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Electricity Company Practices What It Preaches Page 16
5 - 7
12-19
24-27
Maintenance Best Practice
Condition Monitoring Feature
Boilers & Burners Feature
December 2012$6.80
£4.16
€5.00
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34-39Industrial Cooling feature - Cooling Tower Safety & Maintenance
P:5-7 Maintenance Best Practice
P:12-19 Condition Monitoring Feature
P:20-23 Product Spotlight
P:24-27 Boilers & Burners Feature
P:47-50 Buyers Guide
Maintec preview ( Extra print run )
CMMS
Compressed air
Seals & Bearing / Lubrication
Pumps / Values
Health & safety
Training.
Contacts
Publisher
Michael Dominguez
Editorial
editors/contributing: Jon Barret, Christer
Idhammar
Advertising
Paul Clappison
Paul Miles
Brian Simpson
Steve Aslett
Production
Tom Britten
Website
www.engineeringmaintenance.info
Phone
tel: +44(0)1634 731646
Fax: +44(0)1634 731644
Address
MSL Media LTD, Cobalt House, Centre
Court, Sir Thomas Longley Road, Rochester,
Kent, ME2 4BQ
5Engineering Maintenance Solutions
Maintenance Best Practice
First I like to tell you about myself and from what
perspective I write this series of articles. My world is
process industries such as Iron, Steel, Pulp, Power
and Wood based industries such as Oriented Strand
Board (OSB), medium Density Fiber (MDF), Chemical,
Oil and Gas, Food and Beverage etc. In short all
industries where a break down of critical equipment
assets results in risk for environmental damage,
personal injury, lost quality and volume in throughput
or high costs for maintenance. I lose some of my
important arguments if reliability is not important
because then the maintenance organization has no
“revenue”. If reliability is not important the sense of
urgency and importance in the work we do, as a
maintenance organization is not there.
When I was a very young man I signed on a big
oil tanker as an apprentice in the engine room.
After nine years of maintaining and operating huge
powerful diesel engines that were 33 feet (10 meters
tall), pumps, compressors, lubrication oil and fuel
separators, hydraulic stabilizers, heat exchangers,
fans, sewage systems, boilers etc. I had also
graduated as an engineer.
When I first came to work in a big industrial plant
in 1968 to train people in preventive maintenance
and help set up a computerized maintenance
management system I wondered how I would
manage to do that with my marine background.
My first reaction was that equipment is equipment
and it was not much different than what I had
operated and maintained at sea. The difference was
more that in an industry I could call for help if needed.
Onboard a ship you had no one to call, you operated
and maintained with a very limited crew. Another
difference was that onboard a ship it was a way of
life to constantly inspect equipment and to keep your
area of responsibility very clean and organized. You
also had to get all work planned for execution in next
port.
I realized later in life that this was a very good
background because you managed a crew, operated
equipment, planned work, scheduled work and also
executed work. Reliability was very important to
everybody because it was obvious that you did not
want to have unreliable equipment operating a fully
loaded tanker in a storm or entering through the Suez
Canal and other critical passages.
International PhenomenaToday I work on a worldwide arena and observe the same problems, or improvement opportunities, in all countries and all type of industries. If you have worked as a reliability and maintenance professional in many industries and/or countries you also know that this is true. If you only worked in one plant you believe that you are unique and different than all other plants but that is very seldom the case. The reason why reliability and maintenance management is so similar between different types of industries and facilities lies in a couple of facts.Equipment does not break down, components such as; gears, couplings, control valves, transducers, seals and bearings break down. The whole equipment e.g. a compressor does not break down. These components are the same with some variations in all industrial plants. The environment they operate in is different but if an electric motor is covered by chocolate, saw dust or pulp the consequence is the same: it will overheat and shorten electric life dramatically. Some plants have a more aggressive corrosive atmosphere but again the consequences of corrosion are the same.Reliability and maintenance management is driven by the system and processes people work in, not by the physical assets the organization maintain. There are some differences that make implementation and execution of best reliability and maintenance practices more or less difficult. These are more cultural differences and it is important to know and understand these. They include but are not limited to:Political Systems make a difference in e.g. how profits are calculated.Taxation rules make a difference in how life cycle costs are calculated.Living standards are different between countries. In many countries with high living standard I often find a culture of entitlements and complacency and less of a desire to improve than in other countries where people are eager to learn and improve their
performance.Labor laws, working hours and employee benefits and unionization are very different between countries.Some industrial plants have many short and long shut downs others have no scheduled shut downs. This fact only changes the way you plan and schedule work that requires equipment to be down to do work. If your plant has scheduled shutdowns you must plan work before you schedule work to be efficient. If your plant has no scheduled shut downs, or if it is easy to shut down and start up again, then you should focus more on planning and execute planned work when the opportunity to access physical asset can be done safely and at best opportunity from manufacturing point of view.
But the system, processes and practices used to manage reliability and maintenance are not different. Nor have they changed in the last fifty or more years. What has changed and improved dramatically is technology including much better and more affordable computer systems and tools for condition monitoring. We have much better and more affordable equipment for measurements and analysis of component condition such as:
• Infrared cameras.• Wear Particle Analysis.• Vibration Analysis.• Acoustic Emission• Alignment of components.• Stroboscopes.• Ultrasonic methodologies.• Etc.
All these technologies existed before the 1960s but
they have become much better and more affordable.
The Essential Elements of Reliability and Maintenance Management. – Part 1
Execute them and you will get guaranteed results.
By Christer Idhammar
Founder and Executive Vice President
IDCON INC, Raleigh NC, USA
www.idcon.com
Figure 1.
The System
The market drives the production plan and
all maintenance work requiring shut down
of equipment must be coordinated with the
production plan for best time to be executed.
When maintenance work is planned and then
scheduled you have set the process people
work in right so they can execute work much
safer and more cost effective. To plan work
7Engineering Maintenance Solutions
Maintenance Best Practice
Do the Basics better and better
My advice is to never forget to improve execution of
the basics of maintenance. This was true 50 years
ago and it is still true. Too often we complicate things
beyond what is necessary. In the field of reliability and
maintenance many tend to give new names on what
in the end anyway comes down to the basics. TPM,
RBM, VDM, QCC, RCM and many other acronyms
lead to confusion in the message you need to send
to your employees in the maintenance organization.
If you mix up where all these tools and concepts fit
in with your strategy your organization will soon start
talking about the “Program of the month” and they
lose faith in you as a leader.
Anyone who have attended any conference, including
conferences covering the subject of Reliability and
Maintenance, have heard several speakers referring
to Albert Einstein’s definition of insanity:
“ To do the same thing over and over and expecting
different results”
This might hold true if you do the wrong thing
over and over. However if you do the right things
better and better over a long period of time you will
generate substantial results.
I know from a very long experience in industry that:
“Guaranteed results will be achieved by executing the
basics of reliability and maintenance (the right things)
better and better forever.”
The basics are perhaps not as glorious to talk about
as many would like them to be but I find them
very interesting and challenging because I am still
interested in people and equipment and the fantastic
results that can be achieved when an organization
execute these well. Results can even be life changing
for some people. Organizations today are spending
way too much time on other more complex initiatives
and therefore forget where the true improvement
potential lies.
The basic elements of reliability and maintenance are:
• Maintenance Prevention
• Inspect
• Prioritize
• Plan work
• Schedule work
• Execute work
If you do not Execute these things very well you
will never have time to do what you know you need
to do to become as reliable and low cost as you
can be. I stress the word Execute because most
organizations know what they need to do but very
few do it. So many strategies and improvement plans
are developed and so little Execution of the very
basic elements of reliability and maintenance occur.
Figure 2.
Within the process called Planning and
Scheduling each step consists of a number
of elements. E.g. best practice within the
work request process is that the request is
not a work order and shall be done using the
Computerized Maintenance Management
System (CMMS), the requested priority shall be
done according to a priority guideline agreed
to between operations and maintenance, The
object identity shall be clearly described verbally
and with equipment number, etc. per figure
2. These elements are what we call the right
things to do.
Figure 3. Many organizations are spending much time to develop and document a reliability and maintenance strategy and not much time to implement and execute this strategy. Many will even change the strategy when a new key manager arrives. This is not uncommon. It is quite obvious that a strategy must be executed otherwise it served no other purpose than to keep people busy developing it. Best organizations execute a well defined, documented and continuously communicated and reinforced strategy and the strategy is long term and does not change when new key managers are employed.
efficiently you must have access to an up
to date technical database including Bills Of
Materials (BOM) and other information. After
work is completed it should be recorded as to
what was completed, parts and material used,
update information to BOM and other valid
information. The recorded information shall
be used to continuously improve using Root
Cause Problem Elimination (RCPE). However,
most organizations do not work in this “Circle
of Continuous Improvement” they work more
in the “Circle of Despair”. This means that they
React, Repair with low quality because of the
reactive mode and therefore will have to Return
to do the work again and the circle Repeat
itself. To get out of this “Circle of Despair” you
must set up the processes for Prevention,
Condition Monitoring, Prioritization, Planning
of work, and Scheduling of work, Execution of
Work, Recording of executed work and how to
do RCPE.
The Processes
An example of a process is Planning and
Scheduling, or the Work Management Process.
It contains several steps and starts with Work
Request then Priority of Request etc. as seen
in figure one.
The ToolsThe tools are used to improve the processes
and enable and enhance how well you can
execute the processes. It is very important
that Processes and Tools are not mixed up.
To be successful you must have a very well
established system including its processes.
Tools are good and very useful when used in
the right environment. Implementation of only a
tool will only result in temporary improvements.
The system and processes must be in place
to support sustainability and continuous
improvement.
The next steps to do to become as good as you can
be include:
• Root Cause Problem Elimination
• Apply Life Cycle Cost when specifying
equipment
• Design for Reliability and Maintainability in early
equipment design
• Use tools such as 5S, Single Minute
Exchange of Dice (SMED), Reliability Centered
Maintenance methodology (RCM), to enhance
performance of work within the processes that
build the whole reliability and maintenance
system
A holistic overview of the reliability and maintenance
management system, processes, elements and tools
can be described in the models per figure 1 and
figure 2.
The structures of system, processes and elements described above are what we call Current Best Practices (CBP) for reliability and maintenance. If you do an audit it is on the level of elements that you evaluate and discover improvement potential and the gap between how good your organization is and how
good it can become. A good advice is to only focus on the right things to do and not discuss how you can do these things. That comes as the next step. The reason for this is that the first step must be to agree on the right things to do. Because the elements are all common sense, we know from a very long experience that your organization will agree. They might not agree on how you are going to implement these elements. As a leader you must show what your beliefs are and give your organization a direction and that is what you do here. Then you bring your organization with you to help execute your strategy. You can say that the well described 245 elements comprises a very well documented reliability and maintenance strategy and if this strategy is not executed you have wasted money and time to develop it. Figure 3 shows what we often find in many organizations.
8 Engineering Maintenance Solutions
Pump Excels in Polyurethane ProductionPumping Polyols and Isocyanate.
Isocyanates, when exposed to air, tend to form crystals that generate premature wear
in pumps with dynamic seals while Polyols, especially those containing abrasive fillers,
are equally as destructive to seals and bearings. The Hydra-Cell multi-diaphragm
pump has no dynamic seals and consequently handles abrasive particles with ease,
significantly reducing maintenance costs.
Now with new PTFE diaphragms,
chemical compatibility and service life are
no longer concerns. Hydra-Cell pumps
with these new diaphragms have been
tested extensively and shown to be
able to operate reliably at full flow under
flooded suction conditions.
Meeting the performance standards of API 675, Hydra-Cell pumps are highly
accurate and repeatable, ideal for dosing and injection duties. Being completely
contained, without dynamic seals, they provide no leak paths for potentially harmful
chemicals and their multi diaphragm design ensures low shear, low pulsation delivery.
“The service life of the new PTFE diaphragm is now extended to 240 million cycles;
4000 hrs @1000 rpm,” said Nick Herrington, Marketing and Technical Support
Manager. “This brings diaphragm replacement into line with regular maintenance
cycles.”
Wanner International has introduced a range of Hydra-
Cell multiple diaphragm pumps that it has developed to
meet the specific needs of polyurethane production.Garden Grove, California (30 October
2012) Sensorex’s TX-3000 pH/mV
Transmitter monitors changes in process
fluids, displaying pH or oxidation reduction
potential (ORP, measured in mV), and
temperature for more accurate control
in water, chemical, electronics, food
production, environmental and wastewater applications.
The line-powered TX-3000 can be user programmed on-site to measure
either pH or ORP (Redox). Its dual output design, with an isolated (0)4 – 20mA
output for pH or ORP readings and one for temperature measurement,
eliminates the need for a separate temperature transmitter. A large backlit
LCD screen displays both parameters simultaneously and two adjustable Hi/
Lo relay contacts deliver results to automated process control systems.
