot welding and Dent pulling Guns
Technical Data Guns: AC Gun LC Gun AC Gun 4 m Welding leads: cross section area 120 mm² 120 mm² 70 mm² length 2,20 m (7.3 ft) 2,20 m (7.3 ft) 4 m (13.3 ft) Weight: complete 6.15 Kg / 13.5 lb 7 Kg / 15.4 lb 7 Kg / 15.4 lb Cooling system: compressed air liquid cooled compressed air Appliance: universal only spot welding only dent pulling
Technical Data Cooling Units: Working pressure for air driven pump 8 bar / 115 psi via pressure reducer Circulation approx. 5 L/min /1.5 gpm Capacity approx. 15 L / 4 gal Recommended Coolant Water and chlorine-free disinfectant (accord. dosing instructions)
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
1
2
24
25
3*
4* 13
5*
6*
14*
15*
7*
8
9*
10*
11
12
16*
17*
18*
19*
20*
21*
23
22*
26
IV 2 14.03.11
Equipped with Pos.*
Pos. Part No. Description Pieces
1 417 168 High speed plan. hammer 1
2 415 068 Extracting tip 25
3* 310 157 Carbon electrode 10 mm 1
4* 417 893 Spot weld electrode + tip 1
5* 320 562 Contact U/B 1
6* 312 399 Contact piece SB 4 1
7* 312 400 Contact piece SB 5 1
8 415182 Contact piece TST 6 1
9* 312 401 Contact piece SB 6 1
10* 407 227 Contact piece TST 3 1
11 408 540 Contact piece TST 5 1
12 324 974 Electrode for wiggle wire 1
13 414 320 Electrode tips 12 R 6 6
14* 310 369 Washers 100
15* 408 604 Welding studs M 4X12 50
16* 410 082 Firtree studs 5,5X9 50
17* 408 568 Firtree studs 5,5X14 50
18* 408 569 Firtree studs 5,5X18 50
19* 408 570 Firtree studs 5,5X25 50
20* 408 605 Welding studs M 5X18 50
21* 408 606 Welding studs M 6X12 50
22* 408 597 T studs 3 X 4,5 100
23 408 571 T studs 5 X 10 50
24 418 599 Service box equipped with * for MI-100 / MI-100control
1
25 419 001 Slide hammer 1
26 419 001 Wiggle wire 30
Chapter VI 2 Spot welding and Dent pulling Guns
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Pos. Part No. Description
26 419 001 Wiggle wire (30 pieces)
27 313 451 Mating part GOLF 2 roof
28 317 962 Mating part GOLF 3 roof
29 314 465 Mating part PORSCHE roof
30 315 671 Mating part PASSAT roof
31 420 119 Electrode miller Ø13 mm R 8
32 420 120 Electrode miller Ø13 mm R 25
34* 316 730 Allen wrench SW 5
35* 322 157 Grounding clamp lever
27
29
28
30
34* 35*
32
R 25 R 8
31*
13mm Ø
407 227 408 597
417 168
310 157 312 400
324 974
419 001 417 893
401 926
322 157 320 562
310 369
IV 3 14.03.11
See repair manuals how to use at the car
body
419 000
Chapter VI 3 Spot welding and Dent pulling Guns
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
1
2
3
4
11
8
7 10
9
Pos. Part No. Description
1 326 525 Electrode LC
2 326 519 Cu Washer
3 326 524 Brass pipe
4 326 523 Electrode holder
5 414 320 Electrode tip 12 mm Ø R 6
6 324 905 90° Connector
7 418 267 Ground liquid cooled
8 418 266 Gun instead of ground
9 418 649 Welding lead to gun
10 418 648 Welding lead to ground
11 418 283 Code board
5
6
IV 4 14.03.11
Chapter VI 4 Liquid cooled Spot welding Gun
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Tools
Parts
system
MULTISPOT
Part No.
Description
419 000 Dent lever DL01
Part No.
Description
419 001 Wiggle wire (30 psc)
419 002 Wiggle wire (50 psc)
Part No.
Description
419 004 Slide hammer 2 kg
Part No. Description
419 005 Bear claw MH 9
Application Easy removing of substantial and stretched dents in combination with the Bear claw included in the scope of delivery
V 1
Application Dent pulling in combination with Bear claw MH 9 (see below)
Chapter V 1 Dent pulling lever DL 01 / Slide hammer / Bear claw MH 9
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Part No. Description
419 010 Dent remover DP 01
Application Manual dent puller for application with MULTISPOT single sided weld-ing gun. Easy and precise pulling of small damages
Part No. Description
325 617 Pointed tip
Part No. Description
325 618 Round tip
Part No. Description
325 619 Flat tip
V 2
Chapter V 2 Dent remover DP 01, hand operated
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Part No. Description
419 090 Dent removal set DRS 01
Pos. Part No. Description
1 324 974 Electrode for wiggle wire
2 419 001 Wiggle wire (30 pcs)
2 419 002 Wiggle wire (50 pcs)
3 325 636 Fixing magnet
4 325 637 Dent pull electrode rod
5 325 638 Spare electrode tip
6 325 639 Pull rod
7 325 640 Cross bolt
1 2 3 5
2
4
7 6
V 3
Chapter V 3 Dent remover set DRS 01 , hand operated
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Part No. Description
419 030 Spot weld drill kit In box
Technical dates
Revolutions (idle) 1.800 U/min
Weight 2,2 kg / 4.4 lb
Pressure 6 bar / 90 psi
Connection 1/4“
Features Patented pneumatic spindle drive for constant drill-pressure. Drills out the entire spot weld. Detachable hook. Adjustable depth stop.
