Energy Efficiency in Egyptian IndustriesTechnical & Financial Support
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Presented by: Eng. Wafaa Ismail
Energy Sector Head ECO SD
Environmental Compliance Office
Federation of Egyptian Industries
Energy Efficiency Actions in Egypt
Energy Efficiency Actions in Egypt engage in five main areas. These area are:▪ Institutional Development ▪ Legislations and polices
❖ In July 2014, Egypt introduced long-awaited Energy Subsidy Cut gradually for five years .
❖ Feed in Tariff as a policy mechanism designed to accelerate investment in renewable energy technologies. (in Oct 2014 )
❖ Egyptian Electricity Law, issued by law no. 87 for year 2015 last July along with its executive regulation which issued in May 2016.
▪ Training and awareness ▪ Energy information systems (case studies, etc)▪ Technical programs and Implementation projects
Friday, January 25, 2019 2ECO/FEI
History of Energy Efficiency Activities in Egypt
Establishment of OEP (Organization of Energy Planning) in 1980
Funded Projects:
▪ USAID: ECEP – Energy Conservation & Efficiency Project
• Cairo University
• Tabbine Institute for Metallurgical Studies TIMS
• Federation of Egyptian Industries FEI
▪ DANIDA : ESP - Environmental Sector Program
• Environmental Compliance Office in Federation of Egyptian Industries
ECO-FEI
▪ UNIDO : IEE - Industrial Energy Efficiency
• Egyptian Environmental Affairs Agency EEAA
• Environmental compliance office ECO- FEI
• Industrial Modernization Centre IMC
• Industrial Development Authority IDA
• Egyptian organization for standardization EOS
Currently, wider scale implementation needed to supplement funded
Energy End Use in Egypt
5% 3%
37%
15%
8%
26%
4% 2%
Agriculture Roads and Construction Industry
Transport Petroleum Sector Commercial and residential
public utilities Government
Environmental Compliance Office
Federation of Egyptian Industries ECO-FEI
Established in 2001 within the Federation of Egyptian Industries (FEI) with the aim of presenting services to the industrial SME concerning Sustainable Development.
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Main Services
Technical & Financial assistance for implementing Cleaner Production ,Energy Efficiency &Renewable Energy technologies in industrial sector.
CFP measurement provides Egyptian companies with opportunity to present their products to international markets.
Main Activities
Egyptian Solid Waste Management Council (ESWMC)
Responsible Care in Chemical sector
REEF- Resource Efficiency in the Food Industry .
The private Public Sector Industry (PPSI) Project
Integrated Electronic Waste Management System
Industrial ECO Parks (Green Industrial City)
Corporate Social Responsibility S&M Enterprise
Financial SupportSoft Loans
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Financing new industrial equipment for implementing Energy Efficiency ,Renewable Energy and Cleaner Production technologies in industrial sector .Loans up to EGP 7 million per enterprise.Repaid over 5 years including one year grace period.With an 3.5% interest rate per year; can be through the National Bank of Egypt or other
Funding Procedures:
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Partners
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Services Submitted byEnergy Sector in ECO
Technical & Financial assistance for implementing energy efficiency technologies in industrial sector .
Realizing energy management systems in companies and business review to improve the performance of energy use and high efficiency .
Training for managerial personnel for Certified Auditors to reduce energy costs in their facilities (Certified Energy Auditors)
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1- Energy Audit
Objective of Energy Audit
Control energy consumption cost.
Identifying technical tool to reduce consumption to a minimum.
Classifying the where about of wasteful consumption, and techniques necessary to implement a set of actions and projects that ultimately lead to reduce consumption of energy as a specific energy consumption .
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2- Production of Energy from Alternative Fuel
Encourage orientation of the projects for the production of energy from biomass, solid waste and agriculture as an alternative fuel in industry .
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3- Energy Management System EnMS in Industrial Companies
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▪ Prepare organization for Energy Management
Systems EnMS in accordance with standard
ISO 50001, upon which the entity can develop
and implement an energy policy and establish
objectives, targets & action plan.