With an extended pH measurement range of -2.00 to 16.00, the TX-3000 is
suitable for a full range of applications. The NEMA 4x, IP65 enclosure can be
wall, panel, or pipe-mounted for easy integration in most installations. The TX-
3000 can be easily programmed onsite with its push button interface. The unit
can be password protected for secure installations.
To learn more about the TX-3000 as well as the company’s full range of
sensing products, visit www.sensorex.com, email [email protected],
or phone +1 714-895-4344.
Transmitter Displays and Controls pH and ORP Values for Process Monitoring
TX-3000 pH/mV from Sensorex provides real-time data
MAINTEC, the UK’s only show dedicated to industrial maintenance and asset management, challenged all those working in the industry and taking part in Movember, to share an image of themselves with their ‘Mo’. The images were then put in a special MAINTEC facebook album and assessed by a panel of judges.
Commenting on the judging process Katie Morhen, Marketing Project Manager for MAINTEC 2013 which takes place at the NEC in Birmingham on 5-7 March 2013, said: “We judged the mo’s based on growth, style and general flamboyance - with added ‘mo’ points awarded for photos taken whilst people rocked their mo at work. So as you can imagine, judging was a lot of fun! We had some great entries with, appropriately, lots of mo maintenance skills on show, but Nick was the clear winner.”
As his prize, Nick Pither received £100 from MAINTEC to put towards his Movember fund.
Movember, which takes place throughout November, is responsible for the sprouting of moustaches on thousands of men’s faces in the UK and around the world. The aim of which is to raise vital funds and awareness for men’s health, specifically prostate and testicular cancer.
Visitor registration for MAINTEC 2013 is free. To register visit www.easyfairs.com/maintecuk.
Stand bookings for MAINTEC 2013, which takes place on 5-7 March at the NEC, Birmingham, can be made by contacting Jerry Dawson on +44 (0)20 8843 8823 or email [email protected]. For further information visit www.easyFairs.com/MAINTECUK.
MAINTEC Announces Movember WinnerNick Pither, Technical Engineering Manager at Mixing Solution Ltd has won MAINTEC’s ‘Movember’ competition.
It has become the only manufacturer to offer a comprehensive range of non-hazardous engineering adhesives that cover the lion’s share of applications. Now there is even more choice however as this unique range is complemented by three hazard-label-free cyanoacrylates, more commonly known as instant adhesives.Clean and easy to apply, these adhesives are ideal where aesthetics are important. They are now the Loctite® front-line offering for very fast positioning and fixturing of parts. Classified non-irritant, these new additions provide even more benefits than their hazard-labelled forerunners.Their ability to join a wide variety of dissimilar materials extends to the bonding of porous/acidic substrates such as wood, paper, leather and cork as well as plastics, rubber and metals. The resultant shear and tensile bond strength is excellent even on very small bond faces.These new Health and Safety instant adhesives are colourless with low bloom and low odour. All have a typical fixture time of 5 – 20 seconds dependant on the substrates. As with all Loctite® instant adhesives,
HEALTH AND SAFETY INSTANT ADHESIVESWith successive introductions to its Loctite® Health and Safety range, Henkel has broken new ground.
these three new Health and Safety products are respectively optimised for specific application requirements. The most viscous is Loctite® 403, making it ideal for use where parts are not close fitting or where the product must not run or migrate.Loctite® 408 has very low viscosity and comes into its own where capillary action is required. It can therefore be applied to a joint with an interference fit to create an instant seal. Loctite® 460 has a marginally higher viscosity. All can be integrated into semi- or fully-automated production processes for which Henkel also markets a comprehensive range of dispensing equipment. For applications where special application characteristics are required, Henkel can call on its wider range of instant adhesives. As well as products for difficult to bond rubbers and plastics such as PE, PP, PTFE and silicone, the choices include a new product for gap filling and a new series for high temperature applications.
Web link for enquiries: www.loctite.co.uk
Latest Industry News
9Engineering Maintenance Solutions
Both MMA and MMB series cylinders
incorporate features such as removable glands
and separate bodies with detachable heads and
caps to ensure ease of maintenance and low
whole-life operating costs. Steel and aluminium
mills, paper mills and plastic injection moulding
machines are just some of the applications
where the cylinders can be used.
Parker’s mill cylinders are available in a wide
range of bore sizes up to 320mm diameter
and in stroke lengths up to 5 metres. Standard
features include precision ground, hard chrome
plated and polished piston rods, which are
induction hardened as standard on bore sizes
For more information, visit the
company’s web site at:
www.parker.com
Or its investor information web site at:
www.phstock.com
Parker’s ‘Mill’ Cylinders Deliver High Performance Under Harsh Conditions
up to 200mm diameter. Detachable threaded
flanges for head and cap retention simplify
maintenance, while heavy wall steel tubing
honed to a high surface finish ensures a long
seal life. Optional features include adjustable
cushions at both ends for shock suppression
and high speed cycling performance, air bleeds,
gland drains and special modifications for water
service. Where precise control over performance
and positioning is required, feedback devices
and non-contacting position switches can be
specified.
Mill cylinders can be used at operating
temperatures of between -20ºC and +150ºC and
generate up to a massive 2000kN, making them
the ideal choice for high force applications in the
toughest conditions.
Parker’s standard mill cylinders are available in two ranges.
The MMA series is rated at 250 bar working pressure and
conforms to ISO 6022 and DIN 24 333, while the MMB
series of 160 bar cylinders conforms to ISO 6020/1.
Above: MMA Series 250 bar ‘mill’ type hydraulic cylinder
10 Engineering Maintenance Solutions
The university is determined to reduce its energy bill while also cutting its contribution to CO2 emissions by targeting energy efficiency improvements across its teaching faculty buildings and other facilities.
David Blackman, Building Services Engineer in the University’s Building Services department says: “The University has a five year target to reduce its carbon emissions and this is one project we had identified as being capable of contributing to that. We worked on the premise that most of the air conditioning plant is overrated and that we could reduce the speed of the fans without affecting the air flow adversely.”
Blackman asked ABB Drives Alliance member Mid Kent Electrical (MKE) to investigate the potential for using variable-speed drives (VSDs) on air handling units (AHUs) in buildings on the Medway, Greenwich and Avery Hill campuses.
Russel Kimpton of MKE says: “Starting on the university’s Medway campus, we looked at the air handling equipment across several buildings and recorded motor and fan data. During our survey of the site we found that many of the fan units have rated speeds and powers less than that of the motors. These were either being run too fast or the speed of the motor is being reduced by the pulley ratios on the belts driving the fans. We were also told that when the original system was set up, airflow was adjusted by setting
dampers on vents at room level.”
MKE looked at air handling installations in the six buildings on the Medway campus – Blake, Hawke, Anson, Nelson, Grenville and Pembroke. Monitoring was carried out on the AHU3 fan motor in Anson. Over the two day test period, while running on normal direct-on-line operation, the 4 kW motor consumed an average of 3.353 kW, for a total annual running cost of £871. Running the motor for two days using an ABB ACH550 HVAC drive consumed an average of 2.087 kW at a total annual cost of £542.
These results were extrapolated to produce estimated savings for the motors in the other buildings, a total of 44 installations with a combined installed power of 127 kW. It was estimated that following the installation of VSDs on these fans, the fan applications would save some £10,472 a year in running costs, as well as reducing carbon emissions by over 57 metric tonnes per annum.
MKE recommended that the applications highlighted in the report should be fitted with ABB VSDs, a project which has now been completed. MKE also recommended conducting further investigations to establish the rooms served by each air handling unit and each extractor fan. This would highlight areas where additional savings may be achieved by further adjustment of both vents and VSDs.
Further investigation of the Greenwich campus revealed the potential to save £883 on the Dreadnought, Queen Mary and Stephen Lawrence buildings, with a corresponding reduction of four metric tonnes of CO2. The King William building on the Greenwich campus could save a further £1,157 a year, cutting CO2 by five metric tonnes a year.
Avery Hill campus could save £2,157 per annum in running costs with a cut in CO2 of 10 metric tonnes a year. Total monetary savings from these additional projects could amount to £4,197, with a total cut in CO2 of 19 metric tonnes.
Says Blackman: “We were looking for payback times on the projects of around five years, yet most were much quicker than that. We are very pleased with the outcome of the project and consider it very worthwhile doing. MKE are a good company to work with and there were no problems throughout the contract.”
ABB (www.abb.com) is a leader in power and automation technologies that enable utility and industry customers to improve performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 145,000 people.
University Of Greenwich Cuts £10,000 From Air Handling BillThe University of Greenwich is set to save £10,000 on its air handling costs across its three campuses following the installation of ABB variable-speed drives at a number of its buildings. Additional savings from further projects could cut running costs by another £4,000.
Latest Industry News
Precision Micro has become a centre of excellence in the design and production of such components using LEEP, a precision chemical machining process that incorporates laser technology.
Plates are profiled and channels generated simultaneously in a single etch process, before being stacked and laminar bonded, or simply held under pressure to form a functional matrix. Precision chemical machining imparts no mechanical or thermal stress on the plate that could compromise its planarity (flatness). Alternative manufacturing methods such as CNC milling, stamping or laser machining, can generate thermal distortion and machining detritus that can compromise stack bonding.
The versatility of the etching process enables designers to vary the sizeand shape of channels and incorporate headers, collectors and port features, knowing that they can be produced economically without the need for extra process steps.
A further benefit of the process is the ability to control the etchant chemistry, which in turn controls the non-directional surface finish within the channels.
As well as achieving a four-fold improvement in pitch accuracy across an 800mm x 600mm sheet of components, the LEEP process guarantees top/bottom side alignment of component features. This enables highly accurate channels to be produced on both sides of the plate, and also simultaneously. In this way high channel densities can be achieved, and by interlacing top and bottom side channels, stack heights can be minimised and thermal transfer improved.
LEEP produced channels enhance fluid management
Functional components that use etched channels to transport liquids are becoming increasingly popular in a variety of fluid management applications, such as diffusion bonded plate heat exchangers, mixers, reactors, heat sinks and fuel cells.
Southern Manufacturing & Electronics 2013
Southern Manufacturing is the UK’s premier marketplace for
industry and manufacturing, covering just about every aspect of
production and maintenance, including tools, consumables, safety
equipment, test & measurement, labelling, storage and many more.
See hundreds of top suppliers in one, easy to get to venue with free
entry and free onsite car parking. See presentations delivered by
an outstanding line-up of experts the show’s free technical seminar
programme; see live demonstrations of the latest equipment.
The UK’s top industrial technology exhibition
returns to FIVE, Farnborough, 13th & 14th of
February 2013.
Entry and seminar registration is free, quick and easy online
at http://www.industrysouth.co.uk You can also catch up
with all the news from the show at http://blog.industrysouth.
co.uk or by following #southmanf on Twitter and LinkedIn
11Engineering Maintenance Solutions
12 Engineering Maintenance Solutions
Condition Monitoring Feature
In conjunction with local agents AKA Vietnam,
Sensonics supplied transducers and a Sentry
G3 Turbine Monitoring / protection system for
the 110MW Russian built turbine operating at
the PhaLai Power Plant. These were for a wide
range of functions including; shaft position,
high / low pressure cylinder expansion, turbine
block expansion, shaft vibration and eccentricity
speed. The PhaLai site has two power plants,
an older facility with eight boilers and four
110MW turbines, all Russian built and a newer
facility with two boilers and two Japanese
manufactured 300MW turbines.
The ‘retrofit’ project was fairly complex and
included a number of variants which the
Sentry G3 system was required to monitor.
For example, Shaft position measuring and
monitoring, relative to the position between
the turbine shaft with the bearings. The system
also automatically protects the turbine when
the relative position is over the pre-set level.
Specifically, the turbine will be stopped when
the shaft move to the generator side 1.2mm or
when the shaft move to the turbine side 1.7mm
(-1.7mm to + 1,2mm). Other variants include;
high and low pressure cylinder expansion, with
both requiring an alarm signal.
Also, turbine block expansion to measure the
expansion of the turbine block relative to the
floor, specifically temperature from 55 to 65°C,
pressure from 15 to 20 kg sq/cm, vibration from
18 to 20 um and also oil vapour detection. For
shaft vibration and eccentricity, the sensor was
required to monitor speeds from 3 to 300rpm
when the turbine was started, with a unit of
measuring um (10-6 m). Finally, a speed sensor
covering the range of 0-4000 rpm (turbine rated
speed of 3000rpm) was required with 2 alarms
for over-speed of 10% and 16% in comparison
with the rated speed. Following the installation
of the Sensonics system on the older Russian
built turbine, engineers at the PhaLai plant have
been very satisfied with the performance and
as a result have asked Sensonics to quote on
additional monitoring systems for their Japanese
manufactured turbine.
