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ENGINE POWER for CONCRETE PUMPS applications

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ENG 2021 ZOOMLION TRUCKS SPECIFICATION for ZOOMLION PUMPS Info for all brand Truck All trucks must be equipped with a engine EDC and related electric cables suitable for external manual control + CAN engine signal for bodybuilder. The trucks delivered to CIFA must have the features listed in this manual. IMPORTANT The trucks must respect the manufactures specification depending on the destination country and type of equipment installed. Maximum heights of chassis 1150mm T.D CIFA SPA call for heights of over. ENGINE POWER for CONCRETE PUMPS applications Pumping unit TRUCK DRIVE CONFIGURATION Min. engine power PU1207 6x4 8x4 380 hp PU1607 6x4 8x4 400 hp PU1808 8x4 10x4 460 hp The engine power for trucks 5 and 6 axle depending on the work area
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Page 1: ENGINE POWER for CONCRETE PUMPS applications

ENG 2021 ZOOMLION

TRUCKS SPECIFICATION for ZOOMLION PUMPS

Info for all brand Truck

All trucks must be equipped with a engine EDC and related electric cables suitable for external manual control + CAN engine signal for bodybuilder.

The trucks delivered to CIFA must have the features listed in this manual.

IMPORTANT The trucks must respect the manufactures specification depending on the destination country and type of equipment installed. Maximum heights of chassis 1150mm T.D CIFA SPA call for heights of over.

□ ENGINE POWER for CONCRETE PUMPS applications

Pumping unit TRUCK DRIVE CONFIGURATION Min. engine power

PU1207 6x4 8x4 380 hp

PU1607 6x4 8x4 400 hp

PU1808 8x4 10x4 460 hp

The engine power for trucks 5 and 6 axle depending on the work area

Page 2: ENGINE POWER for CONCRETE PUMPS applications

MERCEDES BENZ AROCS

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION

PUMPS Model truck & cabin WHEEL BASE mm Front axle load kg rear axle load kg Total axle load kg

ZL36 Arocs 6x4 Cab. F1S+F2M 4500 + 1350 8000 20000 28000

ZL36 Arocs 6x4 Cab. F1C 4500 + 1350 8000 20000 28000

ZL40 Arocs 6x4 Cab. F1S+F2M 4800 + 1350 9000 26000 33000

ZL40 Arocs 6x4 Cab. F1C 4800 + 1350 9000 26000 33000

* ZL36 Arocs 8x4 Cab.F1S+F2M 1750 + 2800 + 1350 7500 + 7500 20000 32000

ZL40 Arocs 8x4 Cab.F1S+F2M 1750 + 3100 + 1350 7500 + 7500 20000 35000

ZL49 Arocs 8x4 Cab.F1S+F2M 1750 + 4300 + 1350 9000 + 9000 26000 44000

ZL49 Arocs 8x4 Cab.F1C 2050 + 4000 + 1350 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL

ZL49 Arocs 10x4 Cab.F1S+F2M 1750 + 3100 + 1350 + 1400 9000 + 9000 26000 + 9000 48000

ZL49 Arocs 10x4 Cab.F1C 2050 + 3100 + 1350 + 1400 9000 + 9000 26000 + 9000 48000

ZL56 Arocs 10x4 Cab.F1S+F2M 1750 + 3700 + 1350 + 1400 9000 + 9000 26000 + 9000 48000

ZL56 Arocs 10x4 Cab.F1C 2050 + 3400 + 1350 + 1400 9000 + 9000 26000 + 9000 48000

Page 3: ENGINE POWER for CONCRETE PUMPS applications

MERCEDES BENZ AROCS

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

ENGINE PTO: N4Z Additional PTO code: N6L + N9U

GEAR BOX PTO: N2E

For assembly pump in version STIEBEL is mandatory the code: N6P - pre-installation transfer gearbox

CHASSIS. SPECIFICATIONS

- front axle straight version - A1Y - reversing buzzer - E6Z

- rear axle crown wheel 300 - A2G - for chassis 6x4 – free space for outriggers – C7Q

- ECU PSM - E3Y - - without front plates for crane C5G

- frame overhang for 6x4 – 1350mm – C0M - side marker light

- frame overhang for 8x4/10/4 – 1300mm – C0L - Vehicle class N3G off road – V0T

- without support plates - C9S - No.1 switch for BB application – E5A

- 8x4 -10x4 - Exhaust pipe – K7R

Not possible use the exhaust system with vertical pipe

Trucks model with air suspension is mandatory code: Q3Z for use completely lifted from the ground

All truck must have the free spaces for the outriggers – see the pictures below.

