79
SMARTDRIVE VF1000 · L Series Instruction Manual Frequency Inverters 1.5 to 22kW stop return start enter Hz SMART CARD EN ANTRIEBSTECHNIK
SMARTDRIVE VF1000 · L Series
Instruction Manual
Frequency Inverters 1.5 to 22kW
stopreturn
startenter
VAL
Hz
SMARTC A R D
EN
ANTRIEBSTECHNIK
Instruction Manualfor staticFrequency Inverters
1 x 230 V - VersionVF1207L - 1.5 kWVF1209L - 2,2 kW
Valid from Software Version V 1.5
Id.No.: 0786.21B.1 - 00Issue: June 1996
3 x 400/460 V - VersionVF1404L - 1.5 kWVF1406L - 2.2 kWVF1408L - 3 kWVF1410L - 4 kWVF1414L - 5.5 kWVF1418L - 7.5 kWVF1432L - 11 kWVF1432L - 15 kWVF1445L - 22 kW
A-1
Dear Customer!
We should like to thank you for the trust that you have placed in us bypurchasing the Lust SMARTDRIVE Frequency Inverter.
Installation and commissioning should be carried out by trainedpersonnel. Please take the time to read the instructions carefully. Ifyou follow all the instructions, you will save yourself much time andmany questions at the commissioning stage.
Reading the instructions is essential for another reason too: incorrectuse of the equipment can damage both the inverter and also otherparts of the installation.
If after reading the instructions you still have questions, do pleasecontact us.
Lust Antriebstechnik GmbHGewerbestr. 5-9D-35633 LahnauGermanyTel: +49 6441 966 - 0Fax: +49 6441 966 - 137
A-2
Wait 2 mins after disconnecting
!
stopreturn
startenter
A Information about the Instruction Manual
The information contained in this manual applies to all frequency invertersSMARTDRIVE VF 1000, Series L. Suffix L stands for "Large" (size of theenclosure).
This instruction manual contains 6 chapters listed under "Signpost toSuccess".
Chapter A provides information on design versions, safety information andCE acceptance procedure.
Chapters 1, 2 and 3 contain important information on commissioning.Chapters 4, 5 and 6 provide information on controlling the inverter with theuse of the KEYPAD, and the device parameters.
A number of different versions with special functions are available tomeet varying customer requirements for frequency inverters. Versi-on information which differs from standard is noted in the optiondescriptions.
For ease of use the following symbols are used to identify warnings andimportance advice:
⇒ Warning! Before opening the equipment, disconnect from the mainspower supply and wait approximately 2 minutes for the DC linkcapacitors to discharge.
⇒ Warning! It is essential that this instruction be followed.
⇒ Caution! Danger of death by electrocution.
⇒ Prohibited! Incorrect operation may cause damage to the equipment.
⇒ Settings can be changed with the KeyPad.
⇒ Useful tip
A-3
Signposts to sucess
A Information about the Instruction Manual ..................... A-2A.1 Safety instructions ............................................................ A-4A.2 Using the inverter for the intended purpose ....................... A-5A.3 Design and accessories ................................................... A-6A.4 Inverter manufacturer's declaration ................................... A-8A.5 VF1000 Series L with CE tap .......................................... A-12A.6 Information on installation in accordance with
suppression regulations (EMC) ....................................... A-16
1 Technical Specifications ................................................ 1-11.1 Design and Layout ........................................................... 1-11.2 Data Table ........................................................................ 1-21.3 Dimensions ...................................................................... 1-51.4 Installation ........................................................................ 1-6
2 Electrical Connections ................................................... 2-12.1 Connections ..................................................................... 2-12.2 Radio Interference Suppression ........................................ 2-32.3 Power Connections ........................................................ 2-42.3.1 Mains Power Supply Connections ..................................... 2-42.3.2 Braking Chopper .............................................................. 2-52.3.3 Motor Connection ............................................................. 2-62.4 Control Connections ...................................................... 2-72.4.1 Specification ..................................................................... 2-72.4.2 Function of FSINA Reference Value Input ......................... 2-82.4.3 Control Functions using STR/STL ....................................2-102.4.4 Control Functions via S1IND/S2IND ................................. 2-112.4.5 Signal Outputs .................................................................2-132.4.6 LUSTBUS Connection ........................................................2-152.4.7 INTERBUS-S Connection ....................................................2-162.4.8 CAN-Bus Connection ......................................................2-18
3 Operating and Fault Diagnosis ...................................... 3-13.1 Operating Display ............................................................. 3-13.2 Error Messages ................................................................ 3-13.3 Warning Messages ........................................................... 3-23.4 Motor/inverter Overload Protection (I ∗ t Monitoring) .......... 3-3
A-4
4 Using the K EYPAD KP100 ............................................... 4-14.1 Layout ............................................................................. 4-14.2 General ........................................................................... 4-24.2.1 Menu Options .................................................................. 4-24.2.2 Key Functions.................................................................. 4-24.2.3 LCD Display .................................................................... 4-34.3 Menu Structure ................................................................ 4-44.3.1 Overview ......................................................................... 4-44.3.2 MOP - Function ............................................................... 4-6
5 Parameter List ............................................................... 5-15.1 Operating Level 1 ............................................................ 5-15.2 Operating Level 2 ............................................................ 5-25.3 Inverter-Type-Dependent Parameters ............................. 5-4
6 Parameter Description ................................................... 6-16.1 Reference Value Input ...................................................... 6-16.2 Actual Values ................................................................... 6-56.3 Frequencies ..................................................................... 6-76.4 Ramps ............................................................................. 6-86.5 Characteristics ................................................................6-106.6 Special Functions ............................................................ 6-116.7 Signal Outputs .................................................................6-176.8 Program Functions ..........................................................6-18
A.1 Safety instructions
Running inverters may have live, unprotected, moving or rotating partsand hot surfaces, depending on their types of enclosure. Therefore,inverters are potentially hazardous to life.
To avoid serious injury or major damage to equipment, only suitablyqualified personnel familiar with electric drives may work on this equipment.The suitable personnel are those acquainted with installation, assembly,commissioning and operation of inverters and appropriately qualified intheir trade. They must read these instructions carefully before installationand commissioning and follow the safety instructions in detail.(IEC364, CENELEC HD 384 or DIN VDE 0100 specifications and EICReport 664 or VDE 0110 specification and the appropriate national accidentprevention regulations or the VBG4 regulations must be observed in thisconnection.)
A-5
Repairs to the unit must be carried our by the manufacturer or serviceworkshops authorized by him. Injury or damage to property may result ifthe unit is interfered with or opened by an unauthorized person.
A.2 Using the inverter for the intended purpose
Inverters are designed for use in electrical systems or machinery.An inverter installed in a machine must not be commissioned (that is startedfor the first time) until compliance with the stipulations of the EC guidelinespecification 89.392/EEC (machine design guideline specification) isconfirmed; the requirements contained in EN 60204 must be observed.The low voltage guideline specification 73/23/EEC is applied to invertersin conjunction with the homologated prEN50178/DIN VDE 0160 seriesstandards in conjunction with EN 604391/DIN VDE 0660 Part 500 and EN60146/DIN CDE 0558. Technical data and information on powerconnections will be found on the data plate and in written documentationand must be strictly followed.
Inverters must be protected against excessive mechanical stresses. It isparticularly important to ensure that no components become distorted and/or that no insulation gaps are disturbed in transit. Inverters containcomponents sensitive to electrostatic conditions and can be easilydamaged by careless handling. Electrical components must not be allowedto suffer mechanical or any other damage.The current national health and safety regulations (such as VBG 4) mustbe observed when working on live inverters.
Electrical installation must be carried out in accordance with the relevantspecifications (e.g. cable cross-section, fuses, grounding lead connection).Further relevant information will be found in the documentation.
Electronic equipment is not inherently fail-safe. The user therefore acceptsresponsibility for ensuring that the drive reverts to a safe condition if theequipment fails.
If the inverter is used in a special environment (e.g. in an explosiveatmosphere), the standards and specifications applying to the specificapplication (e.g. EN50014 and EN 50018) must be strictly observed.
!
!
A-6
Schnittstelle RS485 + PTC
ohne Bedieneinheit KP100
,KP0 ,OP3VF1410L ,
x H F 0 8xV F 1 x L
Output frequency up to 800 Hz
Series L
Effective direct current
Mains voltage
Unit family VF1000
A.3 Design and accessories
General informationThe standard version of the VF1000L carries this type designation withoutadditions. Variations from this standard version are marked by suffixesadded to the basic type code.Each suffix has a specific meaning; see inverter versions. Special inverterswhich are not listed are also marked by the appropriate version suffixeswhich are not shown here.
Ordering of type designation codeStandard A
Ordering of type designation codeStandard B
Type key for non-standard versionsOnly one terminal is specified for each version; it can only be occupiedonce. The number and sequence of the code suffix is free, the codes mustbe separated by a comma.
Example
interface RS485 + PTC
without control unit KP100
F 1 x x xV L
Series L
Effective direct current
Mains voltage
Unit family VF1000
Series LEffective direct currentMains voltageUnit family VF1000
Output frequency up to 800 HzSeries LEffective direct currentMains voltageUnit family VF1000
A-7
Versions of inver ter VF1000L
Out of the versions shown, only one type can be ordered for each location(e.g. external options = 1, internal options = 3).Selection of versions available:
Location Description Type Code
1 Without KEYPAD KP100 KP03 Digital frequency reference value setting OP13 Thermistor evaluation (PTC) OP23 Interface RS485 + PTC OP33 OP1 + OP3 + external addressing OP43 3rd control input S3IND OP53 Analog ref. value setting with +/-10V OP63 OP5 + OP6 OP73 Frequency reference value for optical cable OP103 INTERBUS-S interface C13 CAN-Bus interface C2
Accessories for inverter VF1000LAccessories can be fitted restrospectively by the customer himself becausethe inverter does not need to be opened to fit them.
Description Orderingcode
General SMARTCARD, without data ZSCaccessories Control unit, incl. chip card reader KP100
Mains for VF1207L/09L END20chokes for VF1404L/06L DND6
for VF1408L, VF1410L DND10for VF1414L DND14for VF1418L DND18for VF1424L DND24for VF1432L DND32for VF1445L DND45
Sup- for VF1207L FN350-12-29pressors for VF1209L FN350-20-29
for VF1404L/06L/08L FN351-8-29for VF1410L/14L FN351-16-29for VF1418L FN351-25-33for VF1424L/32L FN351-36-33for VF1445L FN351-50-33
A-8
A.4 Inverter manufacturer's declaration
A-9
A-10
A-11
A-12
A.5 VF1000 Series L with CE tap
Copie of the CE test report for the inverters VF1404L ... VF1414L
A-13
A-14
Copie of the CE test report for the inverters VF1418L ... VF1445L
A-15
A-16
A.6 Information on installation in accordance withsuppression regulations (EMC)
VF1000L series frequency inverters fulfil the low voltage guidelinespecifications and can be adapted to comply with stringent specificationsallowing them to be used within dwelling areas (except VF1424L up to45L). Their technical acceptance/approval tests were carried out underlaboratory conditions in the approved Schenk testing workshop and theresults cannot be guaranteed to apply to site conditions in a machine orplant.
The following illustration shows installation details providing optimumresults.