The completion of the installation at the PhaLai
Thermal Power Plant in Vietnam project is
another example of continued success for
Sensonics in the Far East and underlines their
commitment to developing the most effective
solutions for vibration, position and speed
monitoring for critical machine condition
monitoring applications around the world.
Continued Success For Sensonics In The Far EastCondition monitoring specialists SENSONICS are enjoying
continued success in the Far East with new contracts for their
innovative Sentry G3, high performance sensor conditioning
and monitoring system. In addition to a number of successful
installations at power plants in China is another project in
Vietnam at the PhaLai Thermal Power Plant.
Further details are available from:
Russell King, Sensonics Ltd,
Berkhamsted, Hertfordshire, UK.
Tel: +44 (0) 1442 876833.
Fax: +44 (0) 1442 876477
Email: [email protected]
Web: www.sensonics.co.uk
13Engineering Maintenance Solutions
The IML lock uses an operating key to
lock the actuator in an open or closed
position so that the valve cannot
turn -- no matter what. No custom
brackets are required; any valve or
actuator with ISO standard mountings
is compatible with the IML lock.
In normal operations, actuated valves respond to process commands
in a pre-determined way. But during maintenance, the command
architecture may need to be stopped. Ensuring that the valves are
set in their failsafe position enables work to be done safely. The IML
intermediate lock is available as a key-operated system from the
control room or as a standalone lock-out system. Lock Boxes are
available with base tags that match up to each lock-out key for ease
of identification.
The IML lock is made of sturdy 3/16” stainless steel built for harsh
environments. All ISO 5211 patterns –F05, F07, F10, F12, F14, and
F16 – are covered by the IML’s six models.
Easy Mounting IML Lock eases Maintenance of Valves and Actuators
Smith Flow Control (SFC) has introduced its ISO-pattern IML intermediate lock with universal mounting.
For more information, please visit the company’s website at:
www.smithflowcontrol.com or call +44 (0) 1376 517901
14 Engineering Maintenance Solutions
Condition Monitoring Feature
In May 2012, FOR installed five FAG WiPro s
condition monitoring systems from Schaeffler on
five wind turbines at the Crystal Rig wind farm in
Scotland. These systems continuously monitor
the condition of the main rotor bearings, gearbox
and generators, with Schaeffler UK also providing
remote monitoring services on a 24/7 basis.
Crystal Rig wind farm is located on the Lammermuir
Hills, approximately 40km east of Edinburgh in
the Scottish Borders. When Crystal Rig wind farm
commenced operations in October 2003, it was the
largest onshore wind farm in Scotland, with a rated
output of 50MW. The hub heights of the Phase 1
wind turbines are 60m with a rotor diameter of 80m.
In phase 2, a further five wind turbines were
installed at Crystal Rig, bringing the total number
of turbines to 25, generating a total capacity of
62.5MW from May 2007.
Stuart Naylor, Operations Manager at Fred.Olsen
Renewables UK commented: “We are delighted
with the condition monitoring systems and remote
monitoring services provided by Schaeffler and we
look forward to continuing and further developing
this working relationship in the future. Back in
September 2011, when we were looking for a
suitable UK-based supplier, we found Schaeffler
to be extremely professional and competitive, as
well as demonstrating confidence that their system
could provide us with the most suitable condition
monitoring system. Additionally, Schaeffler offered
flexible training, remote monitoring and reporting
services to meet our requirement.”
Schaeffler’s FAG WiPro s is an online condition
monitoring system that is suitable for the permanent
monitoring of wind turbines. The system is
extremely compact, with the monitoring unit and
multiplexer integrated in a single unit, which offers a
high degree of flexibility for end users.
The system combines all control modules into
a single compact housing, which measures just
260 x 150 x 90mm, enabling easy installation in
control cabinets. The integrated multiplexer enables
the recording of signals from up to eight different
sensors.
FAG WiPro s monitors vibration conditions, which
if left undetected, can cause costly unplanned
shutdowns of wind turbines. These conditions
include damage to bearings and gears, as well as
shaft misalignments. If a specified threshold value
or alarm limit is exceeded, the system triggers
an alarm. The vibration monitoring data can be
analysed directly on site at the central control
station or this data can be retrieved via a TCP/IP
communications link and analysed by either the
end user or by Schaeffler. Integration of oil quality
(particles) as part of the monitoring is also possible.
“On each of the five wind turbines being monitored
at Crystal Rig wind farm, we’ve installed six vibration
acceleration sensors,” stated Dr Steve Lacey,
Engineering Manager at Schaeffler UK. “One of
these sensors is a special, low frequency vibration
sensor that monitors the main rotor bearing and
there is also a low frequency vibration sensor on the
input shaft to the gearbox. Two additional standard
vibration acceleration sensors are installed on the
power train gearbox, with a further two vibration
sensors on the generators. These sensors provide
us with 24/7 vibration data – including both time-
based and frequency-based vibration data – which
enables us to look for faults or to detect problems
early.”
“Since the condition monitoring systems were
installed in May, we’ve picked up a couple of
faults in the generator bearings and identified early
problems with some gears on a planetary gearbox.
These faults were confirmed by Fred.Olsen by using
fibre optic cameras [endoscopes] to look inside the
gearbox,” he added.
Schaeffler Provides Online Condition Monitoring Of Turbines At Crystal Rig Wind Farm
Bearings and condition monitoring specialist Schaeffler (UK)
Ltd has supplied five online condition monitoring systems to
wind farm developer and operator Fred.Olsen Renewables (FOR).
A further 20 condition monitoring systems from Schaeffler are
expected to be installed later this year on the remaining turbines.
For more information on Schaeffler’s
condition monitoring systems for wind
turbines, please call Schaeffler UK’s
Marketing Department on 0121 313 5870.
Alternatively, email [email protected]
15Engineering Maintenance Solutions
16 Engineering Maintenance Solutions
Condition Monitoring Feature
Quite simply, a more powerful camera allows an
image to be seen in far greater detail over distance.
And this is vital for the safe thermal inspection of
high voltage lines and substations.
For this reason the Electricity Supply Board (ESB),
Ireland’s premier electricity utility, uses FLIR P-Series
cameras. These state-of-the-art cameras were
supplied by FLIR Systems’ Irish distributor, Butler
Technologies in Maynooth. They have the highest
resolution detector in the predictive maintenance
market, thermal sensitivity of up to 30mk and come
with a wide range of built in features for efficient
thermal imaging and advanced analysis.
All four of ESB’s FLIR P-Series models have
interchangeable optics, so in addition to the
standard 24° or 45° lens supplied, each camera
was also ordered with a 7° lens. This provides
almost 3.5 x magnification by comparison with
the 24° lens and is therefore ideal for inspecting
overhead power lines.
There are of course many other applications
involved in maintaining the efficient running of a
substation that lend themselves perfectly to thermal
inspection. Some of these do not present any
arcing risk and can therefore be conducted safely
within a shorter range. It was for this purpose that
ESB sought a camera model that would provide the
same level of image detail as the FLIR P-Series at a
closer distance from the target.
“I conducted a trial on site with one of ESB’s senior
engineers whereby we compared the temperature
measured by his FLIR P660 camera with that
captured by a top-of-the-range FLIR i-Series
camera which I operated over a much shorter
distance,” explained David Doyle from Butler
Technology. “The results were the same. So
this camera was also approved for use, allowing
more ESB engineers to take advantage of thermal
imaging without the company needing to rely solely
on its FLIR P-Series cameras. It was a highly cost
effective solution.”
With the introduction of the new FLIR E-Series, ESB
has since been able to obtain even better camera
performance for its wider engineering community.
The original FLIR i-Series cameras have now been
replaced with the FLIR E50 and E60 models.
Standard features and high resolution belie the
entry-level status of these cameras.
Both have an integral 3.1 Megapixels visible light
camera, thermal fusion for merging visual and
infrared images for easier analysis and scalable
picture-in-picture that allows the user to clearly
identify areas of interest. A laser pointer is provided
as standard as is Wifi for the wireless transmission
of images to a smart phone or similar mobile device.
These models are also MeterLink enabled which
means they can receive measurement data from a
similarly equipped clamp meter.
Another significant benefit of this upgrade for
ESB is the ability of the FLIR E50 and E60 to
accept different optics. Whilst the 7° lens is only
suitable for use with the FLIR
P-Series, the E-Series can
be fitted with the 45° wide
angle lens or a telescopic 15°
lens, considerably broadening
application potential.
Electricity Company Practices What It PreachesWhen it comes to high voltage electrical inspection a
high end thermal imaging camera is undoubtedly the
best choice.
Making thermal imaging available to more ESB
engineers was certainly the driving force behind the
company’s second wave of thermal imaging camera
investment but it has now been able to extend this
privilege to its entire workforce.
The FLIR i-Series cameras supplied by Butler
Technologies are also the lynchpin in a brand
new award winning initiative introduced by ESB’s
Sustainability Team. Through this scheme, ESB
staff can borrow a FLIR thermal imaging camera
to learn how efficiently their homes use heat. A
phenomenal level of interest has been shown, with
over 320 staff registering within the first two weeks
of operation, necessitating the purchase of another
FLIR E-Series camera to meet demand.
The success of the scheme has been
acknowledged by Green Workplaces established
to provide a resource for likeminded companies
to share ideas on safeguarding the environment
and promote best practice. The organisation runs
its annual Challenge competition to recognise
excellence in endorsing environment efficiency and
this year it judged the ESB scheme a worthy winner.
Founder and Chief Executive of Green Workplaces,
Siobhan Hamilton said: “The ESB scheme provides
employees with a tool that assists them in their
personal space. And one of the best ways for
organisations to engage employees in workplace
sustainability initiatives is to show them how
they can make cost savings at home. This is a
scheme that could be adapted to work in other
organisations and community groups.”
FLIR Systems Ltd.
Tel: +44(0)1732 220011.
Fax: +44(0)1732 843707.
Email: [email protected]
Web Site: www.flir.com
17Engineering Maintenance Solutions
Condition Monitoring Feature
Today, test tools using Herschel’s infrared
discovery enable professionals in many
fields—security, healthcare, maintenance,
HVAC, automation, building inspection and
energy management—detect and fix problems
otherwise invisible.
Now a new innovation, the Fluke VT02 Visual
Thermometer—developed with British innovator
Infrared Integrated Systems Ltd, (Irisys)—is
bringing affordable infrared testing to technicians
who once had to choose between limited IR
thermometers and costly thermal imagers.
“The VT02 is genuinely a new category of
product,” said Tim Wheatley, Chief Technical
Officer for Irisys. “I don’t think it’s right to
compare it to either a spot radiometer or a
thermal imager. It’s neither of those things. It’s
very much a completely new style of product.”
Early infrared sensors detected infrared radiation
using single element detectors, and created
line images. The military learned to use these
infrared images to see targets, even in darkness
or smoke. But these early infrared sensors were
costly, and some types had to be actively cooled
to function.
A new type of uncooled sensor, the
microbolometer, was developed in the late
1980s. Now thermal imagers could be built
small enough to be hand held, at a cost more
users could afford. Today thermography is
widely used. Firefighters use it to see through
smoke. Installation and maintenance technicians
use thermography to detect faults in electrical,
mechanical and steam systems. Building
analysts detect air leaks and insulation faults.
Fluke and Irisys: a Legacy of Infrared Innovation
In the second quarter of 2012, Fluke
Corporation, a world leader in calibration and
hand-held test instruments, acquired the
privately-held British firm Infrared Integrated
Systems Ltd, (Irisys), to enhance the company’s
R&D capabilities in thermography. Founded
in 1996, award-winning Irisys is based near
Northampton in the UK. The company invests
a double digit percentage of revenues in R&D
and holds more than 70 patents. One in six
employees and one in three on the R&D team
has a PhD.
Both firms have a long record of innovation
in thermography. Fluke, world famous for the
durability of its test tools, offers both tough
infrared thermometers and a line of thermal
imagers designed for extreme field use.
Irisys used its expertise with infrared sensors
and software to create the field of ‘queue
management’, using heat sensors to count
gathering customers and software to predict
their likely behaviour. Irisys systems signal
retailers and service firms to add service staff
when queues grow long, or reassign staff to
other tasks when lines are short. The result:
greater productivity and happier customers.
“No-one asked us to invent queue
management,” said Irisys Technical Director
Lindsay Galloway. “We came up with
the concept because we developed the
technologies and saw a new way to use them.
Then we asked our customers, if we could do
this for you, would you buy it?” The answer was
yes, and Irisys still dominates the international
queue management industry.
Today Irisys continues developing new ways
to use thermography, with innovations in
security, healthcare applications and industrial
diagnostics. With the new Fluke VT02 visual
thermometer, the two firms have created a
thermography tool that sets a new standard in
performance per dollar, and puts thermography
in the hands of a broad new group of
technicians.
