EN - instruction manual topco · figure degassing module MAE2: NOTE! For detailled information...

11

ANTON EDER GMBHWeyerstraße 350

A-5733 Bramberg

www.eder-heizung.at

Ver.02/2017-en

Supplement to instruction manual MCK, MCM_1Instruction manual

TOPCONTROLTCM

2

Table of contents

General1.

. Mounting2

.1 Installing the device2

.2 degassing module multicontrol makeup module multicontrol2 MAE, MCF

. Hydraulic diagrams3

4. Wiring diagrams

. User level 35

External setpoint6.

Commissioning7.

Warnings and fault messages8.

. Technical data9

. Spare parts list10

Maintenance11.

Appendix12.

ECONECON

NOTE!

Figures in this document can vary due to model and configuration of the deliveredmulticontrol device.

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ECON

INFORMATION!

This document refers to topcontrol series devices with software version V1.22. Designand operation can vary slightly due to the existing software version.

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Table of contents

3

1. General

DisclaimerWe improve our products permanently and so we reserve the right to make modifications

anytime and without previous announcements. We do not assume any guarantee for the

correctness and completeness of this document.

Any claims, particularly claims for damage and loss of profit or financial losses must be excluded!

1. General

1.1. Tender text

topcontrol modular TCM for lossles storage of the expansion volume and for pressure

maintenance in closed heating, climate and cooling systems. Designed and manufactured acc.

to regulations of EN 12828 and SWKI 93-1.

The topcontrol device is a nicely shaped, self-contained unit with a pleasing design. It is

designed for a modular combination with external expansion vessels (max. 0.5 bar). The

connections for suction pipe and overflow pipe are situated at the back of the device.

The control unit is built very compact with one resp. two low noise pressure maintenance pump(s)

(model Solo 1x100%, model Duo 2x50%, model Maxi 2x100%) which is/are executed as

multistage centrifugal pump(s) with efficiency motor with integrated electronic frequency

converter and high quality floating-ring type shaft seal. Also the multicontrol hydraulics includes

one resp. two electronic controlled electric overflow valve(s) (models Solo, Duo and Maxi 1x100%

of the expansion flow, models Duo-twin and Maxi-twin 2x100%) as continuous opening control

valve(s) (opening 0..100%) incl. electric motor with safety function (closed when currentless).

Pressure maintenance pump(s) and electric overflow valve(s) are controlled continuously and

pressure-proportional.

High-precision measuring of the plant pressure. Hydraulic connections and necessary shutoff

devices for on-site piping are factory provided on the left side of the control unit (possibility for

rebuilding to the right side of the control unit). Temperature monitoring of the media streaming

into the vessel.

Prepared connection point for mounting a makeup module for litre accurate measuring.

Combinable with water softening for standardized makeup water.

Prepared connection point for mounting a degassing module for automatic and economic low

pressure degassing, based on the principle of pressure drop. The connection and the necessary

shutoff device for the degassing pipe is situated at the back of the control unit.

All operations are controlled by the microprocessor electronics. The operator panel is situated

ergonomically and containes a illuminated 4-line text display. The handling is thought-out and a

4

lot of languages are supported. The measure- and control unit is executed in a closed electrical

cabinet. Four potential-free signalling contacts (fault, warning, makeup in operation, device

operation enabled) are provided.

Input ”external enable contact device operation” and external setpoint 4-20 mA: ”upper

working pressure”. Also two analog standard signals (4-20 mA) for remote monitoring or

connection to a superordinate control system with the following standard assignment:

- analog output 1: ”vessel level (0-100%)”

- analog output 2: ”current plant pressure (0-40 bar)”

For more signals two additional expansion modules can be installed easily in prepared mounting

positions. Remote monitoring can be done also via multicontrol SMS module or multicontrol bus

module. External temperature monitoring via an optional temperature sensor at the connection

point is prepared too.

max. operation temperature of the plant: 110 °C (with EV cooling vessel)

max. temperature at the connection point: 70 °C

2. Mounting

2.1. Installing the device

The topcontrol device must be installed on a horizontal and solid floor and it must be set up

vertically by using the adjustment stands (1). The four holes on side of the socket can be used to

transport the device (for example by inserting 2 pipes, 1 .max. ")

figure adjustment stands and transportation example1:

2. Mounting

5

2. Mounting

The implementation into the system return must be executed acc. to the hydraulic diagrams in

chapter 3 - ”Hydraulic diagrams”.

topcontrol modular TCM series devices can be used in plants with max. temperature of 70 °C

at the connection point. If the max. temperature at the connection point exceeds 70 °C, EV

cooling vessels must be installed!

The implementation into the system return must be done at a position where no external

pressure can occur. External pressure could affect the trouble-free operation of the pressure

maintenance device.

2.2. degassing module makeup modulemulticontrol MAE, multicontrol MCF

topcontrol modular TCM series devices factory provided are delivered without degassing

module MAE resp. makeup module MCF. The mounting of these modules is done acc. to the

assembly instruction which is delivered with the module.

connection point MCF

connection point MAE

figure degassing module MAE2:

NOTE!

For detailled information about hydraulic connection of topcontrol modular TCM andEG(Z)-M expansion vessels see appendix.

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INFORMATION!