Page 4: ENGINE POWER for CONCRETE PUMPS applications

MERCEDES BENZ AROCS

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 8x4

LAYOUT 10x4

Page 5: ENGINE POWER for CONCRETE PUMPS applications

MAN TGS

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION

PUMPS Model truck WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 TGS 6x4 4500 + 1400 8000 20000 28000

ZL40 TGS 6x4 4500 + 1400 9000 26000 33000

ZL36 TGS 8x4 4300 + 1400 7500 + 7500 19000 32000

ZL40 TGS 8x4 4775 + 1400 7500 + 7500 19000 32000

ZL49 TGS 8x4 5900 + 1400 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL

ZL49 TGS 10x4 1795 + 2980 + 1400 + 1400 9000 + 9000 26000 + 9000 48000

ZL56 TGS 10x4 1795 + 3505 + 1400 + 1400 9000 + 9000 26000 + 9000 48000

Page 6: ENGINE POWER for CONCRETE PUMPS applications

MAN TGS

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

Model PTO

ENGINE PTO GEAR BOX PTO

NMV 221 ratio1.55 MAN 0P4WM ZF NH1C ratio 0.9/1.09 MAN 0P4QF

Additional code for PTO Gearbox shift lock MAN 0P4VS output flange 120mm for NMV MAN 0P4OT

For truck with Propshafts for high load profile 0P0E2 is necessary use the gear box PTO N221/10 MAN: 0P4S3

- Not possible use the truck with automatic gear box

CHASSIS. SPECIFICATIONS

- M Cabin MAN 0P2DL - Exhaust system E6 8x4 MAN 0P1BH

- integral air filter MAN 0P0AY - Exhaust system E6 6x4 move on back MAN 0P1BL

- engine start/stop under front panel MAN 0P0K8 - Medium height design MAN 0P2TQ

- clutch MFZ for special operation MAN 0P0DU - Brake system for concrete pump MAN 262CN (3/4 axle)

- reverse gear buzzer MAN 0P3CE - Front axle straight MAN 0P5EU

- 2 flashing light on the top of the cabin MAN 0P2B3 - Lateral marker lights MAN 0P2BJ

- overhang for 6x4 min 1300mm for 8x4 min 1200mm - Heat exchanger for gearbox MAN 0P0FW

- smoking package MAN 0P2IH - registration N3G MAN 0P3JS

- control module for external data exchange ZDR 0P2NA

- 0P1QH pneumatic suspension system for lifted use

All truck must have the free spaces for the outriggers – see the pictures below.

Page 7: ENGINE POWER for CONCRETE PUMPS applications

MAN TGS

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 6x4 e 4x2

LAYOUT 8x4 e 10x4

Page 8: ENGINE POWER for CONCRETE PUMPS applications
Page 9: ENGINE POWER for CONCRETE PUMPS applications

ASTRA HD9

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION PUMPS Model truck WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 HD9 6x4 4500 + 1450 8000 26000 33000

ZL40 HD9 6x4 4750 + 1450 9000 26000 33000

* ZL36 HD9 8x4 4250 + 1450 7500 + 7500 26000 32000

ZL40 HD9 8x4 5000 + 1450 7500 + 7500 26000 32000

ZL49 HD9 8x4 6000 + 1450 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL

ZL49 HD9 10x4 1900 + 2850 + 1450 + 1400 9000 + 9000 26000 + 9000 48000

ZL56 HD9 10x4 1900 + 3400 + 1450 + 1400 9000 + 9000 26000 + 9000 48000

Page 10: ENGINE POWER for CONCRETE PUMPS applications

ASTRA HD9

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

Model PTO ENGINE PTO GEAR BOX PTO

Concrete pump in PTO Multipower ratio 1.29 flange Din 120 ZF NH4C OMFB (continuous use) ZF N221/10c attached pump height

Unit.pumping PU1808 NMV221 ratio1.551300Nm

Not possible STIEBEL with Automatic gear box

CHASSIS. SPECIFICATIONS

- Short Cabin - Electric cable for PTO ASTRA cod. 029

- acoustic horne on truck reverse motion - predisposition for reading engine signal CAN

- 2 flashing light on the top of the cabin - overhang for 6x4 min 1200mm for 8x4 min 1300mm

- tyres 315/80R22.5 156/150K

- for truck E6 modify the position of battery box in vertical position or after the 2° axle

The truck must have the free spaces for the outriggers – see the pictures below.

