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Page 1: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

www.quaser.com

Page 2: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

01

The company name QUASER is based on success principles in machine

tool industry- QUALITY , SERVICE→ and continuous DESIGN INNOVATION.

QUASER builds long-term relations with prestigious OEM and international

distributor partners.

We have developed innovative machine tool technologies, a strong

international supplier network, loyal sales and distribution network and

global customer base. In order to maintain competitive advantage in

the global machine tool industry, we commit to provide our employees

continuous training, creating high standards of manufacturing productivity

and efficiency.

01 - 02 Company Profile

03 - 04 Company History

05 - 06 Global Sales Netowrk

07 - 08 Products

09 - 10 Research & Development

11 - 12 QUASER Technology

13 - 14 Assembly Technology

15 - 16 Measurement & Calibration

17 - 18 Testing

19 - 22 High Performance Spindle

23 - 24 ATC Tool Management System

& Pallet Systems

25 - 26 Cell - Automation System

27 - 28 Operation Friendly /

Coolant & Chip Management

29 - 30 High Quality Components

CONTENTS

Company Profile

Page 3: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

02

The new factory was opened in 2007 in Dajia, Taichung City, covering 12,275 m2.Major products are:

- Vertical M / C (MV1、MV2)- Horizontal M / C (HX)- Multi Face M / C (MF)- 5 Axes M / C (UX、MK5U)- Pallet M / C & System (MK603S、MV154APC)- FMC (HX Cell & MF Cell )- 5 Axes Mill-Turn M / C (MT400U)

QUASER Europe Technical Center was established in 2009.It is located in Switzerland, covering 4,000 m2, for the purpose of providing shorter delivery time, faster technical service, parts support, operator training and machine application service for dealers and customers all of Europe.

QUASER KUNSHAN

QUASER AMERICA

QUASER Kunshan was established in 2012, located

in Kunshan China, providing fast technical service,

machine application demonstrations, operator

training, and parts support for dealers and

customers, as well as sales network in China market.

The Quaser America Machine Tools Inc. was established in 2016.This facility is located in Rock Hill, South Carolina with 9,600 ft2. As a branch office, it provides shorter machine delivery time, faster parts support, technical service, and operator training for customers/ dealers as well as sales network in the US market.

QUASER EUROPE

QUASER TAIWAN

Page 4: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Company History

Milestones

03

200520042003

Model MK60II, MV204II

vertical models MK60H

horizontal models.

The factory was moved to Daya

Town in Taichung County.

19961991

Quaser Machine Tools

Inc was established by

Mr. Edward Shar and Mr.

Samuel Shieh in May.

1992

First generation:

- V M / C MV-204.

- V M / C MK-60.

2000

H M / C MK60H

exceeded 100 units .

Pallets M / C

MV154APC.

2002

5 axes M / C MV204IIU.

National

Outstanding Small

and Medium

Enterprise Award

5 axes M / C

MK603U.

V M / C MV154.

1997

H M / C MK60IIH.

2001

5 axes M / C MK70U.

1994

MX series machine

was produced for

"H" company .

ODM for

company "H"

Developed and

produced XP

models for "B"

company.

ODM for

company "B"

The constructed

a new factory

in dajia town of

taichung county

in October.

Ranked in the top

1000.

Page 5: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

04

2006 2007 2009 2010 2011 2012 2013 20152014 2016

Owned factory in

Taichung Taiwan.

5 axes M / C UX600.

H M / C HX805.

The QUASER Europe

Technology

Center was established

officially

in Switzerland.

Multi face M / C MF500. FMC HX Cell

FMC MF400 Cell &

MF500 Cell

Multi face M / C MF630.

MV / MF w

HALTER Robot

Quaser Kunshan was

established officially

in KUNSHAN, CHINA.

The QUASER America

Machine Tools Inc.

establish in 2016

in Rock Hill, South

Carolina.

Developed and produced

HSD6 models for "W"

company.

OEM for

company "W"

Developed and produced

VX models for "M" company.

V M / C MV234 & MV235.

ODM for

company "M"

Developed and produced

PRO.E models for "L"

company.

ODM / OEM

for company "L"

H M / C HX504.

5 axes M / C UX300.

Distribute Quaser brand

in the USA market.

Multi face M / C MF400.

H M / C HX505.

H M / C HX635. 5 axes M / C MK5U.

H M / C HX404 5 Axes Mill-Turn M /

C MT400U.