Dimensioning of the expansion pipe according to ÖNORM H 5151-1, see appendix A ininstruction manual multicontrol MCK, MCM-_1. With topcontrol modular TCM all thepiping must be made on-site according to the appropriate hydraulic diagram in chapter 3.

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6

3. Hydraulic diagrams

top modular :control with degassingOptions: additional vessels , expansion module, degassing module MCFEGZ-M MAE ,

makeup module, MWE water softening backflow preventer, temp. sensor T2R- ,

1 ... m

ake

up

wate

r7 ... g

as-

sid

e v

ess

el c

on

ne

ctio

n D

N20

4 ... d

isch

arg

e h

op

pe

r fo

r ve

sse

l safe

ty v

alv

ee

xpan

sio

n p

ipe

fro

m/t

o s

yste

m r

etu

rn8 ...

5 ... s

uct

ion

pip

e f

rom

exp

an

sio

n v

ess

el

de

gass

ing

pip

e f

rom

sys

tem

re

turn

9 ...

6 ... o

verf

low

pip

e f

rom

exp

an

sio

n v

ess

el


7

top modular :control without degassingOptions: additional vessels , expansion moduls, MCF makeup module, MWEEGZ-M R-

water softening backflow preventer, sensor T2,


1 ... m

ake

up

wate

r7 ... g

as-

sid

e v

ess

el c

on

ne

ctio

n D

N20

4 ... d

isch

arg

e h

op

pe

r fo

r ve

sse

l safe

ty v

alv

ee

xpan

sio

n p

ipe

fro

m/t

o s

yste

m r

etu

rn8 ...

5 ... s

uct

ion

pip

e f

rom

exp

an

sio

n v

ess

el

6 ... o

verf

low

pip

e f

rom

exp

an

sio

n v

ess

el

8

4. Wiring diagrams

4. Wiring diagrams

9

4. Wiring diagrams

10

4. Wiring diagrams

11

4. Wiring diagrams

12

4. Wiring diagrams

13

Optional L2 .function ”vessel level measurement ” in systems with 2 main vessels

Simultaneous usage of ”external setpoint” is not possible!

4. Wiring diagrams

14

Optionale Verwendung von „externer Sollwert".

Gleichzeitige Verwendung von „Niveaumessung L2“ nicht möglich!

4. Wiring diagrams

15

5 3. User level

Unlock user level 3 via menu item “operate” - “code input”

( MCK, MCM-_1)see instruction manual multicontrol

User level - menu structure:3

User level 3 Grayed-out menu items are already accessible in MCK/MCM/))) Actions series devices. Watch corresponding manual for description./))) Settings* /))) pressure maintenance* * /))) working pressure see chapter Commissioning( “ “)

5. User level 3

16

* * /))) operating mode pumps* * /))) operating mode valve 1)

* * /))) operating mode level* * /))) min. working pressure 2)

* * /))) m .ax working pressure 2)

* * /))) min. working pressure bus 3)

* * .))) max. working pressure bus 3)

* /))) makeup* /))) degassing* /))) monitoring* /))) general* * /))) main display can be adjusted in user level 2( )* * /))) languate* * /))) time & date* * .))) d contrastisplay* /))) bus module 4)

* * /))) enable receiving* * /))) enable device (only if receiving is enabled)* * .))) ext. setpoint* /))) SMS-Module* .))) device set-up.))) manual mode

User level settings pressure maintenance3� � �

working pressure Instruction for setting the working pressure

7 “ “ - 9.see chapter Commissioning step

operating mode valve At models -t a -t you can choose the followingDuo win nd Maxi win

operating modes:

- “ “ ( )staggered mode default setting

The first valve opens pressure-dependent. The second valve

opens in case of an error, also it opens pressure-dependent

after a delay-time.

- “ “parallel mode

Both valves open at the same time.

- “ “redundancy mode

The first valve opens pressure-dependent. The second valve

opens in case of an error.

- “ Y3 “valve only

Y4 ( )Valve is deactivated permanently e.g. for maintenance

- “ Y4 “valve only

Valve Y3 is deactivated permanently (e.g. for maintenance)

5. User level 3

1) Duo win ndonly at models -t a Maxi-twin2 only if external setpoint is activated (see 6.1))3 only if external setpoint is activated in menu)

item ”bus module” (see 6.2)4) only if bus module is enabled

17

min. working pressure Lower limit of the upper working pressure.

min. work. press. Bus Independent from the size of the external setpoint signal resp. the

external setpoint from bus module, the upper working pressure

can never be below this set value.

( = 0 bar)default setting

s e 6 “ “e chapter external setpoint

max. working pressure Upper limit of the upper working pressure.

max. work. press. Bus Independent from the size of the external setpoint signal resp. the

external setpoint signal from bus module, the upper working

pressure can never be above this set value.

( = 40 bar)default setting

6 “ “see chapter external setpoint

User level settings general3� � �

main display topcontrol series devices provide the following additonal informa-

tions in main display

... M1 . M2status pump resp status pump

“ “ or in %Off current rotation speed of the pump motor

... Y3 . Y4status valve resp status valve

“ “, „ “ oder „ top“Open Close S

User level settings3 bus module� � �

enable receiving „no” (default setting)

Data reception from bus module is disabled.