EMC will be achieved by providing the following measures:
Important:See Chapter 2.1 and 2.2 for further information
ZK
+
ZK
-
WVU L2L1 L3
M3
L1 L2 L33 x 380 V
K1
SI
X1
47484950
RS485
46
PE
212223242526
27282930
3132
3334353637
X2
... with screened control cable
... with screened control cable
... with screenedmain cable
... with mains filter (see Chapter 2.2)
... with screened motor cable
... with an earthed mounting plate
Frequency inverter VF1000L
MC
-Prin
t...by earthing the cable screen at the mounting
plate
... by earthing the cable screen at the
mounting plate
> 10 mm2
Center point (main ground)in the switchgear cabinet
!
1-1
stopreturn
startenter
VAL
Hz
SMARTC A R D
+-
4
1
L1 L2 L3 PE
PE
U V W ZK
-Z
K+
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
L1 N PE
PE
U V W ZK
-Z
K+
L1 L2 L3 PE PE U V W - +
8
7
11
910
15
18
14
13
12
16
3
4
5
6
2
1
17
1 Technical Specifications
1.1 Design and Layout
Key
1 DC fan connection
2 Connection for additionalbreking resistor (external)
3 LED (yellow) indicates“breakingchopper active
4 Terminal strip X1 for powerconnections VF1207L, VF1209L
5 Terminal strip X1 for power con-nections VF1404L ...VF1414L
6 Terminal strip X0 for power con-nections VF1406L ...VF1415L
7 KEYPAD control unit
8 SMARTCARD chip card
9 Socket for optional card
10 Socket for optional card
11 KEYPAD connector cable
12 Software version label
13 Terminal strip X42 forinterface RS485
14 Socket X41 for KEYPAD
15 LED H2 (green) operatingindicator
16 LED H1 (red) error indicator
17 Jumper strip X11, seereference value setting
18 Terminal strip X2 controlconnections
1-2
Code Unit VF1207L VF1209L VF1404L VF1406L VF1408L
Output motor side
Recom. rating with 4 pole P kW 1,5 2,2 1,5 2,2 3 standard motor
Unit power S kVA 12,4 13,7 22,4 23,8 24,9
Phase current (100% IN) I A 16,2 19,6 23,5 25,6 27,2
Continous load - % 110
Overload factor (60 sec.) - % 150
Overload current IMAX
A 9,3 14,4 5,3 8,4 10,8
Voltage U V 3 x 0...230 3 x 0...400/460
Rotating field frequency f Hz 0...400
Frequency resolution f % 0,1 of FMAX (0,05 Hz min.)
Load type - - ohmic/ inductive
Short circuit proof - - at terminals
Leakage to earth - - at every power on
Input mains side
Mains voltage U V 1 x 230V +15/-20% 3 x 460 +10/-26%
Mains frequency f Hz 50/60 +/- 10%
Power factor A mm² 2,5
Recom. input fuse3 I AT 1 x 16 1 x16 3 x 16 3 x 16 3 x 16
Mains voltage inbalance ∆U % - 3 max.
General
Operation - - 4 quadrants
Peak break power PBrsp kW 1,6 max. 6 max.
Power loss PV W 130 140 100 100 120
Efficiency (PN) h % 95 95 95 95 96
Ambient conditions
Cooling air temparature T °C 0 ... 40
Power reduction / - - 2,5 %/°C in the range 40°C...50°Cambient temparature
Max. installation altitude a.s.l. - m 1000 m (with 5 % loss up to max. 2000 m)
Relative humidity - % 15 ... 85 non-condensing
Vibration (IEC 68-2-6) - - 2 g
Weight/dimensions
Dimensions (HxWxD) - mm 210 x 350 x 180
Weight (excl. packing) - kg approx. 6,9 kg
Protection - - IP20, VBG4, NEMA 1
Type of installation - - vertical wall mounting1 With 230V mains supply.2 With 400V mains supply (with 460V mains supply, reduce current by -15%).3 Note also the data of the local mains if mains fuse protection is provided.
1.2 Data Table
1-3
Code Unit VF1410L VF1414L VF1418L VF1424L VF1432L VF1445L
Output motor side
Recom. rating with 4 pole P kW 4 5,5 7,5 11 15 22standard motor
Unit power S kVA 26,1 28,6 211,4 215,9 220,7 230,1
Phase current (100% IN) I A 28,9 212,5 216,5 223 230 243
Continous load - % 110
Overload factor (60 sec.) - % 150
Overload current IMAX A 13,5 18,8 25 34,5 45 52
Voltage U V 3 x 0...400/460
Rotating field frequency f Hz 0...400
Frequency resolution f % 0,1 of FMAX (0,05 Hz min.)
Load type - - ohmic/ inductive
Short circuit proof - - at terminals
Leakage to earth - - at every power on
Input mains side
Mains voltage U V 3 x 460 +10/-26%
Mains frequency f Hz 50/60 +/- 10%
Power factor A mm² 2,5 10
Recom. input fuse3 I AT 3 x 16 3 x 20 3 x 25 3 x 35 3 x 50 3 x 63
Mains voltage inbalance ∆U % 3 max.
General
Operation - - 4 quadrants
Peak break power PBrsp kW 6 max.
Power loss PV W 160 180 225 330 400 500
Efficiency (PN) h % 96 97 >97 >97 >97 >97
Ambient conditions
Cooling air temparature T °C 0 ... 40
Power reduction / - - 2,5 %/°C in the range 40°C...50°Cambient temparature
Max. installation altitude - m 1000 m (with 5 % loss up to max. 2000 m)
Relative humidity - % 15 ... 85 non-condensing
Vibration (IEC 68-2-6) - - 2 g
Weight/dimensions
Dimensions (HxWxD) - mm 210 x 350 x 180 210 x 350 x 272
Weight (excl. packing) - kg approx. .6,9 kg 10,1 kg 10,7 kg
Protection - - IP20, VBG4, NEMA 1
Type of installation - - vertical wall mounting
1-4
FMAX = 800 Hz Code Unit VF1408L VF1410L VF1414L VF1418L VF1424L74PWM = 2 HF08 HF08 HF08 HF08 HF08
Output, motor end
Unit power S kVA 4,9 6,1 8,6 11,4 15,9
Phase current1) (100%) IN A 7,2 8,9 12,5 16,5 23
Phase current at 460 V 6,2 7,8 10,8 14,5 20
Overload current (60 sec.) 1,5xIN A 10,8 13,5 18,8 25 34,5
Overload current at 460 V 9,3 11,7 16,2 21,8 30
Rotating field frequency f Hz 0 ... 800
FMAX = 1600 Hz Code Unit VF1408L VF1410L VF1414L VF1418L VF1424L74PWM = 3 HF08 HF08 HF08 HF08 HF08
Output, motor end
Unit power S kVA 3,8 4,9 6,1 8,6 11,4
Phase current1) (100%) IN A 5,6 7,2 8,9 12,5 16,5
Phase current at 460 V 4,8 6,2 7,8 10,8 14,4
Overload current (60 sec.) 1,5xIN A 8,4 10 ,8 13,5 18,8 25
Overload current at 460 V 7,2 9,3 11,7 16,2 21,6
Rotating field frequency f Hz 0 ... 1600
Miscellaneous
Power loss (inverter) PV W 140 180 210 290 400
Mechanical data
Weight M kg approx. 6,9 10,1 10,7
Dimensions A mm 210x350x180 210x350x272
Standard units type HF08 can be set to an output frequency up toFMAX 1600 Hz. Note also the end stage cycle frequency (74PWM). Ifthe cycle frequency is to be set higher, it will be necessary to reducethe output power (see table).
1-5
1.3 Dimensions
Equipment group VF1418L ... VF1445L
Equipment group VF1207L ... VF1414L
Dimensions
Equipment A B C D E F
VF1207L...VF1414L 175 5,8∅ 350 340 210 180
VF1418L...VF1445L 175 5,8∅ 350 340 210 272
All dimensions in mm
stopreturn
startenter
VAL
Hz
SMARTC A R D
A
C D
E F
B
stopreturn
startenter
VAL
Hz
SMARTC A R D
A
C D
E F
B
1-6
A = 100 mmB = 20 mm
1.4 Installation
General:The location for installation must be free from conducting or corrosivematerials and also free from humidity. Frequency inverters are normallyhoused in cabinets with external air throughflow. They are attached to amounting board with four M5 screws.It is essential that the minimum distances above and below the unit areobserved to avoid heat buildup. The air openings on the top surface mustnot be covered or closed under any circumstances.Units may be mounted directly adjacent to each other horizontally, with nolimit on number.
Warning:Take care to ensure that no foreign bodies, such as metal swarf or screws,drop into the equipment, as it may be damaged beyond repair.
Installation clearances:The size of the control cabinet depends partly on the power loss of theinverter (see performance table). To avoid heat buildup in the cabinet it isessential that appropriate minimum clearances are observed. Correctinstallation will ensure a long and safe service life.
!
!
stopreturn
startenter
VAL
Hz
stopreturn
startenter
VAL
Hz
SMARTC A R D
BA
A
B
B
2-1
nach Netz-Aus2 Minuten warten
2 Electrical Connections
2.1 Connections
Terminal connections
ZK
+
WVU NL1
M3
L1 L2/N PE1 x 230 V
K1
SI
BC
212223
242526
27282930
3132
3334353637
+24 V
FSIN
STRSTL
S1OUT
SOUTF
S2OUTS3OUT
S1INDS2IND
SOUTA
n.c.
+10 VUR
UV
X2
X1
VF1207L
KP100
RS
48550
49484746
BAGNDVDD
ZK
-VF1209L
X
X
X
Y
X41
X42
X2 Code Explanation21 UR 10 V ref. volt. for ref. value
potentiometer
22 FSIN frequency reference valueinput
23,28,30 Ground reference point,control connection
24 STR start clockwise input
25 STL start counterclockwise input
26 UV supply voltage 24 V DC
27 S1OUT prog. output HIGH active
X2 Code Explanation29 FOUTF digital frequency
output
31 S2OUT prog. output LOWactive
32 S3OUT prog. output LOWactive
33 S1IND prog. input digital
34 S2IND prog. input digital
35 n.c. not allocated
36 SOUTA prog. output analog
2-2
nach Netz-Aus2 Minuten warten
* In the case of units VF1418L ... 1445L the earthing pin is located inthe r.h. panel.
Note:The KEYPAD control unit plugs into the 8-pin KP100 socket (seealso layout).The serial interface RS485 connects through the terminal strip X2/46...50.The terminal strip X1 is mounted directly on the mother board. Itis used in VF1404L...VF1414L and VF1207L/ 09L.The X0 terminal strip is a terminal block which is mounted on the heatsink. It is used in VF1418L ...VF1445L.
Warning:The following effective voltages from the mains must not be exceeded forall units described in this Instruction Manual:
VF1207L/1209L L1 -> L2/N 230VACL1 -> 270VAC
L2/N -> 270VAC
VF1404L bis L1 -> L2 -> L3 460VACVF1445L L1/L2/L3 -> 270VAC
X ZK
+
WVU L2L1
M3
L1 PE3 x 400/460 V
K1
SI
BC
X1
VF1404L bis 1445L
ZK
-
X
L3
L2 L3
Y
(*)
2-3
2.2 Radio Interference Suppression
All Series L SMARTCARD frequency inverters fulfil the requirements in respectof resistance to electromagnetic interference in industrial areas as per ECGuideline Specifications/European Standard 89/336/EEC, prEN 50 062-1(see also CE Test Certificate in Chapter A).
