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Workshop Solutions

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ENGINE SERVICE TOOLS


Sykes-Pickavant has been at the forefront of providing specialist Workshop Solutions forVehicle Servicing, for more than 75 years, and this latest catalogue brings you up to date solutions for the 21st century workshop and the vehicle problems faced every day – frombasic oil change servicing, through ignition and injection, to complex engine timing solutions.

Sykes-Pickavant believes strongly in providing on-going support for both our products andour customers, therefore you will find in this catalogue comprehensive spare parts and applications information, and we always encourage and welcome our customers to contact us for further advice whenever necessary. You can contact Sykes-Pickavant for TechnicalHelp concerning any of the products in this catalogue:

Phone : +44 (0) 1922 702222 e-mail: [email protected]

Fax : +44 (0) 1922 702223 web: www.sykes-pickavant.com

Sykes-Pickavant encourages Safety In The Workplace, and has introduced this range of Safety Footwear for the benefit of our Automotive End-User customers:Safe yet Stylish for the modern Technician – three styles to choose from

COMPREHENSIVE INFORMATION IS SUPPLIED WITH EVERY SP ENGINE TIMING KIT• OEM Part No • Installation Drawing • Component ID • Applications by Engine Code • Tool Control System •

Ref. OEM Ref. Description

A - SP 23164-05 KM 933 Timing Adjustment Wrench

B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly.

C - SP 23164-07 KM 927 Injection Pump Setting Pin.

Model Engine Engine Code Std Kit. Alt. Kit

Vectra-B 1.8/2.0 X18XE1/X18XE/Z18XE/X20XEV 07753000 07753100

Vectra-C 1.9DCDTI Z19DT/Z19DTH 07751200

Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300

Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100

Timing Kit Applications

SPARE PARTS & OEM X-REF

COMPONENT ID DRAWING IN EVERY KIT

INSTALLATION DRAWING & INSTRUCTIONS

APPLICATIONS

TOOL CONTROL SYSTEM

Hiker Waterproof Safety WorkbootsOil & Heat Resistant SoleSteel Toe Cap & Mid-SoleWaterproof Leather Uppers

Sizes: UK 7 - 12

SPWF5P-SIZE

Crankshaft locking Tool

Timing Kit Component ID

Safety TrainersOil & Heat Resistant SolesSteel Toe Cap & Mid-Sole

Sizes: UK 7 - 12

SPW303-SIZE

Trekker Safety WorkbootsOil Resistant SolesSteel Toe Cap & Mid-SoleAnti-static

Sizes: UK 7 - 12

SPWF50-SIZE

1


• Valve Spring Compressors.......................................................................2 – 4

• Valve Fitting & Removal Tools........................................................................3

• Cylinder Head & Piston Tools........................................................................5

• Ignition & Injection Tools................................................................................6

• Oxygen Sensor Tools......................................................................................7

• Cooling, Exhaust & Alternator Tools.............................................................8

• Oil & Fuel Filter Removal Tools......................................................................9

• Transmission Tools...............................................................................10 – 11

• Vehicle Protection.........................................................................................11

• Timing Belt & Pulley Tools ....................................................................12 - 13

• Diesel Injector Removers......................................................................14 - 15

• Diesel Injector Tools.....................................................................................16

• Diesel Glow Plug Tools.................................................................................17

• Engine Timing & Locking Tools (full applications table – refer pp 42 – 43)

Alfa Romeo................................................................................18 - 19

BMW...........................................................................................20 - 21

Chrysler.............................................................................................21

Fiat.............................................................................................22 - 23

Ford............................................................................................24 - 25

GM Vauxhall / Opel..................................................................26 - 28

Iveco.................................................................................................28

Jaguar ..............................................................................................29

Land Rover.......................................................................................29

Mercedes..........................................................................................30

Mazda...............................................................................................30

Mini...................................................................................................30

Nissan...............................................................................................30

PSA Peugeot / Citroen.............................................................31 - 33

Renault......................................................................................33 - 35

Rover.........................................................................................35 - 36

Saab..................................................................................................36

VAG Audi / Seat / Skoda / VW ................................................37 - 40

Volvo.................................................................................................41

Fuel Pump Timing............................................................................44

• Index..............................................................................................................45

CONTENTS

Heavy Duty Valve Spring Compressor for use on Commercial Vehicleand Off-Road Engine Vehicles

Suitable for use on a wide range of medium and heavy commercial vehicles, buses, agricultural, marine and industrial plant enginesReinforced frame made from rust-proofed steelGeared hand wheel adjustment

• Supplied with straight & cranked off-set jaws

Spares Parts :

03801100 Straight Jaws 03801200 Cranked Jaws

VALVE SPRING COMPRESSORS

Valve Spring Compressor - Heavy Duty 03800000


Technical: Valve Spring Compressors A Jaw B Throatmm mm

03800000 Min Max

Offset 75 165 245Straight 95 186 24503950000 35 142 15066021000 70 135 15066043000 63 129 158

Dimensions quoted are with tool fully compressed.