The topcontrol ignores all data which is sent via the bus module.

„yes”Data reception from bus module is enabled.

The topcontrol processes all data which is sent via the bus module.

This allows the execution of certain actions via bus. For details on

data reception see instruction manual of the actual bus module.

enable device „no” (default setting)

Device enabling via bus module is disabled.

„yes”Device enabling via bus module is enabled.

This allows you to disable/enable the device operation via bus.

5. User level 3

18

5. User level 3

General information for device enabling:If the device operation is disabled, the topcontrol electronics recognises the external

deactivation and all components (pumps, valves) will be switched off. The measurement of

pressure, level, temperature and the output of all messages remain operative. In this mode all

messages (e.g. analog signalling, binary signalling,...) and the signalling contacts ”fault” and

”warning” remain operative.

The disabled device operation can be recognised via the green LED at key ”1” (flashing every

second). So it can be seen that the device is switched on via the key ”1” but disabled via the

external device enabling.

User level manual mode3� �

In addition to the already known outputs and signalling contacts the

following outputs are provided intopcontrol series devices:

... M1 . M2setpoint resp setpoint

in %Required rotation speed of the pump motor

(25% = 4 mA, 100% = 20 mA)

... Y3 . Y4motor valve resp motor valve

Can be used to open and close the motor valve(s) manually.

... valve coupling

Can be used to check the safety funtion of the motor valve(s)

„ “� �Output Off Valves close mechanically.

INFORMATION!

The coupling can be reactivated only after expiring of the locking period(factory default: 12 s).

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6. External setpoint

Topcontrol series devices with software version V1.17 and higher allow to set the upper working

pressure depending on an external setpoint signal (from software version V1.17 with analog

signal 4-20 mA, from software version V1.21 also via bus module).

This could be necessary if the working pressure must be changed depending on the operating

mode of the plant (e.g. winter/summer mode).

The external setpoint from bus module has priority over the analog external setpoint setting.

Independent from the setting of the analog external setpoint (device set-up ext. setpoint) the�

setpoint value from bus is used for the upper working pressure.

6.1 Pressure setting via external setpoint signal analog signal(0-40 bar) ( 4-20 mA):

The external setpoint signal always equates to a pressure of Nevertheless the4-20 mA 0-40 bar.

usable upper working pressure is always limited depending on the type of the topcontrol device.

You can use the following diagram for an approximate conversion from the desired upper

working pressure to the necessary external setpoint signal.

scaling of the setpoint signal 0-40 bar

valid range 1-23 mA

01

4 8 12 16 2023

40

electric signal from superordinate control system [ mA ]

usa

ble

up

pe

r w

ork

ing

pre

ssu

re[

bar

]

0

20

10

30


20

0 1 4 8 12 16 20 230

40

20

10

30

electric signal from superordinate control system [ mA ]

usa

ble

up

pe

r w

ork

ing

pre

ssu

re[

bar

]

valid range 1-23 mA

2,6

16

21

23,5

Example: TCM-S4.7-23.5usable upper workingpressure2,6 - 23,5 bar

Example limited by settigs:min. “ = 16,0 bar” working pressuremax. “ = 21,0 bar” working pressure

scaling of the setpoint signal 0-40 bar

The usable upper working pressure depends on

1. the existing type of the topcontrol device

2. OPTIONAL min. “ nd max. “the pressure-setpoints ” working pressure a ” working pressure

”user level ” ”settings ”pressure maintenance( 3 “ “)� �

Example:

The upper working pressure of a must be set to . Therefore theTCM-S4.7-23.5 20,0 bar

superordinate control system must send a signal with 1 . Independent from the size of the2 mA

sent setpoint signal, the upper pressure can never be set below a above at this2,6 bar nd 23,5 bar

model see characteristic line( ).

In addition to these limits the upper working pressure can be limited with the settings”min.

working pressure a ” working pressure this example with a“ nd max. “, in min. 16,0 bar nd max. 21,0

bar. Independent from the size of the setpoint signal the upper working pressure can never be

set below a above see characteristic line16,0 bar nd 21,0 bar ( ).


21

INFORMATION!

As soon as the signal is in the valid range, the working pressure is set according to theexternal setpoint. The fault messages remain displayed until reset!

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ECONECON

NOTE!

If the electric signal is out of the valid range , the working pressure which has(1-23 mA)been set at the commissioning is used and the fault messages E40 resp. E41 aretriggered.

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6.2 Pressure setting via bus module (binary)(0-40 bar) :

The specified value of the external setpoint can comprise a pressure range of .0-40 bar

Nevertheless the usable upper working pressure is always limited depending on the type of the

topcontrol device. In addition to these limits the upper working pressure can be limited with the

settings ” working pressure bus a ” working pressure bus in ”settings”min. “ nd max. “ �

”pressure maintenance” (see diagram and example on page 22).

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notes

22


Example:

The upper working pressure of a must be set to . Therefore theTCM-S4.7-23.5 20,0 bar

superordinate control system must send the binary value (binary for 2000,0000 0111 1101 0000conversion = bar*100) in byte 4/5.

