EM2510 with AMNC-F Control Layout Drawings · EM2510 with AMNC-F Control Layout Drawings Amada...

EM2510 Layout Drawings ©Amada America Inc.

Print Date 08/11/2004 Revision 2 This document available on the World Wide Web at http://www.amada.com/ Page 1 of 11

EM2510 with AMNC-F Control Layout Drawings

Amada America Inc. 7025 Firestone Blvd.

Buena Park CA. 90621 Phone: (714) 739 2111

Fax.: (714) 739 4099 Email [email protected]



Warning ��Qualified personnel must complete all work. ��Do not apply power to the EM 2510 until an Amada Service Engineer is present and has instructed you to do so. ��Not all information required to install the EM 2510 is included with this document. Specific details for proper

installation are found in the document EM 2510 with AMNC-F User Pre-installation Guide available at the Amada America Internet web site at http://www.amada.com/.

��Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions. However, as we are constantly improving our product, some of the data contained herein may be out of date. Please check our Internet site, http://www.amada.com/, for the latest release of this document.



Contents Planning the Location of the EM 2510...............................................................................................................4 Plan View - EM 2510.........................................................................................................................................5 Detailed Plan View - EM 2510...........................................................................................................................6 Elevation View - EM 2510 .................................................................................................................................7 End View - EM 2510..........................................................................................................................................8 Conveyor Options – Single Steel Track Conveyor.............................................................................................9 Conveyor Options – Rubber Belt Dual Conveyor............................................................................................. 10 Conveyor Options – “Generic” Dual Rubber Belt Conveyor............................................................................. 11



Planning the Location of the EM 2510 The following diagrams provide the details for positioning the EM 2510. ��No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the EM 2510. ��All of the recommended maintenance areas should be used, but at a minimum the doors of the NC unit must be able to be

opened. Any reduction of the listed maintenance areas may increase time and expense of installation and maintenance. ��The EM 2510 machine and control must be protected from direct sunlight or other heat sources. Direct exposure to direct

heating sources such as infrared heaters have been shown to affect punch and die alignment.



Plan View - EM 2510



Detailed Plan View - EM 2510 PUNCH CENTERLINE

CONTROL

CONTROL MOVABLE RADIUS

54.128"99.75"

23.62"

49.78" 50.51" 84.48" 19.57"

26.35"

19.68"

90.85"

67.68"

66.04"19.71"

90.85"

67.68"

100.71"

201.57"

2.47"

98.57"

24.81"

X-AXIS ZERODATUM POINT

Y AXIS ZERO DATUM POINT

240"



Elevation View - EM 2510

HIHILOWLOW

PPRR

RR

RRPP

RR

AA

BB

AA

BB

AA

BB

AA

BB

AA

BB

AA

BB

AA

BB

AA

BB

AA

BB

AA

BB

68222546822254

Y AXIS Y AXIS GUIDE NUTGUIDE NUT

68200656820065

hh mm cc dd ww @@ oo hh mmii tt oo oo dd qq jj

xx @@ ‘‘ ww hh rraa dd ‘‘ qq hh mm ff

hh mm cc dd ww @@ oo hh mmii kk nn vv dd qq jj

rr ss qq hh jj dd qq

POUR CONSERVER UN FONCTIONNEMENT EN TOUTEPOUR CONSERVER UN FONCTIONNEMENT EN TOUTESECURITE,N’UTILISER QUE DES PIECES DE RECHANGESECURITE,N’UTILISER QUE DES PIECES DE RECHANGED’ORIGINE.D’ORIGINE.

TO ENSURE CONTINUED SAFE WORKING USE ONLYTO ENSURE CONTINUED SAFE WORKING USE ONLYAUTHORIZED REPLACEMENT PARTS.AUTHORIZED REPLACEMENT PARTS.