4- Thermal and Electrical Measurements
Adjust thermal function of boilers and furnaces to improve combustion efficiency , save energy use and conformity to environmental laws through controlling air/fuel ratio by using mobile gas analyzer.
4- Thermal and Electrical Measurements
Carry out all measurements related to the application of EE technologies in cooperation with certified measurement agencies.
power Factor Improvement .
5- Implementing technologies for Improving Energy Efficiency
Technical studies for implementation energy efficiency technologies and financing of best available techniques through revolving fund .
Initial reviews and detailed assessment to power various industrial sectors.
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Energy Efficiency Implemented projects by ECO SD
Energy Efficiency Technologies
Friday, January 25, 2019Energy Efficiency - Mohamed Salah
Elsobki (jr.)
Improving Combustion Efficiency (ICE)Steam System Optimization (SSO)Waste Heat recovery (WHR )
Power Factor Improvement (PFI)High Efficiency Lighting (HEL)High Efficiency Motors (HEM)Variable speed drive for Compressors (VSD)Cooling System Improvement (CSI )Co-Generation (Co-Gen )
Environmental and Economic Benefits of implemented Projects
Low consumption of energy leads to increased cost savings and higher profitability .
Addressing the increased energy prices .
quick profits and Conformity to environmental laws
Reduce GHG emission and global warming .
Wise use of water and chemicals represented in the recovery of condensation through steam system optimization .
EE Saving Potentials in Major Industries
0
10
20
30
40
50
60
70
80
90
100
% Max. Achievable Savings
Min. Achievable Savings
EE Project Potential Energy Reduction
Application
Waste Heat recovery A) 30 % Boiler installations and furnacesAll sectors
Combustion efficiency improvement A) 5 ~ 10 % All sectors
Steam system improvement B) 10 ~ 20 % Food, chemical, textile sectors
Cogeneration A) 50 % Food, chemical, textile sector companies with low-pressure steam demand
Absorption chillers A) (N/A, economic savings only)
Cooling demand above 5-10 ºC (mostly for AC) Improving cooling system especially in food sector
Compressed air generation/ distribution improvement B)
10 ~ 15 % All sectors with pneumatic systems
Cooling system improvement B) 10 ~20 % Food sector
Boiler tune-up B) 10 % Food , chemical, textile sectors
Fuel switching B) 5 ~ 10 % All sectors
High efficiency lighting B) 30 % All sectors, commercial buildings
High efficiency motors, pumps and fans B) 10 ~15 % All sectors
Energy Efficiency Projects in small and Mediums Enterprise's
Combustion ControlSteam System ImprovementCogeneration High Efficiency Lighting Power Factor Improvement
Improving combustion Efficiency
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• Adjust the thermal performance of boilers and furnaces, and improvement of combustion efficiency by controlling the ratio of air to fuel using mobile gas analysis devices to reduce fuel consumption between 1-7%, which helps to reduce pollutants and their conformity with environmental law
Waste Heat Recovery
Providing sodium Silicate melting furnaces with recuperator for heating combustion air resulted in lower consumption of fuel (96000 L.E annually) and reduction of CO2 emissions by 1240 tons annually.
Replacement of operating burners in the treatment furnace by automatic heat recovery one resulted in savings of 510,000 L.E of energy used and reduction of CO2 by 1470 tons/year.
Steam System Optimization
❖ Installation of Condensate Return and went to retrieve water blow down heat content and repair leaks and insulation inspection in addition to maintenance steam traps for condensate.
✓ Annual savings = 480,500 L.E/year.
✓ Investment cost = 600000L.E . ✓ The Pay back period = 15 months
Fuel switching
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Erecting unit for melting lead and antimon alloy sealed and working by LPG rather than the open oven to reduce electricity consumption and reduce pollutants lead oxides of refractory Crucible cover which posed a threat to the health of workers and the high consumption of electrical energy
✓ Implementation costs = 648625 L.E ✓ Annual savings = 200170 L.E / year✓ Pay pack period = 38 Month
Cogeneration
❖ Cogeneration is the simultaneous production of electricity and thermal energy from the same fuel source.