Independent from the size of the sent setpoint signal, the upper pressure can never be set below

2,6 bar nd 23,5 bar ( ).a above at this model see characteristic line

In addition to these limits the upper working pressure can be limited with the settings”min.

working pressure a ” working pressure this example with a“ nd max. “, in min. 16,0 bar nd max. 21,0

bar. Independent from the size of the setpoint signal the upper working pressure can never be

set below a above see characteristic line16,0 bar nd 21,0 bar ( ).

For evaluation and verification purposes the currently set value of the topcontrol device can be

returned to the superordinate control system via the bus module (”min. working pressure

bus”: byte 22/23, ”max. working pressure bus”: byte 24/25, ”ext. setpoint”: byte 20/21)

0 40

usable upper working pressure [ bar ]

from superordinate control system(byte 4/5)

_ext. setpoint (example )20,0 bar

to superordinate control system(byte 20/21)

23,52,6

max. working pressure Bus:(Byte 24/25)21,0 bar

min. working pressure bus:(Byte 22/23)16,0 bar

Example: TCM-S4.7-23.5usable upper working

pressure2,6 - 23,5 bar

usable range

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notes

23

7. Commissioning

7. Commissioning

Commissioning procedure:

step 1 Determine the upper working pressure.

This upper working pressure is also the

set pressure of the overflow valve.

figure : determination of the upper and3

lower working pressure

step 2 Shut all connections from/to system return (expansion pipe, makeup water)

CAUTION: Do NOT shut suction pipe and overflow pipe at TCM series devices!

step 3 Fill and ventilate the system to the upper working pressure as determined in step 1.

step 4 Check the correctness of all hydraulic and electric connections, especially

expansion pipe.

step 5 Open the makeup water connection to MCF makeup module and set the pressure

reducing valve to max. 2,0 bar1,5 bar - .

(1)Loosen the screw at the pressure reducing valve

and set the scale to 1,5 bar - max. 2,0 bar.

To fix the scaling, the screw must be tightened again.

NOTE!

Steps 1-3 must be completed on site in preparation for the commissioning.

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NOTE!

Commissioning by the eder customer service resp. an authorized partner and training ofthe operating personell is recommended!

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static height

+ vapour pressure

+ __m working pressure

+ min. 5m safety marginu

pp

er

wo

rkin

g p

ress

ure

low

er

wo

rkin

g p

ress

ure

max.

op

era

tin

g p

ress

ure

blo

w o

ff p

ress

ure

of

the

safe

ty v

alv

e

10 m wc (meter water count) ~ 1 bar

+ 5m safety margin

1

2| | |

1

24

7. Commissioning

step 6 Switch on power supply and check if the red control lamp beside the key ”0” glows.

If not, deactivate the device by pressing the key ”0” and following confirmation by

pressing the key ”F1” (red control lamp beside the key ”0” must glow!)

step 7 Fill and ventilate the pressure maintenance pump(s) and the piping.

- The shut off devices at the intake of the pump(s) must be opened completely

and the regulating valve at the pumps outlet side must be closed completely.

- Open the ventilating valve at the pump(s)

figure : ventilation valve at the pump4

- If a MCF makeup module is installed, go to manual mode (user level 3)

(see instruction manual multicontrol MCK, MCM-_1 chapter 5.7 “user level 3”),

Switch on the output “makeup valve Y1” (”output: on”) and fill the vessel until a

continuous water jet leaks from the ventilation valve at the pressure

maintenance pump.

After this set the output “makeup valve Y1” to automatic mode (”output: auto”).

figure : ventilation of the pressure maintenance pump(s)5

Detail A

B

A

Detail A

SW 9

INFORMATION!

Shut off all expansion vessels except the first EG-M vessel previously to accelerate thefilling.

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25

- If a MCF makeup module is not installed, you have to fill the vessel (e.g. via the

emptying at the connection of the overflow pipe - see figure 5, detail B) until a

continuous water jet leaks from the ventilation valve (detail A) at the pressure

maintenance pump.

- 25%Set the outputs ”setpoint M1” and ”setpoint M2” to in manual mode.

- To ensure a complete ventilation of the pump start and stop the pump in manual

mode output p - ”output: Test” - operate with ”F1” several times.( „ ump M1" )

- Close the ventilation valve of the pressure maintenance pump.

- At devices with 2 pressure maintenance pumps (systems Duo and Maxi) repeat

the above steps for the second pump (pump 1 = left side, pump 2 = right side).

step 8 Configuration of the control devicetop

- Press the key “F2” (operate) in main display

- Select menu item “code input”

- Enter the code (see instruction manual multicontrol MCK, MCM-_1

chapter 5.7 “user level 3”)

- User level 3 is unlocked

- Go to menu item “device set-up” (if already done ”settings” ”device set-up”)�

User level 3.))) device set-up/))) vessel code* .))) acc. to the sticker at the vessel/))) correction value PL1o* .))) acc. to the sticker at the upper pressure transmitter/))) correction value PL1u* .))) acc. to the sticker at the lower pressure transmitter/))) makeup MCF* /))) not available (default setting)* .))) is available

7. Commissioning

NOTE!

Set the setpoint(s) to 25% before ventilation to limit the flow rate of thepump.

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HINWEIS!