GUTE FUNKTION UND SICHEREIT IST NUR MIT ORIGINALGUTE FUNKTION UND SICHEREIT IST NUR MIT ORIGINALERSATZTEILEN MOGLICHERSATZTEILEN MOGLICH

OVERALL RESPONSE TIME+IMMATERIAL GUARDOVERALL RESPONSE TIME+IMMATERIAL GUARDTEMPS DE REPONSE MACHINE+BARRAGE.TEMPS DE REPONSE MACHINE+BARRAGE.

GESAMTREAKTIONSZEIT+LICHTVORHANG.GESAMTREAKTIONSZEIT+LICHTVORHANG.

DISTANCE MINI DE SECURITE.DISTANCE MINI DE SECURITE.MINIMUM SEPARATION DISTANCE.MINIMUM SEPARATION DISTANCE.KLEINSTER SICHERHEITSABSTAND.KLEINSTER SICHERHEITSABSTAND.

LONGUEUR DU CHAMP PROTEGE.LONGUEUR DU CHAMP PROTEGE.WIDTH GUARDED AREA.WIDTH GUARDED AREA.GROSSTE SCHUTZFELDBREITE.GROSSTE SCHUTZFELDBREITE.

TEMPS D’ARRET MACHINE.TEMPS D’ARRET MACHINE.STOPPING TIME.STOPPING TIME.NACHLAUFZEIT.NACHLAUFZEIT.

DISTANCE D’ARREET MACHINE.DISTANCE D’ARREET MACHINE.STOPPING DISTANCE.STOPPING DISTANCE.NACHLAUFWEG.NACHLAUFWEG.

oo dd qq @@ ‘‘ rr rr hh bb tt qq ‘‘ qq dd @@ tt mm @@ ee tt mm yy hh nn mm ‘‘ ll dd mm ss nnbb nn ll oo kk dd ss ‘‘ ll dd mm ss dd @@ rr hh bb tt qq nn DD @@ tt ss hh kk hh yy yy ‘‘ qq ddrr nn kk nn @@ oo ‘‘ qq ss hh @@ cc hh @@ qq hh bb ‘‘ ll aa hh nn @@ nn qq hh ff hh mm ‘‘ kk hh DD

TEMPO DI RISPOSTA MACCHINA+BARRIERA.TEMPO DI RISPOSTA MACCHINA+BARRIERA.

DISTANZA MINIMA DI SICUREZZA.DISTANZA MINIMA DI SICUREZZA.

LUNGHEZZA AREA PROTETTA.LUNGHEZZA AREA PROTETTA.

TEMPO DI ARRESTO MACCHINA.TEMPO DI ARRESTO MACCHINA.

DISTANZA DI ARRESTO MACCHINA.DISTANZA DI ARRESTO MACCHINA.

msms

mm

ii jj

msms

mmmm

ll ‘‘ cc dd @@ hh mmii ‘‘ oo ‘‘ mm65930046593004

WEIGHT/POIDSWEIGHT/POIDSAPPROXIMATIF/APPROXIMATIF/MASCHINENGEWICHT/PESOMASCHINENGEWICHT/PESO

CNCCNCTURRETTURRETPUNCHPUNCHPRESS/POINCONNEUSEPRESS/POINCONNEUSEAACNCN

CAPACITY/FORCECAPACITY/FORCEPOINCONNAGE/POINCONNAGE/MAX.STANZKRAFT/CAPACITAMAX.STANZKRAFT/CAPACITA

rr dd qq hh ‘‘ kk @@ mm DD ^̂ mm DD rr dd qq hh dd ^̂ rr dd qq hh dd mm @@ mm qq DD ^̂mm DD rr dd qq hh dd