The certified EMC test (resistance to EMC interference) for inverters wascarried out in laboratory conditions as per prEN 50082-2/01.93.
It is essential to observe the following instructions with regard tocompliance with the EMC law relating to inverters installed inmachinery:
⇒ Motor cable, mains cable and control cables must be screenedand routed separately.
⇒ The inverter unit must be bolted to a wellearthed mounting plate. A shakeproofwasher (Z) must be placed under the headof each of the fixing bolts to ensure reliablecontact at the mounting plate.
⇒ The mains cable screen must be laced tothe earthing bolt at the inverter end overthe shortest possible piece of wire (length <2.5 cm, see layout ofconnections).
⇒ Attach the motor and control cable screens on the surface of theconductive mounting plate (remove paint, as necessary) as closeto the inverter terminals as possible. Use a conductive cable forthis purpose,as shown in the drawing (X).
⇒ The interface connection screen, can be carried to the X42/46terminal. The connecting wire must be as short as possible hereas well (length: <2.5 cm).
⇒ The motor terminal box must be HF-radiation-proof. It musttherefore be manufactured from metal or metallized plastic.
⇒ Cable bushing for the motor cable at the terminal box must be ofthe conductive threaded union type with laced screening.
A mains filter must be installed as in the drawing (Y), to prevent line-related asymmetrical interference voltages.
Z
FN 351-25-33 for VF1418LFN 351-36-33 for VF1424/32LFN 351-50-33 for VF1445L
FN 350-12-29 for VF1207LFN 350-20-29 for VF1209LFN 351-8 -29 for VF1404/06/08LFN 351-16-29 for VF1410L/14L
2-4
2.3 Power Connetions
2.3.1 Mains Power Supply Connections
General:Inverters must be connected to the mains power supply in accordancewith the VDE regulations such that they can be isolated from the mains atany time with appropriate means of isolation such as a master switch.
Warning:Never connect inverters to the mains, start or acknowledge an error whilea connected, permanently excited synchronous motor is still running.
Note:When mains power is first supplied to the inverter it first charges the internalintermediate circuit. That means that the inverter is only ready to operateafter a certain switch-on delay. Mains switch-on can therefore only berepeated at reasonably long intervals (60 sec.) . Pulsing the mains contactoris not permissible.
Warning:Because of the high leakage current (> 3.5 mA) in general the use of FIprotective switches alone is not permitted. A protective ground is thereforemandatory.
Mains fuses must be designed to suit the current load of the connectingcable to DIN 57100 (see recommendations in the Power Table).
VF1207L/9L connectionThe mains power connection (1 x 230 V) is via terminals X1/ L1, L2/N, .For technical specifications see Data Table.
Warning!Never connect 400/460 V to terminals X1/L1 and X1/N. The excessivevoltage would destroy the equipment.
VF1404L... VF1414L connectionThe mains power connection (3 x 400/460V) is via terminals X1/ L1, L2,L3, . For technical specifications see Data Table.
VF1418L ... VF1445L connectionThe mains power connection (3 x 400/460V) is via terminals X0/ L1, L2,L3, . For technical specifications see Data Table.
!
2-5
2.3.2 Braking Chopper
General:If the rotor speed is higher than the corresponding stator speed, the motorreturns energy to the inverter. In this mode the motor is braked by theinverter. The internal braking chopper converts the regenerative brakingenergy into heat in a load resistor.
All SMARTDRIVE inverters in the 2.2 kW - 22 kW range are fitted with aninternal braking chopper. For technical specifications see power table.
Accessories:To ensure interference-free braking operation even in dynamic applicationsit is sometimes necessary for an additional external braking resistor to befitted, depending on the braking energy level to be dissipated.
Warning:The braking resistor must not be of a lowervalue than RBr = 90 Ω. The brakingresistor becomes very hot and allassemblies in its vicinity must be installedat a suitable distance.
For connection see diagram.
It also the possibility of connecting anexternal braking chopper For specialapplications eg. BC2300 or BC3000.The length of cable between the inverterand the braking chopper (intermediate DCcircuit) must not exceed 2 m.
L1 L2 L3 PE
PE
U V W ZK
-Z
K+
21 22 23
RBr
- +L1
L2/NRL
Wait 2 mins after disconnecting
2-6
Wait 2 mins after disconnecting
2.3.3 Motor Connection
GeneralStandard three-phase motors in the range up to 4 kW are produced inaccordance with IEC34 for various mains supplies in Delta (3∗230 V) andin Star (3∗400 V) formats.Standard three-phase motors in the range above 4 kW are produced inaccordance with IEC34, for various mains supplies in Delta (3∗400 V) andin Star (3∗660 V) formats
Information on connecting special three-phase motors which do notcomply with the IEC34 standard must be obtained from the motormanufacturer.
To comply with electromagnetic suppression regulations, the motor terminalbox must be HF-radiation-proof. Therefore, it must be manufactured eitherfrom metal or metallized plastic.Cable bushing for the motor cable at the terminal box must be of theconductive threaded union type with laced screening.
VF1207L/9L connectionThe motor is connected at terminals X1/ , U, V, W.The motor connection must be Delta (3∗230 V).
VF1404L ... VF1410L connectionThe motor is connected at terminals X1/ , U, V, W.The motor connection must be Star (3∗400 V).
VF1414L connectionThe motor is connected at terminals X1/ , U, V, W.The motor connection must be Delta (3∗400 V).
VF1418L...1445L connectionThe motor is connected at terminals X0/ , U, V, W.The motor connection must be Delta (3∗400 V)..
W2
U1
U2
V1
V2
W1
Delta
W2
U1
U2
V1
V2
W1
Stern
W2
U1
U2
V1
V2
W1
Delta
W2
U1
U2
V1
V2
W1
Delta
2-7
stopreturn
startenter
stopreturn
startenter
2.4 Control Connections
2.4.1 Specification
Specification
10 V ± 2%, not short circuit proofload up to 2 mA
24 V ± 10%, short circuit proofload up to 200 mA
cascading serveral inverters possible usingvoltage ref. value,resolution 10 BIT, deviation ± 1,5%, softwarefilter up to 50 ms
Schmitt trigger input, LOW < 4 V, HIGH > 5 V(max.10 V), 0...1 kHz, 0... 10 kHz, pulse widthmin. 10 µs, deviation ± 8%, ± 0,8%, softwarefilter up to 50 ms
Low < 3 V, High > 8 V (max. 30 V), currentconsumtion (at 24 V) = 10 mA max., SPScompatible, +24 V logic to ground, hardwarefilter 3,3 ms, software filter 1x polling cycle
LOW pulse, LOW level approx. 1V, pulsepause ration 1:1, 6 times output frequency,at rest HIGH = 24 V
output voltage 10 V, 50% overrange,load (up to 10 V) = 8 mAload (10...15 V) = 5 mAnot short circuit proof, resolution 10 BIT
S1OUT = driver output, functionprogrammable, short circuit proof,load max. 80 mA, HIGH active
S2OUT/S3OUT = open collector output, notshort circuit proof, load = 50 mA max., LOWactive, intern. pulled with 10 kΩ above 24 V,LOW level < 4,5V
Connection
Referenceoutput UR
Power supplyoutput UV
Frequencereference valueinput FSIN (analog)
Frequencyreference valueinput FSIN (digital)
Digital controlinputs STR, STL,S1IND, S2IND
Digital frequencyinput SOUTF
Analog inputSOUTA
Digital controloutput S1OUT,S2OUT, S3OUT
2-8
212223
+10 VX2
4
1
A
X11
4
1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
X11
1. Connection of a potentiometer(4,7... 10 kΩ)
X11 matching:Position A
04-FSSEL = 0 factory setting04-FSSEL = 2 with cable break safeguard
2. External voltage reference value0(2)...10 V DC
X11 matching:Position A: 0... 10 VPosition D: 0... 2 VPosition E: 2... 10 V04-FSSEL = 0 factory setting
3. External current ref. value0(4)...20 mA
X11 matching:Position B: 0... 20 mAPosition C: 4... 20 mA
04-FSSEL = 0 factory setting
Position of jumper strip X11
2.4.2 Function of FSINA Reference Value Input
Setting analog frequency reference value FSINAThe three-phase frequency is set using terminal X2/22. The input ismatched to the specific type of drive at jumper strip X11. There are threepossibilities:
Note:For a given direction of rotation the inverter can also be started from thefrequency reference value input.
FS > 0,5 Hz → START
FS < 0,25 Hz → STOP
212223
X2
4
1
D
X114
1
A
X114
1
E
X11
+-
212223
X2
4
1
B
X114
1
C
X11
+-
2-9
212223
X2
4
1
A
X11
212223
X2
4
1
A
X11
stopreturn
startenter
In addition to FSINA input matching using jumper strip X11 the equipmentsoftware provides matching facilities using the KEYPADs or the interface.Parameter 04-FSSEL (frequency reference value selector) determinesthe origin of the frequency reference value (see table). See also parameterdescription.
04-FSSEL Function0 analog input active, matching via X111 FSIN as pulse input direct active, ramp and
filter functions switched off*2 analog input with cable break safeguarding active3 FSIN as frequency input 0 - 1 kHz active4 FSIN as frequency input 0 - 10 kHz active5 FSIN as PWM input 20 - 100% active6 FSIN as PWM input 0 - 100% active7 FSIN not active, reference value via KP100 (CTRL-menu)8 Reference value set via interface
9 - 16 For setting the reference value, see Chapter 6, Page 6-417 - 22 correction of analog reference value via S1IND/S2IND
(motor potentiometer function) active23 inverted PWM input: 100% => FMIN, 20% => FMAX
*Hardware option required, please contact us for further details
Setting the digital frequency reference value FSINA(F)
1. Setting external freq. ref. value0...1kHzScaling: FMIN → FMAX 0 . . . 1 kHz04-FSSEL = 3Amplitude: 10 V max.Pulse width: 10 µs min.
2. Setting external freq. ref. value0 ... 10 kHzScaling: FMIN → FMAX
0 . . . 10 kHz 04-FSSEL = 4
Amplitude: 10 V max.Pulse width: 10 µs min.
stopreturn
startenter
2-10
!
2.4.3 Control Functions using STR/STL
Mains switching with STL/STRFor safety reasons the inverter must not be switched on to the mainssupply using the preset control function STL or STR. The start functiononly recognises the inverter when it has been activated after power on orself test.The choice of direction of rotation is made by inputs STR or STL usingtwo switching contacts as shown on the connection plan. Alternatively thechoice of direction of rotation may also be made using two external volt-age signals in accordance with the control connection details.
STARTThe inverter starts when both a control signal STL or STR and a referencevalue for the three-phase frequency of at least 0.5 Hz = 0.1 V are presentat FSIN.
STOPThe inverter stops when the control signals STL or STR have beendiscontinued. The motor which is connected coasts on uncontrolled withoutany braking.
BRAKE/STOPThe inverter brakes the motor to a STOP when two control signals arepresent at STL and STR. A fresh start occurs when one of the two controlsignals is set to zero.
