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Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on...

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ELGIN G4 GAS LEAK INCIDENT 25 March – 16 May 2012
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Page 1: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN G4 GAS LEAK INCIDENT 25 March – 16 May 2012

Page 2: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN: KEY FACTS & FIGURES

Operated by Total for 8 x JV partners

Elgin PUQ (Production Utilities Quarters) & wellhead platforms linked by 90m bridge

High Temperature/High Pressure fields

On stream since 2001

Elgin produces 135k boe/d

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012) 2

Page 3: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN G4: WELL ARCHITECTURE

Seabed @ 93m below platform

Chalk HOD non-producing low permeability high

pressure

Fulmar producing high permeability lower

pressure

On Elgin ‘A’ (wellhead) platform

3 Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 4: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN G4 GAS LEAK: SEQUENCE OF EVENTS

25 February: sudden decrease of A annulus pressure and rapid increase in B and then C annulus

G4 Task Force established: well intervention program with Rowan Viking rig support

15 March: tubing and A annulus contents displaced to 1.2sg brine

22 - 25 March: well intervention

• start pumping 2.05sg NABM down tubing & up A annulus

• B & C annuli pressure increase

− C annulus bled off through WHP process

− B annulus operating window increased

• after 172m3 operation suspended as mud returns to the process via C annulus

• attempt to re-route C annulus returns line to surge tank

• sudden unsustainable C & B annuli pressure increase - leading to gas release at well head D annulus

4

= gas path to surface leak Specialist teams mobilised

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 5: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well

13.30: evacuation begins of Elgin and the adjacent Rowan Viking drilling rig

16.40: 219 people have been evacuated, leaving 19 still on the complex

01.45: Elgin OIM decides to fully abandon

Platform, rig & wells shut down

Export pipelines isolated

02.30: the last 19 people are evacuated

All 238 people safely and quickly

evacuated

ELGIN G4 GAS LEAK: DAY ONE (25 MARCH)

5 Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 6: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

• Gas, condensate & mud released at deck level

• Visible gas plume formed

• Condensate & mud fall to sea

• Sheen covers a large area of sea surface

• Waxy paraffinic deposits on wellhead platform

6

ELGIN G4 GAS LEAK: INITIAL IMPACTS

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 7: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN G4 GAS LEAK: INITIAL IMPACTS

7

7 April surface sheen still

visible, but less than 1/10th micron thick

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

27 March gas plume and sheen visible,

but not obvious

Page 8: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

Preferred solution: pumping in heavy mud • a mobile pumping unit putting heavy mud directly into G4 from the wellhead • technically feasible • re-boarding of the Elgin wellhead platform necessary • Wild Well Control already mobilised and suitably experienced • no absolute guarantee of success • timescale measured in weeks

Back-up solution: drilling a relief well • a contingency in the event the well pumping intervention is ineffective • technically feasible • start drilling two wells and use the one that reaches the interception point first • two drilling rigs (Rowan Gorilla V & Sedco 714) to be mobilised rapidly • timescale measured in months

8

ELGIN G4 GAS LEAK: SOLUTIONS TO REGAIN WELL CONTROL

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 9: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

9

ELGIN G4 GAS LEAK: SOLUTIONS TO REGAIN WELL CONTROL

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 10: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN G4 GAS LEAK: DIVERTER

• Specially designed & manufactured

• Fitted around the leaking G4 well head

• 4 flexible hoses carry gas & condensates away from the well head

• Greatly improved frequency of helicopter flights and access to the wellhead

G4 well head before diverter fitted... ... and after

Two of the diverter’s four flexible hoses

10

back

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 11: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

29 March: OSRL flights reveal size of sheen has already diminished considerably

30 March: flare is confirmed as extinguished

2 April: pumping in heavy mud & relief well solutions announced

5 April: first re-boarding of Elgin complex by Wild Well Control & Total E&P UK teams

15 April: mobilisation of West Phoenix drilling rig & Skandi Aker as main well intervention support vessels

18 April: Sedco 714 spuds first relief well

26 April: special diverter fitted to G4 well head

The Sedco 714 drilling rig

The diverter on the G4 wellhead

11

ELGIN G4 GAS LEAK: POST INCIDENT MILESTONES (1)

Leak rate drops to about 33% of initial rate

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 12: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

April/May: ongoing preparatory works • successful removal of waxy deposits • laying of 230m of temporary rigid pipeline (‘chiksan’)

10 May: West Phoenix drilling rig alongside

10/15 May: extensive equipment testing

15 May: well intervention operation begins

Regular cleaning operations on the Elgin well head platform

The West Phoenix; the main well kill support vessel

‘Chiksan’ temporary rigid pipeline

12

ELGIN G4 GAS LEAK: POST INCIDENT MILESTONES (2)

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 13: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

SCANDI AKER

Elgin G4 gas leak incident, 25 March – 16 May 2012 (June 2012) 13

Page 14: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

Elgin G4 gas leak incident, 25 March – 16 May 2012 (June 2012) 14

Page 15: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

ELGIN G4 GAS LEAK: WELL INTERVENTION OPERATION

15

Rowan Viking

Elgin wellhead platform

Elgin PUQ

West Phoenix

Later following successful operation, the logistics resources deployed

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 16: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

Elgin G4 gas leak incident, 25 March – 16 May 2012 (June 2012) 16

Page 17: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

Pre-intervention testing, using flexible hose ‘Coflex’ from West Phoenix to Elgin PUQ

17

ELGIN G4 GAS LEAK: WELL INTERVENTION SET-UP

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 18: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

• Dynamic well kill with 2.05sg mud

• Initially pumped water based mud (WBM)

• Pumped through G4 wellhead into tubing

• 511m3 pumped @ a rate of 10-4bbls/min

• Pumped via Coflex & ‘chiksan’ from West Phoenix

• Pumping for 12 hours

• No diversion: pumped fluids exited to sea

• After 3 days, WBM replaced with NABM (Non Aqueous Based Mud)

= mud path while pumping

18

G4 now stable and under observation

ELGIN G4 GAS LEAK: WELL INTERVENTION OPERATION

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 19: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

• The well has been ‘killed’ and is filled with oil based mud

• The well & gas leak path are under control

• Progressive re-manning of the Elgin complex & the Rowan Viking is underway

• The West Phoenix was demobilised once the Rowan Viking’s pumps were made available

• As a contingency, drilling of a first relief is progressing

• But a decision taken not to drill a second relief well following the successful well kill

Tubing & all annuli filled with NAB mud Other Elgin/Franklin wells being monitored

ELGIN G4 GAS LEAK: CURRENT STATUS

19 Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)

Page 20: Elgin G4 gas Leak incident - DrillSafe12.20: gas & condensate leak confirmed at the wellhead on Elgin’s G4 well . 13.30: evacuation begins of Elgin and the adjacent Rowan Viking

THANK YOU FOR LISTENING

20

… any questions?

Elgin G4 gas leak incident, 25 March – 16 May 2012 (July 2012)


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