kVAkVA

kNkN

CNCCNCREVOLVERSTANZPRESSE/PUNZONATRICEREVOLVERSTANZPRESSE/PUNZONATRICECNCCNCAATORRETTATORRETTA

MODEL/MODELE/MODELL/MODELLOMODEL/MODELE/MODELL/MODELLO

mm DD nn ee@@ss tt qq qq dd ss@@rr ss ‘‘ ss hh nn mm rr ^̂ mm nn ll aa qq dd@@cc nn tt ss hh kk rr ^̂qq dd uu nn kk uu dd qq rr ss ‘‘ ss hh nn mm dd mm ^̂ mm DD rr ss ‘‘ yy hh nn mm hh@@ss nn qq qq dd ss ss ‘‘

cc ‘‘ ss dd@@ll ‘‘ mm tt ee ‘‘ bb ss tt qq dd cc ^̂ cc ‘‘ ss dd@@cc dd@@ee ‘‘ aa qq hh bb ‘‘ ss hh nn mm ^̂oo qq nn cc tt jj ss hh nn mm rr cc ‘‘ ss tt ll ^̂ cc ‘‘ ss ‘‘@@ee ‘‘ aa aa qq hh bb ‘‘ yy hh nn mm dd

POWERPOWERREQUIRED/PUISSANCE/REQUIRED/PUISSANCE/MAX.ANSCHLUSSLEISTUNG/POTENZAMAX.ANSCHLUSSLEISTUNG/POTENZARICHIESTARICHIESTA

68264156826415ll ‘‘ cc dd @@ hh mm @@ ii ‘‘ oo ‘‘ mm

ll ‘‘ mm tt ee ‘‘ bb ss tt qq dd cc @@ aa xx

‘‘ ll ‘‘ cc ‘‘ @@ ll ‘‘ bb gg hh mm hh bb rr @@ bb nn DD CC kk ss cc

123.ISHIDA,ISEHARA-SHI,123.ISHIDA,ISEHARA-SHI,KANAGAWA PREF.,JAPANKANAGAWA PREF.,JAPAN

‘‘ @@ bb DD CC kk

200.ISHIDA,ISEHARA-SHI,200.ISHIDA,ISEHARA-SHI,KANAGAWA PREF.,JAPANKANAGAWA PREF.,JAPAN

Y-AXIS MOTORY-AXIS MOTOR

MOTORE ASSE-YMOTORE ASSE-Y

Y-ACHSEN MOTORY-ACHSEN MOTOR

MOTEUR AXE-YMOTEUR AXE-Y

AIR PRESSUREAIR PRESSURE

PRESSION DE AIRPRESSION DE AIR

LUFTDRUCKLUFTDRUCK

PRESSIONE ARIAPRESSIONE ARIA

65930026593002

FF¥¥RR¥¥L 1L 1

TURRET JOG ONTURRET JOG ON

TO PREVENT SERIOUS BODY INJURYTO PREVENT SERIOUS BODY INJURY

USE THIS MACHINE WITHOUT GUARDS OR SAFETYUSE THIS MACHINE WITHOUT GUARDS OR SAFETY

DEVICES THAT ARE INTENDED TO PREVENT HANDSDEVICES THAT ARE INTENDED TO PREVENT HANDS

FROM REMAINING IN DIE SPASE.FROM REMAINING IN DIE SPASE.

OPERATE,SERVICE OR ADJUST THIS MACHINE,OROPERATE,SERVICE OR ADJUST THIS MACHINE,OR

INSTALL DIES,WITHOUT PROPER INSIRUCTIONINSTALL DIES,WITHOUT PROPER INSIRUCTION

AND WITHOUT FIRST READING AND UNDERSTAND-AND WITHOUT FIRST READING AND UNDERSTAND-

MACHINE MANUAL.MACHINE MANUAL.

ING THE INSTRUCTIONS IN THE OPERATORS ORING THE INSTRUCTIONS IN THE OPERATORS OR

INSTALL PUNCHES & DIES WITHOUT OPENINGINSTALL PUNCHES & DIES WITHOUT OPENING

TOOL CHANGE GUARD OR WHILE NOT IN PROPERTOOL CHANGE GUARD OR WHILE NOT IN PROPER

TOOL CHANGE POSITION.TOOL CHANGE POSITION.