REVERSINGThe direction of rotation reverses when the control signal is changed fromone control input (eg. STL) to the other control input (eg. STR).The overlap interval must be at least 8 ms .
Truth table
STL STR Explanation
0 0 STOP, motor coasts1 0 START, counterclockwise with RACC/RDEC0 1 START, clockwise with RACC/RDEC1 1 STOP
0 1 Reverse direction of rotation
1 0
242526
+24 VSTRSTL
X2
2-11
stopreturn
startenter
2.4.4 Control Functions via S1IND/S2IND
Choice of fixed frequencies FF2, FF3, FF4In addition to the FSINA input the frequency design of value can also bepreset using control inputs S1IND/S2IND as a fixed frequency. There is achoice of three fixed frequencies which are activated in accordance withthe Truth Table.The truth table relates to factory setting Parameter 31-KSEL = O (Dataset selector).
Truth Table
S1IND S2IND Explanation Range Factory Setting
0 0 FSINA-Input Active* 0 to 999 Hz FMAX = 50 Hz1 0 FF2-Fixed Freq. Active 0 to 999 Hz FF2 = 3 Hz0 1 FF3-Fixed Freq. Active 0 to 999 Hz FF3 = 15 Hz1 1 FF3-Fixed Freq. Active 0 to 999 Hz FF4 = 30 Hz
*Note setting of 04-FSSEL
Sequence Diagram
The number of fixed frequencies may be extended by FF5, FF6 and FF7.These may be selected by using the optional control input S3IND (OP5).The required option card is available to order.
FSINA
FF2FF3
FF3FF4
STL
STR
S1IND
S2IND
0
f
f
t
2-12
Dataset SwitchingThe inverter has two data sets which can be switched using the controlinput SIIND/S2IND. Each data set has a total of eight parameters whichmay be set individually (see Parameter Description).
The Truth Table relates to Parameter 31-KSEL = 2 (Data Set Selector)
Truth Table
S1IND S2IND Explanation Data Set0 0 FSINA-input active 1 active1 0 FF2-1 fixed freq. active 1 active0 1 FSINA-input active 2 active1 1 FF2-2 fixed freq. active 2 active
Ramp SwitchingThe data set switching facility means that the inverter also has 2 ramppairs. The function of ramp switching is shown by the following sequencediagram (where 31-KSEL=2). For further information see ParameterDescription
Sequence Diagram
stopreturn
startenter
STL
STR
S2IND
0
f
t
RACC2
RACC1
RDEC2
RDEC1
2-13
26X1
3132
S2OUTS3OUT+ 24 V
stopreturn
startenter
2.4.5 Signal Outputs
Ready Signal S1OUT (driver output HIGH active)The output becomes inactive (relays drops off) in the case of mains orcable failure or inverter breakdown. The relay pulls in again when the faultis rectified and the mains supply is reset.
2728
S1OUT X1
Frequency Limit Value S2OUT (Open Collector Output LOW active)The indicator output is active (relay pulls in) when the rotating fieldfrequency exceeds the programmed value of the fixed frequency 25-FF5(WE=3 Hz) (F>FF5).
Frequency Reference V alue reaches S3OUT(Open Collector Output LOW Active)The Output becomes active when the rotating field frequency reaches theprescribed frequency reference value FS (F=FS ± 0.5Hz).
Programming:All three outputs can be set using the KEYPAD or the interface to one of10 different functions. The function description refers to the following factorysettingsParameter 62-S1OUT = 1Parameter 63-S2OUT = 7Parameter 64-S3OUT = 7
For further information see Parameter Description.
2-14
3637
SOUTA X1
2930
FOUTF
400 X1
0
U/V
t/s
24
stopreturn
startenter
Digital Frequency Output SOUTFThe output SOUTF supplies 24 V pulses. For each 1 Hz rotating fieldfrequency 6 low pulses are fed to the frequency output.
FSIN SOUTF< 5 Hz 30 Hz constant5 - 260 Hz 30-1560 Hz linear> 260 Hz 1560 Hz constant
ProgrammingThe SOUTA and SOUTF outputs may be programmed for additionalfunctions using the KEYPAD or the interface. Parameter 61-SOUTA canbe set using either output. In addition Parameter 69-KOUTA can be usedfor scaling the analog output SOUTA.
Factory Setting: 61-SOUTA = 969-KOUTA = 100%
For further information see Parameter Description.
Analog Output SOUTAThe output works in the basic setting as an analog frequency output. Itprovides a DC voltage which is proportional to the output of the outputfrequency of the inverter.
SOUTA Explanation0 V F = 0 Hz10 V Inverter Start, F= FMAX>10 V Inverter Start, F= MAXF
2-15
KP100
RS
48550
49484746
BAGNDVDD
X41
X42
2.4.6 LUSTBUS Connection
GeneralStandard inverters VF1000 Series L have a floating interface connectionRS485. Inverters can be controlled through this interface in accordancewith the LUSTBUS data transmission protocol.
Terminal connections:
An external 24V DC supply (VDD) isrequired to operate the interface.
Technical Data:
Code RS485
Voltage supply, ext. VDD 24 VDC ±10%
Current consumption I Transmitting 100 mA, Receiving 20 mA
Isolation - Galvanic function separation
Driver output - 31 participators, distance < 1000 m
Transmission rate - variable 9600, 4800 or 2400 Baud
Isolation - as per VDE 0884, protection low voltage
2-16
+-
4
1
ZK
-
ZK
+
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
ZK
+
U V W - +
A
E
54
53
C
2.4.7 INTERBUS-S Connection (C1)
GeneralThe C1 version of the VF1000 inverter Series L has an INTERBUS-S coupling(IBS) with external 24V feed and a local bus interface. The inverter can becontrolled through this interface in accordance with the INTERBUS-S datatransmission protocol.
Layout:
An external 24V DC supply isrequired to operate the interface.Terminal 54 = +24 VDC inputTerminal 53 = ground
A = IBS output, 15-pinSub D socket strip X51
E = IBS input, 15-pinSub D pin strip X52
C = IBS option print
Screening is laced through theplug housing.
Connections:
11
12
13
14
15
5
6
7
8
-
1
2
9
10
3
4
RC
SLO
CKO
CRO
DO
SLI
CKI
CRI
DI
Uv0
Uv0
COM
COM
+5V
RBST
RC
SLO
CKO
CRO
DO
SLI
CKI
CRI
DI
Uv0
Uv0
COM
COM
11
12
13
14
15
5
6
7
8
-
1
2
9
10
-
D-SUB 15 pin, socket IBS output D-SUB 15 pin, plug IBS input
X52X51
2-17
Technical Data
Code VF1000 L, I NTERBUS-S
Power supply, external VDD 24 VDC ±10%
Current consumption I 120 mA max.
Interface - Local bus
Module Ident. No. - 195
Data - Data words through process datachannel (control word and Data -speed reference value) as perDRIVECOM specification
- PCP Data
2-18
+-
A
E
C
2.4.8 CAN-BUS Connection (C2)
General:
The C2 version of the inverter VF1000 Series L can have a CAN-Buscoupling (CAN). The bus interface is isolated.The bus is connected by two 9-pin Sub-D plug-in connectors as per CiADraft Standard 102.V2.0.This inverter can be operated by a CAL protocol in a network.
Layout:
An external 24V DC supply isrequired to operate the interface.Connection by means of a D-Subplug.
A = CAN output,9-pin Sub D socket strip X61
E = CAN input,9-pin Sub D pin strip X62
C = CAN-Bus option print
Screening is laced through the plughousing.
Connections:
* Address preset, alternatively through DIP switches on options board (donot wire up if not required).
1
6
2
7
3
8
4
9
5
+5v
GND CAN
CAN_L
CAN_H
GND
ADR2*
ADR0*
+24V
ADR1*
1
6
2
7
3
8
4
9
5
D-SUB 9 pin, socket CAN output D-SUB 9 pin, plug CAN input
+5v
GND CAN
CAN_L
CAN_H
GND
ADR2*
ADR0*
+24V
ADR1*X61 X62
2-19
Allocating device addresses:
a) using a parameterb) using DIP-switches on the CAN-Bus option print (see drawing)c) using a coded plug ( Adresses 0 ... 7)
DIP5 DIP4 DIP3 DIP2 DIP1 Adress- - ADR2 ADR1 ADR0
0 0 0 0 0 0
0 0 0 0 1 1
0 0 0 1 0 2
: : : : : :
0 1 0 0 0 8
: : : : : :
1 1 1 0 1 29
Note: DIP6 ...8 are without any significance.
Nr. Function
1 CAN-output-input
2 CAN-Bus option print
3 DIP-switch fordevice addresses
CAN
12
34
56
78
ON
2
1
3
2-20
Technical Data
Code VF1000 L, CAN-Busto ISO 11898
Number of participants 30, maximum
Power supply, external VDD 24 VDC ±10%
Stromaufnahme I 100 mA max.
Current consumption - up to 1 M bauds
Transmission and Time on the Time in theprocessing speeds bus inverter
Control command andsubsequent status scan
- for 1 inverter 0,3 ms 8 ms
- for 30 inverters 9 ms 8 ms
Setting parameters
- for 1 inverter 0,15 ms approx. 30ms
- for 30 inverters 4,5 ms approx. 30 ms
3-1
4
1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
H2
H1
3 Operation and Fault Diagnostics
3.1 Operation Display
H1 H2 Meaning Location of LEDs:
Power off, no function H1 = yellow
Power is switched on, self-test after H2 = greenapprox. 0.5 s., inverter ready
inverter is started
Overload protection,I∗t-monitoring active
Switch-off on error, see H1 flashingfor cause Chapter 3.2
3.2 Error Messages
H1 Error Condition / Solution /flashes Cause Comment
1 time E-CPU Error in CPU Switch off mains power supplyand switch on again (Reset)
2 times E-OFF Power switched off flashes until U DC linkor undervoltage < 150V (VF12xxL)
< 300V (VF14xxL)
3 times E-OC Over current switch Check drive/motor cableoff, short-circuit
4 times E-OV Over voltage, motor Check power/driveregenerative mode
5 times E-OLM Motor overloaded, Check drive / motor /I∗t switch-off ventilation
6 times E-OLI Inverter overloaded Check drive/ventilationI∗t switch-off
7 times E-OTM Motor temperature Only possible if thermistortoo high protection option fitted
8 times E-OTI Inverter temperature Inverter overloaded, checktoo high installation conditions
9 times E-EEP Error in EE-PROM Switch off mains supply andswitch on again
Hold start/enter key down for at least 3 seconds to reset.
3-2
3.3 Warning Messages(no reaction from the unit to errors)
VF1000 control error
ATT1 Changing parameters in online operation (with the motorrunning) is not allowed.
ATT2 Controlling the motor through the KEYPAD in online operationis not allowed.
ATT3 Access to Lust SMARTCARD in online operation is not allowed.ATT4 The system is in error status. Control through the KEYPAD
is not allowed.ATT5 Motor data for a selected function, e.g. I ∗ R compensation,
must be complete.ERROR Invalid pass word
Reset error by holding down the start/enter key.
Fehler bei S MARTCARD- Betrieb
ERR91 SMARTCARD is write-protected.ERR92 Error in the plausibility check.ERR93 SMARTCARD not readable, wrong inverter/servo regulator type.ERR94 SMARTCARD not readable, parameters not compatible.ERR96 Connection to SMARTCARD interrupted.ERR97 SMARTCARD data invalid (CS test)ERR98 Insufficient memory space on SMARTCARD (only MC6000)
Reset error by holding down the start/enter key.