Due to the integrated frequency converter the direction of rotation of thepump motor is always correct and not depending on the electric supply.

i

man

dato

ry in

pu

ts f

or

a c

orr

ect

fun

cti

on

of

the d

evic

e

26

/))) water treatment (only if makeup MCF is available)* /))) not available (default setting)* /))) softening MWE6 resp. softening MWE12* .))) desalination MVE2 resp. desalination MVE4/))) degassing* /))) not available default setting( )* .))) degassing module/))) binary signalling (only if module is installed)* /))) not available (default setting)* .))) is available/))) remote reset (only if module is installed)* /))) not available (default setting)* .))) is available/))) analog signalling (only if module is installed)* /))) not available (default setting)* .))) is available/))) sensor T2* /))) not available (default setting)* .))) is available/))) level measurement L2 1)

* /))) not available (default setting)* .))) is available/))) correction value PL2o* .))) acc. to the sticker at the upper pressure transmitter

only displayed if level measurement L2 is available*/))) correction value PL2u* .))) acc. to the sticker at the lower pressure transmitter

only displayed if level measurement L2 is available*/))) communication* /))) not available (default setting)* /))) SMS-Module* /))) ASCII-Logger* .))) Busmodule/))) enable contact* /))) not available default setting( )* .))) is available.))) external setpoint 1)

/))) not available (default setting).))) is available

1) “Simultaneous usage of the functions ”level measurement L2” and external setpoint” is not possible. Activated

”level measurement L2” will be automatically deactivated (”not available”) if you activate ”external setpoint”.

To activate ”level measurement L2” subsequently, ”external setpoint” must be explicitly deactivated!

optional in

puts

(accessories e

tc.)

7. Commissioning

27

step 9 Set the working pressure

- Open the shutoff devices from/to system return (expansion pipe, makeup).

If a MAE degassing module is installed, the ball valve at ist intake side must be

closed.

Due to the size of the system the setting of the working pressure can take up a lot

of time because the pressure has to extend into the entire connected system to

be stable for the setting.

- Go to user level 3

- Select “settings” “pressure maintenance” “working pressure”� �

- The display shows the current settings (complies with the last set working

pressure, e.g. default value ex factory).

CAUTION: Independent from the displayed values the working pressuremust be set again in the course of commissioning!

- Press “F1” (change) to set the desired upper working pressure and confirm it by

pressing ”F1” again.

- Enter the hysteresis (default value: 0, bar)8

Difference between the set upper working pressure and the start-up pressure of

the pump (=lower working pressure)

- “ “ ( : 0,3 bar)Enter the hysteresis Difference pump setpoint default value

figure : setting of the upper working pressure6

step 10 If a makeup module is installed, the operating mode must be selected.

The operating mode depends on several criteria such as size of the system, age of

upper working pressure(default setting: 2,38 bar)

hysteresis (default value: 0,8 bar)lower workingpressure

difference pump setpoint(default value: 0,3 bar)

Beginning of the Overrun ofToverrun

the prior pump default value( : 30 s)

Toverrun

7. Commissioning

INFORMATION!

If device set-up was completed successfully (only mandatory inputs necessary) this menu itemis removed permanently. The device set-up is always available in “user level 3” “settings”.�

i

NOTE!

To apply the working pressure, all three settings must be entered and confirmed!

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28

the system, possible known leakage and so on.

If there are known and regular leakages (e.g. a known makeup amount within a

known period) we recommend to use the operating mode “time-controlled”.

For a description of the different operating modes see instruction manual

multicontrol MCK, MCM-_1, chapter 5.7 - “user level 3”.

step 11 Press key “I” in main display to enable the function of the device and confirm it with

”F1” (Yes) (the green control lamp beside key „I” must glow!

step 12 If a degassing module is installed, the operation mode ”degassing module must“

be selected. If the selection happend incorrectly, degassing can‘t work correctly!

Adjustment of the degassing module:

- Shut off the regulating valve and the ball valve at the degassing module.

- Go to manual mode see instruction manual chapter 5.7 -( multicontrol,

“user level 3”) and switch on the output ”degassing valve” (”output: on”)

- Wait until the motor valve opened completely (ca. 35 sec.; the scale resp. the red

axis at the electric actuator must not rotate anymore)

- Open the ball valve at the intake side

- ( 1/4 ).Open the regulating valve slowly until you hear a flow ca. turn The plant

pressure decreases, the pressure maintenance pump starts.

- Look for the plant pressure shown at the display.

- The regulating valve is set correctly if pump 1 is able to increase the plant

pressure and stops. If the pump can‘t increase the plant pressure resp. the

second pump (systems Duo, Maxi) starts, the regulating valve is set incorrectly

(opened too much)

- After this, the output ”degassing valve” must be set to ”Auto” again.

- (1)The setting of the regulating valve must be notated

at the plant- resp. commissioning record.

MAE: _________Setting regulating valve (1)

step 13 The device is now ready for operation.

All shut off devices from/to system return must be secured against unintended

closing (e.g. by dismantling the handle,...)

Further settings (e.g. softening MWE, operating modes etc.) must be done in

menu “settings” see instruction manual( MCK, MCM-_1)

7. Commissioning

29

8. Warnings and fault messages

Additional warnings and fault messages at topcontrol TCM series devices:

Adjustment of the electric overflow valve(s) (if necessary):

The regulating valve(s) at the intake side of the electric overflow valve(s) is/are fully opened by

factory default.

