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Email:metalsintl@163 · 2017-12-04 · Email:[email protected] 2 Contents 1. CompanyProfile 2....

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Page 1: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

http://www.klsteel.com Email:[email protected]

Page 2: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

http://www.klsteel.com Email:[email protected]

Contents1. Company Profile

2. Size Range

3. Process Flowchart

4. Mill Lines

5. QA/QC

6. Specifications

Page 3: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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Company ProfileMetals International Limited offers a comprehensive portfolio of Electric Resistance WeldedPipe to customers in international bases. The steel pipes are widely used in Crude OilPipelines, Natural Gas Pipelines, Water Supply Lines, Distribution Pipelines, FoundationPiles, steel structures for construction and other general purposes by means of their widesize range. We would appreciate to cooperate with you for large scale projects.

The manufacturing of products in full conformity with international standards with highquality materials in production in line with its carefully set policies for sustainable quality;as possessing API-5L PSL1/PSL2, API-5CT, ASTM A53 B, BS1387, ASTM A139,ASTMA500,ASTM A252,DIN 2440, EN10208,EN10210,EN10219, AS A1074,AS 1163, AS 2885, ISO3183-1/2/3,DNV OS-F-101, CSA Z245.1, GOST 20295 ,IPS-M-PI-190,KOC-MP-019, AWWAC200,NACE MR0175, NACE TM0177, NACE TM0284, ASTM A515,ASTM A516, CSAZ245.20/CSA Z245.21, DIN 30670,DIN 30678, API RP 5L2 and other internationalspecifications. GOST 20295 NACE MR0175, NACE TM0177, NACE TM0284, and otherinternational specifications. They are also approved by Third Party Inspection Agencies likeDNV, BV,SGS, Moody, TUV, ABS, LR, GL,PED,RINA,KR, NKK, AIB-VINEOTTE, CEIL, VELOSI,CCSI, etc.

We are the approved Corporate Member of The Australian Pipeline Industry Association Ltd(APIA) , Deep Foundation Institute(DFI), and Pile Driving Contractors Association(PDCA).

During 2008-2010,we supplied the following items ex-China as below:1. Myanmar Gas Pipeline Project: 35000 metric tons of 323.9mmx10.31mm API 5L X42 PSL 2and 508mmx12.7mm API 5L X46 PSL 2 with CCSI as TPI (the first line pipe exported toMyanmar).

2. Ambatovy Project, Madascar: 38000 metric tons of 609.6x7.92-17.48mm 3LPE coated APIX70 PSL 2 ERW line pipe and 177 metrics tons of Dual Fusion Boned Epoxy CoatedInduction Bends with SGS as TPI (the first and highest ERW line pipe ex-China)

3. New Skikda LNG Project, Algeria:(1) 105,000 metric tons of 508x12.7mm/609.6x12.7mm ERW steel pipe with MoodyInternational as TPI (one of the biggest line pipe order ex-China);

3. LNG Project Papua New Guinea(1)1580.838 Metric Tons of 609.6x15.9mm & 229.514 Metric Tons of 406.4x9.5mm API 5LX52 PSL2 ERW Line Pipe

4.Lilydale LNG Project,Austrilia(1) 735 metric tons of 323.9x7/13.5mm API 5L X56, AS 2885-1,AS3862 Dual FBE coatedHF-ERW Steel Line Pipe

Whether our customers are active in the oil and gas, water supply line or construction, weendeavor to deliver the highest quality products and value-added services that improve ourcustomers' business efficiency.

Page 4: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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Page 5: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

http://www.klsteel.com Email:[email protected]

Page 6: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

http://www.klsteel.com Email:[email protected]

Page 7: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

http://www.klsteel.com Email:[email protected]

Page 8: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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Page 9: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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ERW Bare Pipe

3LPE Coated ERW Pipe

Page 10: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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Internal FBE Coating

External FBE Coating

Page 11: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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SIZE RANGEO.D. Wall thickness (mm)

In mm 1.8 2.0 2.2 2.8 3.2 4 5.2 5.6 6.4 7.1 7.9 8.7 9.5 10.3 11.1 11.9 12.7 14.3 15.9 17.5 19.1

1/2" 21.3

3/4" 26.7

1" 33.4

1 1/4" 42.2

1 1/2" 48.3

2" 60.3

2 1/2" 76.1

3" 88.9

4 1/2" 114

5 1/2" 141

6" 168

8" 219

10" 273

12" 324

14 356

16 406

18 457

20 508

22 559

24 610

Length:6~18.3m

Page 12: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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Chemical CompositionAPL Specification 5L/ISO 3183

PSL 1 pipe

Steel gradeMass fraction, based upon heat and product analyses a%

C Mn P S V Nb Timax.b max.b min. max. max. max. max. max.

Welded pipeL175 or A25 0,21 0,60 - 0,030 0,030 - - -L175P or A25P 0,21 0,60 0,045 0,080 0,030 - - -L210 or A 0,22 0,90 - 0,030 0,030 - - -L245 or B 0,26 1,20 - 0,030 0,030 c,d c,d DL290 or X42 0,26 1,30 - 0,030 0,030 d d DL320 or X46 0,26 1,40 - 0,030 0,030 d d DL360 or X52 0,26 1,40 - 0,030 0,030 d d DL390 or X56 0,26 1,40 - 0,030 0,030 d d DL415 or X60 0,26e 1,40e - 0,030 0,030 f f FL450 or X65 0,26e 1,45e - 0,030 0,030 f f FL485 or X70 0,26e 1,65e - 0,030 0,030 f f Fa 0,50 % maximum for copper; 0,50 % maximum fo nickel; 0,50 % maximum for chromium; and 0,15 % maximum formolybdenum.For grades up to and including L360/X52, Cu, Cr and Ni shall not be added intentionally.

b For each reduction of 0,01 % below the specified maximum concentration for carbon, an increase of 0,05 % above the specifiedmaximum concentration for manganese is permissible, up to a maximum of 1,65 % for grades ≥ L245 or B, but ≤ L360 or X52; upto a maximum of 1,75 % for grades >L360 or X52, but <L485 or X70; and up to a maximum of 2,00 % for grade L485 or X70.

c Unless otherwise agreed, the sum of the niobium and vanadium contents shall be ≤ 0,06 %.d The sum of the niobium, vanadium and titanium concentrations shall be ≤ 0,15 %.e Unless otherwise agreed.f Unless otherwise agreed, the sum of the niobium, vanadium and titanium concentrations shall be ≤ 0,15 %.

PSL 2 pipe

Steel gradeMass fraction, based upon heat and product analyses Carbon

equivalenta

% maximum % maximumC b Si Mn b P S V Nb Ti Other CEiiw CEpcm

Seamless and welded pipesL245R or BR 0,24 0,40 1,20 0,025 0,015 c c 0,04 e 0,43 0,25L290R or X42R 0,24 0,40 1,20 0,025 0,015 0,06 0,05 0,04 e 0,43 0,25L245N or BN 0,24 0,40 1,20 0,025 0,015 c c 0,04 e 0,43 0,25L290N or X42N 0,24 0,40 1,20 0,025 0,015 0,06 0,05 0,04 e 0,43 0,25L320N or X46N 0,24 0,40 1,40 0,025 0,015 0,07 0,05 0,04 d,e 0,43 0,25L360N or X52N 0,24 0,45 1,40 0,025 0,015 0,10 0,05 0,04 d,e 0,43 0,25L390N or X56N 0,24 0,45 1,40 0,025 0,015 0,10f 0,05 0,04 d,e 0,43 0,25L415N or X60N 0,24f 0,45f 1,40f 0,025 0,015 0,10f 0,05 0,04f g,h as agreedL245Q or BQ 0,18 0,45 1,40 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L290Q or X42Q 0,18 0,45 1,40 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L320Q or X46Q 0,18 0,45 1,40 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L360Q or X52Q 0,18 0,45 1,50 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L390Q or X56Q 0,18 0,45 1,50 0,025 0,015 0,07 0,05 0,04 d,e 0,43 0,25

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L415Q or X60Q 0,18f 0,45f 1,70f 0,025 0,015 g g g h 0,43 0,25L450Q or X65Q 0,18f 0,45f 1,70f 0,025 0,015 g g g h 0,43 0,25L485Q or X70Q 0,18f 0,45f 1,80f 0,025 0,015 g g g h 0,43 0,25L555Q or X80Q 0,18f 0,45f 1,90f 0,025 0,015 g g g i,j as agreed

Welded pipeL245M or BM 0,22 0,45 1,20 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L290M or X42M 0,22 0,45 1,30 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L320M or X46M 0,22 0,45 1,30 0,025 0,015 0,05 0,05 0,04 e 0,43 0,25L360M or X52M 0,22 0,45 1,40 0,025 0,015 d d d e 0,43 0,25L390M or X56M 0,22 0,45 1,40 0,025 0,015 d d d e 0,43 0,25L415M or X60M 0,12f 0,45f 1,60f 0,025 0,015 g g g h 0,43 0,25L450M or X65M 0,12f 0,45f 1,60f 0,025 0,015 g g g h 0,43 0,25L485M or X70M 0,12f 0,45f 1,70f 0,025 0,015 g g g h 0,43 0,25L555M or X80M 0,12f 0,45f 1,85f 0,025 0,015 g g g i 0,43f 0,25L625M or X90M 0,10 0,55f 2,10f 0,020 0,010 g g g i