Support:If you should happen to experience difficulties in installing the frequencyinverter, we shall be pleased to assist you as necessary. You can contactour specialists at the following address:
Lust Antriebstechnik GmbH Telephone: ++49 6441/966111Gewerbestraße 5-9 Fax No.: ++49 6441/966137D-35633 Lahnau / Germany
3-3
Programming:The parameter 59-ITRIP is used for setting the I∗t tripping current. Thismeans that currents < IN (rated device current) can be set. Consequently,motors of lower power than the rated device current can be protectedeffectively from overload. Factory setting:
59-ITRIP = IN (rated device current)
3.4 Motor/Inverter Overload Protection (I ∗∗∗∗∗ t Monitoring)
I ∗ t monitoring provides electronic motor protection and inverter protectionagainst high thermal loads. The triggering characteristic is shown in thediagram. The details refer to an output frequency of 50 Hz.It should be noted that during continuous operation with frequencies < 40Hz the motor requires forced cooling.
General rule:Within any 10 minute period, with a continuous current of I = 1.5 ∗ IN (150%overload), an overload of 1 minute is permissible.
Exception: Maximum overload VF1445L = 120%
Diagram:Line A = VF1445L, Line B = all other inverter types
B
A
stopreturn
startenter
4-1
4 Using the KP100 KEYPAD
4.1 Layout
stopreturn
startenter
VAL
Hz
SMARTC A R D
2
4
35
6
7
1
Item Code Function1 LCD-Display 140 segments, backlit green/red2 Down arrow key Scroll back within the menustructure3 Up arrow key Scroll forwards within the menu structure4 Stop/Return key Stop (menu CTRL) Exit or leave selected
menu5 Start/Enter key Start (menu CTRL) Confirm or Select menu6 SMARTCARD Chipcard data store, storage of device
settings7 Connecting cable Maximum length 0.30m
Dimensions and Weight
Code Unit KP100Dimensions WxHxT mm 62x158x21Weight g 100Protection VBG4, IP20Ambient Temperature °C 0 ... 40
4-2
4.2 General
4.2.1 Menu Options
After power on the device carries out a selftest (display backlit red).
The VF1000 then goes straight to the current value of the output frequency(display backlit green).
The menu option VAL is active. By tapping the Stop/Return key twice thedisplay will change to menu and opens up the selection of other menuoptions.
stopreturn
startenter
stopreturn
startenter
stopreturn
startenter
stopreturn
startenter
4.2.2 Key Functions
The arrow keys are used for selectingmenu options and specific parametersand enable changes to be made tothem.
Tap them once and move to the nextmenu option or parameter or thesmallest increment in a parametervalue.
If a key is held down it will scrollautomatically and stop when the key isreleased. The Stop/Return key is usedfor leaving the menu options for exitfrom parameter changes (old value isretained).
The start/enter key is used for callingup menu options or parameters andstoring changes.
.
VAL = Display Actual Values
PARA = Change Parameter Setting
CTRL = Control Motor using KEYPAD
CARD = Load device settings/store with SMARTCARD
PARA CTRL CARDVAL
4-3
4.2.3 LCD Display
Item Description Function
8 Counterclockwise Monitoring display for outputCounterclockwise active
9 Clockwise Monitoring Display for output rotating field,Clockwise active
10 Acceleration Monitoring Display, active duringRamp acceleration
11 Braking Ramp Monitoring Display, active during braking
12 3-digit Display 7 Segment Display for actual values,parameter numbers
13 VAL Menu Display actual values e.g. frequencyvoltage, current
14 PARA-Menu Change Parameter Setting
15 CTRL-Menu Control Motor by KEYPAD
16 CARD-Menu Load device setting/store with SMARTCARD
17 Physical Unit to Shows % V, A, VA with automaticItem 20 allocation
18 Physical Unit to Shows h, min-1 (rpm) with automaticItem 20 allocation
19 Physical Unit to Shows Hz, s, Hz/s with automaticItem 20 allocation
20 5-digit display 15-segment display for parameter namesand values
21 Barchart Shows formula characters and physicalunit to item 22
22 10 position Shows parameter values, frequency,Barchart display voltage, apparent or effective currents
PARA CTRL CARDVAL
%VAhmin-1Hz/s
1213
14
20
21
8 9 10
11
1516
17
18
19
22
4-4
4.3 Menu Structure
4.3.1 Overview
Menu VAL (actual value) selected Menu PARA selected
Display actual value, Select parameter e.g. FMIN1with arrow key change to
Next actual value parameter Change Parameter settingin off-line mode (Inverter stop)
Detect new actual value Read Parameter setting inoff-line mode (Inverter start)
B
A
C
D
VAL
VAL
Hz
VAL
V
VAL
V
startenter
startenter
stopreturn
stopreturn
PARA
PARA
Hz
PARA
Hz
PARA
Hz
startenter
startenter
startenter
stopreturn
A
B
C
D
4-5
Menu CTRL (Control Motor via Load/store menu device settingKEYPAD) selected using the SMARTCARD (SC)
Enter password READ = Load device setting from SCFactory Setting = 573 WRITE = Save device setting to SC
LOCK = write protect SCUNLCK = remove write protect
Enter Frequency Reference Start selected functionValue (KEYPAD ) e.g. (10 Hz ) with start/enter key
Activation of Motor Potentiometer Function completed error freefunction (see next page)
A
B
C
D
CTRL
CTRL
CTRL
Hz
startenter
startenter
startenter
stopreturn
CARD
CARD
CARD
CARD
startenter
startenter
startenter
stopreturn
stopreturn
MOP-Function(motor operatedpotentiometer)
A
B
C
D
4-6
The motor potentiometer function is reacti-vated with the start/enter key
CTRL
CTRL
Hz
CTRL
Hz
startenter
CTRL
Hz
CTRL
Hz
stopreturn
From overviewCTRL-Menü
to overviewCTRL-Menü
4.3.2 MOP - Function
After password confirmation the control ter-minal is blocked. The pre-set frequency ref-erence value (KEYPAD) may be for example 10Hz. Start inverter by tapping the start/enterkey.
Actual value (small display) and direction ofrotation clockwise are also indicated.
Increase speed reference value with arrow keyto e.g 50 Hz.
Inverter follows with acceleration ramp in-crease.
Reduce speed reference value using arrowkeys.
Inverter follows with braking ramp for decel-eration. At < 0.0 Hz the inverter changes thedirection of the rotating field.
Increase speed reference value (counter-clockwise) to e.g. 10Hz.
Prefix (--) also shows counterclockwise direc-tion
Press stop/return key and release. Inverterbrakes the motor to a stop.
5-1
5 Parameter List5.1 Operating Level 1
Display parameters
Code Name Unit Display range Page Factory Clientsetting setting
Actual values
10-G Scaled frequency - 0 to 65535 6-512-F Output frequency Hz 0,0 to 999,0 6-513-U Output voltage V 0 to 460 6-514-IS Apparent current A 0,0 to 52,0 6-515-IW Effective current A 0,0 to 52,0 6-516-PW Effective power W 0 to 22000 6-517-UZK DC link voltage VDC 0 to 900 6-518-TIME Switch on time after reset h 0,0 to 960,0 6-619-TOP Operating hours h 0 to 60000 6-6Device Data
91-TYPE Inverter type - 15 types possible 6-1892-REV Software version - - 6-18 See inside cover95-ERR1 Last error - 0-0,0 to 9-1,5 6-18
11-0,0 to 11 -1,5
Commissioning parameters
Code Name Unit Setting range Page Factory Clientsetting setting
1-MODE Operating mode - 0 to 3 6-1 1Frequencies
20-FF2-1 Fixed frequency 2 Hz 0,0 to 999,0 6-6 321-FMIN1 Minimum frequency Hz 0,0 to 999,0 6-6 022-FMAX1 Maximum frequency Hz 4,0 to 999,0 6-6 5023-FF3 Fixed frequency 3 Hz 0,0 to 999,0 6-6 1524-FF4 Fixed frequency 4 Hz 0,0 to 999,0 6-6 3025-FF5 Comparison frequency Hz 0,0 to 999,0 6-6 3
for S2OUTRamps
32-RACC1 Acceleration ramp 1 Hz/s 0,1 to 999,0 6-7 2033-RDEC1 Delay ramp 1 Hz/s 0,1 to 999,0 6-7 2036-RSTOP STOP delay ramp Hz/s 0,0 to 999,0 6-8 0Characteristics
41-V/FC U/F selector - 1 and 4 6-8 142-VB1 Start voltage (Boost 1) % 0,0 to 25,0 6-9 *43-FN1 Rated frequency Hz 15,0 to 960,0 6-9 5044-VN1 Rated voltage V 220,0 to 460,0 6-9 *
* depends on inverter type
5-2
5.2 Operating Level 2
Code Name Unit Setting range Page Factory Clientsetting setting
Reverence value input
4-FSSEL Frequency reference - 0 to 23 6-1 0value selector
Actual values
9-BARG Bar chart - 6 actual values 6-4 13-UFrequencies
20-FF2-1 1st fixed frequency 2 Hz 0.0 to 999.0 6-6 321-FMIN1 Minimum frequency Hz 0.0 to 999.0 6-6 022-FMAX1 Maximum frequency Hz 4.0 to 999.0 6-6 5023-FF3 Fixed frequency 3 Hz 0.0 to 999.0 6-6 1524-FF4 Fixed frequency 4 Hz 0.0 to 999.0 6-6 3025-FF5 Comparison freq. S2OUT Hz 0.0 to 999.0 6-6 326-FF6 Control frequency Hz 0.0 to 999.0 6-6 027-FF2-2 2nd fixed frequency 2 Hz 0.0 to 999.0 6-6 528-FMIN2 Minimum frequency 2 Hz 0.0 to 999.0 6-6 029-FMAX2 Maximum frequency 2 Hz 4.0 to 999.0 6-6 5030-FF7 Fixed frequency FF7 Hz 0.0 to 999.0 6-6 50Ramps
31-KSEL Data set selector - 0 to 3 6-7 032-RACC1 Acceleration ramp 1 Hz/s 0.1 to 999.0 6-7 *33-RDEC1 Delay ramp 1 Hz/s 0.1 to 999.0 6-7 *34-RACC2 Acceleration ramp 2 Hz/s 0.1 to 999.0 6-8 *35-RDEC2 Delay ramp 2 Hz/s 0.1 to 999.0 6-8 *36-RSTOP STOP delay ramp Hz/s 0.0 to 999.0 6-8 *Characteristics
38-THTDC Switch-off delay s 0.0 to 120.0 6-8 039-VHTDC DC hold voltage % 1 to 25 6-8 441-V/FC U/F selector - 1 and 4 6-8 142-VB1 Start voltage (Boost 1) % 0.0 to 25.0 6-9 *43-FN1 Rated frequency 1 Hz 15 to 960 6-9 5044-VN1 Rated voltage 1 V 220.0 to 460.0 6-9 *45-VB2 Start voltage (Boost 2) % 0.0 to 25.0 6-9 *46-FN2 Rated frequency 2 Hz 15 to 960 6-9 50
* depends on inverter type
Note:To set all editable parameters to factory setting, set the 71-PROG parameter to 1 andacknowledge the parameter change by pressing the start/enter key ("wait" message).