Because of the set working pressure, the size of the system etc. it could be necessary to regulate

the overflow valve(s).

A hint for a necessary adjustment would be:

The pressure maintenance pump starts directly after opening the overflow valve. In this case the

plant pressure decreases to the lower working pressure after opening the overflow valve and the

pressure maintenance pump starts the pressure build-up.

The setting of the calibration valve(s) must be notated at the plant-

resp. commissioning record.

setting regulating valve overflow valve 1: _________

setting regulating valve overflow valve 2: _________ (1)


No. Message Description Check / RepairNecessary deviceoptions for this

message

E36��

� � ��

No signal "Ready" received from

frequency converter of pump M1

- cable connection is disconnected

or damaged

- no power supply at pump M1

- error at frequency converter of

pump M1 (red control lamp is

illuminated)

no (contained in every

TCM device)

E37��

� � ��

No signal "Ready" received from

frequency converter of pump M2

- cable connection is disconnected

or damaged

- no power supply at pump M2

- error at frequency converter of

pump M2 (red control lamp is

illuminated)

system TCM duo or

TCM maxi (pump 2)

E38��

��

The internal communication

between the basic circuit board and

the topcontrol analogue-module at

the I2C-bus failed

- cable connection disconnected or

damaged

- analogue-module: power supply is

disconnected

- analogue module is defective


TCM device)

30


No. Message Description Check / RepairNecessary deviceoptions for this

message

E39��

��

The internal communication

between the basic circuit board and

the topcontrol analogue-module at

the I2C-bus failed

- cable connection disconnected or

damaged

- analogue-module: power supply is

disconnected

- analogue module is defective


TCM device)

E40�� !"��

��"!"��

Measurement signal of the external

setpoint is below the normal valid

range.

- signal of the external setpoint is too

small (< 4 mA)

- connection cable (i.e. from

superordinate control system) is

incorrect or damaged

- measure input of basic circuit board

is defective

external setpoint

E41�� !"��

��"!"��#��#

Measurement signal of the external

setpoint is above the normal valid

range.

- signal of the external setpoint is too

high (< 4 mA)

- connection cable (i.e. from

superordinate control system) is

incorrect or damaged

- measure input of basic circuit board

is defective

external setpoint

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31

9. Technical data

9. Technical datatype

TC

M-S

5.4

-15

.7

TC

M-S

4.7

-23

.5

TC

M-S

9.1

-14

.9

TC

M-S

10

.0-2

3.5

art.no.

05

30

11

05

30

12

05

30

16

05

30

18

bar 15,7 23,5 14,9 23,5

nominal pressure device (PN) bar 16 25 16 25

°C

voltage V/Hz

max. electrical power kW 1,7 5,7

fuse protection A

connections 1*) "

5 "

6 "

8 "

9**) "

dimensions W mm 785 785 785 785

H mm 958 1205 1084 1439

D mm 1014 1014 1014 1014

Rp1/2

elko-mat eder topcontrol

modular solo

max. upper working pressure

max.temperature at plant connect. 70

3x 400 V 50 Hz

3,2

Rp1/2 resp. Rp3/4

20

Rp5/4

R5/4

R5/4

type

TC

M-M

5.4

-15

.7

TC

M-D

10

.8-1

5.7

TC

M-M

5.4

-15

.7-t

win

TC

M-D

10

.8-1

5.7

-tw

in

TC

M-M

4.7

-23

.5

TC

M-D

9.4

-23

.5

TC

M-M

4.7

-23

.5-t

win

TC

M-D

9.4

-23

.5-t

win

TC

M-M

9.1

-14

.9

TC

M-D

18

.2-1

4.9

TC

M-M

9.1

-14

.9-t

win

TC

M-D

18

.2-1

4.9

-tw

in

TC

M-M

10

.0-2

3.5

TC

M-D

20

.0-2

3.5

TC

M-M

10

.0-2

3.5

-tw

in

TC

M-D

20

.0-2

3.5

-tw

in

art.no.

05

30

71

05

30

41

05

31

71

05

31

41

05

30

72

05

30

42

05

31

72

05

31

42

05

30

76

05

30

46

05

31

77

05

31

46

05

30

78

05

30

48

05

31

78

05

31

48

bar

nominal pressure device (PN) bar

°C

voltage V/Hz

max. electrical power kW

fuse protection A

connections 1*) "

5 "

6 "

8 "