Your Time or Your Money
Until now, infrared testers were divided into two
categories: infrared thermometers and thermal
imagers. The low-cost (<£75) answer was the
infrared “point and shoot” thermometer, which
measures the average surface temperature of
a “spot” that varies in size depending on the
specification of the thermometer and its distance
from the target. Like other infrared testers, these
deliver the advantage of safety (taking readings
from a safe distance). They require little or no
training to master, and they are inexpensive
enough to provide one to nearly every
technician. But there are disadvantages.
Taking a detailed temperature profile of a system
requires the technician to see and write down
multiple temperature readings and record where
they were made. In addition, it’s hard to know
exactly how large an area or “spot” the sensor is
“seeing” and measuring.
Thermal imagers provide far more detail and
sophistication—at a price. A single image can
provide hundreds or thousands of individual
temperature readings, one for every pixel in view.
These pixels display a “heat map” that makes for
rapid identification of hot spot problems. Some
imagers make it possible to blend thermal and
visible light images, making it easier to locate a
problem. These images can be recorded, and
processed for viewing using software. But it
takes considerable training to get the most from
New Fluke Visual Thermometer Makes Infrared Imaging Affordable
Just over 200 years ago, the famed British composer and astronomer
Sir William Herschel discovered infrared radiation.
18 Engineering Maintenance Solutions
Condition Monitoring Feature
a thermal imager, and its cost (>£1500) means
most shops will have only one.
In some industry segments, such as heating,
ventilation, air conditioning and refrigeration, the
cost and training requirements have prevented
many from adding a thermal imager to their
portfolio. Shops that face the impending
departure of many senior technicians may resist
investing in thermography training for their
replacements.
Yet the value of infrared testing is unquestioned.
The answer: a new kind of infrared tester, the
visual thermometer.
The Head of a New Class of Infrared Testers
To fill the space between the two infrared
technologies, Fluke set out to design a product
to provide quick, easy temperature readings in a
visual context—one affordable enough that every
technician on a team could have one with him at
all times.
Traditional thermal imaging technology was not
the answer. Thermal imaging is based on the
microbolometer, which requires vacuum sealing
and very precise manufacturing that makes
it too expensive for this type of application.
Meeting the goals of affordability and ease of
use was going to require a new technology and
manufacturing approach. Enter Irisys.
“The approach that Irisys has used to develop
our infrared sensors is fundamentally different
from the standard bolometer technology,” said
Wheatley. “Basically, the microbolometer works
by having a resistance that changes when it’s
heated. That variable resistance is then read
out. The method that we use actually uses
a pyroelectric ceramic sensitive to changes
in surface temperature. It creates a charge
proportional to the change in temperature on the
surface of the device. It’s the charge, effectively,
that we read out.”
Pyroelectric technology costs much less to
manufacture than a microbolometer, but getting
it to form a thermal image was a challenge. The
most common use of pyroelectric technology is
in motion sensors, like those used in Irisys queue
management systems. But rather than creating
a thermal image, Wheatley said, signals from
queue management sensors detect changes
in temperature, and drive sophisticated artificial
intelligence algorithms that help merchants
respond to customer activity.
For the Fluke VT02, Irisys developed a unique
hyper-thin film on which it can manufacture an
array of elements dense enough to create an
image. This is the engine that drives the Fluke
VT02 Visual Infrared Thermometer.
Its multiple pyroelectric sensors enable the
Fluke VT02 to deliver far more than a single
temperature reading. The user sees a thermal
map of the test area that shows exactly where
the hot and/or cold areas are. The tester shows
the temperature at the centre crosshairs, and
the hottest and coldest spots in the image are
marked.
In addition, the Fluke VT02 can record a visible
light image of the test area. By combining the
thermal and visual views, the technician can
make it clear exactly where the thermal image
is recorded—and where any maintenance issue
can be found.
“Visible gives you a certain level of information
that you can’t get from thermal,” Wheatley said.
“If you scan something that’s got writing on it,
for example, you can’t see that with a thermal
imager—so the visual overlay helps you do that.
But traditionally it does tend to be more of a
high-end imaging function.”
It’s essential to see the problem, but may
be even more important to document your
discovery and report the solution to your boss or
your customer. That’s where Fluke SmartView®
Thermal Imaging Analysis and Reporting
Software proves so valuable. The Fluke VT02 is
shipped with SmartView software, a proven suite
of tools to view, optimise, annotate and analyse
thermal images. With SmartView the technician
can generate fully customised, professional
reports in a few easy steps. It’s easy to use for
customers with basic needs, yet delivers the
performance that advanced users demand. All
future software upgrades are included.
More Images, More Data for More Users
The new Fluke VT02 Visual Thermometer makes
a powerful set of capabilities available to many
who thought such sophisticated infrared testing
was out of reach.
Many technicians have known about
thermography and wanted a thermal imager,
but just could not justify the capital investment
required, or spare the time for the training
needed to get maximum value from an imager. If
such a tool were available, it was likely reserved
for use by a trained plant engineer.
With the Fluke VT02, those limitations are
history. Now the HVAC installation and repair
technician, the smaller industrial user, and the
general facilities maintenance technician can
afford this rugged, highly capable tool—to
carry on a regular basis or add to the shop tool
inventory. There’s no need for time-consuming
training to make the most of this tool.
“This is really placing the ability to do thermal
analysis into the hands of tradesmen,” said
Wheatley. For professionals like these it’s a new
day for infrared testing. That day dawns with the
Fluke VT02.
19Engineering Maintenance Solutions
Condition Monitoring Feature
This heavy-duty yet sophisticated instrument brings
powerful analysis and troubleshooting capabilities to
your condition monitoring program, offering unique
productivity and efficiency.
Condition monitoring the SPM way is uniquely easy
to learn and utilize. Highly advanced measuring
techniques, optimized for a minimal and smooth
learning curve, quickly brings your maintenance
department up to speed, providing organised
management for large numbers of routine
measurements. Immediate, on the spot condition
evaluation is also a trademark of all SPM measuring
devices.
Building on the successful Leonova platform,
Leonova Diamond® features state-of-the-art digital
technology and a robust, rugged design. Leonova
Diamond® is the first portable instrument offering
the recently patented and award-winning SPM
HD® measuring technique for condition monitoring
of rolling element bearings. Capable to reliably
measure machine condition in the 1-20.000 RPM
range, the method has broadened the potential
scope of condition monitoring to include more
machinery than ever before. SPM HD® brings to
light machine problems which are impossible to
monitor with traditional vibration measurement
techniques.
Alongside SPM HD®, Leonova Diamond® also
offers highly sophisticated vibration analysis
capabilities. The instrument boasts an excellent
signal-to-noise ratio and provides razor-sharp
spectrums even where signals are weak and low
in energy content. The wide frequency range,
covering from 0 to 40 KHz, enables measurement
where absolute position is vital. For machinery
with journal bearings, Leonova Diamond® reliably
measures dynamic and centerline movement of
the shaft. Multi-channel measurement enables the
use of triaxial transducers and multi-axes vibration
monitoring while cutting long measuring routes
down to a minimum of time. Providing maximum
value, performance and control, Leonova®
Diamond is the perfect tool for the beginner as well
as the advanced vibration analyst.
Leonova Diamond® incorporates highly advanced
and innovative order tracking functionality. The
powerful HD Order Tracking, applicable in an RPM
range from just a few to thousands of revolutions
per minute, enables more precise measurements
and more detailed spectrums than ever before.
On machinery operating under variable speed,
vibration analysis with HD Order Tracking provides
reliable data and crystal clear measuring results
also under large RPM variations. Corrective
maintenance techniques such as run up-coast
down measurement, shaft alignment and dynamic
balancing can be added to the instrument as
optional modules.
The powerful Condmaster® Ruby software
fully supports the Leonova Diamond® features,
providing setup of personalized default settings for
the instrument and all the expert knowledge needed
to evaluate
machine
condition.
Condmaster® Ruby
is modular and system
functionality can be tailored to
specific customer needs.
Leonova Diamond is engineered for performance.
It is a dependable and highly capable analysis
tool, addressing all condition monitoring needs.
The instrument offers a full range of sophisticated
measuring techniques as well as all the supporting
diagnostic and troubleshooting capabilities.
Designed for heavy industry, the look and feel of
the instrument reflects its intended use. For use
in hazardous areas and hostile environments,
an intrinsically safe version of the instrument is
available.
Stan Jackson, Managing Director of SPM
Instrument UK, comments on the launch of the
instrument: “Leonova Diamond® is the latest
proof of our commitment to developing first class
condition monitoring products for more profitable
maintenance. In a direct response to feedback
from SPM customers worldwide, we developed
a durable, high-performance instrument that will
deliver long working life under the toughest, most
demanding circumstances.Leonova Diamond®
puts portable intelligence and productivity in the
palm of your hand.”
SPM Instrument Announces The Release Of Leonova Diamond®
SPM Instrument, announces the launch of its
next generation of handheld measuring devices,
the Leonova Diamond®; a portable instrument
for condition measurement in rough industrial
surroundings.
www.spminstrument.co.uk
email [email protected]
For technical details, please visit:
http://www.leonovabyspm.com/
www.spmhd.com
20 Engineering Maintenance Solutions
This stringent standard requires that organisations storing or distributing
liquids have adequate precautions to deal with accidental spills and leaks.
Blue Diamond offers a market
leading range of spill control
products available directly
from stock.
Spill control kits are ready
for immediate use, typically
comprising absorbent pads,
socks and pillows, protective
wear (goggles, gloves and coverall suit) and disposal bags. The contents
can also be custom designed to meet individual requirements.
Biozyme Spill Control Products To Meet ISO 14001
Blue Diamond offers a complete range of spill control kits meeting the requirements of the ISO 14001 standard for Environmental Management.
Blue Diamond Technologies Limited, Rolwey House, School
Close, Eastleigh, Hampshire SO53 4BY
Tel: (023) 8025 8966 Fax: (023) 8025 8989
Email: [email protected]
Website: www.blue-diamond.co.uk
The FP-PS24 Series is a range of three PSU models offering the
following specifications.
• 24W/1A (Input: 100-240Vac, Output: 2 x 24Vdc/1A)
• 60W/2.5A (Input: 100-240Vac, Output: 2 x 24Vdc/2.5A)
• 120W/5A (Input: 100-240Vac, Output: 2 x 24Vdc/5A)
The compact design of the series has
been optimised for cooling, allowing
them to operate in temperatures up to
+70ºC without the need to derate.
Each model offers over voltage, over
current and short circuit protection
and complies with international
approvals (IEC60950, UL60950, CSA22.2-60950, EN60950) for
global use.
For further information on FP-PS24 Series of Power Supplies or any
other Panasonic Factory Automation products please contact:
www.panasonic-electric-works.co.uk | [email protected]
New 24VDC Power Supplies from Panasonic Electric Works
A new range of 24VDC Power Supplies is now available from Panasonic Electric Works to compliment their range of Factory Automation products that include PLCs, HMIs, Photo Electric Sensors and Automation Components.
Welded Plate Heat Exchangers
The PLATULAR® is of a robust construction manufactured from
either stainless steel or higher alloys. To enable it to be broadly
used with all different types of media, an independant and generous
spacing can be provided between the heat transfer plates, whilst
removable access covers and optional wash systems simplify routine
cleaning and maintenance.
More information are directly available on our website at the address:
http://www.barriquand.com
The Company Barriquand is specialized in the design
and the supply of Easy to Clean All Welded Plate
Heat Exchangers called PLATULAR® and patented
by our company since many years.
New Gas-Pro Confined Space Gas Detector from Crowcon
The Gas-Pro has a number of special
features specific to confined space
entry (CSE) work.
The Gas-Pro is therefore ideally
suited for CSE work. Personnel
entering these spaces can now focus
on their core activities, safe in the
knowledge that their gas detector is
focused on its core activity.
Crowcon’s new Gas-Pro portable gas detector is designed
with just one purpose – ensuring safety in confined spaces.
It is robust, reliable and simple to use with a bright, easy to
read display and long battery life.
Crowcon company contact and reader enquiries:
Louise Early
Tel: +44 (0)1235 557700, Fax: +44 (0)1235 557718
E-mail: [email protected] | Website: www.crowcon.com
Product Spotlight
21Engineering Maintenance Solutions
Product Spotlight
The MC6 contains a full fieldbus
communicator for HART,
FOUNDATION Fieldbus and
Profibus PA instruments. The
usability and ease-of-use are what
really makes the MC6 unique.
The large 5.7” color touch-screen
with a multilingual user-interface
makes the MC6 an ideal portable
measurement device for field use
in various industries.
The Beamex MC6 Advanced Field Calibrator and Communicator is a solution to the new process industry requirements.
The MC6 is an advanced, high-accuracy field calibrator
and communicator. It offers calibration capabilities for
pressure, temperature and various electrical signals.
For more details and enquiries please email:
Industry-Leading Induction
Heating Solutions from Ambrell
Ambrell is a leading manufacturer
of induction heating solutions.