WORK SAFETY AT ALL TIMESWORK SAFETY AT ALL TIMES

DO NOT REMOVE THIS SIGN FROM THIS MACHINEDO NOT REMOVE THIS SIGN FROM THIS MACHINE

NEVERNEVER

NEVERNEVER

NEVERNEVER

DANGERDANGER

ss @@

@@ DD

CHECK CLEAR AREACHECK CLEAR AREA

BEFORE OPERATION BEFORE OPERATION

STOP BUTTON STOP BUTTON

@@ @@ @@ DD

TOOL CHANGE SWITCH ON TOOL CHANGE SWITCH ON

TOOL CHANGE DOOR TOOL CHANGE DOOR

1.1.

2.2.

3.3.

@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ DD

@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ DD

oo @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@

ss @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@

@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ DD

CHECK CLEAR AREACHECK CLEAR AREA

BEFORE OPERATION BEFORE OPERATION

STOP BUTTON STOP BUTTON

@@ @@ @@ DD

TOOL CHANGE SWITCH ON TOOL CHANGE SWITCH ON

TOOL CHANGE DOOR TOOL CHANGE DOOR

1.1.

2.2.

3.3.

@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ DD

@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ DD

oo @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@

ss @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@

@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ DD

Beware ofBeware of

pinchingpinching

MAXIMUM LOADMAXIMUM LOAD30 Kg30 Kg

SHELLSHELL TELLUS OIL 32TELLUS OIL 32

MOBILUX EP 0MOBILUX EP 0

TERESSTIC 33TERESSTIC 33

ALVANIA GREASE 2ALVANIA GREASE 2

BB

FREQUENCYFREQUENCYrr nn tt qq bb ddLUBRICATION POINTLUBRICATION POINT

GREASE NIPPLEGREASE NIPPLEaa

ss ‘‘ aa kk dd @@ ff tt hh cc dd @@ mm tt ss

1 1

@@ RR STRIKERSTRIKER

bb@@ SS

@@ XX

PP OO

CLAMPCLAMP

AA

PP PP

Y AXIS BEARINGY AXIS BEARING

CC

PP QQ

Y AXIS GUIDE NUTY AXIS GUIDE NUT

‘‘

PP RR TOOLS & LIFTER COLLARTOOLS & LIFTER COLLAR

AA

OIL BATHOIL BATH

PP SS LUBRICATORLUBRICATOR

GREASE NIPPLEGREASE NIPPLE

PP TT

Y AXIS GEAR BOXY AXIS GEAR BOX AA

QUARTERLYQUARTERLY

==

qq dd oo kk dd mm hh rr gg

====

X AXIS GUIDE NUTX AXIS GUIDE NUT ==

qq dd rr dd qq uu nn hh qq

MONTHLYMONTHLY

====

CC

==

==

OIL GUNOIL GUN

CC

== ==

‘‘ tt ss nn ll ‘‘ ss hh bb @@ ff qq dd ‘‘ rr dd @@ oo tt ll oo

LIDOK EP 0LIDOK EP 0EXXONEXXONMOBILMOBIL

DTE OIL LIGHTDTE OIL LIGHT MOBILUX 2MOBILUX 2

AA

LUBRICATIONLUBRICATION

INDEX PIN (UPPER)INDEX PIN (UPPER)

aa

==

PP UU

oo tt mm bb gg ee nn qq ll hh mm ff

qq dd oo kk dd mm hh rr ggOIL MISTOIL MIST

CC

CC

ƒƒ @@ qq dd ee dd qq @@ ss nn @@ nn oo dd qq ‘‘ ss nn qq rr @@ ll ‘‘ mm tt ‘‘ kk

ALVANIA EP GREASE R0ALVANIA EP GREASE R0

‘‘

mm

PP VV

OIL GUNOIL GUN

@@ WW

MAKEMAKE

LIDOK EP 2LIDOK EP 2

68702216870221

==CC

@@ QQ BB ==INDEX PIN (LOWER)INDEX PIN (LOWER)