9**) "

dimensions W mm 1242 1242 1242 1242 1242 1242 1242 1242

H mm 1359 1359 1359 1359 1359 1359 1439 1439

D mm 1075 1075 1075 1075 1075 1075 1075 1075

Rp1/2

elko-mat eder topcontrol

modular maxi / maxi twin/ duo / duo twin

max. upper working pressure 15,7 23,5 14,9 23,5

max.temperature at plant connect. 70

16 25 16 25

3x 400 V 50 Hz

3,2 6,2 11,2

Rp1/2 resp. Rp3/4

20 32 20 32

Rp6/4

R6/4

TCM-M: R5/4 TCM-D: R6/4

1 ... makeup module 5 ... suction pipe 6 ... overflow pipe 8 ... expansion pipe from/to system return9 ... degassing pipe*) makeup optional, dimension depending on model (MFC-1 ... Rp1/2 MCF-3 ... Rp3/4)**) MAE optional

technical changes reserved

32

4

5

6

7

8

9

10

2

3

1

10. Spare parts list

10.1. Piping


Item Description

TC

M-S

5.4

-15

.7

TC

M-M

5.4

-15

.7

TC

M-M

5.4

-15

.7-t

win

TC

M-S

4.7

-23

.5

TC

M-M

4.7

-23

.5

TC

M-M

4.7

-23

.5-t

win

TC

M-S

9.1

-14

.9

TC

M-M

9.1

-14

.9

TC

M-M

9.1

-14

.9-t

win

TC

M-S

10

.0-2

3.5

TC

M-M

10

.0-2

3.5

TC

M-M

10

.0-2

3.5

-tw

in

TC

M-D

10

.8-1

5.7

TC

M-D

10

.8-1

5.7

-tw

in

TC

M-D

9.4

-23

.5

TC

M-D

9.4

-23

.5-t

win

TC

M-D

18

.2-1

4.9

TC

M-D

18

.2-1

4.9

-tw

in

TC

M-D

20

.0-2

3.5

TC

M-D

20

.0-2

3.5

-tw

in

1 pressure maintenance pump 90324 90325 90326 90327 90324 90325 90326 90327

2 electric overflow valve

3 actuator for electric overflow valve

4 temperature sensor

5 plant pressure transmitter

6 balancing valve

7 Y-type check valve 90131 90936 90131 90936 90131 90936 90131 90936

8 mud flap 90933 90934 90933 90934 90933 90934 90933 90934

9 sealing for pump

10 sealing for overflow valve

Spare part no.

System solo / maxi System duo

90941

90941 91007

91001 91005

91000

90911

90140

90931 91006

33

10.2. Electronics

1

2

5

4

3, 6

bus adress 0

Item Description

1 board - basic circuit board topcontrol

2 board - topcontrol analogue module (bus adress 0),

4 outputs

3 board - expansion module "binary signalling"

4 cable - connection cable

basic circuit board - expansion module, 10 pole

5 cable - connection cable

basic circuit board - central processing board, 4 pole

6 board - expansion module "binary signalling & remote

reset"

90626

90625

70082

70083

91002

91003

Spare part no.

TC

M-S

5.4

-15

.7

TC

M-M

5.4

-15

.7(-

twin

)

TC

M-S

4.7

-23

.5

TC

M-M

4.7

-23

.5(-

twin

)

TC

M-S

9.1

-14

.9

TC

M-S

9.1

-14

.9(-

twin

)

TC

M-S

10

.0-2

3.5

TC

M-M

10

.0-2

3.5

(-tw

in)

TC

M-D

10

.8-1

5.7

(-tw

in)

TC

M-D

9.4

-23

.5(-

twin

)

TC

M-D

18

.2-1

4.9

(-tw

in)

TC

M-D

20

.0-2

3.5

(-tw

in)


34

1

2

3

10.3. Load circuit

1

2

3

4

10.4 MAE. degassing module

Item Description

1 circuit breaker, 2-pole, neutral wire switched, 6 A

2 motor protection switch, 3-pole, 16 A

3 main switch, 4-pole, 32 A 90924

TC

M-S

5.4

-15

.7

TC

M-M

5.4

-15

.7(-

twin

)

TC

M-S

4.7

-23

.5

TC

M-M

4.7

-23

.5(-

twin

)

TC

M-S

9.1

-14

.9

TC

M-S

9.1

-14

.9(-

twin

)

TC

M-S

10

.0-2

3.5

TC

M-M

10

.0-2

3.5

(-tw

in)

TC

M-D

10

.8-1

5.7

(-tw

in)

TC

M-D

9.4

-23

.5(-

twin

)

TC

M-D

18

.2-1

4.9

(-tw

in)

TC

M-D

20

.0-2

3.5

(-tw

in)

91004

Spare part no.

90920

Item Description

1 control valve 1/2" PN25 for MAE

2 actuator for control valve 1/2"

3 mud flap 1/2" PN25

4 balancing valve 1/2" PN25

90927

90928

MA

E

90929

90926

Spare part no.


35

1

2

9

10

5

6

7

7

8

10

9

4

3

Version B

Version A

11

11

10 5. Makeup module. MCF

Item Description

MC

F-1

MC

F-3

1 water meter 1,5 m³/h, type A 90906 -

water meter 2,5 m³/h, type A - 90925

2 water meter pulse output module 1 liter/puls snap-on, for water meter type A

3 water meter 1,5 m³/h, type B 90950 -

water meter 2,5 m³/h, type B - 90951

4 water meter pulse output module 1 liter/puls plug-in, for water meter type B

5 pressure reducing valve 90015 90571

6 filter bowl 90530 90572

7 manometer - for MCF (option according to respective version)

8 pressure reducing valve, 1/2", Typ D05 type B 90952 -

pressure reducing valve, 3/4", Typ D05 type B - 90953

9 magnetic valve 90575 90038

10 check valve 90620 90621

11 stop valve with handwheel, 1/2" (MCF-1) resp. 3/4" (MCF-3) 90694 90695

Spare part no.

