GE Intelligent Platforms Enabling a truly connected world
Industrial Internet Barry Lynch Global Industry Manager – Consumer Packaged Goods
40% #1 50b Priority of CIOs is to drive more business insight3
of skilled manufacturing workers will retire1
machines will connect to the Internet2
Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. The Essential CIO, IBM, 2011
A new connected world…
A new generation of workers expects answers at their fingertips.
The time is now
Data
Machines
People
PACK EXPO 2013
>15,000 GE locomotives
>7000 GE gas turbines
>25,000 GE aircraft engines
MACHINES
>5TB of machine data collected every day
>12PB of data from every machine
built or retrofitted
since 1960
>800 new developers
working on insights
and visualization
DATA
>1,000 Monitoring data
>3,000 field engineers using the
data to solve problems
>5,000 Using data to
improve products
PEOPLE
The Industrial Internet at GE
PACK EXPO 2013
What does this mean for you?
The great
communicator Integrated platform connects your data, people and machines.
Every minute
counts Empower everyone through real-time information anytime, anywhere.
Extend not replace Knowledge is power to extend the life of your equipment.
PACK EXPO 2013
PACK EXPO 2013
Challenges of our Industry
PACK EXPO 2013
Defer CapEx Spending
- Increased Asset Utilization - Finite Capacity Planning and Scheduling - Real-Time Machine Performance Metrics - Downtime Tracking and Prevention
PACK EXPO 2013
Challenges of our Industry
PACK EXPO 2013
Reduce COGS
- Reduced WIP - Controlled Labor Costs - Tighter Quality Control - Reduced Utility Costs
PACK EXPO 2013
Challenges of our Industry
PACK EXPO 2013
Increase Revenue
- Increased Inventory Turns - Faster NPIs - Reduced Regulatory Compliance Costs - Improved Product Quality
PACK EXPO 2013
Houston, TX
130 sites 4000 controls & electrical systems
1557 units heavy duty gas & steam turbines
Atlanta, GA
185 units Aero derivatives
Glasgow, UK 19 heavy duty gas turbines
Salzbergen, Germany
4000 units wind turbines
5500 units wind turbines
Schenectady, NY
Erie, PA
12320 units locomotives
20300 units GT engines
Jenbach, Austria
1700 units recip engines
Florence, Italy
540 units Oil & Gas
Minden, NV 80 plants critical & BOP
Salem, VA
500 wind turbines
Noblejas, Spain
Cincinnati, OH
Belfort , France
17 heavy duty gas turbines
Remote Monitoring & Diagnostics
PACK EXPO 2013
Technology
• Probabilistic Damage
Accumulation Models
• Integration of Risk-
Based Borescope Inspection with M&D
data
• Intelligent Engine
Deliverables / Benefits
• Unit Health
Assessment Reports
• Part/unit Residual Life
• Risk-based Interval
Extension
• Transfer Forced Outage Risk to
Planned Outage
7241 Transition Piece - Impingement Sleeve Crack
Damage Accumulation Chart
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
22000
24000
Fired Hours
Cra
ck
Le
ng
th (
in)
P5
P10
P25
P50
P75
P90
P95
EL
12K Field
Limit
Dominion-
FairlessCrack-1
Crack-2
Crack-3
Crack-4
Crack-5
Crack-6
Crack-7
Crack-8
Fairless-Old
Crack-9
Repair Limit
Life Limit
Len
gth
, L (i
n)
Time for crack propagation (Hr, St, Tr)
Current
Life
Repair Limit
Life Limit
Len
gth
, L (i
n)
Time for crack propagation (Hr, St, Tr)
Current
Life
Unit Dominion - Fairless Limit 7.00
Hours 4653 K1, N-ratio 14.057 Model Bias 0.9500
Starts 331 K2, tr-ratio 0.030 Mu,Model 0.3846
Trips 10 Ksev 4 Sigma 0.8205
Cracks predicted from Lognormal-Regression model, f(hr, n-ratio)
Cracks 10 Observed Time to reach limit Residual Life LnMu
Serial No Percentile Length Hrs-Max St-Max Hrs-Res St-Res Max
1 31.96% 1.00 28559 2032 23906 1701 2.3305
2 58.44% 1.75 21684 1543 17031 1212 1.7709
3 64.65% 2.00 20043 1426 15390 1095 1.6374
4 70.76% 2.30 18326 1304 13673 973 1.4976
5 70.76% 2.30 18326 1304 13673 973 1.4976
6 70.76% 2.30 18326 1304 13673 973 1.4976
7 70.76% 2.30 18326 1304 13673 973 1.4976
8 77.76% 2.75 16131 1148 11478 817 1.3189
9 92.37% 4.75 9417 670 4764 339 0.7724
10
Damage Accumulation Models Risk & Residual Life
Borescope Insp.
M&D
Data
Asset
Data
Tech. Library
Risk-based
Decision
Operate/Inspect/
Repair/Replace
Schedule-driven Condition-based Predictive Maintenance
PACK EXPO 2013 Americas Operations
Asia Operations
The enabled enterprise
Remote Monitoring And Diagnostics
Digital Community
Supplier Expertise
Plant Personnel
Europe Operations
Consumer Products Manufacturer
PACK EXPO 2013
PACK EXPO 2013
Example System Architecture GE Proficy Historian
Enterprise/Plant
Server
Industrial Big Data ~ Collect, Analyze, and Optimize your process/machine performance
……. PLC 2
PLC 20
PLC 1
……. PLC 2
PLC 20
PLC 1
……. PLC 2
PLC 20
PLC 1
Local GE Proficy Historian 5.0 EDG or Ethernet/IP
Data Logger Application
Driving results in F&B today
15% Increased Overall Equipment Effectiveness
5% Productivity improvement
90% Waste reduction
PACK EXPO 2013
GE Intelligent Platforms gets you Connected
Connected Machines
Connected Data
Connected Insights
Connected People
power and digital tools at the source
islands of
information aggregated
analytics in real-time
cloud-based,
mobile access, collaboration
PACK EXPO 2013
PACK EXPO 2013
Monday September 23 1:00-1:30PM: Stage 1 – Booth C-141 The New Age of the Industrial Internet – Barry Lynch Tuesday September 24 2:00-2:30PM: Stage 1 – Booth C-141 Leveraging Industrial Big Data – Brian Courtney Wednesday September 25 11:00-11:30AM: Stage 1 – Booth C-141 Improving Food Safety – Katie Moore
PACK EXPO 2013
Monday September 23 2:30-3:00PM: -Booth S7332 Track and Trace: Improve Food Safety by Leveraging Raw Material Intelligence – Katie Moore Tuesday September 24 12:30-1:00PM: Booth S7332 Ensuring Operators Consistently Comply to HACCP Requirements Using Digital Work Processes – Katie Moore Wednesday September 23 9:45-10:15AM: Booth S7332 Ensuring Food Safety by Safeguarding Processes and Quality within Your Supply Chain – Jeff Bartoletti
GE Intelligent Platforms delivers
high-performance solutions for a
CONNECTED WORLD…
Join us in Chicago on Tuesday, October 15 to imagine the possibilities of connection
http://www.ge-ip.com/connected-world-event
PACK EXPO 2013