Page 11: ENGINE POWER for CONCRETE PUMPS applications

IVECO TRAKKER X-WAY

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION PUMPS Model truck WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 Trakker 6x4 X-Way 6x4

4500 + 1380 8000 20000 28000

* ZL36 Trakker 8x4 X-Way 8x4

4250 + 1380 4500 + 1380

7500 + 7500 19000 32000

ZL40 Trakker 8x4 X-Way 8x4

5020 + 1380 5020 + 1380

7500 + 7500 19000 32000

ZL49 Trakker 8x4 5820 + 1380 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL

ZL49 Trakker 10x4 1875 + 2875 + 1380 + 1400 8000 + 8000 26000 + 9000 48000

ZL56 Trakker 10x4 1875 + 3425 + 1380 + 1400 9000 + 9000 2600 + 9000 48000

Page 12: ENGINE POWER for CONCRETE PUMPS applications

IVECO TRAKKER X-WAY

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

Model PTO ENGINE PTO GEAR BOX PTO

Concrete pump in PTO

Multipower r.1.29 flange Din 120

SW PTO HP r.1.56 - 79366

ZF NH4C OMFB continuous use ZF N221/10c code 5255

Pumping unit PU1808 NMV221 ratio1.55 1300Nm SW PTO HP r.1.56 - 79366

Not possible STIEBEL with Automatic gear box

CHASSIS. SPECIFICATIONS

- Day Cabin AD model low roof - Electrical predispositions for Body Builder

- acoustic horne on truck reverse motion - predisposition FMS for reading CAN signal

- overhang for 6x4 min 1300mm for 8x4 min 1300mm - 2 flashing light on the top of the cabin

- Battery box after 2° axle- or in vertical position - no vertical exhaust system

- X-WAY 8x4 air filter behind cab code: 1836

The truck must have the free spaces for the outriggers – see the pictures below.

Page 13: ENGINE POWER for CONCRETE PUMPS applications

IVECO TRAKKER X-WAY

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 6x4 - 8x4 - 10x4

Page 14: ENGINE POWER for CONCRETE PUMPS applications

RENAULT C K

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION PUMPS Model truck WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 C/K 6x4 4600 + 1370 8000 21000 28000

ZL40 C/K 6x4 4900 + 1370 9000 26000 33000

*ZL36 C/K 8x4 4600 + 1370 7500 + 7500 19000 32000

ZL40 C/K 8x4 4900 + 1370 7500 + 7500 19000 32000

ZL49 K 8x4 6000 + 1370 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL

ZL49 K 10x4 4900 + 1370 + 1380 9000 + 9000 26000 + 10000 48000

ZL56 K 10x4 5400 + 1370 + 1380 9000 + 9000 26000 + 10000 48000

Page 15: ENGINE POWER for CONCRETE PUMPS applications

RENAULT C K

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

Model PA ENGINE PTO GEAR BOX PTO

Concrete pump in PTO HP1600N ratio1.54 flange DIN120TD S84/C ratio 0.91/1.13 With gearbox heat exchanger for continuous use

With PTO is not warranty the engine start from radiocontrol

CHASSIS. SPECIFICATIONS

- DAY CAB Cabin - Interface for Body Builder connection BBM module

- 2 flashing light on the top of the cabin - predisposition for engine signal CAN

- acoustic horne on truck reverse motion - predisposition for remote engine start and stop

- Side marker light - overhang for 6x4 min 1300mm for 8x4 min 1300mm

- not possible use vertical pipe of exhaust - max chassis height 1200mm unloaded

- chassis without support plate for bodybuilder

The truck must have the free spaces for the outriggers – see the pictures below.

Page 16: ENGINE POWER for CONCRETE PUMPS applications

RENAULT C K

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 6x4

LAYOUT 8x4 e 10x4

Page 17: ENGINE POWER for CONCRETE PUMPS applications

DAF CF

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION PUMPS Model truck DAF WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 CF FAT 6x4 ** 5300 + 1400 8000 21000 28000

ZL40 CF FAT 6x4 5550 + 1400 9000 26000 33000

* ZL36 CF FAD 8x4 5300 + 1400 8000 + 8000 20000 32000

ZL40 CF FAD 8x4 5700 + 1400 8000 + 8000 20000 32000

ZL49 CF FAD 8x4 ** 6700 + 1400 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL - ** not standard DAF wheelbase

ZL49 CF FAD 10x4 5700 + 1400 + 1400 9000 + 9000 26000 + 10000 48000

ZL56 CF FAD 10x4 ** 6000 + 1400 + 1400 9000 + 9000 26000 + 10000 48000

Page 18: ENGINE POWER for CONCRETE PUMPS applications

DAF CF

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

Model PA ENGINE PTO GEAR BOX PTO

Concrete pump PTO NMV 2000 r: 1.21 – 2000Nm – flange 120/4 ZF N221/10c r:1.35/1.62 pos.O (height)

Code: 07410 Code: 06262

PTO NMV and Split BOX Stiebel not compatible with TRAXON gearbox

N.B with PTO truck engine rpm for set up PUMP = 1800 rpm

CHASSIS. SPECIFICATIONS

- DAY CAB - ECU BBM

- predisposition for CAN signal – Selco 09562 - predisposition for remote engine control – Selco 00797

- acoustic horne on truck reverse motion - overhang for 6x4 min 1300mm for 8x4 min 1300mm

- Air filter internal of the cabin - 2 flashing light on the top of the cabin

- For chassis 4/5 axle modify silencer box behind 2°axle with order POV

The truck must have the free spaces for the outriggers – see the pictures below.

