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Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external...

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© All rights reserved by Wurth Electronics, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.com Energy Harvesting To Go Lorandt Fölkel (M.ENG) Field Application Engineer and Product Development Manager Würth Elektronik eiSos GmbH & CO.KG
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Page 1: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

© All rights reserved by Wurth Electronics, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.com

Energy Harvesting To Go Lorandt Fölkel (M.ENG) Field Application Engineer and Product Development Manager Würth Elektronik eiSos GmbH & CO.KG

Page 2: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

13 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

ENERGY HARVESTING TO GO

Page 3: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

14 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Energy Harvesting

Environment energy captured and converted into electricity for small autonomous devices making them self-sufficient.

Thermo Electric Generator (heat) Piezo Electric (vibration/strain) Photovoltaic (light) Galvanic (chemical) Induction (motion)

Energy Management &

Storage Regulated Voltage

Page 4: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

15 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

What is Energy Harvesting

The process by which energy is derived from external sources, captured and stored for use in electronic systems

Energy harvesting is the process by which ambient energy is captured and converted into electricity for small autonomous devices, such as satellites, laptops and nodes in sensor networks making them self-sufficient.

Gecko EFM 32

Draco EFR 4D

GPIO Up to

93

Page 5: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

16 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Where is it useful?

Where line power is unavailable or costly Where batteries are costly or difficult to replace Where energy is needed only when ambient energy is present

Source: LTC - Sam Nork – Energy Harvesting Presentation

TPMS

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 6: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

17 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Typical applications

Page 7: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

18 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Where to find „free energy“

Typical energy harvester output power RF: Vibration: Thermal: Photovoltaic:

Source: Intel – Kamal Shah - Energy Harvesting Presentation

0.1µW/cm² 1mW/cm² 10mW/cm² 100mW/cm²

0.01mV 0.1 ~ 0.4 V 0.02 ~ 1.0 V 0.5 ~ 0.7 V typ/cell

Typical energy harvester voltages RF: Vibration: Thermal: Photovoltaic:

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 8: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

19 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Linear Technology - Applications

Wireless Remote Sensor Application Powered from a Peltier Cell

74488540070

Energy Harvesting Operates from Small Differentials of Either Polarity

74488540070

Peltier-Powered Energy Harvester for Remote Sensor Applications

74488540070

Energy Harvesting Operates from Small Temperature Differentials of Either Polarity

74488540070

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 9: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

20 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

74488540250

Li-Ion Battery Charger and LDO Powered by a Solar Cell

74488540120

Supercapacitor Charger and LDO Powered by a Thermopile Generator

74488540120

Dual-Input Energy Harvester Generates 5V and 2.2V from Either or Both TEGs, Operating at Different Temperatures of Fixed Polarity

74488540070

Li-Ion Battery Charger and LDO Operates from a Low Level AC Input

74488540070

Linear Technology - Applications

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 10: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

21 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Unipolar Energy Harvester Charges Battery Backup

74488540120

Dual TEG Energy Harvester Operates from Temperature Differentials of Either Polarity

74488540070

74488540070

Linear Technology - Applications

Linear Technology Preferred Partner for Magnetics

http://cds.linear.com/docs/Product%20Info/EnergyHarvestingPartners.pdf

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 11: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

22 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

What is behind the WE-EHP transformer?

winding style

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 12: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

23 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Würth Elektronik eiSos components

Transformer designed on EP7 cores are available on request – Order code: 760370096, 760370097, 760370098 During design stage of this series, we used S11100032, S11100033 & S11100034. With our standard series we have replaced these order codes.