❖ Fuel switching is to use:
❖ Natural gas
❖ Biofuel.
❖ Agro waste
Power factor Improvement
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❑Reduction of loss in distribution network and increase internal network capacity for electricity.
❑Increase the share of productive uses in generating capacity.
❑Contractual capacity reduction and the use of different scale for calculating the cost of KWh consumption.
❑reducing emissions from reduced the decrease in the internal network which represent 5% of annual consumption of electrical energy.
Power factor Improvement
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Installation of capacitors to improve PF from 0.85-0.91.❑ annual saving = 100 000 L.E/year as a result of the provision
for the estimated annual reduction due to low power factor. And reduce energy demand payments.
❑ Investment cost = 150,000 L.E. ❑ Pay pack period = 18 months
Replacement of light sources with high efficiency lamp
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Replace fluorescent longitudinal 60 cm (4*20 watt ) headlamp by led lamp
provided 32 watt
كشاف ليد
60cm*60cmالخاصية
4* 8W الكشاف المكافئ الذى سيتم تغيره بكشاف لد
<40W القدرة
80% وفر الطاقة عند إاإلستبدال
SMD نوع اللد
70 lm/w الفاعلية
(85-265 v)AC جهد المدخل
2600-2800lm الفيض الضوئى
72 عدد وحدات اللد
50000hr عمر التشغيل
Replacement of light sources with high Efficiency lamp
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❑The total investment required to replace bulbs = 853660 L.E ❑Savings resulting from the reduction in the
rate of consumption of lighting = 286608 L.E/year period of investment recovery = 36 months
Controlling Separate AC Units download
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❖Use efficient AC and less consuming and more environmentally friendly in accordance with the energy efficiency code card upon consumption of the model if replace current devices or when you buy new hardware.
Biomass Energy
Used in highly efficient and convenient automatic pellets boilers
Compact and easy to store.
1kg Rice Straw pellet replaces 0.35 kg of light fuel oiL
Reduce air pollution (Black Cloud) & GHG.
Gives a significant contribution to use biomass as renewable energy
Rice Straw Pellets
WHAT OUR EXPERIENCE SHOWS
Barriers to EE Projects in Egypt
Incentives and Pressure for EE Projects
Barriers to EE Projects in Egypt
On the National Level
Institutional limitations
On Enterprise LevelManagement and staff behavior and awarenessManagement view: “EE = less productivity”Lack of or insufficient communication between management and staffLack of energy cost-awarenessNon-existence or marginalization of the Energy Engineer PositionLack of monitoring equipment and metersLack of systematic monitoring and evaluation routines
VISION FOR ENERGY SECTOR
TEM and Monitoring Systems Implementation
Introduction of Energy-Conscious Design
Generation of EE Guidelines for each Sector
Consultancy and Implementation of EE Technologies
TEM and Monitoring Systems Implementation
Implementation of Total Energy Management systems through:
1. awareness-raising concerning management and staff behavior
2. outlining energy management systems in companies in all sectors
3. installing hardware/meters for monitoring systems
Introduction of Energy-Conscious Design
Highlight importance of energy efficiency versus cost efficiency when purchasing new equipment
Obtain and examine energy-conscious designs
Raise awareness for EE labeled equipment
ECO SD Competitive Advantages
Good contact with FEI members and industrial chambers.
Acting like intermediate between industrial sector and researches centers.
Availability of financial mechanism for implementing EE&RE projects.
Accessibility to different types of industries
Group of consultant and consulting firm.
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Conclusions
High potential for EE project implementation in Egypt
Implementation must be supplemented by proposed consultancy, dissemination, and awareness-raising activities for effectiveness and sustainability
Energy subsidy cut is Being a driving force for EE investment
EE projects and activities inline with national environmental and development goals
Thanks for Considering our Resources & Environment