Pos. Part No. Description
1 325 620 Drill bits HS Co 8 Ø x 45
2 325 621 Drill bits HS Co 10 Ø x 45
3 325 622 Drill bits HS Co-TIN 8 Ø x 45
4 325 623 Drill bits HS Co-TIN 10 Ø x 45
5 325 908 Drill bits VHM 8 Ø x 45
Specially designed spot weld drills made of cobalt steel: These bits (352 622/623) are perfect for the high temperatures produced when removing spot welds. The TIN titanium drill bits provide a four times longer lifetime and a higher cutting speed.
VI 1
4
3
2
1
5
The drill bits Pos. 5
Part no. 325 908
are able to drill out spot welds at extremely
hard sheet steel e. g. „Boron Steel“ easily.
Technische Änderungen vorbehalten. Subject to technical alterations
NEW
Chapter VI 1 Spot weld drill kit , compressed air powered
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Part No. Description
419 040 Air body saw ABS 10
Technical dates
Strokes per minute 12.000 H/min (8 mm)
Weight 2,2 kg / 4.4 lb
Air pressure 6 bar / 90 psi
Air input diameter 1/4“
Features Professional air body saw, cuts intri-cate shapes and tight radius curves on flat and domed surfaces. Front exhaust cools the saw blade and working sur-face. Extra low vibration
Part No. Description
325 624 Saw blade ZD-3018 18 teeth (5 pcs.)
325 625 Saw blade ZD-3024 24 teeth (5 pcs.)
325 626 Saw blade ZD-3032 32 teeth (5 pcs.)
VI 2
Chapter VI 2 Body saw ABS 10, air powered
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
VI 3
Pos. Part No. Description
1 325 627 Disc sanding pad C-3050
2 325 628 Disc sanding pad white C-3051
3 325 629 Disc sanding pad yellow C-3052
4 325 630 Disc sanding brown ZC-3000
5 325 631 Disc sanding blue ZC-3005
6 325 632 3M Disc grit 80 ZC-3010
1 2 3
5 4
6
Part No. Description
419 050 Angle disc grinder C-3865
Technical data
Free speed 25.000 U/min 25 000 rpm
Weight 0,6 kg / 1,32 lb
Pressure 6 bar / 90 psi
Connection 1/4“
Size of pad 50 mm / 2“ Ø mit Gewindeaufnahme . With thread
Features Low vibration angle sander with direct drive, including case and comprehensive accesso-ries.
Chapter VI 3 Angle disc grinder C-3865, air powered
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
Pos. Part No. Description
1 325 633 Sanding belt ZC 1060 grit 60
2 325 634 Sanding belt ZC 1080 grit 80
3 325 635 Sanding belt ZC 1100 grit 100
Part No. Description
419 070 Air drill
Technical data
Free speed 1400 U/min 1400 rpm
Chuck diameter 10 mm
Weight 1 kg / 2,2 lb
Pressure 6 bar / 90 psi
Connection 1/4“
Dimension 220 mm X 145 mm 8.6“ X 5.7“
Features With auto chuck and reversible left / right drive.
Technical data
Free speed 16.000 U/min 16.000 rpm
Weight 0,8 kg / 1,76 lb
Pressure 6 bar / 90 psi
Connection 1/4“
Length 290 mm / 11.4“
Belt size 10 X 330 mm.
Features Easy belt change due to the automatic ten-sion, revolving handle
Part No. Description
419 080 Belt sander 10 mm
1
2
3
VI 4
Chapter VI 4 Air Drill / Belt sander
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
system
MULTISPOT
5
Pos. Art. No. Part No.
Description For device
1 325 641 Drill bits HS Co 8 Ø x 44 Vario Drill
2 325 642 Drill bits HS Co8 10 Ø x 44 Vario Drill
3 325 643 Drill bits HS Co-TIN 8 Ø x 44 Vario Drill
4 325 644 Drill bits HS Co-TIN8 10 Ø x 44 Vario Drill
5 325 907 Drill bits VHM 8 Ø x 44 Vario Drill
6 325 645 Weld on electrode Airpuller AP 95
7 325 646 Saw blade ZD - 2018 18 teeth bi metal
SIG (5 pcs.)
8 325 647 Saw blade ZD - 2024 24 teeth bi metal
SIG (5 pcs.)
9 325 648 Saw blade ZD - 2032 32 teeth bi metal
SIG (5 pcs.)