With systems ranging from
1kW to 800kW, its solutions
can tackle heat treating tasks
such as annealing, tempering,
through and case hardening.
Other common applications
include brazing, shrink fitting and curing. Ambrell has installed over
10,000 systems in more than 50 countries. With a free half-day of
applications lab testing available, you can be sure your system will
meet your requirements prior to placing an order.
Ambrell’s systems are manufactured in an ISO-certified facility in
the United States, and Ambrell has local offices around the world,
including in the United Kingdom, Netherlands and France. Visit www.
ambrell.com for more information.
Ambrell Is A Leading Manufacturer Of Induction
Heating Solutions.
Ambrell Ltd, Phoenix Works, Saxon Way, Cheltenham, Gloucestershire, GL52 6RU+44 (0) 1242 [email protected]
Creative Pultrusions pultrudes an array of decking, flooring, grating and
panel products that are used extensively around the world where corrosion
resistance, lightweight, ADA compliant, low maintenance solutions are
sought. Our customers want to eliminate future replacement costs and
maintenance associated with traditional materials of construction. Our
pultruded products will not rot, rust spall or corrode. Typical applications
include, cooling tower decks, mass transit decks, industrial walkways,
highway bridge decking, pedestrian walkways and docks and piers.
Our Customers Want To Eliminate Future Replacement Costs And Maintenance Associated With Traditional Materials Of Construction.
Visit our web site at www.creativepultrusions.com to see first
hand our products and solutions.
22 Engineering Maintenance Solutions
Easy installation - just clamp a small sensor
to the outside of a pipe and immediately get
a reliable, repeatable flow measurement.
Virtually no installation costs,
no interruption to service,
clean and simple.
Flow Pulse – A Major Advance In Non-Invasive Flow MeasurementFlow Pulse from Pulsar Process Measurement is a compact,
cost-effective pipe flow monitor that promises exceptional
repeatability and simple installation with no down time,
perfect for monitoring flow rates in fluid distribution
systems, for pump efficiency, in process plant or sewage
pumping stations.
Ultrasound is fired through the pipe wall then
reflected from bubbles, particles and vortices
in all directions and at a wide range of
frequencies, the reflections
received back into Flow Pulse.
Flow Pulse’s Refracted Spread Spectrum
Analysis (RSSA) digital signal processing
analyzes and integrates received signals over a
wide frequency range, then slices them for real-
time analysis and flow rate calculation.
Flow Pulse operates in a flow range from 0.3m/
sec through to 4m/sec, with minimum particle
size of 100 microns and concentration of
200ppm or above.
Pipe material can be rigid plastic, stainless steel,
mild steel or cast iron. Corrugated pipe is not an
issue and even light corrosion will give a good
result. Flow Pulse provides repeatability and
accuracy of around ±5% (up to 14in pipe dia).
For more details go to:
www.pulsar-pm.com
Product Spotlight
The motors are also classed as intrinsically-safe
in hazardous environments, which reduces
the possibility of explosion from the ignition of
flammable gases.
The air motors can be used in a variety of
industrial and manufacturing sectors such as
food and beverage; medical, healthcare and
laboratory; and environmental, with typical
applications including mixing equipment; pump
and conveyor drives; food and pharmaceutical
packaging; and hoists and winches.
Gast’s non-lubricated air motors are available in
four basic models from 0.13 to 1.86 kW (0.18
to 2.5 HP), with motor speeds up to 4,000
RPM. Oil-lubricated versions are available in
seven basic models from 0.33 to 7.1 kW (0.45
to 9.5 HP) with motor speeds variable from
300 to 10,000 RPM. A range of recommended
accessories is also available and bespoke
versions can be manufactured to special order
for OEM quantities.
Air motors can be mounted in almost any
position and users can choose from hub,
foot, face, NEMA C-Flange or Metric D
Series interface mountings, and clockwise,
counterclockwise or reversible rotations. Four
vane models are available as standard, with
eight vane models available for smoother running
and better control for short-run applications
including winches, hoists and hose reels.
GAST Group Air Motors Full Range Now Available With ATEX Approval
Known industry-wide for their rugged construction
and reliability, the Gast Group’s range of compact,
lightweight air motors are now available with II 2 GDc
T4 +1ºC < Ta < +40ºC ATEX approval, which means
they will work in ambient temperatures up to 40ºC.
For further information on the Gast
Group’s range of ATEX-approved air
motors, call +44 (0)1527 504040,
email [email protected]
or visit www.gastmfg.com.
23Engineering Maintenance Solutions
Product Spotlight
For years the accepted practice has been to
change oil in equipment on a predetermined
scheduled basis regardless of whether the oil
is spent. Mostly, used oil is simply loaded with
contaminants such as dirt particles, wear metals,
water and gases, while the oil remains within
specifications and suitable for continued use. If
the contaminants can be adequately removed
without affecting the additives, there is no reason
why oils cannot remain in service.
LUBEMASTER is innovative & very cost effective
and enables oil life to be extended many fold,
resulting in cost savings of more than 50%.
Cleanliness levels achieved by LUBEMASTER
are much higher than other systems &
particularly pore membrane filters which allow
the small particles to remain in circulation and for
the filter to block once a particle larger than the
pore size is caught in the element.
As well as lubricating oil, LUBEMASTER can
be utilised for :
• Cleaning contaminated diesel fuel
• Cleaning and restoring transformer oils
• Effectively cleaning heat circulating systems
• Cleaning waste oil suitable for use as a
diesel substitute to burn off in diesel engine
fuel
Advantages of LUBEMASTER include:
• Easy to operate & low energy requirement
• Cleans oil while host machine continues
operating
• Has few moving parts thus minimal wear
• Expensive filters not normally required
• Cleans all grades of oil at full flow rate
• Removes particles to sub-micron size
• Removes all types of water (free, emulsified
& homogenized)
• Cleans system to cleaner levels than oil
change.
The CLEAN OIL AlternativeClean Oil Services offers a range of LUBEMASTER Oil Cleaning Equipment for cleaning fuels and all grades of lubricating oil – designed to keep lubricating oil in perfect operating condition and extend machine life.
For more information please visit our
website: www.cleanoilservices.com
Or contact: Bob Smith
Email: [email protected]
Fuel cleaning with the low cost Fuel Klenze
Filter will ensure optimum fuel quality, keep
fuel injectors, filters and tanks clean, minimise
maintenance and downtime and provide
optimal engine efficiency and performance.
Most filters rely on paper, which needs
regular replacement and generates waste.
It’s far better to eliminate contaminants
before they enter the engine, as it will operate
more efficiently, have an increased lifespan,
benefit from improved fuel consumption and
generate fewer harmful emissions.
Low Cost Fuel Klenze Filter Means Clean Fuel and Efficient Engines
In the quest for engine performance, efficiency and environmental
benefits, technologies are emerging at an impressive rate.
But modern engines are increasingly sensitive to fuel
contamination, which can cause engine wear and damage to
components.
Using an entirely new and unique filter design,
the low cost Fuel Klenze Filter fundamentally
delivers cleaner fuel - virtually eliminating filter
volume and saving time and money on repairs.
The system uses a long-life filter element; an
osmotic process separates fuel from 99.9%
of visible water - including emulsified water -
allowing only pure fuel to pass through.
A 30 micron stainless steel mesh removes 95%
of solid contaminants, further purifying the fuel.
Separated water, sediments and sludge are
drained using the valve at the bottom of the unit.
No replacement of filter element or cartridge is
required. The reusable long-life filter element is
easily washed in clean fuel should it become
blocked, and reinstalling this requires no tools.
Various models are available to suit engines of all
sizes, from 150 up to 1200 horse power.
24 Engineering Maintenance Solutions
Boilers & Burners Feature
Twenty years ago industrial boiler design was
driven mainly by the demands of equipment
buyers and specifiers for boilers which produced
maximum output at minimum purchase price.
While fuel was relatively cheap and emissions
not high on the agenda, purchase price probably
was the most important factor to consider.
Many boilers therefore were designed to be small
in size with the least steel, tube and insulation
possible without greatly affecting reliability and
output. This resulted in mediocre efficiency, with
higher fuel and power consumption and NOx
emissions.
How things have changed. Now, with the
exception of those organisations lucky enough
to have a ready source of cheap fuel, there
cannot be any boiler project which doesn’t
prioritise running costs and reliability over
purchase price.
Design
Leading boiler manufacturers have responded
quickly to this need, with new boiler designs
shifting the emphasis from low purchase prices
to low running costs and emissions.
Boiler shells and furnaces should both now be
generously sized, not minimized to save on steel
costs. A steam space which is too small causes
priming and “carry over” of water in the steam
system resulting in wet steam, dissolved solids in
the process, scaling and water hammer.
In order to reduce NOx emissions, the furnace
length to diameter ratio should ideally be 3.5
to 1: the lower volumetric heat release rate in
the furnace reduces the flame temperature and
less thermal NOx is formed. For sites which
require “ultra-low” NOx levels, Byworth will
design bespoke furnaces to match the particular
requirements of the preferred burner supplier.
Pre-heating Combustion Air
The latest development in steam boiler
technology has seen the introduction of the
pre-heated combustion air boiler. This recovers
otherwise wasted heat from the exhaust gases
using a recuperator. When combined with X-ID
tubes tests have shown efficiency gains of up
to 7% when benchmarked against Byworth’s
already efficient Yorkshireman 3-pass boiler.
Advantages of pre-heated combustion air are
that it is completely synchronous with the burner
operation and that it maintains a high efficiency
gain with turndown, 5% at one third firing rate.
RAISING THE BAR FOR BOILER EFFICIENCYTony Green, Sales & Marketing Director of
Byworth Boilers, looks at recent developments in
boiler technology.
Byworth’s pre-heat boiler showing the
flue gas economiser and air-to-air heat
exchanger.
Flue Gas Economisers
Flue gas economisers are a proven concept and
can improve boiler efficiency by up to 5%. The
heat in flue gases, which would otherwise be
lost up the stack, is utilised in an air to water
heat exchanger to pre-heat the feed water to the
boiler. The economiser seen here in the photo
is a drawer type for ease of maintenance and
located above the rear smoke box.
not be required. The recuperator does not
contain any moving parts and its robust Even
after the flue gases have passed through the
economiser there is still usable heat and they
can be combined with a recuperator to pre-
heat the combustion air. The air-to-air heat
exchanger shown here above the economiser
is of the drawer type to minimise its footprint. A
bypass is incorporated into the ducting should
pre-heat design ensures a long life.
Add-on Technology
To support the increased efficiency of the
boilers themselves there have been significant
technological advances in burners and boiler
controls. Burners with electronic air and fuel
control give better efficiency right across the turn
down range and also reduce NOx emissions.
Variable speed drives on burners and feed water
pumps will greatly reduce electrical consumption
whilst automatic blowdown and TDS control
systems also increase efficiency and reduce
risks associated sludge build up and foaming.
Byworth Yorkshireman2 waste heat
combination boiler
25Engineering Maintenance Solutions
26 Engineering Maintenance Solutions
The site, located in Somerset, was contaminated
with toluene over many years and developers
were looking to extract the flammable solvent
so the land could safely be used for housing.
In what is believed to be the first project of its
kind, Provectus decided to dig out the soil and
treat it above ground using an extensive system
of steam heating coils. The contractor brought
in Spirax Sarco to design a steam distribution
system to do the job.
The conventional approach for toluene
decontamination is to inject live steam into the
ground to vaporise the volatile solvent. But the
local geology meant there was a risk that the
toluene would migrate into the surrounding
ground, rather than rising to the surface.
Provectus also judged that the 24-hectare site
was too big to install an effective underground
barrier around the operation to prevent such
leaks escaping.
The company therefore decided to treat the soil
ex-situ, where it could control the process more
effectively. “It meant we could homogenise the
material better and improve the transmissivity,”
says Provectus Director Steve Langford. “It
also prevented any contaminated vapour from
migrating into the surrounding area through the
fractured geology.”
In addition, using heating coils rather than direct
steam injection was more efficient in terms of
energy and water. Spirax Sarco advised using
steam as the heating medium in the coils rather
than hot water, because it would remain at a
constant temperature, rather than cooling down
as it passed through the system.
Spirax Sarco engineers devised a series of
trombone-shaped coils, laid flat across one of
the old concrete factory floors. Several thousand
metres of pipework were needed to provide a
big enough heating area to treat the batches
of soil that were piled on top. It was tricky to
calculate the necessary heat transfer area,
because the ability of the soil to conduct heat
changed as the material nearest the heating coils
dried, making it more difficult for the heat to flow
through to the remaining soil.
Bristol-based contractor Engineering Services
assembled the necessary pipework according to
the Spirax Sarco design, complete with steam
traps and associated controls to ensure that
the system worked smoothly. The company
also provided a 1250kW containerised boiler to
generate the steam.