---0,25

L690M or X100M 0,10 0,55f 2,10f 0,020 0,010 g g g i,j 0,25L830M or X120M 0,10 0,55f 2,10f 0,020 0,010 g g g i,j 0,25a Based upon product analysis. For seamless pipe with t > 20,0 mm (0.787 in), the carbon equivalent limits shall be as agreed.The CEiiw limits apply if the carbon mass fraction is greater than 0,12 % and the CEpcm limits apply if the carbon mass fraction isless than or equal to 0,12 %.b For each reduction of 0,01 % below the specified maximum for carbon, an increase of 0,05 % above the specified maximum formanganese is permissible, up to a maximum of 1,65 % for grades ≥ L245 or B, but ≤ L360 or X52; up to a maximum of 1,75 % forgrades >L360 or X52, but < L485 or X70; up to a maximum of 2,00 % for grades ≥L485 or X70, but ≤ L555 or X80; and up to amaximum of 2,20 % for grades >L555 or X80.c Unless otherwise agreed , the sum of the niobium and vanadium concentrations shall be ≤ 0,06 %.d The sum of the niobium, vanadium and titanium concentrations shall be ≤ 0,15 %.e Unless otherwise agreed, 0,50 % maximum for copper, 0,30 % maximum for nickel, 0,30 % maximum for chromium and 0,15 %maximum for molybdenum.f Unless otherwise agreed.g Unless otherwise agreed, the sum of the niobium, vanadium and titanium concentrations shall be ≤ 0,15 %.h Unless otherwise agreed, 0,50 % maximum for copper, 0,50 % maximum for nickel, 0,50 % maximum for chromium and 0,50 %maximum for molybdenum.i Unless otherwise agreed, 0,50 % maximum for copper, 1,00 % maximum for nickel, 0,50 % maximum for chromium and 0,50 %maximum for molybdenum.

j 0,004 % maximum for boron.9.2 Chemical compostion9.2.4 For PSL 2 pipe with a product analysis carbon mass fraction equal to or less than 0,12 %, the carbon equivalent, CEpcm, shallbe determined using Equation (2):where the symbols for the chemical elements represent the mass fraction in percent (see Table 5)..If the heat analysis for boron is less than 0,000 5 % then it is not necessary for the product analysis to include boron, and theboron content may be considered to be zero for the CEpcm calculation.9.2.5 For PSL 2 pipe with a product analysis carbon mass fraction greater than 0,12 % the carbon equivalent, CEllw shall bedetermined using Equation (3):where the symbols for the chemical elements represent the mass fraction in percent (see Table 5).NOTE: A derogation from the ISO rules for the presentation of chemical equations has been granted for Equations (2) and (3) indeference to their longstanding use in the industry.

Page 14: Email:metalsintl@163 · 2017-12-04 ·  Email:metalsintl@163.com 2 Contents 1. CompanyProfile 2. SizeRange 3. ProcessFlowchart 4. MillLines 5. QA/QC 6. Specifications

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Sour Service Pipe

Steel grade

Mass fraction, based upon heat and product analyses% Carbonequivalent a%

maximum Maximum

C b Si Mn b P S V Nb Ti Other c, d CEllw

CE pcm

SMLS and welded pipes

L245NS or BNS 0,14 0,40 1,35 0,020 0,003 e f f 0,04 g 0,36 0,19 h

L290NS or X42NS o,14 0,40 1,35 0,020 0,003 e 0,05 0,05 0,04 - 0,36 0,19 h

L320NS or X46NS 0,14 0,40 1,40 0,020 0,003 e 0,07 0,05 0,04 g 0,38 0,20 h

L360NS or X52NS 0,16 0,45 1,65 0,020 0,003 e 0,10 0,05 0,04 g 0,43 0,22 h

L245QS or BQS 0,14 0,40 1,35 0,020 0,003 e 0,04 0,04 0,04 - 0,34 0,19 h

L 290QS or X42QS 0,14 0,40 1,35 0,020 0,003 e 0,04 0,04 0,04 - 0,34 0,19 h

L320QS or X46QS 0,15 0,45 1,40 0,020 0,003 e 0,05 0,05 0,04 - 0,36 0,20 h

L360QS or X52QS 0,16 0,45 1,65 0,020 0,003 e 0,07 0,05 0,04 g 0,39 0,20 h

L390QS or X56QS 0,16 0,45 1,65 0,020 0,003 e 0,07 0,05 0,04 g 0,40 0,21 h

L415QS or X60QS 0,16 0,45 1,65 0,020 0,003 e 0,08 0,05 0,04 g,i,k 0,41 0,22 h

L450QS or X65QS 0,16 0,45 1,65 0,020 0,003 e 0,09 0,05 0,06 g,i,k 0,42 0,22 h

L485QS or X70QS 0,16 0,45 1,65 0,020 0,003 e 0,09 0,05 0,06 g,i,k 0,42 0,22 h

welded pipe

L245MS or BMS 0,10 0,40 1,25 0,020 0,002 e 0,04 0,04 0,04 - - 0,19

L290MS or X42MS 0,10 0,40 1,25 0,020 0,002 e 0,04 0,04 0,04 - - 0,19

L320MS or X46 MS 0,10 0,45 1,35 0,020 0,002 e 0,05 0,05 0,04 - - 0,20

L360MS or X52 MS 0,10 0,45 1,45 0,020 0,002 e 0,05 0,06 0,04 - - 0,20

L390MS or X56 MS 0,10 0,45 1,45 0,020 0,002 e 0,06 0,08 0,04 g - 0,21

L415MS or X60 MS 0,10 0,45 1,45 0,020 0,002 e 0,08 0,08 0,06 g,i - 0,21

L450MS or X65MS 0,10 0,45 1,60 0,020 0,002 e 0,10 0,08 0,06 g,i,j - 0,22

L485MS or X70 MS 0,10 0,45 1,60 0,020 0,002 e 0,10 0,08 0,06 g,i,j - 0,22

a ) Based upon product analysis (see 9.2.4 and 9.2.5) The CEllw limits apply if the carbon mass fraction is greater than 0,12 % and the CEpcm limitsapply if the carbon mass fraction is less than or equal to 0,12 %.

b ) For each reduction of 0,01 % below the specified maximum for carbon, an increase of 0,05 % above the specified maximum for manganese ispermissible, up to a maximum increase of 0,20 %.

c ) AI total ≤ 0,060 %; N ≤ 0,012 %; AI/N ≥ 2:1 (not applicable to titanium-killed or titanium-treated steel); Cu ≤ 0,35 % (if agreed ,Cu ≤ 0,10 %); Ni ≤0,30 %; Cr ≤ 0,30 %; Mo ≤ 0,15 %; B ≤ 0,0005 %.

d ) For welded pipe where calcium is intentionally added, unless otherwise agreed, Ca/s ≥ 1,5 if S > 0,0015 % For SMLS and welded pipes, thecalcium concentration shall be ≤ 0,006 %.

e ) The maximum limit for sulfur concentration may be increased to ≤ 0,008 % for SMLS pipe and, if agreed, to ≤ 0,006 % for welded pipe. For suchhigher-sulfur levels in welded pipe, lower Ca/s ratios may be agreed.

f ) Unless otherwise agreed, the sum of the niobium and vanadium concentrations shall be ≤ 0,06 %.

g ) The sum of the niobium, vanadium and titanium concentrations shall be ≤ 0,15 %.

h ) For SMLS pipe, the listed value may be increased by 0,03.

i ) If agreed, the molybdenum concentration shall be ≤ 0,35 %.

j ) If agreed, the the chromium concentration shall be ≤ 0,45 %.

k ) If agreed, Cr concentration shall be ≤ 0,45 % and Ni concentration shall be ≤ 0,50 %.

