Binod K MaitinIndependent Technical Consultant
Emerging approaches of Analytical and Sensory Quality
Assessment of Spirits Beverages
Technical Seminar Bangalore, October 5-6, 2017
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Contents
Critical Quality Imperatives
Emerging Instrumental Analytical Techniques
Emerging Sensory Techniques
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Quality Control and consistency
Process Improvement & optimisation
Assessing product shelf life
Flavour Profiling
Product Authenticity & counterfeit protection
Trouble shooting & Problem solving
Precision & Accuracy of the reported values
Supply Chain Improvement
Regulatory compliance
Consumer Driven New Product Development
Critical Quality Imperatives
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Emerging Instrumental Analytical Techniques
Optical Methods
• UV-VIS - Authenticity Analysis
• Fluorescence - Adulterant Analysis
• NIR – Alcohol Analysis
Trace Metal Analysis Techniques
Other Emerging Techniques
Instrumental Sensory Techniques
• Olfactory – GC/MS
• E-nose
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Emerging Instrumental Analytical Techniques
Rapid
Better accuracy and higher Precision
More Specific and Lower MDL
Computer Aided “ Intelligent ” Instruments
• Excellent Data Management Capabilities
• Faster Unattended Automated Analysis
• Adaptability for in-line Process Analysis
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Optical Methods UV -VIS NIR FLUORESCENCE
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Reference : A.G. Mignani et al. / Sensors and Actuators B 171– 172 (2012) 458– 462
PCA & Pattern Recognition Software
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Ocean Optics Spirit Sampler – UV Vis
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Ocean Optics Spirit Sampler – UV Vis
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• Highly accurate measurement of the alcohol content of your spirits in the concentration range 35 to 65 %vol
• Alcohol content of liqueurs in the concentration range of 15–40 %vol (in combination with MCP 100 circular polarimeter)
• Optional pH, color and turbidity measurement
• For spirits such as whisky, cognac, brandy, vodka, gin, tequila and rum
• For liqueurs based on saccharose or invert sugar
• Accurate, fully automatic thermostatting via an integrated solid-state thermostat
NIR based Alcolyzer for Alcohol analysis
Alcolyzer Spirits measures the NIR spectrum of the
sample in the range of the 2nd overtone of the C-H
stretching vibration near 1200 nm. It utilizes the
symmetrical vibration of the methyl group because
its pronounced and distinct shape is little
influenced by the matrix.
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Fluorescence Spectroscopy of Spirits
Reference : Jana Sádecká et al (2016). Fluorescence Spectroscopy for the Analysis of Spirit Drinks, Applications of Molecular Spectroscopy to
Current Research in the Chemical and Biological Sciences, Dr. Mark Stauffer (Ed)
Spirits contains intrinsic fluorophoresFluorescence spectroscopy allows the determination of some compounds at
concentration as low as 0.1–1 μg/L often without sample preparation. Total Luminescense Spectra (TLS) and total
synchronous fluorescence spectrum (TSFS) of Brandy and Vodka are shown.
Perkin–Elmer LS 50 Luminescence Spectrometer
equipped with the Xenon lamp used for right
angle and front face geometry
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Trace Metal Analysis Techniques
Complies with any regulatory requirements.Leachng of Lead &
Arsenic concentration from poor-quality copper distillation vessels
Cadmium from decorative crystal containers
Control of heavy metal content as levels of trace elements can also
significantly affect the taste of the Spirits
Fingerprint of the metal concentration
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Trace Metal Analysis Techniques
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Other Emerging Techniques
Site-specific Natural Isotope Fractionation - Nuclear Magnetic Resonance
(SNIF – NMR) –
Distinguishes natural and synthetic origins with great specificity.
Detects isotopic ratios of deuterium and hydrogen (D/H) on multiple
sites in a molecule.
Specific Natural Isotope Profile by Isotope Ratio Mass Spectrometry (SNIP –
IRMS)
Based on multi isotopic fingerprinting in which 13C/12C isotope ratios
values are measured on several components of the same product and
make use of the intermolecular isotope correlations between these
components to assess its authenticity.