DAILYDAILY

==

UPPER,LOWER CHAINUPPER,LOWER CHAIN

==Y AXIS BALL NUTY AXIS BALL NUT ==@@ VV

==

CC

X AXIS BALL NUTX AXIS BALL NUT ==@@ UU ==CC

X AXIS BEARINGX AXIS BEARING ==@@ TT CC

==

TYPETYPE

MONTHLYMONTHLY

nn oo ss hh nn mm

1717

PP

44

RR

PP SS

PP TT

88

QQ

PP OO

PP QQ

PP OO

PP RR

PP PP

PP UU

UU

TT

VV

99

55

50.00"51.97"20.67"27.76"

23.62"

74.25"

53.46"

69.49"

15.75"

28.74"

239.37"

100.59"

116.34"

176.77"

31.69"

9.13"

15.75"

9.13"54.13"

217.60" FOR TRANSPORTATION

39.37"

91.26"

51.89"

46.06"

7.09"

25.79"

8.41"



End View - EM 2510

M1

2X

35

M1

2X

35

M1

2X

35

M1

2X

35

M12X35 M12X35 M12X35 M12X35

41.33"

125.18" For Transportation

60.99"

1.30"38.06"

51.88"

33.24"



Conveyor Options – Single Steel Track Conveyor

TOP VIEW

SIDE VIEW

43.0"

68222546822254

Y AXIS Y AXIS GUIDE NUTGUIDE NUT

70.2"

19.5"

Conveyor can be set to deposit scrap on the right or left side of machine



Conveyor Options – Rubber Belt Dual Conveyor

135.3"

148"

44"

71"

27.6"

60.5"

HI

HI

LOW

LOW

6822254

6822

254

Y AXIS

Y A

XIS

GUIDE NUT

GUI

DE N

UT

Y-AXIS MOTOR

Y-A

XIS

MO

TO

RMOTORE ASSE-Y

MO

TO

RE

AS

SE

-YY-ACHSEN MOTOR

Y-A

CH

SE

N M

OT

OR

MOTEUR AXE-Y

MO

TE

UR

AX

E-Y

TURRET JOG ON

TURR

ET JO

G ON

DANGER

DA

NG

ER

s

s

@

@@

@

D

D

CHECK CLEAR AREA

CH

EC

K

CLE

AR

AR

EA

BEFORE OPERATION

B

EF

OR

E O

PE

RA

TIO

N

STOP BUTTON

ST

OP

BU

TT

ON

@

@

@

@

@

@

D

D TOOL CHANGE SWITCH ON

T

OO

L C

HA

NG

E S

WIT

CH

O

N TOOL CHANGE DOOR

T

OO

L C

HA

NG

E D

OO

R

1.

1.

2.

2.

3.

3.

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CHECK CLEAR AREA

CH

EC

K

CLE

AR

AR

EA

BEFORE OPERATION

B

EF

OR

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PE

RA

TIO

N

STOP BUTTON

ST

OP

BU

TT

ON

@

@

@

@

@

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D

D TOOL CHANGE SWITCH ON

T

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L C

HA

NG

E S

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CH

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T

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L C

HA

NG

E D

OO

R

1.

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2.

2.

3.

3.

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Beware of

Bewa

re of

pinching

pinc

hing

MAXIMUM LOAD

MA

XIM

UM

LO

AD

30 Kg

30 K

g

Conveyors can be set to deposit scrap on the right or left side of machine



Conveyor Options – “Generic” Dual Rubber Belt Conveyor

113.6"

30.80"

Conveyor Outlet

Conveyors can be set to deposit scrap on the right or left side of machine

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EM2510 with AMNC-F Control Layout Drawings · EM2510 with AMNC-F Control Layout Drawings Amada...

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