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Offshore Service Pipe

Steel grade

Mass fraction, based upon heat and product analyses Carbonequivalent a

(Maximum) % (Maximum) %

C b Si Mn b P S V Nb Ti Otherc CE llw CE pcm

SMLS and welding pipes

L245NO or BNO 0,14 0,40 1,35 0,020 0,010 d d 0,04 e,f 0,36 0,19 g

L290NO or X42NO 0,14 0,40 1,35 0,020 0,010 0,05 0,05 0,04 f 0,36 0,19 g

L320NO or X46NO 0,14 0,40 1,40 0,020 0,010 0,07 0,05 0,04 e,f 0,38 0,20 g

L360NO or X52NO 0,16 0,45 1,65 0,020 0,010 0,10 0,05 0,04 e 0,43 0,22 g

L245QO or BQO 0,14 0,40 1,35 0,020 0,010 0,04 0,04 0,04 f 0,34 0,19 g

L290QO or X42QO 0,14 0,40 1,35 0,020 0,010 0,04 0,04 0,04 f 0,34 0,19 g

L320QO or X46QO 0,15 0,45 1,40 0,020 0,010 0,05 0,05 0,04 f 0,36 0,20 g

L360QO or X52QO 0,16 0,45 1,65 0,020 0,010 0,07 0,05 0,04 e,h 0,39 0,20 g

L390QO or X56QO 0,16 0,45 1,65 0,020 0,010 0,07 0,05 0,04 e,h 0,40 0,21 g

L415QO or X60QO 0,16 0,45 1,65 0,020 0,010 0,08 0,05 0,04 e,h 0,41 0,22 g

L450QO or X65QO 0,16 0,45 1,65 0,020 0,010 0,09 0,05 0,06 e,h 0,42 0,22 g

L485QO or X70QO 0,17 0,45 1,75 0,020 0,010 0,10 0,05 0,06 e,h 0,42 0,23 g

L555QO or X80QO 0,17 0,45 1,85 0,020 0,010 0,10 0,06 0,06 e,h as agreed

welded pipe

L245MO or BMO 0,12 0,40 1,25 0,020 0,010 0,04 0,04 0,04 f - 0,19

L290MO or X42MO 0,12 0,40 1,35 0,020 0,010 0,04 0,04 0,04 f - 0,19

L320MO or X46MO 0,12 0,45 1,35 0,020 0,010 0,05 0,05 0,04 f - 0,20

L360MO or X52MO 0,12 0,45 1,65 0,020 0,010 0,05 0,05 0,04 e,h - 0,20

L390MO or X56MO 0,12 0,45 1,65 0,020 0,010 0,06 0,08 0,04 e,h - 0,21

L415MO or X60MO 0,12 0,45 1,65 0,020 0,010 0,08 0,08 0,06 e,h - 0,21

L450MO or X65MO 0,12 0,45 1,65 0,020 0,010 0,10 0,08 0,06 e,h - 0,22

L485MO or X70MO 0,12 0,45 1,75 0,020 0,010 0,10 0,08 0,06 e,h - 0,22

L555MO or X80MO 0,12 0,45 1,85 0,020 0,010 0,10 0,08 0,06 e,h - 0,24

a Based upon product analysis (see 9.2.4 and 9.2.5) The CE llw limits apply if the carbon mass fraction is greater is greater than 0,12 % andthe CE pcm limits apply if the carbon mass fraction is less than or equal to 0,12 %.

b For each reduction of 0,01 % below the specified maximum for carbon, an increase of 0,05 % above the specified maximum formanganese is permissible, up to a maximum increase of 0,20 %.

c AI total ≤ 0,060 %; N ≤ 0,012 %; AI/N ≥ 2:1 (not applicable to titanium-killed or titanium-treated steel);

d Unless otherwise agreed , the sum of the niobium and vanadium concentrations shall be ≤ 0,06 %.

e The sum of the niobium, vanadium and titanium concentrations shall be ≤ 0,15 %.

f Cu ≤ 0,35 %; Ni ≤ 0,30 %; Cr ≤ 0,30 %; Mo ≤ 0,10 %; B ≤ 0,000 5 %.

g For SMLS pipe, the listed value is increased by 0,03 percentage points, up to a maximum of 0,25 %.

h Cu ≤ 0,50 %; Ni ≤ 0,50 %; Cr ≤ 0,50 %; Mo ≤ 0,50 %; B ≤ 0,000 5 %.

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Tensile TestPSL 1 pipe

Pipe Grade

Pipe body Weld seam

Yield strengtha Tensile strengtha Elongation Tensile strengthb

R10,5 Rm Af Rm

MPa(psi) MPa(psi) % MPa(psi)

minimum minimum minimum minimum

L175 or A25 175 (25 400) 310 (45 000) c 310 (45 000)

L175P or A25P 175 (25 400) 310 (45 000) c 310 (45 000)

L210 or A 210 (30 500) 335 (48 600) c 335 (48 600)

L245R or BR245 (35 500) 415 (60 200) c 415 (60 200)

L245 or B

L290R or X42R290 (42 100) 415 (60 200) c 415 (60 200)

L290 or X42

L320 or X46 320 (46 400) 435 (63 100) c 435 (63 100)

L360 or X52 360 (52 200) 460 (66 700) c 460 (66 700)

L390 or X56 390 (56 600) 490 (71 100) c 490 (71 100)

L415 or X60 415 (60 200) 520 (75 400) c 520 (75 400)

L450 or X65 450 (65 300) 535 (77 600) c 535 (77 600)

L485 or X70 485 (70 300) 570 (82 700) c 570 (82 700)

PSL 2

Pipe grade

Pipe body Weld seam

Yield strengtha Tensile strengtha Ratioa,b,c Elongation Tensilestrengthd

Rto,5b Rm Rto,5/Rm Af Rm

MPa (psi) MPa (psi) % MPa (psi)

minimum maximum minimum maximum maximum Minimum minimum

L245R or BR

245 (35500)

450e (65

300) e415

(60 200)760

(110 200) 0,93 f 415(60 200)L245N or BN

L245Q or BQ

L245M or BM

L290R or X42R

290 (42100)

495 (71800)

415(60 200)

760(110 200) 0,93 f 415(60 200)

L290N or X42N

L290Q or X42Q

L290M or X42M

L320N or X46N320 (46

400)525 (76

100)435

(63 100)760

(110 200) 0,93 f 435(63 100)L320Q or X46Q

L320M or X46M

L360N or X52N360 (52

200)530 (76

900)460

(66 700)760

(110 200) 0,93 f 460(66 700)L360Q or X52Q

L360M or X52M

L390N or X56N 390 (56600)

545 (79000)

490(71 100)

760(110 200) 0,93 f 490(71 100)

L390Q or X56Q

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L390M or X56ML415N or X60N

415(60 200)

565(81 900)

520(75 400)

760(110 200) 0,93 f 520(75 400)L415Q or X60Q

L415M or X60ML450Q or X65Q 450

(65 300)600

(87 000)535

(77 600)760

(110 200) 0,93 f 535(77 600)L450M or X65ML485Q or X70Q 485

(70 300)635

(92 100)570

(82 700)760

(110 200) 0,93 f 570(82 700)L485M or X70ML555Q or X80Q 555

(80 500)705

(102 300)625

(90 600)825

(119 700) 0,93 f 625(90 600)L555M or X80M

L625M or X90M 625(90 600)

775(112 400)

695(100 800)

915(132 700) 0,95 f 695(100 800)

L690M or X100M 690(100 100)

840(121 800)

760(110 200)

990(143 600) 0,97 g f 760(110 200)

L830M or X120M 830(120400)

1 050(152 300)

915(132 700)

1 145(166 100) 0,99 g f 915(132 700)

Sour Service pipe

Pipe steel grade

Pipe body Weld seam

Yield strength a Tensile strength a Ratio b

Elongation on 50mm or 2

inTensile strength c

Rto,5 Rm Rto,5/Rm Af Rm

Mpa (psi) Mpa (psi) % Mpa (psi)

minimum maximum minimum maximum maximum minimum minimum

L245NS or BNS

245(35 500) 450 d(65 300) d 415(60 200) 760(110 200) 0,93 e 415(60 200)L245QS or BQS

L245MS or BMS

L290NS or X42NS

290(42 100) 495(71 800) 415(60 200) 760(110 200) 0,93 e 415(60 200)L290QS or X42QS

L290MS or X42MS

L320NS or X46NS

320(46 400) 525(76 100) 435(63 100) 760(110 200) 0,93 e 435(63 100)L320QS or X46QS

L320MS or X46MS

L360NS or X52NS

360(52 200) 530(76 900) 460(66 700) 760(110 200) 0,93 e 460(66 700)L360QS or X52QS

L360MS or X52MS

L390QS or X56QS390(56 600) 545(79 000) 490(71 100) 760(110 200) 0,93 e 490(71 100)

L390MS or X56MS

L415QS or X60QS415(60 200) 565(81 900) 520(75 400) 760(110 200) 0,93 e 520(75 400)

L415MS or X60MS

L450QS or X65QS450(65 300) 600(87 000) 535(77 600) 760(110 200) 0,93 e 535(77 600)

L450MS or X65MS

L485MS or X70MS 485(70 300) 635(92 100) 570(82 700) 760(110 200) 0,93 e 570(82 700)

Notes:

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a For intermediate grades, the difference between the specified maximum yield strength and the specified minimum yield strength shallbe as given in the table for the next higher grade, and the difference between the specified minimum tensile strength and the specifiedminimum yield strength shall be as given in the table for the next higher grade, For intermediate grades, the tensile strength shall be ≤760 MPa (110 200 psi).b This limit applies for pipe with D >323, 9 mm (12.750 in).

c For intermediate grades, the specified minimum tensile strength for the weld seam shall be the same value as was determined for thepipe body using footnote a).

d For pipe with D<219,1 mm (8.625 in), the maximum yield strength shall be ≤495 MPa (71 800 psi).

e The specified minimum elongation, Af, on 50mm or 2 in, expressed in percent and rounded to the nearest percent, shall be asdetermined using the following equation:

Where

C is 1 940 for calculations using SI units and 625 000 for calculations using USC units;

A xc is the applicable tensile test piece cross-sectional area, expressed in square millimeters (square inches), as follows:

---- for circular cross-section test pieces, 130 mm2 (0.20 in2) for 12,5 mm (0.500 in) and 8,9 mm (0.350 in) diameter test pieces; and 65mm2 ( 0.10 in2) for 6,4 mm (0.250 in) diameter test pieces;

---- for full-section test pieces, the lesser of a) 485 mm2 (0.75 in2) and b) the cross-sectional area of the test piece, derived using thespecified outside diameter and the specified wall thickness of the pipe, rounded to the nearest 10 mm2 (0.01 in2)

---- for strip test pieces, the lesser of a) 485 mm2( 0.75 in2 ) and b) the cross-sectional area of the test piece, derived using the specifiedwidth of the test piece and the specified wall thickness of the pipe, rounded to the nearest_10 mm2 (0.01 in2 );

U is the specified minimum tensile strength, expressed in megapascals (pounds per square inch).