SNIF- NMR and SNIP – IRMS are rapid and extremely sensitive techniques that
may become useful in authenticity assessment
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• Olfactometry – GC/GCMS
• Electronic Nose ( E-Nose)
Instrumental Sensory Techniques
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Olfactometry – GC/GCMS
GCMS- Olfactometer with ODP and Sampling Accessories
Photo: GERSTEL GmbH & Co.KG
Isolation procedures for volatile odour active compounds, Head space (HS), Solid Phase Micro
Extraction (SPME), and Liquid–Liquid Extraction (LLE), are frequently used for spirits beverages.
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Electronic Nose ( E-Nose)
Heracles II Dual Flash Gas Chromatography E-Nose. Photo: Alpha MOS
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Electronic Nose ( E-Nose) contd. An artificial olfaction technology emerged as a powerful tool for fast sensory quality
evaluation of spirit beverages.
Considered most potential complimentary techniques commonly employed analysis
of volatiles and non-volatiles
The new generation Alpha MOS : HERACLES II Electronic Nose provides fast and
efficient fingerprint signature analysis of the product. Uses technology of dual
fast/flash gas chromatography to detect the chemical compounds responsible for the
taste and aroma characteristics of products. Ultrafast GC analysis facilitates high
analysis throughput at the production plant.
AroChemBase library includes nearly 84,000 compounds with their Kovats index,
chemical data and, for around 2,000 of these molecules provide information on the
related sensory attributes and human odour detection thresholds.
Intelligent chemometrics and other software makes the technique very useful
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Emerging Sensory Methods & Tools
Retronasal Tasting
Temporal Dominance of Sensation (TDS)
Rapid Sensory Profiling for consumer research
Training & Proficiency
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19
Sensory Evaluation
“ A scientific discipline used to evoke, measure,
analyze and interpret those responses to products
that are perceived by the senses of sight, smell,
touch, taste and hearing”
Stone, H and Sidel, JL. 1993. Sensory Evaluation Practices. 2nd ed. Academic Press: San Diego.
All senses are important when eating or drinking but of all the five senses,
sense of smell that is plumbed into our memory through the limbic
system in our brain and has direct access to our world of feelings…
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Molecules released into the air inside our mouths as we chew and swallow travel up
through the retronasal passage into the nose, then move up and contact the olfactory
epithelium. Flavor is the combination of true taste (sweet, salty, sour, bitter) and
retronasal olfaction
Taste versus Flavor
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Orthonasal and Retronasal tasting
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Examples of GMP Compliant safe to taste Sensory References
Acetaldehyde Pungent, Solvent, Green Apple Skin, Leafy, Grassy, Cardboard
Earthy Dusty, Chalky
Isovaleric Cheesy, Sweaty, Rancid
Butyric Baby Vomit, Rancid, Cheesy, Putrid
Ethyl Acetate Fruity, Nail Enamel, Solvent, Acetone, Paint, Glue
Mercaptan Sulphury, Drain, Gas, Butane-like
Brett-Barnyard Band-aid, Medicinal, Sweaty Horses
Ethyl Butyrate Tropical Fruits, Pineapple, Banana, Mango
Metallic Metal, Iron Rust, Blood-like
Diacetyl Buttery, Butterscotch, Creamy, Toffee
H2S Sulphury, Rotten Egg
Musty Corky, Musty, Dampness
DMS Sweetcorn, Cooked Cabbage, Tomato, Shellfish, Oyster-like
Isoamyl Acetate Fruity, Banana
Plastic Styrene, Acrylic, Solvent
Dry Hay / Plastic Hay-like, Straw, Husky
Iso Amyl Alcohol Fusel Oil, Fruity, Banana, Estery
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Temporal Dominance of Sensation (TDS)
Data provides a sequence of dominant sensations over time
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Expert & Consumer Sensory Panel
In the sensory theory:
• Experts panels are used for the products’ description
• Consumers should only be used for the hedonic task
• They lack two essentials qualities for profiling (consensus & reproducibility)
• There are strong halo effects
In the sensory practice:
Consumers are sometimes used for both tasks it has been proven
that consumers’ description show the required qualities (consensus
and reproducible)
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Traditional Descriptive Analysis
•Complete Sensory Lexicon Complete Sensory
•Panel Consensus Fingerprint
Quick Analysis Robust Data
Easy & Quick to interpret
Reliable & Actionable Results
Screened & Trained Assessors Expensive
Require On-going Training
Time Consuming
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Rapid Profiling Techniques
- Additional consumer testing focuses on evaluating overall liking
on hedonic scale followed by QDA by trained sensory panel.