Apply IPO process

for stock market

registration in April

(Stock Code: 4563)

Paperless Office

Page 6: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Europe

China

Taiwan

05

Global Sales Network

Europe

Africa

Page 7: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Market distribution

China America

Taiwan

06

Asia

America

Oceania

Page 8: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Products

07

Automation

Vertical M / C

Pallet M / C

MV154APC MK603S MK5U

MV154MV154

MF400+Halter robot MF Cell (5-axes M/C FMC) HX Cell (horizontal M/C FMC)

MV204C

MV204P MV215 MV235

MV184

Page 9: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

08

5-Axes Mill-Turn M / C Horizontal M / C

5 Axes M / C

Multi Face & 5 Axes M / C

HX805

HX635

HX404

HX504 / 505

UX730Dyn

UX600

UX300

MF630MF500MF400

Page 10: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Research & Development

09

EMC Certificate

This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the machinery on a 3 yearly cycle to check for changes in the state of the art.

Machinery Directive

Number

1674

Safenet Limited Denford Garage, Denford, Kettering, Northants., NN14 4EQ, U.K. Tel: +44 1832 732174 E-mail: [email protected]

EC Examination Certificate

This is to certify that Quaser Machine Tools, Inc. No. 3, Gong 6th Road, Youshih Industrial Park, Dajia Township, Taichung County (437), Taiwan Has had a range of Vertical Machining Centers examined to the Machinery Directive 2006/42/EC, as amended and the Low Voltage Directive 2014/35/EU. With reference to model MV205CP Manufactured by: Quaser Machine Tools, Inc. No. 3, Gong 6th Road, Youshih Industrial Park, Dajia Township, Taichung County (437), Taiwan 1. The technical file contains all the relevant information. 2. Having verified that the appropriate tests have been conducted.

2.1. The standards and transposed standards have been applied correctly. 2.2. The example representing series production of the item, complies with the

essential health and safety requirements of the Directive 2006/42/EC, as amended.

2.3. The technical file contains all the information to include the following models in the certification MV204, MV205, MV214, MV215, MV234 and MV235.

2.4. Compliance with EN 60204-1:2006+A1:2009 gives compliance with the Low Voltage Directive 2014/35/EU.

Certificate Number: 5925210616 Date: 27/06/2016 Expiry Date: 12/05/2017 Signed for Safenet Limited

_________________________________ Peter McNicol Technical Manager

EC Certificate GB Certificate

Patent certificate

MF630

MV234/235

MV184MF400

MV205

Page 11: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

QUASER devotes itself to advanced research and technology development. We adopt the

latest generation of CAD software and Finite Element Analysis software for machine design. We

cooperate with international partners in the fields of advanced motion control, high speed spindle

technology, thermal management, and vibration damping components.

10

MK603S

HX404 HX504

UX600 MK5U

HX805

Page 12: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Quaser Technology

11

Belt spindle

Coupling spindle

Motor spindle

● * ● * ● *

● ● ●

╳ ● ●

╳ ● ╳

╳ ● ●

● ● ●

* Depending on models, please reference

machine catalog.

1

2

3

4

5

6

1

2

3

4

5

6

Thermal Control

Thermal compensation. Real time measuring & compensation.

Cooling circuit.

Coolant through ball screw (CTB)

Under ±10μm repeatability on X, Y & Z

Spindle cooling circuit

Motor cooling circuit (for coupling spindle)

Motor mounting block cooling circuit (for coupling spindle)

Head stock cooling chamber

Large capacity oil cooler

1

2

3

4

5

6

Page 13: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

12

clean grease

old grease old grease

Grease Replenished Spindle

5 Axes Application

- CAD / CAM

- NC programming

- Tooling technology

- Machining operation

Page 14: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Assembly Technology

13

Page 15: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

14

Page 16: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Measurement & Calibration

15

Tilting and rotating axes measurement

Static rigidity measuring

Page 17: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

16

Geometric accuracy inspection

Laser & Double ball-bar inspection. Ballbar Trace (ISO 10791-6)

Page 18: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Testing

Cutting test

17

48 hour non-stop test

MV series

Page 19: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

18

Y

Z’

Y’

Z

SX X’

A

B

Y

Z’

Y’

Z

SX X’

A

B

Y

Z’

Y’

Z

SX X’

A

B

4. Run-out of spindle taper hole 5. Parallelism of the extension from spindle taper to Z-axis

6. Perpendicularity between centre line of main spindle and pallet upper surface

ISO

(a) 0.01

(b) 0.02

QMT

(a) 0.005

(b) 0.01

ISO

0.025 / 300

QMT

0.01 / 300

ISO

0.025 / 300

QMT

0.01 / 300

X X'Y

Y'

X X'Y

Y'

(a) (b)

Z

Z'

X X' X X'Y

Y'

X X'Y

Y'

X X'Y

Y'