H.4.3 HIC/SWC test

The test for evaluation of resistance-to hydrogen- induced cracking shall meet the following acceptance criteria, with each ratio beingthe maximum permissible average for three sections per test specimen when tested in solution (Environment) A (see ISO 15156-2:2003,Table B.3):a) crack sensitivity ratio (CSR) ≤ 2 %;

b) crack length ratio (CLR) ≤ 15 %;

c) crack thickness ratio (CTR) ≤ 5 %;

If HIC/SWC tests are conducted in alternative . media (see H.7.3.1.3) to simulate specific service conditions, alternative acceptancecriteria may be agreed.

Offshore Service Pipe

Steel grade

Pipe body Weld seam

Yield strength a Tensile strength a,b Ratio a,cElongationon 50 mmor 2 in

Tensilestrength d

Rto,5 Rm Rto,5/Rm Af Rm

MPa (psi) MPa (psi) % MPa (psi)

minimum maximum minimum maximum maximum minimum minimum

L245NO or BNO 245 450 e 415 7600,93 f

415

L245QO or BQO (35 500) (65 300) e (60 200) (110 200) (60 200)

L290NO or X42NO 290 495 415 7600,93 f

415

L290QO or X42QO (42 100) (71 800) (60 200) (110 200) (60 200)

L320No or X46NO 320 525 435 7600,93 f

435

L320QO or X46QO (46 400) (75 000) (63 100) (110 200) (63 100)

L360NO or X52NO 525 460 760

0,93 f

460

L360QO or X52QO 360 (76 000) (66 700) (110 200) (66 700)

L360MO or X52MO (52 200)

L390QO or X56 QO 390 540 490 7600,93 f

490

L390MO or X56MO (56 600) (78 300) (71 100) (110 200) (71 100)

L415QO or X60QO 415 565 520 7600,93 f

520

L415MO or X60MO (60 200) (81 900) (75 400) (110 200) (75 400)

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L450QO or X65QO 450 570 535 7600,93 f

535

L450MO or X65MO (65 300) (82 700) (77 600) (110 200) (77 600)

L485QO or X70QO 485 605 570 7600,93 f

570

L485MO or X70MO (70 300) (87 700) (82 700) (110 200) (82 700)

L555QO or X80QO 555 675 625 8250,93 f

625

L555MO or X80MO (80 500) (97 900) (90 600) (119 700) (90 600

Tolerances for Dimension and Weight

Size Tolerance forOutside Diameter

Tolerance for Wall Thickness Tolerancefor

WeightGrade B or lower Grade X42 or Higher

85/8≤D<20 ±0.75% +15.0%, -12.5% +15.0%, -12.5% +10.0%,-3.5%20≤D≤24 +0.75%, -0.25% +15%, -12.5% +15%, -8.0%

Mechanical Property

PSL Grade

YieldStrength(MPa) Tensile Strength (MPa) 10mm╳10mm╳55mm

-10℃ V-notch Impact Test(J)

Elongationmin

min max min max

PSL1

A 207 — 331 — —

e=1944A0.2/U0.9

B 241 — 414 — —X42 290 — 414 — —X46 317 — 434 — —X52 359 — 455 — —X56 386 — 490 — —X60 414 — 517 — —X65 448 — 531 — —X70 483 — 565 — —

PSL2

B 241 448 414 758

Average≥45Individual≥34

X42 290 496 414 758X46 317 524 434 758X52 359 531 455 758X56 386 544 490 758X60 414 565 517 758 Average≥60

Individual≥45X65 448 600 531 758X70 483 621 565 758 Average≥90

Individual≥68X80 552 690 621 827Where

A—— tensile test specimen area,for full section specimens, the smaller of 485 mm2 and the cross-sectional area of the test specimen,calculated using the specified outside diameter and the specified wall thickness of the pipe.

U——specified minimum ultimate tensile strength, MPa.

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API 5CT Casing

OD(mm)

Nominal Weight

W.T.(mm) Type of thread OD

(mm)

NominalWeight

W.T.(mm) Type of thread

Ib/ft STC LTC BTC Ib/ft STC LTC BTC

114.30(4 1/2")

9.5 5.21 ◆

219.08(8 5/8")

24 6.71 ◆

10.5 5.69 ◆ ◆ 28 7.72 ◆

11.6 6.35 ◆ ◆ ◆ 32 8.94 ◆ ◆ ◆

13.5 7.37 ◆ ◆ 36 10.16 ◆ ◆ ◆

15.1 8.56 ◆ ◆ 40 11.43 ◆ ◆

127.00(5")

11.5 5.59 ◆ 44 12.7 ◆ ◆

13 6.43 ◆ ◆ ◆ 49 14.15 ◆ ◆

15 7.52 ◆ ◆ ◆

244.48(9 5/8")

32.3 7.92 ◆

18 9.19 ◆ ◆ 36 8.94 ◆ ◆ ◆

21.4 11.1 ◆ ◆ 40 10.03 ◆ ◆

23.2 12.14 ◆ ◆ 43.5 11.05 ◆ ◆

24.1 12.7 ◆ ◆ 47 11.99 ◆ ◆

139.70(5 1/2")

14 6.2 ◆ 53.5 13.84 ◆ ◆

15.5 6.98 ◆ ◆ ◆

273.05(10 3/4")

32.75 7.09 ◆

17 7.72 ◆ ◆ ◆ 40.5 8.89 ◆ ◆

20 9.17 ◆ ◆ 45.5 10.16 ◆ ◆

23 10.54 ◆ ◆ 51 11.43 ◆ ◆

168.28(6 5/8")

20 7.32 ◆ ◆ ◆ 55.5 12.57 ◆ ◆

24 8.94 ◆ ◆ ◆ 60.7 13.84 ◆ ◆

28 10.59 ◆ ◆ 65.7 15.11 ◆ ◆

32 12.06 ◆ ◆

298.45(11 3/4")

42 8.46 ◆

177.80(7")

20 6.91 ◆ 47 9.53 ◆ ◆

23 8.05 ◆ ◆ ◆ 54 11.05 ◆ ◆

26 9.19 ◆ ◆ ◆ 60 12.42 ◆ ◆

29 10.36 ◆ ◆

339.7(13 3/8")

48 8.38 ◆

32 11.51 ◆ ◆ 54.5 9.65 ◆ ◆

35 12.65 ◆ ◆ 61 10.92 ◆ ◆

38 13.72 ◆ ◆ 68 12.19 ◆ ◆

193.68(7 5/8")

24 7.62 ◆ 72 13.06 ◆ ◆

26.4 8.33 ◆ ◆ ◆406.40(16")

65 9.53 ◆

29.7 9.52 ◆ ◆ 75 11.13 ◆ ◆

33.7 10.92 ◆ ◆ 84 12.57 ◆ ◆

39 12.7 ◆ ◆473.08(18 5/8") 87.5 11.05 ◆ ◆ ◆

42.8 14.27 ◆ ◆

508.00(20")

94 11.13 ◆ ◆ ◆

45.3 15.11 ◆ ◆106.

5 12.7 ◆ ◆ ◆

47.1 15.88 ◆ ◆ 133 16.13 ◆ ◆ ◆

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ERW Process Flowchart

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We utilizes a series of quality-controlled checkpoints and inspections that ensure an end product that meets specificationsand exceeds your expectations. It all begins with the best in raw material.

SECTION 1 – RAWMATERIAL PROCUREMENTQuality control is embedded into all steps of our production process, beginning with the purchase of raw material.We use only high-quality, continuous-cast, fully killed, control-rolled, fine-grain, low-carbon steel. This coil issupplied by a number of reliable, reputable suppliers like Bao Steel,Wuhan Steel,Anshan Steel,POSCO,NKKwhich for many years. Coil inventory is stored in a computer database and each coil is marked and checked basedon database identification.

SECTION 2 –STRIP PREPARATIONThe strip preparation section is designed for the shortest possible coil joining times, constant strip tension andprecise strip alignment and thus ensures the stable operation of the tube welding line. In the cross-welder, theends of the coils are cropped, precisely aligned and welded together. Simultaneously, a hole is punched in thecenter of the strip indicating the cross-weld position to be detected later at the front of the tube mill.

SECTION 3 – STRIP ACCUMULATINGThe system is to store the coils in “ externally in and internally out, top in and bottom out” form, to ensurecontinuous feeding and production. A continuous production process is ensured by the use of the horizontal spiralstrip accumulator which bridges the standstill time in the strip preparation section during the welding of the coilends.

SECTION 4 – Patented FORMING.using the latest patented forming system. This system is characterized with auto setting, manual setting and quickroll change to allow for an accurate shaping. This substantially improves the effectiveness and strength of theweld.REFORMING section.This section is designed in such a way that the least possible number of rolls have to be changed during sizechanges. The edge bending section serves to preset the strip edges for proper presentation to the welder. All rollmovements are controlled by the computerized quicksetting system. In front of this section the hole punchedduring the coil joining process at the cross-welder is detected and this information is tracked and transmitted tothe cut-off where the cross-weld is removed.

Straightedge Forming sectionIn the straightedge forming section, the preformed strip is homogeneously shaped into a round cross-section. Thisis performed by two roller beams arranged in pairs in two sections behind one another. Again all roll and beammovements are controlled by the computerized quicksetting system.

