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ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN PHOTOVOLTAICS
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Page 1: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

ENABLING A VIRTUOUS CYCLE

LIFE CYCLE MANAGEMENT IN PHOTOVOLTAICS

Page 2: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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1. Introduction to First Solar

2. Life Cycle Management in Photovoltaics – IEA & IRENA

3. A Short History of PV Recycling at First Solar

4. Life Cycle Benefits of High Value Recycling

OUTLINE

Page 3: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

INTRODUCTION TO FIRST SOLAR

Page 4: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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FIRST SOLAR AT A GLANCE

Over 17GW sold worldwide and

over $14.5B in project financing facilitated

Partner of choice for leading utilities

and global power buyers since 1999

Strongest financial stability &

bankability in the industry

Solar energy that is economicallycompetitive with fossil fuel

Page 5: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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FIRST SOLAR AT A GLANCE

History of solar innovation with world record efficiency

Lowest environmental impacts generating clean electricity with

NO carbon emissions or air pollutants

High-efficiency technology with a proven energy advantage

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GLOBAL OFFICES & MANUFACTURING

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TRUSTED AND BANKABLE PARTNER

“We create enduring

value for our customers

through innovation,

customer engagement,

industry leadership and

operational excellence.”

— Mark Widmar

First Solar CEO

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17GW+ SOLD WORLDWIDE

Page 9: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

LIFE CYCLE MANAGEMENT IN PHOTOVOLTAICS – IEA & IRENA

Page 10: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

CHALLENGES AND OPPORTUNITIES

Andreas Wade (IEA-PVPS Task 12), Stephanie Weckend (IRENA), Garvin Heath (IEA-PVPS)

ContributorsDr. Karsten Wambach (bifa Umweltinstitut), Tabaré A. Currás (WWF), Knut Sander (ökopol) IEA-PVPS Task 12: Zhang Jia, Keiichi Komoto, Dr. Parikhit SinhaIRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore Vinci, Nicholas Wagner

Page 11: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

KEY FINDINGS

Growing PV panel waste represents a new environmental challenge,but also unprecedented opportunities to create and pursue neweconomic avenues.

This report presents global projections for future PV panel wastevolumes to 2050 in two scenarios.

Policy action, R&D and supporting analyses are needed to address thechallenges ahead; enabling frameworks can be adapted to the needsand circumstances of each region or country.

End-of-life management could become a significant component of thePV value chain and can spawn new industries, supporting considerableeconomic value creation.

Page 12: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

KEY FINDINGS

Lessons can be learned from the experience of the European Union indeveloping its regulatory framework to help other countries move upthe learning curve faster and adapt locally-appropriate approaches.

Considerable technological and operational knowledge about PV panelend-of-life management already exists in many countries. This canguide the development of effective waste management solutions,helping to address the projected large increase in PV panel waste.

Page 13: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

GLOBAL PV PANEL WASTE PROJECTION 2016-2050

The world‘s total e-waste reached a record of41.8 million metric tonnes in 2014. Annual PVwaste was 1000x less in the same year. Yet by2050, the PV panel waste added annualycould exceed 10% of the record global e-waste added in 2014.

Page 14: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

CUMULATIVE PV WASTE: TOP 5 REGIONS 2050

Page 15: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

POTENTIAL VALUE CREATION

Cumulative Value Creation: Cumulative Value Creation:

Page 16: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

INNOVATION OPPORTUNITIESAs R&D and technological advancescontinue with a maturing industry, thecomposition of PV panels is expected torequire less raw materials.

Rapid global PV growth is expected togenerate a robust secondary market forpanel components and materials.

As current PV installations reach the finaldecommissioning stage, recycling andmaterial recovery will be preferable topanel disposal.

Page 17: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

PV PANEL COMPOSITION AND WASTE CLASSIFICATION

Page 18: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

PANEL COMPOSITION & TECHNOLOGY TRENDS

C-Si

Thin Film

Page 19: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

NON-HAZARDOUS WASTE

WASTE CLASSIFICATION

GENERAL WASTE

INDUSTRIAL WASTE

E-WASTE

HAZARDOUS

WASTE

All PV Panel technologies contain

trace amounts of hazardous

materials such as lead, tin, zinc,

cadmium, selenium, indium,

gallium and others.

INERT

WASTE

Depending on the jurisdiction,

different waste characterization

tests and methods can lead to

different classifications of PV panel

waste.

Typically, standardized leaching

tests and material concentration

limits determine the classification

and minimum requirements for

treatment and disposal.

Page 20: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

PV PANEL WASTE MANAGEMENT OPTIONS

Page 21: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

LIFE CYCLE & STAKEHOLDERS

Producer Distributor Customer Recycler

Page 22: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

MANAGEMENT SYSTEMS

There are a variety of options for

end-of-life management structures

and financial responsibility:

Extended Producer Responsibility,

Polluter-Pays-Principle, Public-

Private-Partnerships, B2B & B2C

solutions.Physical and financial

management systems

Minimum Requirements & High

Value Recycling

Page 23: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

CASE STUDIES

Page 24: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

CASE STUDIES span range of market and recycling infrastructure maturity

Page 25: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

GERMANY –a mature market Germany will clearly be one of

the first and largest marketsfor PV recycling technologiesin coming years.

Page 26: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

JAPAN –advanced market without PV specific waste regulations

A PV pioneer market withrecent rapid growthpotentially leading to a largeincrease in waste by 2040.

