Date post: | 07-May-2015 |
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Technology |
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NESTLE PAKISTAN
ENERGY SAVING PROJECTS
Nestle Pakistan Ltd. 2
CONTEXT AND OVERVIEW
Energy Saving Projects are very much in line with the Nestlé Corporate Energy Policy Nestlé gives high priority to energy conservation and saving initiativesPakistan is no exception and below projects as per Nestlé policies and values Projects undertaken in Pakistan were in Collaboration with Avanceon
Nestlé Sheikhupura Factory iWater ProjectNestlé Kabirwala Factory iWater ProjectNestlé Kabirwala Factory iBoiler Project
Nestle Pakistan Ltd. 3
Nestlé Corporate Energy Policy
Preserve resources and conserve Energy
Manufacturing Operations – to be sustainable through minimum impact on environment.
Efficient Energy User – best in class for Food manufacturers
Energy reduction initiatives at Site level.
Continuous improvement in energy consumption
Employee awareness on Energy Conservation
Nestle Pakistan Ltd. 4
Initiatives undertaken in Nestle Pakistan
Successful Projects in Pakistan in Collaboration with
Avanceon
Nestlé Sheikhupura Factory iWater Project
• Nestlé Kabirwala Factory iWater Project
• Nestlé Kabirwala Factory iBoiler Project
Nestle Pakistan Ltd. 5
Nestlé Sheikhupura Factory: iWater Project
Supply and demand based management for the utility water system
Applications:Chilled Water System, Cooling Water System, Boiler Feed Water System, Spray Tower Exhaust air System , Raw water System
Results:
Total Investment 14.2 M PKR
Savings per Year : 5.2 M PKR
Actual Payback period: 2.67 Years
KWh reduction: 128 KWh
Nestle Pakistan Ltd. 6
Nestlé Sheikhupura Factory: iWater Project
Project Architecture
Nestle Pakistan Ltd. 7
SUCCESSFULL PROJECTS
Nestlé Kabirwala Factory iWater Project
• Nestlé Kabirwala Factory iBoiler Project
• Nestlé Sheikhupura Factory iBoiler Project
Nestle Pakistan Ltd. 8
Nestlé Kabirwala Factory iWater Project
Applications: Chilled Water System, Cooling Water System, Boiler Feed Water System, Ice Water System, Drinking Water System
Results: Total Investment: 18.94 M PKR Savings per year: 10.9 M PKR Actual Payback
period: 1.73 Years
KWh reduction: 182 KWh
Additional Benefits: Better Demand and Supply
management Uniform operations Reduced carbon footprint
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Saving Results iWater KBF
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Nestlé Kabirwala Factory iWater Project
Advantages: More efficient control of the selected applications
Since there is a data acquisition system in iWater, now we have a minute level historical trend of each application, which also helps us in trouble shooting and planning the maintenance.
Very much operator friendly operation
Utility health check
Future improvement, by further fine tuning the set points, which may result in additional savings
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Nestlé Kabirwala Factory iWater Project
Device Net
Project Architecture
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SUCCESSFULL PROJECTS
Nestlé Kabirwala Factory iBoiler Project
• Nestlé Sheikhupura Factory iWater Project
• Nestlé Kabirwala Factory iWater Project
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Nestlé Kabirwala Factory iBoiler Project
Optimized load allocation on boilers through IBoiler master control system
Results: Total Investment: Nil Energy savings per year: 22.56 M PKR Gas Consumption reduction: 4292 Nm3/day
for 3 Boilers Monthly project payments out of expense
budget
Additional Benefits:Optimized boiler operationExact cost of steam at different
operating loadsUnlimited historical trending of selected
boiler parameters helping to plan the boilers maintenance & trouble shooting
Authenticated overview of Boilers performance over a period of time
Nestle Pakistan Ltd. 14
Saving Results iBoiler
Nestle Pakistan Ltd. 15
Project Architecture
Nestlé Kabirwala Factory iBoiler Project
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Nestlé Future Projects in Energy Saving
Nestle and Avanceon to continue evaluate the potential available at Nestle Pakistan in the factories
Teams are working on an energy dashboard project for energy and balance of Fuel, electricity, water and compressed air in Nestle
Kabirwala Factory.
Nestle is keen to continue the energy partnership with Avanceon and to replicate successful protects in other countries
as well as to engage in new, additional projects in Pakistan and elsewhere.
Nestle Pakistan Ltd. 17
Thank you