Quick-Change SystemExtemely short changing times are achieved using a combination of the "in-line" and "off-line" systems. The"in-line" system consists of the rolls, roll chocks and the change car. The chocks with the "old" rolls are pushedout of the stationary mill stands onto the vacant positions of the change car by use of hydraulic cylinders. Thechange car is then indexed over one position and the "off-line" prepared chocks with the "new" rolls are thenpulled into the stands. The "new" rolls are moved to the work position and set according to stored values in thecomputerized quicksetting system. All operations are fully automatic.The change car is then moved to the "off-line" roll changing area. The "off-line" system consists of a variety ofchanging and roll manipulation devices for removing the "old" rolls from the chocks and replacing them with the"new" rolls in preparation for the next roll change. All the "off-line" work takes place while the mill is running.Mill Changeover SystemsImprove Productivity and Reduce Manufacturing Costs with Patented SystemsIt is important for tube and pipe manufacturers to analyze their changeover requirements carefully. Many factorsdetermine which changeover system best fits production needs. Some of the these factors are:

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a. Product Mixb. Run Sizec. Frequency of Runsd. Finished Product Inventorye. Operator Motivational Levelf. Crane Availabilityg. Space Requirementsh. MaintenanceSeven Levels of Changeover Allow for Planned UpgradingLevel #1,#2,&#3: On Line Changeover Reduces Down Time Between Runs.Level#1: Front stand and rolls are removed with the use of cranes. Roll Manipulators aid changing of tooling.Level#2: Powered front stand removal, roll manipulators and roll racks speed up tooling change.Level#3: Continuous Cart Transfer System(CCT)is added on line to facilitate roll change without using cranes.Level#4 & #5: Sub-Plated On Line Changeover is Combined with Off Line change Equipment to Reduce MillDown TimeLevel#4: Includes interchangeable stand assemblies with powered disconnect and crane removal on line, poweredfront stand removal off line, roll manipulators and crane lifted roll racks off line.Level #5: Roll changing off line uses CCT System instead of crane for interchanging roll racks and storing frontstands.Level #6 & #7: Advanced Changeover Systems: No Cranes Required for Minimum Mill Down TimeLevel#6: Automated Transfer Cart (ATC) removes and replaces interchangeable stand assemblies. This Level alsoincludes powdered front stand removal off line, roll manupulators and crane lifted roll racks off line.Level#7: Roll changing off line uses CCT System instead of crane for interchanging roll racks and storing frontstands.

TBS® is an Important Part of Changeover Systems for Tube and Pipe Mills:Abbey Etna’s patented TBS® Forming System has been developed for all mills to reduce roll tooling costs in theforming section, to reduce changeover time, and to improve forming mechanics. This system incorporates manyunique features such as:a. Automatic Setup On-Lineb. Expanded Diameter Rangec. Increased Range of Diameter to Thickness Ratio(D/T)d. Rectilinear/Rotational Adjustment of Beame. Simplified Top Roll Changing

Fin-pass standsThe fin-pass stands are constructed as a 4-roll design. All are equipped with rapid roll changing thanks tohorizontal pushing out and in of the whole roll chock assembly. All roll and assembly movements are controlledby the computerized quicksetting system and roll locations are displayed on the operators screens.

SECTION 5 – HF WELDINGThis 1200 kw/600kw High Frequency Induction/contact solid-state Welder is manufactured by Thermatool Corp,a famous welder manufacturer in the world. It can examine and adjust weld parameters, including temperatureand inside diameter and outside diameter trim removal through computerized processor. It serves to heat the twostrip edges to a molten state prior to entering the squeeze stand.The 5-roll squeeze stand, supplied by Bronx International, is also equipped with a computerized quicksettingsystem ensuring high precision positioning of the weld rolls for proper alignment of the strip edges during thewelding process. The outside scarfer is equipped with two scarfing tools which can be adjusted independently.The patented inside scarfer is equipped with a bead chopper to produce short chips in order to ease I.D. beadremoval in the bundling area.

SECTION 6 -- WELD SEAM ANNEALING

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A set of 4x500kw frequency welder supplied by Thermatool provide heat to the weld area.

SECTION 7 -- .Air/Water Cooling section (76m/250' in length)In order to remove the heat induced into the tube during the welding process, the tube is first cooled in air toreduce thermal shock then prior to entering the sizing/squaring stands is cooled with water.

SECTION 8 – EXTERNAL/INTERNAL SCARFINGThe burrs inside and outside the pipe will be scarfed properly.

SECTION 9 -- SIZING/STRAIGHTENINGSizing or squaring is performed in the 4-roll stands.These stands are particularly suited to precision sizing ofround tubes and to profiling of square and rectangular hollow sections. All roll assembly movements arecontrolled by the computerized quicksetting system and roll locations are displayed on the operators screens.Straightening of the tubular sections is performed in a universal turks head with rolls that never change. Preciseplane-parallelism of the longitudinal sides of rectangular hollow sections with extreme wide side to narrow sideratios is ensured by the use of cambering stands.

Achieving Results

Enhanced Efficiency• Roll angles are quickly and easily adjusted to provide line contact with the tube surface over the maximumeffective roll profile.• Set up time is minimized through our patented Computer Aided Setting System.

Improved Quality• Hydraulic lift mechanism on the roll entry automatically adjusts roll position to prevent damaging tube ends.• A range of heavy duty style machines provide enhanced rigidity, with consistent straightness and roundness.• The COMPASS software package can provide management, maintenance and quality control information,including: calibration and wear compensation; maintenance information; fault finding; and mimic flow diagrams.

Superior Technology• Unique design allows thin walled tube to be straightened accurately without surface blemishes.• The ability to straighten at speeds up to 200 meters per minute (approximately 600 fpm).• Hydraulic lift mechanism with sensors automatically adjusts rolls to accept upset pipe.• Pressure sensing units may be fitted on each roll to provide an accurate indication of the pressure applied to thetube.

Safety• The drives are set in the back of the machine, away from the operator.• The machine operator has a complete view of the straightening process from the operating console.

SECTION 10 –CUT-OFFThe travelling milling cutter operates with two carbide tipped cut-off blades. The cut-off ensures a very highprecision in regards to length and quality of the end cut for tubes of all dimensions and wall thickness. Standardlengths from 23'-60' are produced with lengths exceeding 63' up to 80' treated as special orders.Flexibility

• O.D. Variations - Can accommodate pipe and tube with O.D. ranges of less than 12 mm (0.5 inches) to over 660mm (26 inches) and crop lengths from a facing cut to 1 meter (approximately 3 feet).

• Operating Method – Can operate in various modes - fully automatic; automatic with manual pipe positionoverride; semi-automatic; and manual.

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• Throughput requirements – Can improve productivity with multiple head facing machines, as well ascustomized material handling system.

• Pipe Lengths – Can accommodate any length variation, as well as properly cut random lengths.

• Wall Thickness – Can accommodate essentially any wall thickness required.

Design ExcellenceThe Travelling Milling Cut-Off Machines are specially adapted for cutting line pipe, casing, tubing, rollerbearing and coupling stock.• Our design incorporates a rotating product and stationary tool cutting method.• Automatic ream & chamfer assembly, which can conform to the O.D. or I.D. of the pipe, or cut to a referencecenterline.

• Universal chucking assembly, which handles a range of pipe diameters per tooling set.

• Large main drive motors allow cutting with two tools, each with a wide carbide insert; providing long tool wearlife at cutting speeds over 200 surface meters per minute (approximately 600 fpm).

SECTION 11- End FacingWhile most end facing operations can be effectively accomplished with a single head machine,Bronx/Taylor-Wilson recognized the need for improved productivity associated with high speed cutting lines.Thus, a twin head facing machine for those special applications is introduced:.Achieving ResultsEnhanced Productivity• Set up time is reduced by incorporating remote, computer-driven automatic tool setting with hydraulic toolblock clamps and powered diameter adjustments.

• The machine is built on electronic elevating jack base for vertical adjustment to accommodate varying tubeO.D.

• Top opening pipe clamps and separate alignment stations reduce cycle time.

• Fully automatic equipment operation provided by state-of-the-art Level 1 or Level 2 interface.

• The machines utilize dry carbide cutting tools with surface cutting speeds of up to 200 meters per minute(approximately 600 fpm).Application Flexibility• Superior machine stability due to the fixed head center height design reduces tool chatter and vibration, thusimproving surface finish.

• The pipe is firmly held by hydraulic clamps to reduce tool vibration and provide outstanding surface finish.

• Heavy duty design ensures long life and low maintenance even in arduous steel mill environments

SECTION 12 –HYDROSTATIC TESTINGFlexibilityWhile the principles behind hydrostatic testing remain consistent, each installation has its own uniquerequirements. BRONX/TAYLOR-WILSON designs and produces state-of-the-art systems with the flexibility toaccommodate a host of variables, including:

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• O.D. Variations – Can test pipe and tube with an O.D. from less than 150 mm (1 inch) to over 630 mm (24inches). With quick change tooling, can accommodate over a 4:1 variation in O.D. on a single machine.

• End Condition – Can accommodate plain end square cuts, API line pipe ends, threaded ends, as mill sawedends, or pierced ends.

• Pipe Lengths – Can design a system to accommodate any length variation, as well as properly test randomlengths.

• Throughput Requirements – Single head, low pressure testers for off-line use to multi-head (two, three or fourhead), high speed machines for in-line mill applications.