Vorführender
Präsentationsnotizen
Picture shows output voltage of Vout without/before filter
Page 13: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

24 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

EMC / EMI NOISE SOURCES

Page 14: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

25 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

25

Representative noise sources

Input current caused by voltage ripple „Conducted Emission“ Power traces and choke radiate EMI „Radiated Emission“ Output current caused by voltage ripple „Conducted Emission“ Radiated emission will increase by using long input / output lines(cables)

Cin Cout

Iin Iout

Radiated EmissionConducted Emission

VoutVinVsup

Conducted Emission

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26 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

26

Conducted noise at converter input

Conducted Emission is generated by voltage drop across RSup and ESRL 𝑉𝑁𝑁𝑁𝑁𝑁 = 𝑅𝑁𝑅𝑅 ∗ 𝐼𝑁𝐼 + 𝐸𝐸𝑅 ∗ 𝐼𝐼𝐼𝑅

VNoise = Rsup * Iin + ESR*ICap

Resonance circuit is formed by Lsup, Cin and ESLCin

f0= 1 / 2Π√(Lsup-ESL)*Cin Different harmonics due to fundamental frequency from fDC/DC and fResonance Circuit

R sup

I in

V in V sup C

ESL

ESR

DC

DC

V out

C in

L sup

I Cap

I C

I L

I R

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27 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

27

Conducted noise at converter output

Conducted emission is generated by voltage drop at ESRC 𝑈𝑁𝑁𝑁𝑁𝑁 = 𝐸𝐸𝑅𝐼𝑁𝑅𝐶 ∗ 𝐼𝐼𝑁𝑅𝐶

Resonance circuit is formed by CDconverter , COut, LConverter , and ESLCout

𝑓0 = 1

2𝜋 𝐸𝐸𝐿𝐶𝑜𝑜𝑜 ∗𝐶𝐶𝑜𝑜

Different harmonics due to fundamental frequency from fDC/DC and fResonance Circuit

I out

V out

ESR

D C

ESL

ESR

C Out I C

I L

I R

C

I Cap

D Converter

L Converter

R e s o n a n t C

i r c u i t L

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28 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

28

Wideband input filter (recommended filter solution)

T-filter recommend for wideband filtering Lin for low frequency filtering (DC/DC converter switching frequency) Ferrite for high frequency filtering Cfilter shorting ACnoise to GND (220pF < Cfilter < 1nF, low ESR)

Attention!!! This filter is not efficient to reduce common mode noise on input lines

Cin

DC

DC

Vout

Vsup

Lin

Vin

Cfilter

FerriteT - filter

Page 18: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

29 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

29

„T“ - output filter (recommended filter solution)

DC

DC

Vout

Cfilter

Vout

Lfilter Ferrite

T-filter recommend for wide bandwidth filtering Lfilter for low frequency filtering (DC/DC converter switching frequency) Ferrite for high frequency filtering This kind of output filter is for powering radio devices high recommended

Attention!!! This filter is not efficient to reduce common mode noise on output line

Page 19: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

30 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

30

PCB-Layout recommendations

Keep PCB traces as short as possible Avoid indirect trace routing Avoid any kind couplings “capacitive”, “inductive” AC-current should flow across capacitor Short way for AC-current direct to GND (place double vias to GND)

not recommended recommended

T-filter

coupling path

Page 20: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

31 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

31

PCB-Layout recommendations

Avoid GND planes under inductor (between inductor pads) Don’t route any kind of signals (analog, clock) under the inductor Fill out unused space on PCB with GND (flood)

not recommended recommended

DC/DC buck converter

Page 21: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

32 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Magnetic field leakage

Page 22: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

33 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

33

Radiation by inductor

WE - PD2 unshielded 10µH, 2MHz Clock, 1A

WE – PD shielded 10µH, 2MHz Clock, 1A

19dBm difference

Page 23: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

34 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

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unshielded shielded

Magnetic leakage shielded vs. unshielded 34

Page 24: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

36 05.06.2013 | LF | CONFIDENTIAL ONLY FOR CUSTOMERS OF WÜRTH ELEKTRONIK | Energy Harvesting

© All rights reserved by Würth Elektronik eiSos GmbH & CO.KG, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.de

Let us work together!

Page 25: Energy Harvesting To Go - CAP'Tronic · The process by which energy is derived from external sources, captured and stored for use in electronic systems Energy harvesting is the process

© All rights reserved by Wurth Electronics, also in the event of industrial property rights. All rights of disposal such as copying and redistribution rights with us. www.we-online.com

Energy Harvesting To Go Kit More information at: www.we-online.com and at our local distributor: www.farnell.com www.element14.com


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