“It was quite a complex arrangement, but the
biggest challenge for us was the physical site
conditions,” says Bob Clark, managing director
of Engineering Services. “We were working
exposed to the weather for the whole time.
The process ran over the four weeks, heating
around 4,000m3 of material and collecting
the resulting vapour in plastic sheeting. From
there the solvent passed through a system of
activated carbon beds, which absorbed the
toluene before discharging clean air to the
atmosphere.
“We’d never seen a project like this and neither
had the Environment Agency personnel who
inspected the operation,” says Mr Langford.
“We’d cleaned up the first batch of soil within
two weeks and the site is now suitable for even
the most sensitive developments – residential
housing with gardens.”
“I’m more than happy with the support we
got from Spirax Sarco, which helped us to
complete the project so quickly and efficiently.
The solution prevented us from having to send
the contaminated soil off to landfill and bring in
replacement material.”
“We’ve worked on projects with Spirax Sarco for
over 20 years,” adds Mr Clark. “This was the first
time anyone had attempted to do a clean-up this
way and the results were outstanding.”
Spirax Sarco’s Expertise Helps Provectus With Rare Decontamination Project
When contaminated land specialist Provectus
decided to take a novel approach to cleaning up
the soil from an old printing works, Spirax Sarco
provided the steam system expertise to help turn
the concept into reality.
Boilers & Burners Feature
27Engineering Maintenance Solutions
Simultaneous firing of fuels
can usually be achieved using
conventional products but waste and
bio-fuels are often characterised by
variable availability and inconsistent
calorific values. To overcome this
an algorithm within the controller
software enables safe and efficient combustion to be achieved; an external signal is
used to indicate the proportion of waste fuel that should be used across the firing
range. Oxygen trim ensures that any variability in either the fuel calorific value or
external atmospheric conditions does not compromise combustion efficiency.
The ETC6008 caters for liquid and gaseous fuels to be fired either independently or
simultaneously. A second new model the ETC6009, is designed to allow a gaseous
base fuel to be mixed with a gaseous bio or waste fuel and includes the provision for
valve proving on two separate gas trains. The ETC6009 can be further enhanced to
facilitate the firing of a back-up liquid fuel. The full range of ETC peripherals including
a 10.4” touchscreen, CANbus servo motors, and temperature and pressure sensors
are all fully compatible will all the new models.
ETC Launches Combustion Controls for Waste Fuel Firing
Energy Technology & Control Ltd, a UK manufacturer of electronic
Burner Management Systems, has expanded its range of combustion
controllers to allow waste and bio-fuels to be fired either independently or
simultaneously with a conventional gaseous or liquid base fuel.
Contact for enquiries for ETC products
Tel: 01273 480667
One such company has been Billerud Beetham Ltd, a world leader in the manufacture of speciality papers for health care and food packaging markets. Seeking to replace three of their aging boilers, they searched the market for a company that offered a one-stop solution, designing, manufacturing and managing the whole process. Cochran Ltd was best placed to meet those requirements, and to provide the long term service support that Billerud needed.
Cochran designed and built a new energy centre comprised of two Thermax steam boilers complete with flue gas economisers. These high pressure boilers have a rating of 10210 kg/hr, and were fitted with matched Cochran Equinox pressure jet combustion systems providing electronic combustion control, variable speed FD fans and exhaust gas analysis equipment to optimise the boiler output and performance. As well as installation, Cochran undertook the replacement of the existing steam manifold system and integration of the boiler into a new balanced steam header arrangement. The remaining Cochran boilers at the site are over 35 years old but are still in good condition. These are currently being updated with the latest combustion and control equipment as part of Cochran’s continued service contract.
As a result of the modernisation of their steam generation and distribution system, Billerud have reduced their fuel bills by up 13% per annum. Tony Halhead, Engineering Manager at Billerud said: “The support we received from the Cochran site team and their head office engineering teams was first class. The project went as well as could be expected and was delivered on time and on schedule.”
Cochran complete Turnkey Installation at Cumbrian Specialist Paper Mill
Cochran Ltd are the largest manufacturer of industrial boilers in the UK, and have over 130 years of history providing energy solutions. Our customers have come to depend on our quality engineering and service, and our boilers are in use the world over.
The entire space heating requirement is met by two 90kW R-Series dual fuel boilers – B100 bio-diesel and natural gas. The R Series is a year-round high efficiency condensing boiler which bridges the gap between gas condensing boilers and bio-mass boilers by providing combustion which burns traditional fuels and also ‘green fuel’.
Liquid bio-fuel boilers are at an advantage to other ‘green boilers’ such a bio-mass boilers for several reasons. Liquid bio-fuel is easier than bio-mass to store and feed to the boiler and produces 37 megajoules of heat per kilogram against 17 megajoules of heat per kilogram for good standard biomass. In addition, the UK has a surplus of waste and home-grown vegetable oils which the developing liquid bio-fuel boilers are ready to burn with efficiency and minimum noxious emissions.
The boilers were specified by BSD of Corby and installed by Mitchell & Hewitt of Derby.For more information see www.atlanticboilers.com
East Midlands Enterprise Centre harnesses bio-fuel technology
Atlantic Boilers of Oldham have installed dual-fuel boilers at the new Corby Enterprise Centre in Northamptonshire. The £8.3m centre is home to 15 workshops, 38 offices and a café area.
Kings involvement did not end there however. Being Europe’s largest
stockist of re-conditioned boilers, Kings had an almost identical 35,000lb/
hr steam boiler in stock at their Mildenhall branch. King’s Director,
David King, offered the unit to Addenbrookes, who promptly decided to
purchase. The boiler was fully re-furnished and delivered to the hospital six
weeks later.
Engineers at Addenbrookes were delighted to have sourced an almost
identical boiler locally and with such rapid delivery, and also benefit from
the large financial saving over buying a new boiler unit.
“We are delighted that both King’s Boiler Hire and Sales departments were
able to assist Addenbrookes in such a timely manner” said David King.
“We are proud to have developed an excellent working relationship with
the trust”.
HOSPITAL MAKE EMERGENCY CALL TO KINGS BOILER HIRE
When Addenbrookes Hospital Cambridge recently had a major failure on one of their main 35,000lb/hr steam boilers they contacted Kings Boiler Hire Ltd. Kings, whose Mildenhall branch is close to Cambridge, were asked to urgently provide a temporary boiler to help cover the hospitals steam demand. The emergency unit was delivered and on line with the minimum of loss to the hospital.
Boilers & Burners Feature
28 Engineering Maintenance Solutions
Product Spotlight
The weatherproof J+J actuator offers multi-
voltage connectivity via supplied external Din
plugs, eliminating the need to remove the
actuator’s cover to connect electrically, saving
time and money on installation. With selectable
manual override the J+J actuator can be
operated manually during commissioning, and
automatically resets any actuators over-travelled
whilst in manual mode, when switched back into
‘Auto’.
End of travel confirmation via volt free contacts
for remote position indication, and an external
local visual indicator lets operators see the
actuator’s position at a glance. A top mounted
LED gives continuous visual indication of the
actuator’s operational status, a constantly lit
LED advises all is well, whereas a blinking LED
indicates non-operational status, either due to
manual mode being selected, or the electronic
torque limiter has detected a valve problem.
Modulating functionality via the J+J digital
positioning system (DPS) provides either 0-10V
or 4-20mA input and corresponding output,
standard or reverse acting, and the J+J battery
failsafe system (BSR) provides an alternate,
constantly trickle charged power supply in the
event of external power interruption. The BSR
can be configured normally open or normally
closed. Installing both conversion kits gives
failsafe modulating functionality.
The J+J electric valve actuator is known as the
Smart Red Box for a reason.
J+J Motorised Valves using the original Smart Red BoxThe EU designed and manufactured J+J electric valve actuator
distributed by J+J Automation in Worcestershire continues to see
healthy growth due to its impressive array of standard features,
and its unique ability to have its function changed from on-off to
modulating or failsafe using the J+J plug and play conversion kits.
Contact J+J Automation UK Ltd on 01386
552254, visit www.jjautomation.com, or email
[email protected] for more details.
These products have been specified for the
synchronised lifting and handling of an 18.3/4”
15,000psi BOP unit before and after drilling
operations. Two hoists are each mounted on
twin parallel overhead rails, with each hoist
providing 50 tonne load and 20 metre lift
capacities for between deck operations. With
the two sets of hoists operating together, a
combined lift capacity of 200 tonnes is made
available.
Synchronised operation of all linear movement
and lifting operations is provided with the F
type multi-function pendant controllers also
supplied by JDN. These tough, ergonomically
designed controllers are suitable for the outdoor,
heavy-duty operations that can be experienced
offshore. A main air emergency stop together
with load monitoring device is incorporated
in the controllers. A complete offshore
documentation package was supplied together
with all hoists having JDN’s full protection kit for
offshore corrosion protection.
The hoists provided are part of a range of
well-proven JDN monorail hoists with individual
lift capacities from 10 to 115 tonnes. All these
products are fully ATEX rated providing reliable,
robust and efficient performance. They are
ideally suited for working in hazardous areas
and the drives are hermetically sealed-off from
the environment. They incorporate integrated
overload protection with a fully enclosed, robust
gear motors and extremely low noise emissions
and with optional air or hydraulic hoist operation.
JDN HOISTS PROVIDE 200 TONNE HANDLING CAPACITY ON OFFSHORE RIG
Four J D Neuhaus type EH50 air operated monorail hoists have
been supplied and mounted by Westcon Løfteteknikk AS of Bergen
to the Maersk offshore rig Guardian.
Further information is available on request to:
J D Neuhaus GmbH & Co. KG, 58449,
Witten-Heven, Germany
Telephone: +49 2302 208-219
Fax: +49 2302 208-286
e-mail: [email protected]
www.jdngroup.com
29Engineering Maintenance Solutions
31Engineering Maintenance Solutions
Product Spotlight
Fully user programmable, with an
embedded PC controller and colour
touch screen interface, it satisfies
the stringent demands of Quality and
Compliance regulations. HygroGen2
has the capability to calibrate
instruments from any manufacturer
over their full working temperature
and humidity ranges; it is embraced
throughout industry as the leading calibrator in its class.
HygroGen2 is now optionally available with AutoCal - fully automated
calibration, with adjustment of up to six probes. PDF calibration
certificates are generated, with set-points and pre- and post
adjustment values as required.
Contact Rotronic for a technical datasheet and to arrange a
demonstration.
Tel: 01293 571000 Email: [email protected]
Web: www.rotronic.co.uk
The ROTRONIC HygroGen2The ROTRONIC HygroGen2 has become the benchmark for transportable humidity and temperature calibrators due to unsurpassed chamber stability, speed to reach set-point equilibrium, and extended operational ranges 2…99 %rh and -5…60 °C.
The cameras feature
a 640x480 image
resolution and 17μm pitch
microbolometer detector.
The novel and compact
platform meets the demand
of reduced weight, size and
power consumption for machine vision applications. It detects very
small temperature differences down to 0.05 oC and delivers thermal
images at 50 Hz.
The Gobi-640-GigE is the first official certified LWIR camera with
MVTec’s HALCON imaging software. More vision software such as
Cognex VisionPro is supported as well.
Smallest thermal GigE cameraXenics’ Gobi-640 uncooled thermal camera with GigE-Vision interface and Power over Ethernet (PoE) is now also introduced with a CameraLink version.
Xenics headquarters Ambachtenlaan 44 BE-3001 Leuven, Belgium
Tel +32 16 38 99 00 [email protected] www.xenics.com
Early detection enables you to take
immediate action, preventing the
situation escalating to anything from
business disruption to a full scale
disaster.
BTI monitoring systems have
become a valuable asset to many organisations large and small, and is an
essential part of any Business Continuity Plan.
Protect your IT Investment……. Don’t Wait Until It’s Too Late!
BTI provide monitoring systems for IT and their environments that will alert you wherever you are day or night, weekday or weekend of potential problems within your computer room whether it be High Temperature, UPS on Load, Water Detected or Critical Server Failure.
BTI Computer Systems (UK) Ltd.
t: +44 (0) 1527 598500
w: www.bticomputer.com
The HS-630 Series Vibration/Temperature Meter Kit
The kit comes complete with a mains or in-car
charger and rechargeable battery, while a
sensor/cable fault indicator provides warning
against error. The HS-630 Series can provide
measurements in either imperial or metric and
conforms to ISO 10816-3. The temperature
measurement function of the HS-630
differentiates this unit from the HS-620 Series Vibration Meter Kit, which
otherwise offers the same reliable performance and range of features as
the HS-630.
The HS-630 Series Vibration/Temperature Meter Kit
provides all of the key tools required for monitoring
velocity and bearing condition and temperature
measurement in a convenient, protective, portable case.
For more information on the extensive range of Hansford Sensors
products, please visit: www.hansfordsensors.com.