• Operating Method – Can operate in various modes - fully automatic; automatic with manual pipe positionoverride; semi-automatic; and manual.

• Pressure – Can test with stable pressure of 69bars to over 800 bars .

Design Excellence - Sealing.Bronx/Taylor-Wilson has designed and produced an array of sealing devices, to accommodate a wide variety ofapplications based on end conditions, O.D. variations and pressure requirements. Our sealing devices include:

• Traditional U-cup seal with special anti-extrusion hardened ring;

• End sealing for low pressure;

• I.D. sealing for critical high stressed pipes;

• Collapsing seal with traveling insert, which allows a pipe range to be tested by a common seal – for testingunfinished product, or in front of a coupling.

Design Excellence – Pressure Control.Frequently, the test pressure procedure is affected by fluctuating pressures, thereby compromising the testingprocess. By using specially designed intensifiers, either oil-to-water or water-to-water, combined with the latestmicroprocessor-controlled hydraulic servo equipment or electronic air-over-water regulation system, we canachieve greater stability in the test pressure systems. Additionally, the test hold time can be easily varied on ourtesters to suit the specific standard to which the pipe is being tested – all with continuous and accurate pressurecontrol throughout the test hold period.

Achieving ResultsEnhanced Efficiency• Fully automatic testing of a complete API range (1, 2 or 3) of pipe lengths, without resetting the machine.

• An automatic measuring system built into the alignment station to prevent pipes outside of the length tolerancefrom entering the test bed, while simultaneously testing and discharging previous pipes.

• All pipe length, grade and pressure settings are accomplished at the operator control station, without physicaladjustments required.

• Testing mechanisms are designed with drop-in components to rapidly change pipe size or test cups.

• Automatic electronic end length tracking device ensures the quickest cycle time between pipe length variations.

• Alarm diagnostics and maintenance screens for fast and accurate trouble-shooting.

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Superior Technology• Self-contained water filtration system to control the test water for trouble free operation.• Internal crane mechanism improves servicing of the system.• Fast and accurate test pressure-build times through the deployment of our specially designed intensifyingsystems.• Data capture by the precise measurement of each pipe can be transmitted though the PLC control and networkto other areas of the finish floor, including drifting station, marking system or bundler.

Safety• Fully enclosed test hood provides protection for personnel and adjacent equipment.• Bullet proof windows in the control station for operator safety.• Optional features such as video cameras for remote operation of the hydrostatic tester for further operator safety.

STEP 13-SEAM USTThe in-line ultrasonic testing system is to test the defects existed in the pipe.

STEP 14- WEIGHING, MEASURING AND STENCILINGEach pipe is weighed, measured, and stenciled for complete identification. Pipe dimensions are compared withdatabase order information including specification, heat number, size, date and time of manufacture before theyare sent to shipping.

STEP 15 –Stock and ShipmentCapable of handling tubes from 20 to 63 feet in length directly from the mill line, the computer operated systembuilds bundles to mill weight and size specifications and then bands, drains and transports the completed bundlesto the warehouse for storage or direct loading to trucks.

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Mill Lines

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ф630 ERW Production Line

Mill Line

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Caging Forming

High Frequency Welding

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Annealing

Milling Cut-Off

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Air Cooling

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Finishing Line

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Quality Assurance/Quality Control

Online UT Offline UT

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Flattening DWTT

Spectrograph Metallurgical Microscope

Hydraulic Universal Testing Polishing

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Charpy V-Notch Impact Testing Metallurgical Microscopy

Specifications1. Steel Pipe

1.1 Line PipeAPI 5L PSL1/PSL 2 Line Pipe: Gr. B X42, X46, X52, X56, X60, X65, X70, X80/BM.X42M,X46M,X52M,X60M,X65M,X70,X80MISO 3183-1/2 Petroleum and Natural Gas Industries-Steel Pipe for Pipelines-L240M,L290M,L320M,L360M,L390M,L415M,L450M,L485M,L555M,L690MISO 3183-3 Petroleum and Natural Gas Industries Steel Pipe for Pipelines-L245NC / L245NCS,L290NC / L290NCS,L360NC / L360NCS, L290MC / L290MCS, L360MC / L360MCS, L415MC / L415MCS, L450MC / L450MCS, L485MC /L485MCS, L555MCAS2885 Pipelines-Gas and liquid petroleum Part 1: Design and ConstructionDIN 2470-1 Steel gas pipelines for permissible service pressures up to 16 barDIN 2470-2 Steel gas pipelines for permissible service pressures exceeding 16 barDIN 17172 Steel pipes for pipelines for the transport of combustion fluids and gases--DIN 2470 Part II St. E210-7,E240-7,E290-7, St. E 320-7,St.E 360-7EN 10208-2 Steel Pipes for Pipelines for Combustible Fluids-Technical DeliveryConditions-L245MB,L290MB,L320MB,L360MB,L390MB,L415MB,

L450MB,L485MB,L555MBCSA Z245.1 Steel Pipe-241,290,359,386,414,448,483,550,620,690,825IPS-M-PI-190 Material And Equipment Standard for Line PipeKOC-MP-019 KOC Standard for Submerged-Arc Welded (SAW) Pipe to API 5LNACE MR 0175/ISO 15156-2 Petroleum and Natural Gas Industries – Materials for Use in H2S ContainingEnvironments in Oil and Gas Production. Part 2. Cracking resistant Carbon and Low Alloy Steels, and the Use of CastIrons.NACE TM 0177 Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking in Hydrogen Sulfide (H2S)EnvironmentsNACE TM 0284 Standard Test Method - Evaluation of Pipeline and Pressure Vessel Steels for Resistance toHydrogen-Induced CrackingDEP 31.40.20.35-Gen Line pipe for non-critical service (amendments/supplements to ISO 3183-1)DEP 31.40.20.37-Gen Line pipe for critical service (amendments/supplements to ISO 3183-3)DEP 31.40.40.38-Gen Hydrostatic pressure testing of new pipelinesDEP 31.40.20.35-Gen Line pipe for non-critical service (amendments/supplements to ISO 3183-1)DEP 31.40.60.11-Gen Pipeline leak detectionDEP 31.40.60.12-Gen Pipeline Repairs (supplements to ANSI/ASME B31.4 and B31.8)DEP 61.40.20.30-Gen Welding of pipelines and related facilities (amendments/supplements to ANSI/API STD 1104)DEP 31.40.50.30-Gen Precommissioning of pipelinesGOST-K56,K60,K65 Steel PipeGOST 20295 Steel welded pipes for main gas and oil pipelinesTOTAL GS EP PLR 202 Fabrication of longitudinally submerged arc welded pipes for pipelines (sweet service)

API 5L: TUBOS PARA CONDUÇÃO DE PRODUTOS PETROLÍFEROS.API 5LX: TUBOS PARA CONDUÇÃO DE PRODUTOS PETROLÍFEROS COM EXIGÊNCIAS ESPECIAISAPI 5A: TUBOS DE PERFURAÇÃO, REVESTIMENTO E BOMBEAMENTO PARA POÇOS PETROLÍFEROS CASING,TUBING, DRILL PIPE.API 5AX: TUBOS DE PERFURAÇÃO, REVESTIMENTO E BOMBEAMENTO PARA POÇOS PETROLÍFEROS COMEXIGÊNCIAS ESPECIAIS (HIGH-STRENGTH CASING,TUBING, DRILL PIPE).API 5AC: TUBOS DE REVESTIMENTO E DE BOMBEAMENTO PARA POÇOS PETROLÍFEROS, COMPROPRIEDADES RESTRITAS: GRADE C-75, CASING E TUBING.API 5B: ESPECIFICAÇÃO DE ROSCAS, CALIBRES E INSPEÇÃO DE ROSCAS PARA CASING, TUBING E LINEPIPE.

