of 15
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2009 IPC Energy Benchmarking
Survey Initial Results
Survey of 2008 operations
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IPC Energy Benchmarking
Survey Respondents2008
31 Facilities
5 Component 10 EMS/OEM
5 EMS/Component
1 EMS/PCB
8 PCB 2 Other
9 Companies
2009
15 Facilities
1 Component 6 EMS/OEM
0 EMS/Comp
0 EMS/PCB
8 PCB 0 Other
? Companies
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IPC Energy Benchmarking
Survey Respondents2008 31 Facilities
29,254 Employees
$3.8B Sales 6.9M Bldg Ft2
26.47M LSFS
62.7M PCBAs
2.5B Components
1.6Q BTUs $40.3M Cost
2009
15 Facilities 7,165 Employees
$1.08B Sales
2.2M Bldg Ft2
52.2M LSFS
1.29M PCBAs
11K Instruments
2.8Q BTUs $10.3M Cost
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IPC Energy Benchmarking
Survey Respondents2007 2008
Monitor Usage 10 of 31 12 of 15
Monitor E Cost 10 of 31 13 of 15
14001 Certified? 5 of 31 13 of 15
Implemented EReduction Projs?
5 of 31 6 of 15
Implementing EReductions?
6 of 31 6 of 15
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IPC Energy Benchmarking
Survey Respondents2007 2008
Variable Speed Motors 4 of 31 7 of 15
Compressor Unloaders 4 of 31 7 of 15Equip. Time Controls 5 of 31 10 of 15
Waste heat exchangers? 1 of 31 2 of 15
WW Heat Exchangers? 0 of 31 1 of 15High Efficiency Lights? 9 of 31 9 of 15
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IPC Energy Benchmarking
Survey Respondents2007 2008
Energy Survey? 4 of 31 ? of 15
By Electric Utility 3 of 31 4 of 15
By Gas Utility 3 of 31 3 of 15
By E Consultant 4 of 31 6 of 15
By Govt Assist Off. 2 of 31 2 of 15
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E n e r g y U s e p e r 2 0 0 7 v 2 0 0 8
0
0 . 1
0 . 2
0 . 3
0 . 4
0 . 5
0 . 6
0 . 7
0 . 8
s
2 0 0 7 0 . 2 2 0 . 1 7 0 . 5 6 0 . 2 4
2 0 0 0 . 1 1 0 . 2 1 0 . 7 5 0 . 4 6
C o m p E M S P C B S u r v e y
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8/15
E n e r g y U s e p e r 2 0 0 7 v 2 0 0 8
0
5 0
1 0 0
1 5 0
2 0 0
2 5 0
s
2 0 0 7 2 3 . 7 4 2 8 . 8 5 1 8 0 . 3 5 6 . 3
2 0 0 4 8 . 7 7 3 . 9 5 1 9 4 1 4 2 . 5
C o m p E M S P C B S u r v e y
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E n e r g y C o s t2 0 0 7 v 2 0 0
0
0 . 5
1
1 . 5
2
2 . 5
3
3 . 5
%o
fSales
2 0 0 7 3 . 1 9 0 . 4 6 2 . 4 2 1 . 0 6
2 0 0 0 . 3 4 1 . 3 8 1 . 0 7 0 . 9 6
C o m p E M S P C B S u r v e y
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EMS/OEM Manufacturers
Comparison of Energy Usage
Per Employee and per PCBPopulated
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E M S E n e r g y U s e p2 0 0 8 v 2 0 0 7
0
1 0
2 0
3 0
4 0
5 0
6 0
7 0
8 0
9 0
1 0 0
MM
BTUperEE
M M B T U / E E 9 1 0 6 8 6 9 1 7 3 1 7 4 2 9
B C E F G J 2 0 0 8 2 0 0 7
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E n e r g y p e r E M S B o a2 0 0 8 v 2 0 0 7
0
5 0
1 0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
4 0 0
KBTUperPCB
K B T U / E E 1 0 3 5 6 0 9 8 1 2 0 5 2 2 0 3 4 5 7
B C E F G J 2 0 0 8 2 0 0 7
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PCB Manufacturers
Comparison of Energy Usage
Per Employee and LSFSProcessed
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E n e r g y U s e p e r P C2 0 0 8 v 2 0 0 7
0
5 0
1 0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
MMBTUperEE
M M B T U / E E 0 1 5 7 2 7 9 3 0 6 1 1 2 1 2 7 1 9 1 1 7 7 1 9 5 1 8 0
A D H K L M N O 2 0 0 8 2 0 0 7
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15/15
E n e r g y U s e p e r 2 0 0 8 v 2 0 0 7
0
1 0
2 0
3 0
4 0
5 0
6 0
7 0
8 0
9 0
1 0 0
KBTUsperLSFS
K B T U / E E 0 1 3 1 9 . 4 1 4 . 6 1 5 2 1 0 . 3 1 1 . 6 3 0 . 2 4 9 . 2 2 0 . 9
A D H K L M N O 2 0 0 8 2 0 0 7