32 Engineering Maintenance Solutions
CMMS Software
Managed correctly, CMMS Software enables
organisations to optimise the reliability and
efficiency of assets, property and equipment
to reduce costs and improve service. It
automates and manages scheduling activities,
such as testing, inspections or health and
safety; can determine elements that affect the
reliability, servicing and repair of an asset; whilst
supporting the creation of unique and flexible
maintenance regimes.
For any company seeking to invest in, or update
existing CMMS software, it is important to
cost justify the investment by identifying how
the new system will produce cost savings,
so that the project is self-financing. Current
business processes should be reviewed and
where appropriate, procedural improvements
considered, in order to determine the scale and
scope of benefits that a CMMS software system
could potentially deliver.
The first step for any business when reviewing
CMMS software is to consider the benefits
offered by the software and align these to
requirements within the business. On average, a
business should aim for a return on investment
within two to three years. Initial costs that
should be taken into account are the CMMS
software licences, professional services such as
consultancy, data manipulation, training, ongoing
maintenance and internal costs associated with
the project.
The development of an effective and realistic
implementation plan is a very important step
in ensuring that the timely delivery of the new
software solution meets the needs of a business.
It is crucial to develop and agree a formal project
plan with all stakeholders to enable resource
demands to be met and clearly defined project
milestones to be achieved.
Whilst developing the implementation plan,
it is also useful to put in place some key
performance indicators (KPIs) against which the
success of the project can be measured. These
should include key project milestone dates that
must be achieved in order for the supplier to
claim progress payments.
Once the initial development and implementation
is complete, it is vital to have excellent support
from the CMMS software supplier to ensure
the long-term success of the system. It is
important to understand what is included in any
maintenance fees, i.e. access to future upgrades
of the software and the scope of the support
offering (telephone, remote and/or on-site).
In summary, if properly implemented and
maintained correctly a good CMMS Software
application can ensure that an organisation
optimises operational efficiency whilst reducing
costs.
CMMS Software – Good Practice for FM Implementation
With organisations looking to manage
their budgets more tightly given the current
economic climate, utilising the capabilities of
a comprehensive CMMS (Computer Aided
Maintenance Management Software) application
can have a number of positive operational
benefits to any organisation.
To receive a
complimentary
copy of Service
Works white paper
‘Best Practices for Successful CMMS
Implementation’,
please call: 0208 877 4080
or email [email protected]
33Engineering Maintenance Solutions
34 Engineering Maintenance Solutions
Industrial Cooling
In recent years a major worldwide auto
manufacturer experienced a tragedy when
four of its maintenance workers became
ill with pneumonia-like symptoms that
ultimately claimed the lives of two. The cause
- Legionnaires Disease due to Legionella
bacteria found in one of the manufacturers
cooling towers. The company quickly moved
to conduct a “cause analysis” by inspecting its
cooling towers and boiler systems worldwide
to identify how systems were being maintained
and to identify best maintenance practices. This
ultimately led to the establishment of a world
class maintenance and monitoring system that
ensures such a tragedy will never be repeated.
How a Legionella Outbreak Can Occur
When someone becomes ill from an unsafe
cooling tower it most often isn’t the result of the
company’s blatant negligence; rather, it’s typically
the result of not having a clear understanding of
the need for the water treatment program to be
in alignment with effective debris management.
It is well known that cooling towers are highly
efficient air scrubbers; airborne debris drifting
past one is likely to get caught in its draft and
be sucked-in. When organic debris such as
pollen, cottonwood seed, leaves, insects, grass,
birds etc. get into the water and decompose,
the warm temperatures create a nutrient rich
environment for bacterial growth including
Legionella. Further, if the volume of decomposing
debris exceeds the chemical dosage’s ability
to provide control, then the “tipping point” has
been reached and the cooling tower will silently
grow dangerous even while chemical dosing
continues. The fact of the matter is that it’s
easy for companies to develop a false sense of
security that their cooling towers are safe when
they are chemically treating the water; however,
if organic debris management isn’t in alignment
with water treatment dosage levels, there is an
increased probability of the tower becoming a
health and safety hazard. It doesn’t matter how
large or small a company and its cooling tower
is; bacteria doesn’t discriminate - it will thrive in
any poorly managed cooling tower!
An Obvious Question
“What is the appropriate ratio of water treatment
chemicals to the debris load inside the cooling
tower to ensure cooling tower safety?” Although
the question is obvious, the answer isn’t.
Organic debris is drawn into cooling towers
in different concentrations depending upon
location and time of year. Every type of debris
places a different demand upon the biocides
and scale inhibitors being dosed into the water;
therefore, there is no known ratio that will hold
constant for every cooling tower. However, it
is safe to say that if you don’t deploy diligent
maintenance procedures that include debris
Cooling Tower Safety and Maintenance The Importance of Aligning Debris Management With Water Treatment Procedures By Randy Simmons
The following is an important reminder of the need for
all companies and institutions utilizing cooling towers, to
adopt diligent maintenance and water treatment programs;
Why? - Because what’s at stake is worker health & safety,
operational efficiency and the company’s reputation.
Cooling Tower Basin With
High Organic Debris Content
This photo shows serious maintenance
neglect. Tower has high organic content and
heavy scaling. This tower is a health and
safety hazard.
35Engineering Maintenance Solutions
Industrial Cooling
management, more water treatment chemicals
will be required to keep it safe. Some may say,
“Load the tower up with chemicals to ensure
safety”, however, local environmental guidelines
typically place restrictions on the amount and
type of chemicals that can be used, therefore
the use of chemical treatment alone is not the
solution. Furthermore, adding chemicals to offset
poor maintenance practices is a shortcut that
will do little to prevent fouling and clogging of
the fill, strainers, blow down valves, chiller and
heat exchangers and could eventually lead to
health and safety problems and a reduction in
equipment performance.
Although the answer to the chemical ratio to
debris question isn’t apparent, the answer to
keeping a safe cooling tower is crystal clear and
can be simply stated - “Keep the cooling tower
free of debris and deploy a good water treatment
program and your cooling tower will operate
safely and efficiently.”
How to Keep a Safe Cooling Tower
In recent years The Chartered Institution
of Building Services Engineers in Europe
(CIBSE) and the American Society of Heating,
Refrigerating & Air-Conditioning Engineers
(ASHRAE) in the US have provided excellent
recommendations and guidelines for
cooling tower maintenance. In addition to
recommending maintenance activities, they
also call for establishing procedures that are
measurable. Although the suggested guidelines
are excellent, companies must ultimately
weigh the operational and economic realities
of any maintenance program they deploy. If
maintenance procedures are too frequent,
cumbersome or complex, they commonly results
in more downtime, lost productivity and higher
maintenance costs. Conversely, if the intervals
between maintenance are too long, it may be
more cost effective, but the condition of the
cooling tower at each maintenance interval may
be less than desirable and potentially place
maintenance workers, employees, tenants and
the public at risk. So the answer largely lies
somewhere in the middle where water treatment
Legionella as found in cooling towers and boiler systems
Photo Compliments of Centers for Disease Control
and managing debris in the tower come
together.
Today, companies have many options available
for managing debris; they include a variety
of water based filtration technologies and air
intake filtration. Water filtration can help manage
waterborne and other debris after it gets into
the cooling water while Air intake filtration
technology is highly effective at stopping
airborne debris from getting into the tower by
filtering the air as it enters the system. When
determining what maintenance and debris
management technology to use, it is important
to first determine what the source of the debris
is. If the source of debris is waterborne (e.g.;
sediment, algae from pond or river, or water with
a high dissolved solids content), water filtration
in combination with a good water treatment
program is typically the best solution and will
help protect the tower and its piping from scaling
and fouling. However, if the source of debris is
airborne related then Air Intake Filters are the
best solution because debris is stopped at its
point of entry while water filtration can only help
manage the airborne debris once it gets into the
water basin. In combination with a good water
treatment program, Air Intake Filtration is highly
effective at stopping the kind of debris that clogs
strainers, blow down valves, fill, chillers and
heat exchangers. In extreme cases where both
waterborne and airborne debris is problematic,
both air intake filtration and water filtration
in combination with a good water treatment
program may be required in order to keep the
cooling tower safe and operating efficiently.
Personal Safety
No matter what cooling tower maintenance
procedures are adopted, personal safety
precautions must be integral to the maintenance
36 Engineering Maintenance Solutions
Industrial Cooling
procedures. Best practices require workers to
wear respirators, gloves and protective clothing
to help prevent exposure to water treatment
chemicals and bacteria, especially Legionella.
Important Note: cooling water doesn’t have to
look dirty to be dangerous - just because the
water is clear doesn’t mean it’s clean or free
of bacteria - Every cooling tower can harbor
bacteria. Always take precautions because
unless the water is routinely tested for Legionella
and other bacteria, the bacteria will never
announce its presence until it’s too late.
Consider The Cost Of A Sick Tower
Companies that don’t insist upon diligent cooling
tower maintenance procedures put not only
their employee’s health and safety at risk, but
also their business and reputation. Consider the
cost of a single cooling tower related Legionella
incident:
• Reduced employee moral and productivity
due to an unsafe work environment.
• Negative customer perceptions and their
willingness to buy goods & services should
a Legionella outbreak become public.
(Especially risky for food and related
processors).
• Loss of income to families when a loved
one becomes ill or dies from Legionnaires
Disease.
• High cost of litigation which usually follows.
• Higher company insurance costs when
claims due to job related sickness or death
occur.
In comparison to the cost of a proactive
maintenance initiative, the incidents listed above
when considered individually or collectively carry
staggering cost.
Follow A Leader
So, you may be wondering exactly how the
major automotive company mentioned at the
beginning took a tragic situation and turned it
into a world-class maintenance program. They
formed an oversight committee sponsored by
executive management that is charged with
the responsibility of working with consultants,
water treatment professionals, maintenance
employees and contractors to establish a global
water management program that encompasses
specific maintenance tasks, procedures,
schedules, management accountabilities
and reporting guidelines at the facility level. A
representative at each facility is accountable to
a regional representative who reports activities
and results to the oversight committee. The
establishment of the oversight committee and its
global management network ensures uniformity
of their program plus, gives the company a
vehicle to quickly implement changes and
enhancements that provide continuous
improvement to their global water management
program.
It Doesn’t Take Rocket Science
It simply requires that companies using cooling
towers “step-up” and initiate proactive and
on-going maintenance procedures that align
effective debris management technology with
effective water testing and treatment techniques
because when these elements are in alignment,
the result is a safe, healthy and efficient
operation.
Legionella Bacteria multiplying inside of cultured human lung tissue.
Photo Compliments of centers for Disease Control
Randy Simmons, is President of
The Newway Company dba / Air
Solution Company manufacturer
of Intake Filter Screens for cooling
towers and condenser coil based
cooling systems. For questions or
information, he can be reached at
Tel 513-860-9784
in the US or, visit their website at:
www.airsolutioncompany.com
For availability in the UK, please
contact ECEX on 01635 244 100 or
visit their website at www.ecex.co.uk
38 Engineering Maintenance Solutions
Industrial Cooling
Requirement...ICS Temperature Control were requested to
investigate the most energy efficient solution that
would have minimal disruption of the production site
during installation, and that needed little input from
the customer. An after care support package was
also requested to maintain the efficiency and life
expectancy of the new equipment.
ICS Temperature Control were pleased to be able
to utilise their wealth of knowledge and experience
in delivering streamlined, turnkey solutions and offer
the customer a number of options for consideration.
In the first instance an energy analysis was carried
out which determined the most energy efficient
solution for the application. One option considered
was partial or full heat recovery, which is the
reutilisation of heat energy from a cooling system
which would otherwise be lost.
The energy analysis estimated that by using
heat recovery on a new chiller at an operating
temperature of 10°C, the savings on energy costs
could reach 45%. If the discharge temperature were
to be 5 degrees warmer, the savings could increase
to 50%, which is significant. From this savings
potential the customer would be seeing a payback
in approximately 2 years with savings on energy
continuing each year after.
To explain the savings figures; In cooling only
mode, the existing chiller consumes 47% more
power than the proposed unit when running
at a full load capacity of 705kw. The two units
consume 2,196,329kWh (existing) & 1,158,746kWh
(proposed). When operating the chillers in heat
recovery mode the existing chiller will provide
852kW of recovered heat for a total power input of
219.2kW & the proposed unit provides 801kW of
recovered energy for 171kW of total power input.
The existing chiller has a Global efficiency ratio
of 6.94 versus the proposed unit having a Global
efficiency ratio of 8.4
Solution...With continuous improvements in technology and
design, new equipment proves to be much more
efficient than running old equipment for years.
Frequent review of equipment is vital to ensure your
process is working at maximum efficiency.