1.2. Pipe for General UsesANSI/ASTM A135-Standard Specification for Electric-Resistance-Welded Steel Pipe

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ASTM A513 /ASME SA513 Standard Specification for Electric-Resistance-Welded Carbon and Alloy SteelMechanical Tubing-1020 Drawn Over Mandrel (DOM)ASTM A795/ASME SA795 STANDARD SPECIFICATION FOR BLACK AND HOT-DIPPED ZINCCOATED(GALVANIZED) WELDED AND SEAMLESS STEEL PIPE FOR FIRE PROTECTION USEAWWAC200-97: Steel Water Pipe-6 In. (150 mm) and LargerBS 2059 Part I & II Gr. 320, Gr. 360BS 3602-1 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel withspecified elevated temperature properties.-Part 1:Specification for seamless and electric resistance welded includinginduction welded tubesBS 6363-83 WELDED COLD FORMED STEEL STRUCTURAL HOLLOWBS 7191 All Specification for Weldable Structure Steels for Fixed Offshore StructuresDIN 1615 Welded circular tubes of non-alloy steel without special quality requirements.DIN 1626 Welded circular tubes of non-alloy steel with special quality requirements-St. 37.0,St44.0, St.52.0DIN 1628 Welded circular tubes of non-alloy steel with very high quality requirements- St. 37.4DIN 2458 Plain end welded steel tubes, dimensions and conventional masses per unit length- DIN 2470 Part 1 St.37.0,St44.0, St.52.0DIN 2460 Steel tubes for waterworks services DIN 2460DIN 17120 Welded structural steel circular tubes for structural engineering purposesDIN 17177 ELECTRICALLY RESITANCE OR INDUCTION WELDED STEEL TUBES FOR ELEVATEDTEMPERATURE- St. 37.8, St. 42.8EN 10208-1 Non alloy steel tubes with specified room temperature properties.EN 10208-3 Non alloy and alloy fine grain steel tubesEN 10217-1/3 Welded steel tubes for pressure purposesEN 10219-1, 2Cold formed welded structural hollow sections of non-alloy and fine grain steels. Part 1: Technicaldelivery requirements. Part 2: DimensionsEN 10224 Steel pipes, joints and fittings for the conveyance of aqueous liquids including potable waterEN 10296-1 Welded steel tubes for mechanical and general engineering purposes – TDR. Part 1: Non alloy and alloysteel tubesISO 2604/3-75 STEEL PRODUCTS FOR PRESSURE PURPOSE PART3 ELECTRIC RESISTANCE ANDINDUCTION WELDED TUBESJIS G 3444 STK 90,400,490,500,540 Carbon Steel Tubes for General Structural PurposeJIS G3452JIS G 3457 Arc Welded Carbon Steel Pipe- STPY 400KS D 3566 Carbon Steel Tubes for General Structural Purpose- STK 90,400,490,500,540KS D 3583 Arc Welded Carbon Steel Pipe- SPW 400NF A49-141-78 STEEL TUBES WELDED PLAIN END TUBES OF COMMERCIAL QUALITY FOR GENERALPURPOSES AT MEDIUM PRESSURENF A49-150-85 STEEL TUBES WELDED TUBES INTENDED TO BE COATED OF PROTECTED FOR USE INWATER PIPING SUSTEMSNF A49-242-85 STEEL TUBES LONGITUDINALLY PRESSURE WELDED TUBES D 168.3mmMax IN NOTALLOYED AND LOW ALLOYED AT MEDIUM ELEVATED TEMPERATURESNF A49-243-85 STEEL TUBES LONGITUDINALLY PRESSURE WELDED TUBES D 168.3mm IN NOT ALLOYEDAND FERRITIC ALLOYED STEELS USED AT ELEVATED TEMPERATURESNF A49-400 LONGITUDINALLY ELECTRIC RESISTANCE WELDED UNALLOYED STEEL TUBES D 17.2Min406.4mmMax FOR THE TRANSPORT OF PRESSURIZED FLUIDSNF A49-343STEEL TUBES LONGITUDINALLY WELDED TUBES D 168.3mmMax FOR ENGINEERING USENF A49-341STEEL TUBES PRECISION WELDED TUBES FOR MECHANICAL APPLICATION

1.3. Structural PipeAPI 2B Fabricated Structural Steel PipeASTM A53 A/B Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless.ASTM A252 FOUNDATION PILES for soil consolidation, marine wharfsASTM A500-89/ASME SA500 COLD FORMED WELDE AND SEAMLESS CARBON STEEL STRUCTURALTUBING IN ROUNDS AND SHAPESAS1579 Arc-Welded Steel Pipes and Fittings for Water and WastewaterAS/NZS 1163 Structural Steel Hollow Sections- C250/L0, C350/L0,C450/L0

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1.4.Submarine (Offshore) Pipeline SystemAPI 5L PSL 2 Line Pipe: BM.X42MS,X46MS,X52MS,X60MS,X65MS,X70MS,X80MSDNV OS-F101 Submarine Pipeline Systems-SAWL 245,SAWL290,SAWL 320,SAWL 360,SAWL 415,SAWL450,SAWL 485,SAWL 555AS 2885-1:1997AS 2885-2:2002,AS 2885-3:2001,AS 2885-4:2003,AS/NZS 2885-5:2002,ASME B31.4:1998,ASME B31.8:2000,BS 8010-1:1989,BS 8010-2.8:1992,BS 8010-3:1993,CSA-Z 662:2003,DIN 2470-2:1983,EN 1594:2000,EN 14161:2003,ENV 1993-4-3:1999,ISO 13623:2000,ISO 3183-3:1999,NEN 3650-1-K1-K6:2003,NEN 3650-2-K1-K6:2003,NHT-R51-00002 03M:2002,NHT-R51-00016 03M:2002,NHT-S51-00021 02M:2002,SNIP 2.05.06:1985,VSN 51-9:1986,VSN 51-3/2.38:1985GOST 10705/10704GOST 1050-08SP, 10SP, 20SPGOST 19282-09G2SSTN 42 0144STN 42 5738UNI 8488

1.5 Boiler PipeASTM A178 / ASME SA178 ELETRIC RESISTANCE WELDED CARBON STEEL BOILER TUBESASTM A214 / A214M - 96(2005) Standard Specification for Electric-Resistance-Welded Carbon SteelHeat-Exchanger and Condenser TubesASTM A226/A226M-95 Specification for Electric-Resistance-Welded Carbon Steel Boiler Superheater Tubes forHigh-Pressure ServiceGOST 12132-66 Electrically welded and seamless steel tubes for automotive and bicycle industries.GOST 5005-65 Electrically welded steel tubes for car cardan shafts.GOST 8696-74 Electrically welded steel tubes with spiral seams for general purposesGOST 10706-76 Electrically welded steel tubes, line-weld. Technical requirements.GOST 10707-73 Electrically welded cold-drawn and cold-rolled steel tubes.Technical requirements.JIS G3472 Electric Resistance Welded Carbon Steel Tubes for Automobile Structural PurposesNF A49-240-83 STEEL TUBES LONGITUDINALLY BUTT WELDING PLAIN END FOR PRESSUE VESSELS ANDPIPE SYSTEMS USED AT LOW TEMPERATURESNF A49-245-86 STEEL TUBES LONGITUDINALLY WELDED TUBES FOR FERRIC NON ALLOY AND ALLOYSTEEL HEAT EXCHANGERS

1.6 ApplicationLINE PIPE AND PROCESS PIPESThe line pipe and process pipes range covers transmission lines, flow lines, jetty lines, steam lines, slug catchers,compressor stations and pump columns.

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OFFSHORE PIPESOffshore pipes include rolled and welded tubulars, cans, legs, piles, bracings, conductors, risers and tethers.

CONSTRUCTION PIPESOur construction pipes cover a range of applications including bridges, stadiums and high-rise buildings.

STEEL STRUCTURES UNDER WATERWe also produce pipes for steel structures under water. These include piles, dolphins and anchor piles.

PIPES FOR MACHINERY COMPONENTSOur pipes for machinery components include felt rolls, wire rolls, press rolls, dryers, reel spools, winder drums,hydraulic cylinders, cable drums, yarn rollers, rolls for weaving machinery, cardan shafts, dryer rolls.

2. Coating Specifications

2.1.External Coating

2.1.1 External Epoxy CoatingCAN/CSA-Z245.20 Standard for External Fusion Bond Epoxy Coating for Steel PipeAS 3862 Standard Specification for External Fusion-Bonded Epoxy Coating for Steel PipesAS 4352-2005 Testing for Coating Resistance for Cathodic DisbondingAWWAC210 Standard for Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water PipelinesAWWAC213 Standard for Fusion Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines.DEP 31.40.30.32-Gen Technical Specification for External Fusion-Bonded Epoxy Powder coating for Line PipeEN 10289-2007 STEEL TUBES AND FITTINGS FOR ONSHORE AND OFFSHORE PIPELINES - EXTERNAL LIQUIDAPPLIED EPOXY AND EPOXY-MODIFIED COATINGSNFA 49-709 Standard for External Fusion Bond Epoxy Coating for Steel PipeISO 21809-2:2007, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used inpipeline transportation systems-Part 2: Fusion-bonded epoxy coatingsNACE RP 0394 – National Association of Corrosion Engineers Standard Recommended Practice, Application,Performance, and Quality Control of Plant Applied, Fusion Bonded Epoxy External Pipe Coating.NACPA 12-78 – National Association of Pipe Coating Applicators External Application Procedure for Plant Appliedfusion Bonded Epoxy (FBE) to Steel Pipe.SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping09-SAMSS-089 Shop-Applied External FBE Coating09-SAMSS-091 Shop-Applied Internal FBE Coatings

2.1.2 Polyethylene CoatingCAN/CSA Z245.21 External Polyethylene Coating for PipeDIN 30670 Polyethylene Sheathing of Steel Tubes and of Steel Shaped FittingsNFA 49-710 External Three-Layer Polyethylene Based Coating, Application by ExtrusionDNV-RP-F106 Factory Applied External Pipeline Coatings For Corrosion ControlAS/NZS 1518 External Extruded High-Density Polyethylene Coating System for PipesAS4321 Fusion Bonded Medium-Density Polyethylene coating and lining for pipes and fittingsDEP 31.40.30.31-Gen. Technical Specification for External Polyethylene and Polypropylene Coating for Line PipeEN 10288 Steel tubes and fittings for on and offshore pipelines-External two-layer extrudedpolyethylene based coatingsIPS-G-TP-335 Material and Construction Standard for Three Layer Polyethylene Coating SystemISO DIS 21809-1 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used inpipeline transportation systems - Part 1: Polyolefin coatings (3- layer PE and 3- layer PP)ISO 21809-4:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used inpipeline transportation systems-Part 4: Polyethylene Coatings (2-layer PE)PETROBRAS' ET-200.03 Engineering Specification ("Piping Materials for Production and Process Facilities") for usinglow density linear polyethylene in carbon steel piping, as to appendix 13 of such specification.09-SAMSS-113 External Renovation Coating for Buried Pipelines and Piping (APCS-113)TS 5139 External Three-Layer Polyethylene Based Coating, Application by Extrusion