90907

90949

90908


36

11. Maintenance

11.1. Cleaning of the motor

Keep the motor cooling fins and fan blades clean to ensure sufficient cooling of the motor and

electronics.

11.2 Relubrication of motor bearings

Pumps with 0,37 - 7,5 kW:

The motor bearings are of the closed type and greased for life. The bearings cannot be

lubricated.

Pumps with 11 - 22 kW:

The motor bearings are of the open type and must be lubricated regularly.

The motor bearings are lubricated on delivery. The built-in bearing monitoring function will give

a warning indication on the R100 resp. Grundfos GO when the motor bearings are due to be

lubricated.

The recommended grease type is a polycarbamide-based lubricating grease.

Quantity of grease:

motor type MGE 160 13 ml

motor type MGE 180 15 ml

When relubricating the first time, use the double quantity of grease as the lubrication channel is

still empty.

11. Maintenance

ECON

NOTE!

Before relubrication, remove the bottom plug in the motor flange and the plug in thebearing cover to ensure that old and excess grease can escape.

i

37

Position of the lubrication nipples:

� remove the rubber cover

12. Appendix

Hydraulic connection between TCM and EG(Z)-M

topcontrol modular TCM series devices don‘t have a built-on vessel. The expansion volume must

be stored in external EG series expansion vessels. To enlarge the expansion volume, EGZ-M

series additional expansion vessels must be installed.

Generally a connection of the particular devices must be installed on-site according to the

appropriate piping diagram in chapter 3.

1 Pay attention to the right connection of the particular devices.

EG(Z)-M expansion vessels use built-in components (at the lower vessel flange) for a correct

degassing.

Therefore it is necessary to connect the overflow pipe of the TCM device with the overflow pipe

of the EG-M expansion vessel and the suction pipe of the TCM with the suction pipe of the EG-M!

12. Appendix

ECON

NOTE!

To ensure a correct function of the pressure maintenance unit you have to consider thefollowing instructions for the connection between TCM and EG(Z)-M!

i

38

EG(Z)-M connections:

1 ... overflow pipe

2 ... suction pipe

overflow pipe overflow pipeTCM = EG-M

suction pipe suction pipeTCM = EG-M

1

EG(Z) 800Mand above

2

up toEG(Z) 500M

1 2

suction pipe

bends, crossoverfittings etc. onlyin overflow pipe

12. Appendix

NOTE!

Bends, crossover fittings etc. which are necessary for crossing may only be installed at theoverflow pipe.

i

2. Installation of the suction pipe

Sometimes it is necessary to cross the overflow pipe and

the suction pipe to connect TCM and EG(Z)-M correctly.

Please note that the suction pipe is installed without any

differences in level. Try to avoid these differences as much

as possible.

If these differences between TCM and EG(Z)-M can not be

avoided, the suction pipe must be installed rising from

TCM to EG(Z)-M.

39

12. Appendix

Ort, Datum Unterschrift

- EN 12828

Bramberg, 01.08.2015 Johann Eder sen.

Folgende harmonisierten und nationalen Normenund Spezifikationen sind angewandt:

The following harmonised and nationalstandards and specifications have been applied:

- EN 61000-6-1:2007

- EN 61000-6-3:2007

entwickelt, konstruiert und gefertigt wurde inÜbereinstimmung mit der/den oben genannten EG-

Richtlinie(n).

has been developed, designed and manufactured incompliance with the above listed directive(s).

topcontrol modular solo TCM-S__-__

topcontrol modular duo TCM-D__-__

topcontrol modular duo TCM-D__-__-twin

topcontrol modular maxi TCM-M__-__

topcontrol modular maxi TCM-M__-__-twin

Der Hersteller The manufacturer

Anton EDER GmbHWeyerstraße 350

A - 5733 Bramberg

erklärt hiermit, dass das Produkt declares hereby, that the product

- 2011/65/EU Verwendung bestimmter gefährlicher - 2011/65/EU use of certain hazardous substances

Stoffe in Elektro- und Elektronikgeräten (RoHS 2) in electrical and electronic equipment (RoHS 2)

- 2006/42/EG Maschinen - 2006/42/EC machinery

- 2004/108/EG elektromagnetische Verträglichkeit - 2004/108/EC electromagnetic compatibility

- 2006/95/EG Niederspannung - 2006/95/EC low voltage

EG-KonformitätserklärungEC declaration of conformity

im Sinne der EG-Richtlinie(n): in accordance with the directive(s):

4040

Anton Eder GmbH

main plant headquarters/Weyerstraße 350, A 5733 Bramberg

Tel. 06566 / 7366 Fax. 06566 / 8127E-mail: [email protected]

branch office representation s center/ / erviceLeisach 52, A 9909 Leisach

Tel. 04852 / 64477 Fax. 04852 / 64477-20E-mail: [email protected]

representation s center/ erviceGabelsbergerstraße 31, A 5020 Salzburg

Tel. 0662 / 87 99 20 Fax. 0662 / 87 99 20-4E-mail: [email protected]

representation service center/Gorskistraße 15, A 1230 Wien

Tel. 01 / 98 53 730 Fax. 01 / 98 53 732E-mail: [email protected]

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