A turnkey solution was provided and had little
impact on the facility during installation thanks to
the experienced ICS Temperature Control Project
Manager. An air-cooled chiller with full heat recovery
using a heat exchanger was installed and the
results were fantastic, as estimated. ICS’s Service
packages come in standard and bespoke form to
best meet their customers’ requirements. For this
project, a 3 year extended warranty package was
chosen, giving the customer complete peace of
mind that their new equipment would be maintained
and that ICS would be there 24hr a day to support
with servicing.
A Complete Solutions Provider of Equipment & Maintenance Support ICS are specialists in providing cooling and
temperature heating and controlling solutions.
Working with a wide range of industries including
food, chemical, plastics and healthcare, ICS offer
standard and bespoke packages to best suit their
customers’ requirements.
With Nationwide Service Support, ICS have a
team of experienced engineers to visit sites on
either the same or next day to review the business
requirements, recommending the most resilient and
economic solution.
Heat Recovery Helps Metal Treatment Company Reduce Energy Costs
A Midlands based metal treatment company contacted ICS
Temperature Control regarding a solution to replace their ageing,
inefficient cooling system which provided chilled fluid at 10°C to a
number of anodising tanks.
Industrial Cooling Systems
ICS House, Stephenson Road, Calmore
Industrial Estate, Totton, Southampton,
SO40 3RY
t: 023 8052 7300
f: 023 8042 8366
ICS’ energy efficient air cooled chiller
Heat recovery process
40 Engineering Maintenance Solutions
This closed cell, fibre-free material offers low
thermal conductivity values to limit heat and
energy losses whilst preventing moisture ingress,
an important feature for controlling condensation
on cold air ductwork. The flexible material
also features in-built Microban® anti-bacterial
protection to minimise the potential for surface
microbial growth which can contribute to the
symptoms of sick building syndrome. In addition,
Armaflex Duct has good noise absorption
properties, helping to reduce breakout noise and
decreasing the transmission of air and structure-
borne sounds within commercial buildings.
Armaflex Duct insulation is available in rolls of
both 1 and 1.5 metre widths, and in a range
of insulation thicknesses from 9 to 40mm.
The product is also available with or without a
self-adhesive mounting surface and can also be
supplied with or without a protective aluminium
facing on one surface. This dust and fibre-free
material is highly flexible for easy installation on
rectangular or circular ducting surfaces. The self-
adhesive version in particular reduces installation
times, while the aluminium faced option has
an easy-clean external surface. This aluminium
surface also provides protection against
mechanical impact for the underlying Armaflex
insulation layer.
NEW ARMAFLEX DUCT INSULATION COVERS ENVIRONMENTAL REQUIREMENTS
The range of specialised insulation materials manufactured by
Armacell now includes Armaflex Duct, a purpose developed solution
for the fast and effective outer cladding of ductwork systems in
commercial air conditioning systems.
Further information is available on request to:
Armacell UK Ltd, Mars Street, Oldham,
Lancashire OL9 6LY
Telephone: 0161 287 7015
Fax: 0161 633 2685
e-mail: [email protected]
www.armacell.com/uk
They incorporate a level control which ensures
zero air loss during the condensate discharge
process which is via a diaphragm valve.
Contaminants contained in the airline
condensate (including oil, water, rust and other
accumulated debris) can be highly detrimental
to production processes, including in-line
equipment as well as production batches.
Condensate drains are designed to remove this
damaging material from pressurised air systems
at minimum expense and in the safest manner.
The ZLD series zero-loss products incorporate a
large cross-section diaphragm valve to flush out
the condensate under the fault-free operation
of the valve. At the same time, the condensate
is prevented from forming an emulsion which
would incur expensive condensate treatment.
A volt-free alarm contact is also incorporated
in the ZLD products to monitor the condensate
drainage process.
Four models are available in the range, suitable
for operation with airline pressures up to 16 bar,
within a temperature range of 1 - 60°C. They are
designed typically for operation with compressor
aftercoolers, refrigeration dryers and airline
filter units, covering throughput capacities from
180m3/h up to 95000m3/h.
LOSS-FREE CONDENSATE DISCHARGE WITH HI-LINE ZLD DRAINS
The ZLD series of condensate drains now available
from Hi-line Industries Ltd are designed to eliminate
accumulated contaminants from pressurised air systems.
Further information is available from: Hi-line Industries Ltd,5 Crown Industrial Estate, Oxford Street, Burton on Trent, Staffordshire DE14 3PGTelephone: 01283 533377Fax: 01283 533367 e-mail: [email protected] www.hilineindustries.com
Product Spotlight
41Engineering Maintenance Solutions
In the same way that you get your car serviced at regular intervals to ensure reliability, having your door serviced at regular intervals, will prolong the life of the asset and greatly reduce unwanted and potential costly breakdowns.
While most companies view the maintenance of machinery on their production lines as vital, many overlook the maintenance of their industrial doors, failing to appreciate that the production line could come to a standstill if a goods-in or goods-out door were to jam shut for example, resulting in costly down time and lost production. Furthermore, as with any other piece of machinery a door that is not regularly serviced is more likely to breakdown incurring high repair costs. All industrial doors and associated access equipment should be serviced periodically, since routine checks and visual inspections help identify problems before they escalate and become costly.
The frequency of servicing per year will depend on the usage of the asset and the environment in which it operates. An industrial door that is in a high usage area, i.e. a goods in and out loading bay in a 24 hour operating distribution centre, would be ideal to have at least 2 services a year. Compared to an industrial door that is designed for security purposes. Therefore an annual inspection would be sufficient.
When companies are putting in place provisions for having a regular programme of maintenance, they should give due consideration on how they would proceed with implementing the programme. Either having in-house competent personnel, (A trained and qualified engineer) which can dedicate time to carry out visual inspections/checks and can carry out vital repairs, while keeping accurate records. Or for peace of mind, employing an external industrial door company that can carry out this work at a nominal cost. Thus enabling on-site maintenance personnel to carry out their day-to-day duties.
Having a service and maintenance programme or an agreement in place with BID Group a competent industrial door maintenance specialist, provides assurance that companies are meeting their obligations under the various health and safety regulations; Fire Precautions (Workplace) Regulation, Provision and Use of Work Equipment Regulation and Workplace (Health and Safety and Welfare) Regulation.
At BID every service agreement is tailored to each individual site’s requirements; the number of doors and associated assets, the usage and the working environment. We take all the hassle away from the company by carrying out the service and inspection. Providing peace of mind that not only are companies complying with the current regulations but also their doors, which are an integral part of the day-to-day operations, are fit for purpose and remain that way.
In addition to on-site engineers, BID Group also has an extensive technical department that can diagnose that vast majority of faults and in some circumstances can advise companies’ own maintenance staff how to rectify the problem without having to place a call-out.
Tips:
General maintenance and periodically visual inspections will- Prolong the operational life of the door- Keep the doors in a safe and efficient condition- Help prevent potential downtime- Keep it legal
‘Tips And Things To Think Of ’ When Ensuring That Industrial Doors Are Well Maintained
Servicing of industrial doors, gates, loading bay equipment and other goods in and out associated equipment is seen by leading industrial door companies, such as BID Group, to be the most beneficial and cost effective measure of ensuring continually safe and reliable operation.
42 Engineering Maintenance Solutions
Fully supported worldwide via our offices in USA, Australia and
Malaysia with Qualified Agents in UK, Canada, South Africa,
and Latin America. On-Site and remote training available.
Contact [email protected]
www.cworkssystems.com
CMMS Solutions from CWorks Systems Inc
We provide innovative, flexible, easy to use,
affordable solutions to your maintenance needs.
CWPlus, affordably priced MSAccess
solution, over 500 installations world wide.
CWSQL for larger and multi-site application.
Also includes remote site solutions.
CareWorks/Easy, web-based, no upfront
costs, provided as SaaS via a modest monthly fee.
All solutions include Handheld device options for remote updating of Work
Orders, Spare Parts and Meter Readings.
Olivo portable insulated containers have been manufactured for
over fifty years and are the market leaders in the distribution of
temperature-sensitive food products. In the dry ice sector, Olivo
containers are used by many leading names- Air Liquide, Messer,
Linde, BOC, Praxair, Coljet, Yara, etc. The combination of high
quality insulation and robust plastic construction with steel fittings
ensures that the containers have a very long life. The ease of
movement on casters or feet makes the containers very easy to
handle so that the dry ice pellets for blast cleaning can be taken
direct to the point of use and still at exactly the right temperature.
Olivo Contain Dry Ice Pellets
43Engineering Maintenance Solutions
44 Engineering Maintenance Solutions
Doors
Door closers are regarded as a commodity
product, with very little thought given to their
performance other than the initial purchase
price. By the time anything goes wrong, the
subcontractor who originally fitted them can be
difficult to contact, leaving the end user to inherit
the problem and its associated costs.
The problem with a purchase price approach to
specification is that mechanical door closers are
often subject to very heavy usage, particularly
when fitted in high traffic areas in public
buildings. A large department store entrance
for example will have around 5,000 openings
per day which equates to 1.5 million annually.
A school entrance door will have circa 1,250
openings per day or 225,000 annually and a
hospital ward door will typically be opened
350 times a day which equates to 128,000
openings annually. With door closers, as in
many other walks of life, you get what you pay
for and a cheaper product will often be unable to
withstand this volume of use.
However, the problems don’t stop with the
mere opening and closing of doors. Real world
conditions impose strains on mechanical
door closers which do not come to light in
manufacturer test bed conditions.
For example, forced openings and door
misalignment lead to sagging doors and frames
and bent arms, amongst other problems. In turn,
this causes damage to the internal workings of
the door closer and can ultimately lead to the
door closer failing to perform as it should.
At this stage, bigger problems start to
occur. There will be a loss of door control,
with unreliable closing and associated safety
and security risks. Inevitably, this will lead
to increased costs for door replacement,
maintenance and door frame repairs.
What Is The True Cost Of A Door Closer?Mechanical door closers are frequently specified on the basis of
initial purchase cost, but all too often the low purchase price masks
on-going maintenance and performance issues which can lead to
costs spiralling out of control, says Paul Barrows of Ingersoll Rand
Security Technologies.
For more information about Ingersoll
Rand Security please visit
www.ingersollrand.co.uk.
46 Engineering Maintenance Solutions
Capable of
providing accurate
measurements up
to 10 TΩ for 5 kV
versions and 20 TΩ
for 10 kV versions
and having facilities
for automatic timed
IR tests and more
advanced diagnostic
tests; PI, DAR, DD, SV
and ramp tests.
Megger’s new IRTs are available in three versions. The MIT515 is an
entry-level 5 kV test set which offers insulation resistance (IR), timed
insulation resistance (IR(t)), dielectric absorption ratio (DAR) and
polarisation index (PI) test modes.
Get your MITs on Megger’s new insulation testers!
Megger’s new high-voltage insulation resistance testers (IRTs)
offer exceptional versatility in a compact, rugged and light unit
that weighs little more than half as much as its predecessors.
It is an extremely versatile, expandable data logging and alarm system,
ideal for real-time monitoring of a wide range of parameters such as
temperature, humidity , energy use and can also be used with third party
sensors. It can take measurements over large areas such as warehouses,
greenhouses, cold rooms and factories. EnviroMon is made up of a
number of different modules including sensors, converters, alarms and a
logger. You can network up to 15 mixed converters to a logger, and add
alarm options if required.
AlphaTemp Technology are exclusive distributors to the
EnviroMon product range developed by Pico Technology.
These accurate and versatile
sensors will automatically
transmit air temperature and
humidity data without disturbing
the environment in which they
are placed. Temperature data is
then wirelessly streamed live to
your PC. No need for cables.
The free software enables the
user to customise high and low alarms plus data transmission times. An
audible alarm warning will indicate as soon as temperatures reach above
or below the selected settings. The received data can be immediately
displayed in graph format or transferred into other applications.
NEW WiFi Temperature Monitoring Sensors
With audible alarm indicators and WiFi capabilities, the
EL-WiFi range are the ideal ultra compact temperature and
humidity monitoring device.
www.corintech.com
01425 655655
The MSR165 is capable of
making 1600 shock and vibration
measurements/s in all three axes
for up to 6 months. It can also
measure temperature, humidity,
pressure, light and record 4
analogue input signals. Boasting a memory capacity of over 2 million
measurement parameters, the MSR165 monitors shock up to ±15
g, 32 measurement values are recorded even before the event
takes place. Using a microSD card, the memory capacity can also
be significantly increased which is particularly useful for recording
vibration measurements.
MSR165: data logger records shock for up to six months
Swiss Technology Company MSR Electronics GmbH
launched its MSR165 data logger, complete with a built-in
three-axis digital accelerometer.
MSR Electronics GmbH
Tel. +41 52 316 25 55 | Fax +41 52 316 35 21
[email protected] | www.msr.ch
Data Loggers
47Engineering Maintenance Solutions
Buyers Guide
48 Engineering Maintenance Solutions
Buyers Guide
49Engineering Maintenance Solutions
Buyers Guide
50 Engineering Maintenance Solutions
Buyers Guide