- Newer methods are being adopted to incorporate sensory
profiles by consumers and effectively utilized for NPD.
Flash Profiling/Free Choice Profiling
Projective Mapping ( Sorting / Napping®)
Repertory Grid
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Less Cost
Reduced Time
Criteria Important to the Individual Assessor
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Repertory Grid
Participants are asked to describe how two products are alike or different
from the third and to score the intensity of their own constructs. Bipolar
construction allows to collect relevant and understandable information
about what consumers perceive
Flash Profile
Participants are given all the samples at a time and asked to list down the
descriptive terms which differentiate these products and then to rank the
products on all the descriptive term they found. It is an efficient and
accurate method to capture consumer’s perception
Consumer Sensory Methods
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Projective Mapping (Napping)
Participants use their own criteria to position the samples according to their
perceived similarity. Then they describe the products in their own words. This
identifies the consumer’s ideal product within the defined category.
Check All That Apply (CATA)
Participants describe the samples using a set of attributes provided. They then
list descriptors they consider appropriate for their ideal product . Gives
information about attributes that are not liked by consumers.
Consumer Sensory Methods Contd.
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Intensity Scale (Ideal Profiling Method)
- Participants are asked to rate the intensity of sensory
attributes using unstructured10 cm scale.
- They are then asked to rate the intensity of these
attributes for their ideal product.
- It is an alternative method when trained sensory panels
are not available.
-It is an excellent method to integrated Sensory Science
into NPD
Multivariate data analysis is proved very useful
Facilitates simultaneous measurements on many variables.
Because they analyse all variables together, multivariate
methods are inherently more difficult to understand than
univariate methods (such as ANOVA).
• Most commonly used multivariate methods of analysis include:
– Principal Components Analysis (PCA)
– Generalised Procrustes Analysis (GPA)
– Partial Least Squares Regression (PLS)
– Multiple Factor Analysis (MFA)
– Preference Mapping: etc.
• CAMO or Compusense Sensory Software are excellent tools
advance sensory practices
Statistical Data Analysis and consumer sciences
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• Intensive on-site taste panel training
• Standardised & uniform training at all locations within a company
compatible to sensory panel worldwide
• 100% independent proficiency tests helps accreditation
• Blind quality Flavour Standards requiring detection and identification
• On-line software to analyse results and generate reports
• Reduce costs by appropriately training
Importance of Sensory Training & Validation
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Levels of Structured training
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Purposes of validation:
• Provides insight into the Quality of sensory evaluations
• Measures the effectiveness of your sensory program
• Enables focussed training more efficiently
• Determines the level of confidence in results of daily
tasting results
• Improve Quality, Shelf-life, and Consistency of products
Key importance is proficiency of the tasters
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Why use proficiency tests?
• Sensory performance of the panel needs to be regularly
calibrated
• 100% independent proficiency assessments avoid biased
results
• Gain individual and collective tasting data
• Identify strengths and weaknesses
• Reduce training costs
• Improve quality and consistency
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Flavor Identification Validation: Individual flavor
identification using standard terminology
Rank Rating Validation: Discrimination of different
flavor intensities and scale them accordingly
In Profile Validation: primary focus on IN or OUT /
meeting the brand‘s sensory specs– ideal for
evaluation of in-process tasters
Methods of Validation
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Proficiency Testing – types of validation
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Questions ?