ELGIN G4 GAS LEAK INCIDENT 25 March – 16 May 2012
ELGIN: KEY FACTS & FIGURES
Operated by Total for 8 x JV partners
Elgin PUQ (Production Utilities Quarters) & wellhead platforms linked by 90m bridge
High Temperature/High Pressure fields
On stream since 2001
Elgin produces 135k boe/d
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012) 2
ELGIN G4: WELL ARCHITECTURE
Seabed @ 93m below platform
Chalk HOD non-producing low permeability high
pressure
Fulmar producing high permeability lower
pressure
On Elgin ‘A’ (wellhead) platform
3 Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
ELGIN G4 GAS LEAK: SEQUENCE OF EVENTS
25 February: sudden decrease of A annulus pressure and rapid increase in B and then C annulus
G4 Task Force established: well intervention program with Rowan Viking rig support
15 March: tubing and A annulus contents displaced to 1.2sg brine
22 - 25 March: well intervention
• start pumping 2.05sg NABM down tubing & up A annulus
• B & C annuli pressure increase
− C annulus bled off through WHP process
− B annulus operating window increased
• after 172m3 operation suspended as mud returns to the process via C annulus
• attempt to re-route C annulus returns line to surge tank
• sudden unsustainable C & B annuli pressure increase - leading to gas release at well head D annulus
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= gas path to surface leak Specialist teams mobilised
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well
13.30: evacuation begins of Elgin and the adjacent Rowan Viking drilling rig
16.40: 219 people have been evacuated, leaving 19 still on the complex
01.45: Elgin OIM decides to fully abandon
Platform, rig & wells shut down
Export pipelines isolated
02.30: the last 19 people are evacuated
All 238 people safely and quickly
evacuated
ELGIN G4 GAS LEAK: DAY ONE (25 MARCH)
5 Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
• Gas, condensate & mud released at deck level
• Visible gas plume formed
• Condensate & mud fall to sea
• Sheen covers a large area of sea surface
• Waxy paraffinic deposits on wellhead platform
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ELGIN G4 GAS LEAK: INITIAL IMPACTS
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
ELGIN G4 GAS LEAK: INITIAL IMPACTS
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7 April surface sheen still
visible, but less than 1/10th micron thick
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
27 March gas plume and sheen visible,
but not obvious
Preferred solution: pumping in heavy mud • a mobile pumping unit putting heavy mud directly into G4 from the wellhead • technically feasible • re-boarding of the Elgin wellhead platform necessary • Wild Well Control already mobilised and suitably experienced • no absolute guarantee of success • timescale measured in weeks
Back-up solution: drilling a relief well • a contingency in the event the well pumping intervention is ineffective • technically feasible • start drilling two wells and use the one that reaches the interception point first • two drilling rigs (Rowan Gorilla V & Sedco 714) to be mobilised rapidly • timescale measured in months
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ELGIN G4 GAS LEAK: SOLUTIONS TO REGAIN WELL CONTROL
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
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ELGIN G4 GAS LEAK: SOLUTIONS TO REGAIN WELL CONTROL
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
ELGIN G4 GAS LEAK: DIVERTER
• Specially designed & manufactured
• Fitted around the leaking G4 well head
• 4 flexible hoses carry gas & condensates away from the well head
• Greatly improved frequency of helicopter flights and access to the wellhead
G4 well head before diverter fitted... ... and after
Two of the diverter’s four flexible hoses
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back
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
29 March: OSRL flights reveal size of sheen has already diminished considerably
30 March: flare is confirmed as extinguished
2 April: pumping in heavy mud & relief well solutions announced
5 April: first re-boarding of Elgin complex by Wild Well Control & Total E&P UK teams
15 April: mobilisation of West Phoenix drilling rig & Skandi Aker as main well intervention support vessels
18 April: Sedco 714 spuds first relief well
26 April: special diverter fitted to G4 well head
The Sedco 714 drilling rig
The diverter on the G4 wellhead
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ELGIN G4 GAS LEAK: POST INCIDENT MILESTONES (1)
Leak rate drops to about 33% of initial rate
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
April/May: ongoing preparatory works • successful removal of waxy deposits • laying of 230m of temporary rigid pipeline (‘chiksan’)
10 May: West Phoenix drilling rig alongside
10/15 May: extensive equipment testing
15 May: well intervention operation begins
Regular cleaning operations on the Elgin well head platform
The West Phoenix; the main well kill support vessel
‘Chiksan’ temporary rigid pipeline
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ELGIN G4 GAS LEAK: POST INCIDENT MILESTONES (2)
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
SCANDI AKER
Elgin G4 gas leak incident, 25 March – 16 May 2012 (June 2012) 13
Elgin G4 gas leak incident, 25 March – 16 May 2012 (June 2012) 14
ELGIN G4 GAS LEAK: WELL INTERVENTION OPERATION
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Rowan Viking
Elgin wellhead platform
Elgin PUQ
West Phoenix
Later following successful operation, the logistics resources deployed
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
Elgin G4 gas leak incident, 25 March – 16 May 2012 (June 2012) 16
Pre-intervention testing, using flexible hose ‘Coflex’ from West Phoenix to Elgin PUQ
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ELGIN G4 GAS LEAK: WELL INTERVENTION SET-UP
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
• Dynamic well kill with 2.05sg mud
• Initially pumped water based mud (WBM)
• Pumped through G4 wellhead into tubing
• 511m3 pumped @ a rate of 10-4bbls/min
• Pumped via Coflex & ‘chiksan’ from West Phoenix
• Pumping for 12 hours
• No diversion: pumped fluids exited to sea
• After 3 days, WBM replaced with NABM (Non Aqueous Based Mud)
= mud path while pumping
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G4 now stable and under observation
ELGIN G4 GAS LEAK: WELL INTERVENTION OPERATION
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
• The well has been ‘killed’ and is filled with oil based mud
• The well & gas leak path are under control
• Progressive re-manning of the Elgin complex & the Rowan Viking is underway
• The West Phoenix was demobilised once the Rowan Viking’s pumps were made available
• As a contingency, drilling of a first relief is progressing
• But a decision taken not to drill a second relief well following the successful well kill
Tubing & all annuli filled with NAB mud Other Elgin/Franklin wells being monitored
ELGIN G4 GAS LEAK: CURRENT STATUS
19 Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)
THANK YOU FOR LISTENING
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… any questions?
Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)