5-3
Code Name Unit Setting range Page Factory Clientsetting setting
Special functions
48-IXR I∗R compensation - 0 to 3 6-10 049-SC Slip compensation - 0 to 2 6-11 050-IN Motor rated current A 3.0 to 45.0 6-11 *51-COS Power factor x100 % 0 to 100 6-11 8252-NN Motor rated speed RPM 0 to 24000 6-11 *53-KIXR Correction factor for - 0.0 to 30.0 6-12 *
I∗R compensation54-KSC Correction factor for % 0.0 to 20.0 6-12 *
slip compensation55-ISEL Current controller selector - 0 to 5 6-12 056-ILIM Current limit A 5 to 52 6-13 *57-FILIM Minimum decrease Hz 0.0 to 999.0 6-13 15
frequency58-RILIM Delay ramp for current Hz/s 0.1 to 999.0 6-13 50
control59-TRIP I∗t monitoring A 3.5 to 43,0 6-14 *Signal outputs
61-SOUTA Frequency/analog output - 0 to 14 6-15 162-S1OUT Output 1 digital - 0 to 10 6-15 163-S2OUT Output 2 digital - 0 to 10 6-15 764-S3OUT Output 3 digital - 0 to 10 6 -15 767-FST Filter time constant - 0 to 4 6-16 269-KOUTA SOUTA scaling % 0 to 200 6-16 100Program functions
71-PROG Special programs - 0 to 2 6-16 072-START Start options - 0 to 7 6-17 074-PWM Switching frequency - 0 to 2 6-18 *86-KG Scaling factor for 10-G - 0 to 1000 6-18 087-DISP Continously stored actual - all display 6-18 12-F
value display parameters88-PSW1 Password 1 <PARA> - 0.0 to 999.0 6-18 089-PSW2 Password 2 <CTRL> - 0.0 to 999.0 6-18 57394-MAXF Absolute max. freq. Hz 0.0 to 999.0 6-19 0
* depends on inverter type
5-4
5.3 Inverter-Type-Dependent Parameters
Code Code Unit Factory Page Inverter typesetting
42-VB1 % 4 6-9 VF1207L, VF1209L,VF1404L,VF1406L,VF1408L, VF1410L, VF1414L
42-VB1 % 3 6-9 VF1418L, VF1424L42-VB1 % 2 6-9 VF1432L,VF1445L45-VB2 % 4 6-9 VF1207L, VF1209L, VF1404L, VF1406L,
VF1408L, VF1410L, VF1414L45-VB2 % 3 6-9 VF1418L, VF1424L45-VB2 % 2 6-9 VF1432L, VF1445L44-VN1 V 220 6-9 VF1207L, VF1209L44-VN1 V 380 6-9 VF1404L bis VF1445L47-VN2 V 220 6-9 VF1207L, VF1209L47-VN2 V 380 6-9 VF1404L bis VF1445L50-IN 59-TRIP A 6,8 6-11 VF1207L50-IN 59-TRIP A 9,5 6-11 VF1209L50-IN 59-TRIP A 3,9 6-11 VF1404L50-IN 59-TRIP A 5,6 6-11 VF1406L50-IN 59-TRIP A 6,8 6-11 VF1408L50-IN 59-TRIP A 8,9 6-11 VF1410L50-IN 59-TRIP A 12,5 6-11 VF1414L50-IN 59-TRIP A 16,5 6-11 VF1418L50-IN 59-TRIP A 23 6-11 VF1424L50-IN 59-TRIP A 30 6-11 VF1432L50-IN 59-TRIP A 43,5 6-11 VF1445L52-NN UPM 1480 6-11 VF1207L, VF1209L,VF1445L52-NN UPM 1420 6-11 VF1404L, VF1406L, VF1408L52-NN UPM 1430 6-11 VF1410L52-NN UPM 1440 6-11 VF1414L52-NN UPM 1450 6-11 VF1418L52-NN UPM 1460 6-11 VF1424L, VF1432L
Note:To set all editable parameters to factory setting, set the 71-PROG parameterto 1 and acknowledge the parameter change by pressing the start/enterkey ("wait" message).
5-5
Code Code Unit Factory Page Inverter typesetting
53-KIXR - 5 6-12 VF1207L, VF1209L, VF1404L, VF1406L,VF1408L
53-KIXR - 3,5 6-12 VF1410L53-KIXR - 2,5 6-12 VF1414L53-KIXR - 1,8 6-12 VF1418L53-KIXR - 1,1 6-12 VF1424L53-KIXR - 0,6 6-12 VF1432L53-KIXR - 0,4 6-12 VF1445L54-KSC % 5 6-12 VF1207L, VF1209L54-KSC % 6,5 6-12 VF1404L, VF1406L, VF1408L54-KSC % 5,7 6-12 VF1410L54-KSC % 4,8 6-12 VF1414L, VF1418L54-KSC % 3,2 6-12 VF1424L54-KSC % 1,6 6-12 VF1432L, VF1445L56-ILIM A 9,3 6-13 VF1207L56-ILIM A 14,25 6-13 VF1209L56-ILIM A 5,3 6-13 VF1404L56-ILIM A 8,4 6-13 VF1406L56-ILIM A 10,2 6-13 VF1408L56-ILIM A 13,5 6-13 VF1410L56-ILIM A 18,75 6-13 VF1414L56-ILIM A 24,75 6-13 VF1418L56-ILIM A 34,5 6-13 VF1424L56-ILIM A 45 6-13 VF1432L56-ILIM A 54,75 6-13 VF1445L
6-1
6 Parameter Description
O1-MODE Operating Mode [decimal]MODE determines the control options of the inverter and the operatinglevel for the KP100 KEYPAD.
The parameters are divided into three operating levels. Level 1 containsthe most important parameters for installation. Level 2 in addition to chang-ing level 1 also contains parameters for access to other parameters andspecial functions and control functions, for example data set switching orprogramming the control outputs.Level 3 is reserved for interface parameters (SIO-Operation) and specialparameters. Please contact us for further details.
01-MODE = 1 -> Operator Level 1 Installation level01-MODE = 2 -> Operator Level 2 Special and control functions01-MODE = 3,0 -> Operator Level 3 SIO - Operation via interface
6.1 Reference Value Input04-FSSEL Frequency reference value selectorProvides the choice between various types of reference value (analog,frequency or PWM signal) and their means of input (KEYPAD, SIO...).
04-FSSEL Function
0 Analog input active, matching via X11
1 FSIN as pulse input direct active, ramp and filter functionsswitched off *
2 Analog input with cable break safeguarding active
3 FSIN as frequency input 0 to 1 kHz active
4 FSIN as frequnecy input 0 to 10 kHz active
5 FSIN as PWM input 20 to 100% active
6 FSIN as PWM input 0 to 100% active
7 FSIN not active, reference value via KP100 (CTRL-menu)
8 Reference value set via interface
9 - 16 For setting the reference value, see Chapter 6, Page 6-4
17 - 22 Correction of analog reference value via S1IND/S2IND (motorpotentiometer function) active
23 Inverted analog input: 10V => FMIN, 0V => FMAX
04-FSSEL = 0Input FSIN is active as an analog input. Adjustment to 0(2)...10V or0(4)...20 mA via jumper strip X11.
6-2
Block Diagram Reference Value Input
0
2
3
4
5
1
6
7
17...22
23
04-FSSEL
FF2
FF3
FF4
FF5
FF6
FF7
FMAX
S1
IND
1 0 (0)
0 1 (0)
1 1 (0)
0 0 (1)
1 0 (1)
0 1 (1)
1 1 (1)
0 0 (0)
S2
IND
(I
N5
)
A
stopreturn
startenter
VAL
Hz
SMARTC A R D
M
67-FST 29-FMAX2
0 Hz
28-FMIN221-FMIN1
94-MAXF22-FMAX1
20...100%
0...100%
67-FST
D
100...20%
8...16
*only version OP5
6-3
0
U/V
t
10
tp
T
F = (FMAX * k)+FMIN
k = Ttp
FMAX -> k = 1FMIN -> k = 0 (04-FSSEL = 6)FMIN -> k = 0,2 (04-FSSEL = 5)
04-FSSEL = 1FSIN input operates as direct frequency input. The frequency signal fed inswitches the output rotating field without delay. That means that the start-ing and braking ramps and also the frequency range (FMIN/FMAX) aredetermined externally.
Warning: This function switches off all the limits which protect the device.Feeding in an incorrect signal can overload the drive or damage it.
04-FSSEL = 2Input FSIN is active as an analog input with cable break safeguardingspecially for potentiometer use. In the case of cable break the inverterbrakes the motor to STOP.
04-FSSEL = 3Input FSIN operates as frequency input.FMIN = 0 Hz FMAX = 1kHz
04-FSSEL = 4Input FSIN operates as frequency inputFMIN = 0 Hz FMAX = 10kHz
04-FSSEL = 5Input FSIN operates as pulse input for pulse width modulated signal.FMIN = 20% PWM FMAX = 100% PWM(see diagram)
04-FSSEL = 6Input FSIN operates as pulse input for pulse width modulated signalFMIN = 0% PWM FMAX = 100% PWM(see diagram)
!
6-4
04-FSSEL = 7Input FSIN is not active. When the motor potentiometer function is startedusing the CTRL menu of the KEYPAD, 04-FSSEL = 7 is automatically setand on leaving it again is reset to 04-FSSEL = 0.
04-FSSEL = 8Input FSIN and KEYPAD input are not active. The reference can only be setexternally via the interface.
04-FSSEL = 9The reference value is set to the value from 20-FF2-1 or 27-FF2-2 (notedata record changeover 31-KSEL). Input FSIN is not active.
04-FSSEL = 10The reference value is set to the value from 23-FF3. Input FSIN is not active.
04-FSSEL = 11The reference value is set to the value from 24-FF4. Input FSIN is not active.
04-FSSEL = 12The reference value is set to the value from 25-FF5. Input FSIN is not active.
04-FSSEL = 13The reference value is set to the value from 26-FF6. Input FSIN is not active.
04-FSSEL = 14The reference value is set to the value from 21-FMIN1 or 29-FMIN2 (notedata record changeover 31-KSEL). Input FSIN is not active.
04-FSSEL = 15The reference value is set to the value from 22-FMAX1 or 29-FMAX2 (notedata record changeover 31-KSEL). Input FSIN is not active.
04-FSSEL = 16The reference value is set to the value from 30-F7. Input FSIN is not active.
04-FSSEL = 17Input FSIN active (basis reference value). The design reference valuecan be increased continuously using S1IND and reduced continuouslyusing S2IND (reference value offset with motor potentiometer function).
04-FSSEL = 18This has the same function as 04-FSSEL = 17 but with the following ad-dition:If S1IND and S2IND are both activated simultaneously the referencevalue is reset to the basic reference value (reference value offset = 0).
04-FSSEL = 19This has the same function as 04-FSSEL = 18 with the following additions:With the reference value offset and power off this offset is stored until it ischanged or reset using S1IND or S2IND.
6-5
04-FSSEL = 20This has the same function as 04-FSSEL = 18 and 19.