Page 19: ENGINE POWER for CONCRETE PUMPS applications

DAF CF

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 6x4

LAYOUT 8x4 / 10x4

Page 20: ENGINE POWER for CONCRETE PUMPS applications

VOLVO FMX

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION PUMPS Model truck WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 FMX 6x4 4600 + 1380 8000 21000 28000

ZL40 FMX 6x4 4900 + 1380 9000 26000 33000

* ZL36 FMX 8x4 4600 + 1370 7500 + 7500 19000 32000

ZL40 FMX 8x4 4900 + 1370 7500 + 7500 21000 32000

ZL49 FMX 8x4 6000 + 1370 9000 + 9000 26000 44000

* only in version ENGINE PTO not possible STIEBEL

ZL49 FMX10x4 4900 + 1370 + 1380 9000 + 9000 26000 + 9000 48000

ZL56 FMX10x4 5400 + 1370 + 1380 9000 + 9000 26000 + 9000 48000

Page 21: ENGINE POWER for CONCRETE PUMPS applications

VOLVO FMX

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

Model PA ENGINE PTO GEAR BOX PTO

Concrete Pump in PTO HP1600N 1.54 1600Nm PTR-D r:0.90/1.15 DIN 5462

With PTO is not warranty the engine start from radiocontrol

CHASSIS. SPECIFICATIONS

- DAY CABIN - Predispositions for PTO Body Builder ECU BBM

- Air filter under the cabin - overhang for 6x4 min 1300mm for 8x4 min 1300mm

- acoustic horne on truck reverse motion - 2 flashing light on the top of the cabin

- without support plate

- For chassis 4 and 5 axle modify silencers and battery box behind 2°axle code: FRFS-BS

The truck must have the free spaces for the outriggers – see the pictures below.

Page 22: ENGINE POWER for CONCRETE PUMPS applications

VOLVO FMX

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 6x4

LAYOUT 8x4 / 10x4

Page 23: ENGINE POWER for CONCRETE PUMPS applications

SCANIA NTG

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

ZOOMLION PUMPS Model truck WHEEL BASE mm Front axle load kg rear axle load kg Total axle load

ZL36 N.T.G. P/G 6x4 4550 + 1350 7500 20000 28000

ZL40 N.T.G. P/G 6x4 4750 + 1350 9000 26000 33000

ZL40 N.T.G. P/G 8x4 4950 + 1350 7500 + 7500 19000 32000

ZL49 N.T.G. P/G 8x4 5950 + 1450 9000 + 9000 26000 44000

ZL49 N.T.G. P/G 10x4 4750 + 1450 + 1400 9000 + 9000 26000 + 9000 48000

ZL56 N.T.G. P/G 10x4 5350 + 1450 + 1400 9000 + 9000 26000 + 9000 48000

Page 24: ENGINE POWER for CONCRETE PUMPS applications

SCANIA NTG

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

P.T.O. SPECIFICATIONS

ENGINE PTO GEAR BOX PTO

TRUCKS CONFIGURATION ONLY WITH SPLIT BOX STIEBEL SCANIA don’t have the correct engine PTO for Concrete applications

CHASSIS SPECIFICATIONS

- Day Cabin CP14 CG14 low roof - (for CP17 to be verified by T.D Cifa)

- ECU BCI for bodybuilder – 05753A - predisposition for reading CAN signal from BCI

- file SOPS code 3313B – remote control engine start - without body attachment frame – 03412Z

- file SOPS code 3545A – PTO spilt shaft preparation - lateral marker light – 00313B

- file SOPS code 1541D – transmission sensor constant 6 - 2 flashing light on the top of the cabin – 01330Z

- without end crossbar – 01529Z - alarm reverse motion

- for chassis 6x4 free space for outriggers 600mm after the mudguard code 5444A

- for chassis 8x4 and 10x4 free space for outriggers (the center of front axles) code 5444A

Page 25: ENGINE POWER for CONCRETE PUMPS applications

SCANIA NTG

TRUCK MOUNTED CONCRETE PUMP

ENG 2021 ZOOMLION

LAYOUT 6x4

LAYOUT 8x4 10x4


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