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UNI 9099- Polyethylene Coating Applied by Extrusion

2.1.3 Polypropylene CoatingDIN30678 Polypropylene Sheathing of Steel Tubes and of Steel Shaped FittingsEN 10286 Steel tubes and fittings for onshore and offshore pipelines –External three layer extruded polypropylenebased coatings.ISO DIS 21809-1 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used inpipeline transportation systems - Part 1: Polyolefin coatings (3- layer PE and 3- layer PP)NFA 49-711 External Three-Layer Polypropylene Based Coating, Application by Extrusion09-SAMSS-114 Shop-Applied Extruded, Three-Layer Polypropylene External Coatings for Line Pipe

2.1.4 Polyurethane CoatingAWWAC222-99: Polyurethane Coatings for the Interior and Exterior of Steel Water Pipe and FittingsBS 5493- Polyurethane CoatingDIN 30677.2 polyurethane Insulation of the fittingsEN 10290- External Liquid Applied Polyurethane Coatings

2.1.5 Polyolefin CoatingAWWAC225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water PipelinesAWWAC215-99: Extruded Polyolefin Coatings for the Exterior of Steel Water PipelinesAWWAC216-00 Standard for Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections,Connections, and Fitting for the Steel Water PipelinesAWWAC224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipeand FittingsAWWAC225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines

2.1.6 Tape CoatingISO 21809-3:2008, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used inpipeline transportation systems-Part 3: Field joint coatingsAWWAC209-00: Standard for Cold-Applied Tape Coatings for the Exterior of Special Sections, Connections, andFittings for Steel Water PipelinesAWWAC214-00 Standard for Tape Coating Systems for the Exterior of the Steel Water PipelinesAWWAC217-99 Standard for Cold-Applied Petrolatum Tape and Petroleum Wax Tape Coatings for the Exterior forSpecial Sections, Connections, and Fittings for Buried/Submerged Steel Water PipelinesAWWAC218-02 Standard for Coating the Exterior of Aboveground Steel Water Pipelines and FittingsAWWAC224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipeand FittingsEN 12068 - DIN 30672 STANDARD-POLYETHYLENE SELF ADHESIVE TAPES

2.1.7 Bitumen CoatingDIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels.TS 4356

2.1.8 Concrete Weighted CoatingDNV-OS-F101 Submarine Pipeline SystemASTM C171 Specification for Sheet Material for Coating ConcreteBS EN 12620 Aggregates for ConcreteISO 21809-5:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used inpipeline transportation systems - Part 5:External concrete coating.ASTM C42 Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of ConcreteASTM C642 Standard Test Method for Specific Gravity, Absorption and Voids in Hardened ConcreteASTM C87 Standard Test Method for Effect of Impurities in Fine Aggregate on Strength of Mortar BS 1881 Methods ofTesting ConcreteBS 3148 Methods of Test for Water for Making ConcreteBS 4482 Hard Drawn Mild Steel Wire for the Reinforcement of ConcreteBS 4483 Specification for Steel Fabric for the Reinforcement of ConcreteBS 4449 Specification for Carbon Steel Bars for Reinforcement of Concrete

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ISO 4012 Determination of Compressive Strength of Test Specimen

2.1.9 Marine CoatingEN ISO 12944:1998 – Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1– 8)ISO 20340:2009 Paints and varnishes – Performance requirements for protective paint systems for offshore andrelated structuresISO 15741 Paints and varnishes-Friction-reduction coatings for the interior of on- and offshore pipelines fornon-corrosive gases

2.1.10 Other specificationBritish Gas BGC/PS/CM1,BGC/PWS/CM2GAZ de France R 09NACE RP 0181NF A 49-706TS 5140TS 5139,

2.2. Lining

2.2.1 Epoxy LiningAPI RP 5L2 Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service.API RP 5L7 (R2010) Recommended Practice for Unprimed Internal Fusion Bonded Epoxy Coating of Line PipeAWWAC210 Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water PipelinesNFA 49-709 Internal can be epoxy 80 microns

2.2.2 Bitumen LiningDIN 30673 Bitumen coatings and linings for steel pipes, fittings and vesselsUNI-ISO 5256/87 STANDARD-BITUMEN COATING

2.1.3 Coal-Tar Enamel CoatingAWWAC-203 Coal-Tar Protective Coatings and Linings for Steel Water Pipelines-Enamel and Tape-Hot-AppliedNFA 49-708 Recommended Practice for Internal Coating of Line Pipe

2.2.3 Cement Mortar LiningAWWA C205-00: Cement-Mortar Protective Lining and Coating for Steel Water Pipe- 4 In. (100 mm) and Larger-ShopapplicationAWWAC602 Standard for Cement-Mortar Lining of Water Pipelines - 4 inch (100 mm) and Larger - In PlaceAS 1281-2001 Cement mortar lining of steel pipes and fittingsAS/NZS 1516 Cement Mortar Lining of Pipelines In SituEN 10298 Steel tubes and fittings for onshore and offshore pipelines - Internal lining with cement mortar

2.2.4 Shop Cement Lined PipingAWWAC205,C104,C602DIN 2614British Standard BS 534British Petroleum GS 106-1Shell DEP 30.48.30.31-Gen.Saudi Aramco 01-SAMSS-005KNPC ENG STD 87C1API RP 10E

2.2.5 Plastic LinedASTM D4894 PTFE (Polytetrafluorethylene)ASTM D3307 PFA(Perfluoroalkory)ASTM D3222 PVDF(Polyvinyledenefluorid)

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ASTM D4101 PP(Polypropylene)BS 6374-2 Lining of equipment with polymeric materials for the process industries - Part 2: Specification for lining withnon-sheet applied thermoplasticsBS 6374-3 Lining of equipment with polymeric materials for the process industries - Part 3: Specification for lining withstoved thermosetting resinsBS 6374-5 Lining of equipment with polymeric materials for the process industries - Part 5: Specification for lining withrubbers

Pipe Coating ProductsFusion Bonded Epoxy – Fusion Bond Epoxy is a powder epoxy thermosetting coating applied for anticorrosionprotection to steel pipelines. The pipe is first blast cleaned and heated. Then epoxy powder is spray applied byelectrostatic guns to melt and form a uniform layer that hardens within a minute from application. Utilizing industryaccepted materials supplied by manufacturers such as 3M, DuPont, and Valspar, the facility can apply FBE in a widerange of thickness to cost effectively meet any project specifications.

Fusion Bonded Epoxy with Abrasion Resistance Overcoating (FBE/ARO) – Utilizing two completely separate powdersystems, the facility can produce FBE with an ARO at unprecedented processing speeds using industry acceptedmaterials such as 3M 6352, DuPont 7-2610, and Lilly 2040.

Fusion Bonded Epoxy with High Temperature Resistant Overcoating – Utilizing two completely separate powdersystems, the facility can produce FBE with a high operating temperature resistant overcoating such as DuPont’sNap-Gard Gold and 3M’s 6258.

Fusion Bonded Epoxy with Zap-Wrap Overcoating – The facility is capable of processing line pipe with connections andof applying the Zap-Wrap abrasion resistance overcoating to the ends of each pipe.

Three Layer Polyethylene (3LPE)To improve anticorrosion performance and adhesion, an additional layer of epoxy primer is sprayed onto pipe surfacesprior to the adhesive layer and Polyethylene top layer application. Three Layer Polyethylene is suitable for servicetemperatures from 60°C to 80°C (85°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.

Three Layer Polypropylene (3LPP)If a wider service temperature range and high stiffness is required, adhesive and top layers, applied over primer layer,are based on polypropylene instead of polyethylene. Three Layer Polypropylene is suitable for service temperatures upto 135 °C (140°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.

Three Layer Polypropylene and PolyethyleneThree Layer applications involve a thermoplastic coating applied to steel pipelines as a form of anticorrosion protection.This mechanical resistance is appropriate when the risk of particularly severe coating damages exist. The Three Layerprocess involved several steps. First, the pipe surface is blast cleaned to remove any external residue from the mill orstorage. It is then heated and sprayed with a Fusion Bond Epoxy (FBE) primer followed by the application of anadhesive copolymer and polyolefin polymers that are wrap extruded, one over the other.

Field applied products3M: SK 134, SK6233, SK6352 Toughkote, SK 314, SK 323, SK 206N, SK 226N, SK 6251 DualKote SK-6171, SK 206P,SK226P,3M Internal Coatings: Coupon EP2306HPDuPont: 7-2500, 7-2501, 7-2502, 7-2508, 7-2514, 7-2803, 7-2504 Nap Gard Gold 7-2504, Nap Rock: 7-2610, 7-2617FBE PowdersDuPont: Repair Kits; 7-1631, 7-1677, 7-1862, 7-1851DuPont Internal Coatings: 7-0008, 7-0010, 7-0014, 7-0009SGR, 7-0009LGR, 7-2530, 7-2534, 7-2509Akzo Nobel: FBE - Fusion Bond Epoxy

Internline 876 Seal CoatHampel: 85448,97840Denso: 7200, 7900 High Service Temperature CoatingsInternal Liquid Epoxy: Powercrete Superflow


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