(a) (b)

Z

Z'

X X' X X'Y

Y'

X X'Y

Y'

X X'Y

Y'

(a) (b)

Z

Z'

X X' X X'Y

Y'

Half of ISO accuracy standard

1. Straightness of axis movement 2. Perpendicularity between movement in two axes direction

3. Movement of main spindle in Z-axis direction

ISO

500 < L ≦ 800 0.015

800 < L ≦ 1250 0.02

1250< L ≦ 2000 0.025

QMT

500 < L ≦ 800 0.008

800 < L ≦ 1250 0.01

ISO

0.02 / 500

QMT

0.008 / 400

ISO

0.005

QMT

0.002

0.0032

0.00380.0041

0.0030.002

0.0020.0018

0.005

0.00240.0043

80±0

.005

80±0

.005 2

60Ø

400

2050

4-ø30 A

B

C

ø150

BA

AB

C

200

415

63075

0

ø190 0.008 X

0.005 Y

0.008 X0.004 Y

0.008 X0.004 Y

0 X0 Y

0 X0 Y

0 X0 Y

b 0.01 A

c 0.01

24

102

e 0.01b 0.01 A

b 0.01 C

f 0.01 DD

r 0.02 Bb 0.01 A

r 0.02 Af 0.01 C

A

B

C

b 0.01 Cf 0.01 D

0.0032

0.00380.0041

0.0030.002

0.0020.0018

0.005

0.00240.0043

80±0

.005

80±0

.005 2

60Ø

400

2050

4-ø30 A

B

C

ø150

BA

AB

C

200

415

63075

0

ø190 0.008 X

0.005 Y

0.008 X0.004 Y

0.008 X0.004 Y

0 X0 Y

0 X0 Y

0 X0 Y

b 0.01 A

c 0.01

24

102

e 0.01b 0.01 A

b 0.01 C

f 0.01 DD

r 0.02 Bb 0.01 A

r 0.02 Af 0.01 C

A

B

C

b 0.01 Cf 0.01 D

HX series 5 Axes seriesM series

0.0032

0.00380.0041

0.0030.002

0.0020.0018

0.005

0.00240.0043

80±0

.005

80±0

.005 2

60Ø

400

2050

4-ø30 A

B

C

ø150

BA

AB

C

200

415

63075

0

ø190 0.008 X

0.005 Y

0.008 X0.004 Y

0.008 X0.004 Y

0 X0 Y

0 X0 Y

0 X0 Y

b 0.01 A

c 0.01

24

102

e 0.01b 0.01 A

b 0.01 C

f 0.01 DD

r 0.02 Bb 0.01 A

r 0.02 Af 0.01 C

A

B

C

b 0.01 Cf 0.01 D

Page 20: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

High Performance Spindle

Standard on all models

Spindle code: GB-4.1R- Transmission: Belt driving

- Speed range: 9,000 min-1

12,000 min-1

- Lubrication:

Re-grease system

MC-4.0R / MC-4.1R- Transmission: Coupling spindle

- Speed range: 20,000 min-1 /

15,000 min-1

- Lubrication: Re-grease system

MC-4.2 / MC-4.3R(Applicable to 5 Axes Mill-Turn M / C)

- Transmission: Coupling spindle

- Speed range: 12,000 min-1 /

15,000 min-1

- Lubrication: Grease packed

system / Re-grease

system

Spindle code: GB-4.1 - Transmission: Belt spindle

- Speed range: 8,000 min-1

- Lubrication:

Grease packed system

Spindle code: SC-4.1 / SC-4.2- Transmission : Coupling

- Speed range:

10,000~12,000min-1 /

12,000min-1

- Lubrication:

Grease packed system

Spindle code: GC-4.0R- Transmission: Coupling

- Speed range: 15,000 min-1

- Lubrication:

Re-grease system

19

Page 21: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Spindle code: SC-5.0 - Transmission: Gear box + Coupling

- Speed range: 6,000 min-1

- Lubrication: Grease packed system

Spindle code: RC-5.0A - Transmission: Coupling

- Speed range: 10,000 min-1

- Lubrication: Oil air system

Spindle code: GB-5.1R - Transmission: Gear box + Belt

- Speed range: 6,000 min-1

7,500 min-1

- Lubrication:

Re-grease system

20

Spindle code: GB-5.0R - Transmission: Gear box + Belt

- Speed range: 7,500 min-1

- Lubrication: Re-grease system

Spindle code:GB-5.0 / GB-5.0R- Transmission: Belt driving

- Speed range: 6,000 min-1

- Lubrication: Grease packed

system / Re-grease system

Spindle code : MC-5.0A- Transmission: Coupling

- Speed range: 10,000 min-1

- Lubrication: Oil air system

Page 22: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

21

High Performance Spindle

Component inspection

Assembly

Page 23: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

22

Spindle run-in process

Balancing

Page 24: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

23

ATC test with maximum tools, max. weight & length

ATC Tool Management System

Products Model #40 #50

Vertical series

MV154 / 184 / 204 30、48、60 -

MV214 / 234 48、60 -

MV205 / 235 - 30、40

Pallets seriesMK603S / MV154APC 48、60 -

MK5UL:30、48、60

R:40、60-

5 Axes series UX300 / 600 / 730 48、60 -

Multi Face seriesMF400 / 500 / 630 30、48、60 -

MF Cell 120 -

Horizontal series

HX404 60 -

HX504 60、120、240、360~520 -

HX505 / 635 - 40、60、120、150

HX805 - 60、120、150

HX Cell 240 150

Page 25: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

24

APC testing with maximum load

& Pallet Systems

Page 26: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

25

HX504 Cell :

Pallet size : □500 (mm)

Travel X / Y / Z : 762 / 640 / 810 (mm)

ATC capacity : 240

Pallet capacity: 8 or 14(opt.)

HX505 Cell :

Pallet size : □500 (mm)

Travel X / Y / Z : 762 / 640 / 800 (mm)

ATC capacity :150

Pallet capacity : 8 or 14(opt.)

Cell - Automation System

The HX Cell horizontal M/C is equipped

with a pallet loader and a large pallet

storage and tool magazine (standard 240

position tools Max. 500).

The system can be integrated with Fanuc

or Siemens NC system.

Hydraulic through pallet (opt.)

Tool management control system

Loading station

The Cell is designed for many different applications. The flexibile FMC system enables a 2nd/3rd

shift unmanned operation.

Page 27: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

26

MF400C/U Cell :

Pallet size : □265 (mm)

Travel X / Y / Z : 680 / 610 / 510 (mm)

ATC capacity : 120

Pallet capacity: 40

MF500C/U Cell :

Pallet size : □350 (mm)

Travel X / Y / Z : 550 / 630 / 610 (mm)

ATC capacity : 120

Pallet capacity : 28

5 Axes M/C Cell MF. this machine system

is equipped with a dual magazine and

a maximum 120 tools. The pallet storage

tower is capable of storing 40 pallets

(MF400) and 28 pallets (MF500) in a small

foot print. It can be integrated to Fanuc

0iMD and Siemens 828D NC systems, Fanuc

31iB5 and Siemens 840D NC systems for five

axes .

Pallet storage tower

Pallet loaderPallet clamping system

System controllerManual operation position

& Loading station

This factory automation solution can be apply to a broad range of application.

Page 28: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Operation Friendly

27

Ergonomic operator panel. Easy to reach the work piece & spindle.

Large opening operator door.

Page 29: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

Coolant & Chip Management

28

Nozzle coolant.

Ceiling coolant (H M / C).

Large capacity coolant tank. Paper filtering system (opt.). Drum type chip conveyor (opt.).

Chip conveyor. Chip auger

Through spindle coolant.

Wash gun.Wash down coolant.

Curly iron Metallic Foundry Curly Aluminum Aluminum

Page 30: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

29

High Quality Components

Page 31: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

30

High Quality Components

Page 32: EMC Certificate Safenet Limited This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the

QUASER-E-13/02/2017

16

12

07

02

TE

L: 0

4-2

47

33

32

6QUASER MACHINE

TOOLS, INC.

Address: No. 3, Gong 6th Rd.,

Youshih Industrial

Park, Dajia Dist,

Taichung City 437,

Taiwan

Tel: +886 4 26821277

Fax: +886 4 26822045

E-mail: [email protected]

Web: www.quaser.com

QUASER Europe

Technical Center AGAddress: Unterlettenstrasse 16

Postfach 162 CH-9443

Widnau Switzerland

Tel: +41 71 722 43 43

Fax: +41 71 722 43 08

Mobile phone: +41798229028

E-mail: [email protected]

KUNSHAN QUASER

MACHINE TOOLS, INC.

Address: (B) No. 287,

Kangzhuang Road,

Zhoushi Town,

Kunshan City,

Jiangsu,P.R. China

Tel: 0512-82627139

Fax: 0512-82627138

E-mail: [email protected]

QUASER AMERICA

MACHINE TOOLS INC.

Address: 3049 Southcross

Boulevard,Rock Hill,

SC, 29730, UNITED

STATES

Tel: +1 803-324-7123

Fax: +1 888-459-8175

E-mail: [email protected]


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