Page 27: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

VALUE CREATION FROM END-OF-LIFE PV PANELS

Page 28: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

RECYCLE – example processes for CdTe and C-Si

First Solar Recycling Process

Recycling Scheme proposed by NEDO/FAIS in Japan

Page 29: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

MATERIALS RECOVERY

2030

Cumulative technical potential for end-of-life material recovery under regular-lossscenario.

Page 30: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

SHORT HISTORY OF PV RECYCLING

Page 31: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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THE ENERGY TRANSITION – CIRCULAR ECONOMY NEXUS

Graphs taken from European Commission, EASME, https://ec.europa.eu/easme/en/news/r2-supporting-transition-circular-economy ; Wecend, Wade, Heath, et.al. End of Life Management: Photovoltaic Panels, IRENA, IEA PVPS Task 12, 2016

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PATHWAYS TO A CIRCULAR ECONOMY FOR PV SYSTEMS MATERIALS

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First Global Collection and

Recycling Program (2005)

Ökopol Study (2007)

PV CYCLE (2007)

WEEE Directive(2012)

EN50625: PV Recycling Standard (2017)

Binding Treatment

Ordinance in Germany (2019)

A SHORT HISTORY OF PV RECYCLING

Enabling a level playing field for the collection, treatment and recycling of photovoltaic panels in the EU has accelerated the learning curve for the industry. To ensure further progress and enable a sustainable recycling and

recovery value chain, a viable secondary resource market outlet is of paramount importance.

Page 34: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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FULLY INTEGRATED RESPONSIBLE PRODUCT LIFE CYCLE APPROACH

Manufacturing Product Use Collection & RecyclingMaterial Sourcing

Converting mining

byproducts into a

stable semiconductor

Manufacturing with

less energy, water,

and GHG emissions

Faster CO2 reductions

and greater return on

energy invested

Recovering over 90% of

materials at end-of-life

for new PV modules

Product Design

Designed for high-

value recycling

Page 35: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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Crucial to managing large future PV waste volumes

— Over 300 GW PV installed worldwide

Recycling is important for all PV technologies

— Environmentally sensitive materials are common

in the industry (Pb, Cd, In, Se, Ag…)

Provides socio-economic and environmental benefits

— Minimizes life cycle impacts

— Reclaims valuable and energy intensive

materials

— Creates jobs and economic benefits

— Recoverable value could exceed $15bn by 2050

4 5 7 9 16 2340

70

100

139

177

227

270

0

50

100

150

200

250

300

PV Installed Worldwide (GW)

Recycling maximizes resource recovery and increases the sustainability of PV.

WHY DOES HIGH-VALUE PV RECYCLING MATTER?

REN21, Renewables Global Status Report, 2016.

Page 36: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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36Source: RECORD/ ENEA Consulting, 2012

PV RECYCLING VALUE CHAINExhibit 1: Photovoltaic Module Recycling Value Chain

Source: First Solar

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37

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FIRST SOLAR’S RECYCLING PROCESS DESIGN PROGRESSION

V1 Recycling (2006) V2 Recycling (2011)

• Based on the mining industry

• Batch process

• Moving glass and liquid from

process to process

• Volume output – 10 tons/day

• Capital investment - $5M

• Based on the chemical industry

• Batch process

• Based on keeping the glass fixed and

moving the liquids thru the material

• Volume output – 30 tons/day

• Capital investment - $7M

Page 39: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

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THIRD GENERATION CONTINUOUS PROCESS RECYCLING (2015)

• More efficient 7/24 operations

• Compact plant with smaller footprint

• Increased daily recycling capacity from 30 tons to 150 tons/day capacity

• Requires 30% less capital, chemicals, waste and labor

• Achieves superior glass and semiconductor purity

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FIRST SOLAR MODULE RECYCLING PROCESS

+ 90% Recycling of Semiconductor Material and ~ 90% Recycling of Glass

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GLOBAL AND PROVEN INDUSTRY-LEADING RECYCLING EXPERTISE

• 1st global PV module recycling program in the industry

• Recycling facilities are operational in the USA, Germany and Malaysia

• Scalable to accommodate future high volumes: ~165,000MT recycled (end of ‘16)

• Recovering over 90% of semiconductor materials and approximately 90% of glass

• Continuously improving processes and technology and reducing operational costs

Page 42: ENABLING A VIRTUOUS CYCLE LIFE CYCLE MANAGEMENT IN ... Delegation_November 2018.pdf · IRENA: Henning Wuester, Rabia Ferroukhi, Nicolas Fichaux, Asiyah Al Ali, Deger Saygin, Salvatore

LIFE CYCLE BENEFITS OF HIGH VALUE RECYCLING

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BENEFITS OF HIGH VALUE RECYCLING

0.0E+00

2.0E-06

4.0E-06

6.0E-06

8.0E-06

1.0E-05

1.2E-05

1.4E-05

1.6E-05

1.8E-05

2.0E-05

Tota

l we

igh

ted

en

viro

nm

en

tal i

mp

act

(Pts

/kW

h D

C) Mineral, fossil & ren resource depletion*

Water resource depletion

Land use

Freshwater ecotoxicity

Marine eutrophication

Freshwater eutrophication

Terrestrial eutrophication

Acidification

Photochemical ozone formation

Ionizing radiation HH

Particulate matter

Human toxicity, cancer effects

Human toxicity, non-cancer effects

Ozone depletion

Climate change

*Indium excluded from Average PV [10]

Measures that enable and encourage

circular economy and the

decarbonization of the supply chain of

electricity would help to effectively

relieve some of the major hotspots by

addressing resource depletion (through

recycled content) and reducing

emissions from fossil-fuel based

electricity generation.

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ENABLING MORE SUSTAINABLE PHOTOVOLTAICS

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