10 419 020 Adapter for Airpuller AP 95 M20, M80, MI-100
MI-100control
11 325 650 Weld on ground (dent pulling only) M20, M80, MI-100
MI-100control
12 325 945 Magnetic ground (dent pulling only)
M20, M80, MI-100
MI-100control
13 325 651 Extracting tip (triangle) SAH (20 pcs.)
VII1
Specially designed spot weld drills. Made from cobalt steel, these bits are perfect for the high temperature generated when removing spot welds. The TIN titanium drill bits provide 4 times longer life span.
1
2
3
4
11 13 9 8 7
10
The drill bits Pos. 5
Part no. 325 907
are able to drill out spot welds at extremely hard
sheet steel e. g. Boron Steel easily.
6 12
NEW
Chapter VII 1 Accessories for NON - ELEKTRON products
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Tools
Multicutter
MC 30 / MC 40
1
2
3 4 5
7
8
6
VIII 1
Pos. Part No. Description
1 325 954 Cutting nozzle long type (1 pc.)
2 419 424 Cutting nozzle Standard (10 pc.)
3 325 952 Electrode long type (1 pc.)
4 419 423 Electrode Standard (10 pc.)
5 325 955 Swirl ring (1 pc.)
6 419 411 Wearing parts kit (1 pc.)
7 325 956 Shield cap (1 pc.)
8 326 181 Flow meter (1 pc.) (Spare part, price on request)
Chapter VIII 1 Wearing parts kits
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Consumables
MULTIMIG 300
MULTIMIG 400puls
1
3
2
4 5
6
7
9
8 for MB 15 / ML 1500
for MB 24 / ML 2400
VIII 2 14.03.11
Chapter VIII 2 Wearing parts kits
Pos. Part. no. Description MM 300
MM 400
1 515 902 Cart for MULTIMIG 400puls X
2 419 894 Gas nozzle, cone MB 24 (ML 2400) 3 pcs. X
3 419 895 Gas nozzle, cone MB 15 (ML 1500) 3 pcs. X
4 419 600 Fixing spring for MB 15 (ML 1500) 3 pcs. X
5 419 896 Wearing parts MB 24 (ML 2400) Nozzle base / Gas spreader
X
6 326 098 Wire guide liner 5 m for CuSi / Alu wire 0,8-1,0 mm Ø (identification black)
X X
7 326 097 Wire guide liner 4 m for CuSi / Alu wire 1,0-1,2 mm Ø (identification red)
X X
8 419 594 Contact tip 0,8 mm Ø for CuSi / Alu / Steel wire 0,8 mm Ø 10 pcs.
X
8 419 899 Contact tip 1,0 mm Ø for CuSi / Alu / Steel wire 1,0 mm Ø 10 pcs.
X
8 419 595 Contact tip 1,2 mm Ø for CuSi / Alu wire 1,2 mm Ø 10 pcs.
X
9 419 858 Contact tip 0,8 mm Ø for CuSi / Alu / Steel- wire 0,8 mm Ø 10 pcs.
X
9 419 897 Contact tip 1,0 mm Ø for CuSi / Alu /Steel-wire 1,0 mm Ø 10 pcs.
X
9 419 859 Contact tip 1,2 mm Ø for CuSi / Alu wire 1,2 mm Ø 10 pcs.
X
9 419 860 Contact tip 1,4 mm Ø for Alu wire 1,2 mm Ø (to weld thick metal) 10 pcs.
X
Technische Änderungen vorbehalten. Subject to technical alterrations
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de
Parts
Consumables
MULTIMIG 300
MULTIMIG 400puls
16
15 17
20
U U V V
18
19 CuSi 3 and Alu-wire
For Steel wire
For Steel wire
14.03.11 VIII 3
Pos. Part. no. Description MM 300
MM 400
15 326 127 Torch ML 1500 Power Master 3 m X
15 326 095 Torch ML 1500 Power Master 4 m X
16 326 479 Torch ML 2400 Power Master 3 m X
16 326 096 Torch ML 2400 Power Master 4 m X
17 312 769 Reel hub X X
18 419 597 Wire feed roller 0,8 /1,0 for CuSi / Alu wire 0,8 / 1,0 mm Ø 2 pcs. X X
18 419 598 Wire feed roller 1,0 / 1,2 for CuSi / Alu wire 1,0 / 1,2 mm Ø 2 pcs. X X
19 419 599 Wire feed roller 0,8 /1,0 for Steel wire 0,8 / 1,0 mm Ø 2 pcs. X X
20 309 698 Wire guide liner 4 m for Steel wire 0,8 / 1,0 mm Ø (identification red) X X
Chapter VIII 3 Wearing parts kits
Technische Änderungen vorbehalten. Technical specifications are subject to change without notice
ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de ELEKTRON Bremen GmbH • Hinterm Sielhof 22 • D-28277 Bremen Telefon +49 / (0)421 / 54 906-906 • Telefax +49 / (0)421 / 54 90 619 • [email protected] • www.elektron-bremen.de