04-FSSEL = 21This has the same function as 04-FSSEL = 18 with the following addition:When the inverter stops the reference value is reset to the base referencevalue (reference value offset = 0).
04-FSSEL = 22This has the same function as 04-FSSEL = 18 and 21.
04-FSSEL = 23The input FSIN operates as an inverted analog input10V = FMIN 0V = FMAX
6.2 Actual Values
09-BARG Barchart Display [Decimal]The following parameters can be displayed in the barchart display.
09-BARG Function Code
STAT Display as bit pattern see Fig. 1
12-F Output frequency as analog bar < F >
13-V Output voltage as analog bar < V > Factory setting
14-IS Apparant current as analog bar < I >
15-IW Effective current as analog bar < I >
SIN Display as bit pattern see Fig. 2
Fig. 1 Fig. 2
VAL
Hz
ABCD
VAL
Hz
EFGH
A -> Reference value achivedB -> 12-F > 23-FF5C -> Current limit value achieved IS > 110% IN
D -> Regenerative current
E -> S1IND activeF -> S2IND activeG -> S1OUT activeH -> S2OUT active
6-6
( ) ( ) ( )16 3 15 13− = ∗ − ∗ −PW IW V
10-G Scaled FrequencyShows the current output frequency 12-F multiplied by the factor fromparameter 86-KG. No decimal places or physical units are displayed.
(10-G) = (12-F) ∗ (86-KG)
12-F Output Frequency [Hz]Displays the current output frequency. After a switch off on error the actualvalue present immediately before switch off is stored (hold function).
13-V Output Voltage [V]Displays the current output voltage. The output voltage is held constantindependent of the DC voltage if there is a control reserve present (DCcompensation). After a switch off on error the actual value presentimmediately before switch off is stored (hold function).
14-IS Phase Current [A]Displays the current phase apparent current. After a switch off on errorthe actual value present immediately before switch off is stored (holdfunction).
15-IW Effective Current [A]Displays the current phase effective current. After a switch off on error theactual value present immediately before switch off is stored (hold function).
16-PW Effective CurrentDisplays the effective power produced by the inverter.
17-VZK Intermediate Circuit Voltage [VDC]Displays the current intermediate circuit voltage (DC). After a switch off onerror the actual value present immediately before switch off is stored (holdfunction).
18-TIME Time on since reset [0.1 H]Displays time on since the last time the mains supply was switched on.
19-TOP Operating Hours [h]Displays the total operating hours. The maximum value of the operatinghour counter is 60000. When it reaches this value it remains unchanged.
6-7
6.3 Frequencies
20-FF2-1 Fixed Frequency FF2-1 [Hz]Parameter of first data set.Selectable as reference value using S1IND = 1 and S2IND = O
21-FMIN1 Minimum frequency for analog ref. value setting [Hz]Parameter of first data set. Setting reference value FSIN=0(2) V or 0(4)mA corresponds to an output frequency of FMIN.
22-FMAX1 Maximum frequency for setting analog ref. value [Hz]Parameter of first data set. Setting reference value FSIN=10Vor 20 mA corresponds to an output frequency of FMAX. In Version OP5 itcan be selected via S1IND = 0. S2IND = 1 and S3IND = 1 (additional inputon options card).
23-FF3 Fixed Frequency FF3 [Hz]Selectable as reference value using S1IND = 0 and S2IND = 1
24-FF4 Fixed Frequency FF4 [Hz]Selectable as reference value using S1IND = 1 and S2IND = 1
25-FF5 Fixed frequency FF5 [Hz]Frequency threshold for programmable output S1OUT and S2OUT andS3OUT (see also 62-S1OUT, 63-S2OUT, 64-S3OUT)
26-FF6 Fixed Frequency FF6 [Hz]Frequency threshold for data set switching where 31-KSEL = 1. In VersionOP5 it can be selected via S1IND = 0. S2IND = 1 and S3IND = 1 (additionalinput on options card).
27-FF2-2 Fixed Frequency FF2-2 [Hz]Parameter of second data set. Selectable as reference value usingS1IND = 1 and S2IND = 0
28-FMIN2 Minimum frequency for setting analog ref. value (Hz)Parameter of second data set (see also 21-FMIN1)
29-FMAX2 Maximum frequency for setting analog ref. value (Hz)Parameter of second data set (see also 21-FMAX1)
30-FF7 Fixed frequency FF7 [Hz]Can be selected as a reference value via 04-FSSEL = 16. In Version OP5it can be selected via S1IND = 0. S2IND = 1 and S3IND = 1 (additionalinput on options card).
6-8
6.4 Ramps
31-KSEL Data Set SelectorThe data set selector determines the control value for data set switching.Possible control values for data set switching are:
31-KSEL Function Application example
0 Data set switchung inactive, Standard, factory setalways data set 1
1 Switching to second data set Heavy load startwhen 12-F > 26-FF6
2 Switching of data set using Alternate use of 2 motorsS1IND and S2IND on one inverter
3 Switching to second data set for Drive with load dependingcounterclockwise operation on direction of rotating(STL active)
Two data sets are available with the following parameters.
Parameter Data set 1 Data set 2
Minimum frequency 21-FMIN1 28-FMIN2
Minimum frequency 22-FMAX1 29-FMAX2
Fixed frequency 2 20-FF2-1 27-FF2-2
Acceleration ramp 32-RACC1 34-RACC2
Braking ramp 33-RDEC1 35-RDEC2
Voltage rise 42-VB1 45-VB2
Rated voltage 44-VN1 47-VN2
Rated voltage 43-FN1 46-FN2
32-RACC1 Acceleration Ramp [Hz/s]Parameter of first data set
33-RDEC1 Deceleration Ramp [Hz/s]Parameter of first data set
32-RACC2 Acceleration Ramp [Hz/s]Parameter of second data set
33-RDEC2 Deceleration Ramp [Hz/s]Parameter of second data set
6-9
Ramp setting without data record changeover (31-KSEL=0)
Ramp setting with data record changeover (31KSEL = 1.2 or 3)
36-RSTOP Stop Ramp [Hz/s]When the stop ramp (36-RSTOP > 0) is activated the inverter executes adeceleration ramp of gradient 36-RSTOP after setting the control inputsSTR and STL to 0. A subsequent DC current hold is possible using 38-THTDC > 0. If 36-RSTOP = 0 the motor coasts on when STL and STR areset to 0.
f
RACC1
0t
6-10
6.5 Characteristics
38-THTDC DC Current Hold Switch Off Delay [s]DC current hold is active after the value has dropped below the switch offcurrent (F < 0,5Hz). Braking can be from 33-RDEC1 or 36-RSTOP. Thehold time can be set to a value up to 120 seconds. Continuous hold is notpossible.
39-VHTDC DC Current Hold Voltage Level [%]The output voltage for DC current hold can be set using parameter 39-VHTDC as a % of the rated voltage of the device.
41-V/FC Characteristic Selector [Decimal]
41-V/FC = 1 -> linear voltage frequency characteristics4 -> quadratic voltage frequency characteristics
See also the diagrams on the right.
42-VB1 Voltage Rise [%]Parameter of first data set. Voltage at frequency at 0 Hz. Rise in torque instart up range.See also diagrams below.
43-FN1 Rated Frequency [Hz]Parameter of first data set. Frequency at which the inverter achieves therated output voltage (setting of 44VN1).See also diagrams below.
44-VN1 Rated Voltage [V]Parameter of first data set. Initial setting of voltage which the invertershould have attained when it reaches 43-FN1.See also diagrams below.
45-VB2 Voltage Rise [%]Parameter of second data set. See 42-VB1.See also diagrams below.
46-FN2 Rated Frequency [Hz]Parameter of second data set. See 43-FN1.See also diagrams below.
47-VN2 Rated Voltage [V]Parameter of second data set. See 44-VN1.See also diagrams below.
6-11
0
U/UN
F
1
VB
FN
4
41-V/FC = 1 41-V/FC = 4
6.6 Special Functions
48-IXR I ∗ R Compensation On/Off [Decimal]
48-IXR = 0 -> I∗R Compensation inactive1 -> I∗R Compensation with first and second data set active2 -> I∗R Compensation with only first data set active3 -> I∗R Compensation with only second data set active
Condition for activation of I∗R compensation: enter motor data (on typeplate) 50-IN, 51-COS and 52-NN for the load characteristics.
The aim of I∗R compensation is to produce constant torque and reduceheating of the motor windings. This is achieved when the load character-istics as determined by the characteristic parameters are displaced by anamount ∆∆∆∆∆U which depends on the effective current. See Figure A.
IW = 15-IW (effective current)IN = 50-IN (motor rated current)COS = 51-COS (cosϕ motor)KIXR = 53-KIXR (correction factor)
0
U/UN
F
1
VB
FN
∆U IW IN COS KIXR= − ∗ ∗( )
6-12
I∗R Compensation begins from frequency VB∗FN. It increases in a linearfashion: from 0% of frequency VB∗FN through to 100% at frequency2∗VB∗FN. Beyond that it is 100%. See Figure B.
A -> IW > rated current (rated load)B -> IW = 0 (free speed)C -> non-compensated line
2*VB*FN
0
100%
FNVB*FN10 20 30 40 50 F/Hz
50%
I*R SK
Figure B
Proportion of I ∗ R compensation (I ∗ R)Proportion of slip compensation (SK)
0
U/UN
F
1
VB
FNVB*FN
A
B
C
Figure A
6-13
∆FKSC IW
IFN
NU=
∗∗
49-SC Slip Compensation On/Off [Decimal]
49-SC = 0 -> Slip compensation inactive1 -> Slip compensation active with first and second data set2 -> Slip compensation only active with first data set only
Condition of activation of the Slip compensation:Enter Motor data (type plate) 50-IN, 51-COS and 52-NN.Slip compensation is intended to maintain the speed constant irrespec-tive of the load. In the basic setting range 0-FN a frequency ∆∆∆∆∆F which isproportionate to the effective current (15-IW) is added to the actual fre-quency (12-F).
In the field weakening range this ∆∆∆∆∆F is further corrected by the factorF/FN. The frequency increase calculated in this way is not displayed inthe parameter 12-F.
Slip compensation starts at VB*FN. It increases in linear fashion from 0%at frequency VB ∗ FN to 100% at frequency 2 ∗ VB ∗ FN. Beyond that it is100%. See p. 50 Fig. B.
The increase in frequency is only limited by parameter 94-MAXF. Fre-quency correction is produced by the formula:
In the basic setting rangeIW = 15-IW (effective current)INU = Inverter rated currentFN = 43-FN1(rated frequency)KSC = 54-KSC (correction factor)F = 12-F (actual frequency)
In the field weakening range
50-IN Motor Rated Current [A]Motor rated current from motor type plate.Used in I ∗ R compensation and slip compensation
51-COS Rated-cos ϕϕϕϕϕ [%]Cosj from motor type plate (enter as %).Used in I ∗ R compensation and slip compensation.
52-NN Rated Speed (RPM)Rated speed from motor type plate.Used in I ∗ R compensation and slip compensation.
∆FKSC IW
I
F
FNFN
NU=
∗∗ ∗
6-14
!
[ ]KSCn n
n
I
I COS
SYN N
SYN
UN
N
=−
⋅⋅
⋅100 %
53-KIXR I ∗ R Compensation, Correction Factor [Decimal]The KIXR correction factor corresponds to the resistance measured be-tween the two motor lines. The correction factor can either be entered, ormeasured from the inverter.
Measurement starts when 48-IXR = 1 and 53-KIXR = 0The inverter then produces a maximum 1/16th of the device rated voltagefor approximately two seconds or allows a current of maximum 50-IN (en-tered rated current of motor) to flow. The measured value is automaticallystored under 53-KIXR.
Warning:During this measurement the motor shaft may turn slowly.
54-KSC Slip Compensation, Correction Factor [%]The correction factor 54-KSC is scaled like the motor rated slip to thedevice rated current.
nSYN = Synchronous speednN = 52-NN (motor rated speed)IUN = Inverter rated currentIN = 50-IN (motor rated current)COS = 51-COS (cos ϕ)
The correction factor can either be entered or calculated from the inverter.Calculation starts when 49-SC = 1 and 54-KSC = 0.The synchronous speed for the calculation is determined from the ratedfrequency 43-FN1. The calculated value is automatically stored under54-KSC.
55-ISEL Current Regulation Selector [Decimal]The current regulation selector determines the type of current limit valueregulation. The control value is the phase apparent current 14-IS.
55-ISEL Function
0 Current limit value control inactive
1 Acceleration/braking ramp current control, retun to rampfunctian at I>125 ILIM
2 Acceleration/breaking ramp current control, ramp stop atI >125% ILIM
3 Current injection*
4 As 1 but with current injection*
5 As 2 but with current injection*
*Further details upon request.
6-15
100%
75%
125%
FSIN
FILIM
12-F 56-ILIM
tRACC
RILIM
RACC
12-F
14-IS
Current controlled acceleration (55-ISEL = 1)After the inverter starts, the motor is accelerated with 32-RACC1. Accel-eration reduces on reaching the current limit 75% of 56-ILIM. If the phasecurrent 14-IS continues increasing and exceeds 100% of 56-ILIM, themotor is not accelerated any further. If the current limit 125% of 56-ILIM isexceeded the rotating field frequency set with FSIN is reduced to the mini-mum reduction frequency 57-FILIM using ramp 58-RILIM. As the phasecurrent reduces below 100% of 56-ILIM, the inverter accelerates the mo-tor again using ramp 32-RACC1 and the same applies in the case of brak-ing (See diagram).
Current controlled acceleration (55-ISEL = 2)Function as above but with the following difference:After exceeding the current limit 125% of 56 ILIM the ramp 32-RACC1does not accelerate any further. There is no reduction in frequency.
Current controlled acceleration (55-ISEL = 3/4/5)Further information is available on request.
Diagram to show current controlled acceleration.
56-ILIM Current limit value [A]See 55-ISEL and diagram57-FILIM Minimum reduction frequency for current control [Hz]See 55-ISEL and diagram.58-RILIM Ramp for current control [Hz/s]See 55-ISEL and diagram.
6-16
59-ITRIP I ∗∗∗∗∗ t Monitoring (Motor) Trigger Current [A]
Parameter 59-ITRIP sets the I ∗∗∗∗∗ t trigger current. When this current isexceeded, switch off occurs after a pre-set triggering time (see diagram)with error message E_OLM.
Motor ProtectionThe setting of the I ∗∗∗∗∗ t triggering current must correspond with the ratedcurrent of the motor. This ensures that lower power motors than the ratedequipment are also adequately protected against overload.
Quite apart from parameter 59-ITRIP the inverter has an I ∗∗∗∗∗ t monitoring(device) which corresponds to setting to 59-ITRIP = device rated currentand switching off with error message E_OLI.
Factory setting:59-ITRIP = IN (device rated current)
Diagram:Line A = VF1445L, Line B = all other inverter types.
B
A
6-17
6.7 Signal Outputs
61-SOUTA Analog/Frequency Output
61-SOUTA Function
0/2/7/ No function, output SOUTA, SOUTF = 08/10/11
1 WE SOUTA = 0...10V => FMIN...FMAX proportional outputfrequency, FOUTF = 0
3 SOUTF = 6 x the output frequency,SOUTA = 0
4 SOUTA = 0...10 V => apparent current scaled to100% device rated current, SOUTF= 0
5 SOUTA = 0...10 V => effective current scaled to100% device rated current, SOUTF= 0
6 SOUTA = 0...10 V =>effective power scaled to100% device rated power, SOUTF = 0
9 SOUTA as 61-SOUTA= 1, SOUTF as 61-SOUTA= 3
12 SOUTA as 61-SOUTA= 4, SOUTF as 61-SOUTA= 3
13 SOUTA as 61-SOUTA= 5, SOUTF as 61-SOUTA= 3
14 SOUTA as 61-SOUTA= 6, SOUTF as 61-SOUTA= 3
62-S1OUT Programmable control output S1OUT [Decimal]63-S2OUT Programmable control output S2OUT [Decimal]64-S3OUT Programmable control output S3OUT [Decimal]
6_-S_OUT Function (62-S1OUT,63-S2OUT,64-S3OUT)
0,9 No function, output S_OUT = 0
1 Active as soon as the inverter is connected to themain power supply an there are no errors
2 Active as long as the motor is excited
3 Active as longh as counterclockwise > 0 or DC-hold active
4 Active as long as clockwise >0 or DC-hold active
5 Active as long as rotating field frequency 12-F = 0
6 Active as soon as the reference value is achieved
7 Active when rotating field frequency 12-F > 25-FF5
8 Active when apparent current 14-IS > 110%59-TRIP current limit reached
10 Active after switch off on error
Factory setting: 62-S1OUT ->1, 63-S2OUT -> 7, 64-S3OUT -> 7
6-18
6.8 Program Functions
67-FST Filter Time Constants [Decimal]This determines the filter time constants for analog reference value inputFSIN (see also 04-FSSEL). Time characteristics as PT-element (low pass).
67-FST Function
0 0 ms
1 8,2 ms
2 24,6 ms, factory setting
3 57,4 ms
4 123 ms
69-KOUTA Factor for Analog Output 61-SOUTA [Decimal]This parameter is used for scaling the analog output SOUTA.The voltage of an analog signal output is multiplied by the factor69-KOUTA and limited to 10V in accordance with programming of61-SOUTA.On output of a PWM signal the pulse duty factor output is multiplied by thefactor 69-KOUDA and limited to 100% in accordance with the61-SOUTA programming.
71-PROG Special Programs [Decimal]71-PROG is used for activating special programs. Special programs cur-rently available:
71-PROG Function
0 No special program active
1 Reset to factory setting (after entering 71-PROG=0)
2 Changed allocation of control terminalsSTR = 0 -> clockwise, STL = 1 -> STARTSTR = 1 -> counterclockwise, STL = 0 -> STOP
72-START Start Options [Decimal]
72-START Funktion
0 No start option active, factory setting
1 Auto start after power on with STL or STR bridged
2 Synchronisation to running motor
3 Auto start and synchronisation
4 Direction block: counterclockwise blocked
5 Direction block and auto start
6 Direction block and synchronisation
7 Auto start, synchronisation and direction block
6-19
Auto start 72-START = 1If one of the start contacts STL or STR is bridged and the reference valueinput FSIN > 0,5 Hz, the inverter starts automatically when the main supplyis restored.
Synchronisation 72-START = 2After activating the start contact, the inverter first searches for the currentmotor speed. It starts by searching for maximum frequency 22-FMAX1which means that the inverter is running faster than synchronisation speed.This causes a positive effective current to flow. The rotating field frequencyis reduced until the effective current becomes negative so that the in-verter is running at below synchronised speed. In this way the invertersynchronises to the motor speed found with the appropriate rotating fieldfrequency.Synchronisation functions in both directions.
Direction Block 72-START = 4This start option blocks counterclockwise rotation of the inverter absolutely.In this case counterclockwise can be activated neither using control inputSTL nor from the CTRL-menu.
74-PWM Switching frequency [decimal]The parameter 74-PWM determines the switching frequency of the finalstages. The inverter output current must be reduced if the switchingfrequencies > factory setting.
74-PWM Switching freq. Phase current 100% Equipment2* 7,8 kHz 6,2 A VF1207L3 15,6 kHz 6,2 A2* 7,8 kHz 9,5 A VF1209L3 15,6 kHz 8,5 A2* 7,8 kHz 3,8 A VF1404L3 15,6 kHz 3,8 A2* 7,8 kHz 5,6 A VF1406L3 15,6 kHz 5,6 A2* 7,8 kHz 7,2 A VF1408L3 15,6 kHz 7,2 A2* 7,8 kHz 8,9 A VF1410L3 15,6 kHz 7,2 A2* 7,8 kHz 12,5 A VF1414L3 15,6 kHz 7,2 A2* 7,8 kHz 16,5 A VF1418L3 15,6 kHz 11,3 A1* 3,9 kHz 23,0 A VF1424L2 7,8 kHz 23,0 A3 15,6 kHz 15,6 A1* 3,9 kHz 30,0 A VF1432L2 7,8 kHz 25,4 A3 15,6 kHz 15,4 A0* 1,9 kHz 43,5 A VF1445L1 3,9 kHz 33,5 A
* Factory setting
Con
tinuo
us 1
10%
pha
se c
urre
nt is
per
mitt
ed.
6-20
86-KG Scaling Factor for 10-GThe factor determines the value of the display parameter 10-G inaccordance with the formula:
(10-G) = (12-F) ∗ (86-KG)
87-DISP Continuous Display [Decimal]87-DISP determines the parameter for continuous display. All parameterson the VAL menu are possible.
88-PSW1 Password 1 [Decimal]Determines the password for parametering <PARA> menu
89-PSW2 Password 2 [Decimal]89-PSW2 determines the password for control from the KEYPAD CTRLmenu.
91-TYPE Inver ter Type [Decimal]91-TYPE returns the type of the final stage which has been recognised.All the MIN and MAX values and factory settings of the voltage and cur-rent values which are given as absolute values depend upon this param-eter. e.g. VF1209L - 44-VN1 = 220 V Factory Setting
VF1406L - 44-VN1 = 380 V Factory Setting
92-REV Software Version [Decimal]This returns the software version in use (see page 2).
94-MAXF Absolute Maximum Frequency [Hz]This is the maximum frequency which the inverter can produce. The pa-rameter is used for setting frequency reference values, current limit valueregulation, slip compensation and synchronisation to a running motor. Ifthis parameter is set to 0 the limit is switched off.
95-ERR1 Error 1 [Decimal 0.1s]Stores the latest error message number - error - time (after each reset,max. 1.5 hours). Possible error messages:
Number Meaning1-1.5 Error in processor2-1.5 Undervoltage (no entry in 95-ERR1 ÷ 98-ERR4)3-1.5 Overcurrent, short circuit or short circuit to
ground after power on4-1.5 Overvoltage5-1.5 I ∗ t motor6-1.5 I ∗ t inverter7-1.5 Overtemperature motor8-1.5 Overtemperature inverter9-1.5 Error in EEPROM
Acknowledge errors by pressing the start/enter key and holding it down for at least3 seconds.
Technical modifications reserved Id.No.: 0786.21B.1 - 00 EN 6/96
Lust Antriebstechnik GmbH ∗ Gewerbestr.5-9 ∗ D-35633 Lahnau ∗ Germany ∗ Tel. +49 6441/966-0 ∗ Fax +49 6441/966-137