For the removal of valves on multivalve petrol & diesel enginesReinforced frame made from rust-proofed steel• Supplied with 25mm & 30mm & valve spring adaptors

Spare Parts and Optional adaptors :

03950100 Multivalve VSC adaptor - 30mm03950200 Multivalve VSC adaptor - 25mm03950400 Multivalve VSC adaptor - restricted access & BMW03950500 Mutlivalve VSC adaptor - 21mm VAG & motorcycle

Valve Spring Compressor - Multivalve engines 03950000

Valve spring compressor for OHC petrol & diesel engines.

Will also fit a wide variety of smaller OHV enginesCam action provides parallel liftOpen collet type jaw provides good visibility for difficult access applications

Valve Spring Compressor OHC engines 66043000

For the removal of valves on small / medium OHV enginesCam action provides parallel liftAutomatic locking action

• Supplied with straight adjustable width jaws

Spare Parts :

03851100 Replacement jaws for 66021000 OHV VSC

Valve Spring Compressor - Small / Medium OHV engines 66021000

2


VALVE SPRING COMPRESSORS

'Valvemaster' Valve Service Centre 03990000

Air-assisted Valve Spring Compressing system• Allows valve spring and stem seal work, without the need

to remove the cylinder head• Universal Mounting brackets for use on a wide variety

of OHC & OHV petrol & diesel engines• Reversible, multi-position lever arm and precise height

adjustment for maximum flexibility• Supplied on storage panel c/w vinyl overlay & hook / clip set

Air Holding Adaptor 03965000

14 / 18mm spark plug port adaptor c/w std airline connection

• Creates cylinder pressure which holds the valve in position whilst the spring is removed

Contents 03990000

03960100 Adjustable Support Pillars (2) & Beam

03960800 Lever Arm

03950100 502 /504 /505 Valve Spring Adaptors (4)

03965000 Air Holding Adaptor

03970000 Valve Stem Seal Pliers

03980000 Valve Stem Seal Installer Set

67000600 Telescopic Magnetic Pick-up Tool

Valve Stem Seal Pliers 03970000

Specially shaped long reach tips shaped for improved grip

• Range from 7mm upwards

Valve Stem Seal Installer Kit 03980000

Set of drive collets and pilots to accurately install valve stem seals without

damaging the seal or the spring

Telescopic Magnetic Pick-Up Tool 67000600

To aid in the removal of valve collets - extends up to 490mm

3

4 VALVE SPRING COMPRESSORS


Pneumatic Valve Spring Compressor 03995000

Valve Grinding SticksWooden handled valve sticks for grinding and lapping valves

Valve Grinding Stick 66090200

Large 32mm cup diameter, ideal for HGV, agricultural and industrial plant enginesSingle-ended valve grinding stick 32mm x 224mm


Medium cupsize single-ended valve grinding stick, ideal for cars and light commercial vehiclesSingle-ended valve grinding stick 22mm x 224mm


Small cup size single-ended valve grinding stick, ideal for cars, motorcycles and generator enginesSingle-ended valve grinding stick 19mm x 224mm

Valve Grinding Stick 66090500 Small / medium cup size double-ended valve grinding stickDouble-ended valve grinding stick 19 / 22mm x 224mm

• Air Operated Valve Spring Compressor

• Universal tool for removing and installing engine valves on

modern petrol and diesel engines

• Specifically designed for modern engines with 4 or 5 valves per cylinder

• Practical and simple to use

• Huge time savings over traditional manual valve spring compressors

particularly on modern engines

• Supplied with adaptors to cover a wide range of spring diameters

• 19.8, 24.5, 25, 25.5, 27, 29, 32, 34, 41, 50mm

• CE approved

• Supplied in storage case

Product demonstration video available at www.sykes-pickavant.com

• Specifications :

• Dimensions : 330 x 170mm clearance

• Air Supply pressure : min 6bar ( 90psi ) / max 10bar ( 150psi )

• Force Generated : at 6 bar = 75kg / at 10 bar = 100kg

5CYLINDER AND PISTON TOOLS


Cylinder Honing Set (13 - 89mm) 02800000

• Complete honing and deglazing set, for 13 - 89mm diameter cylinder bores• Flexible drive shaft, for use with air or electric drills• Supplied with a set of medium grade 220 grit stones• Suitable for use on brake and clutch cylinders, small bore engine

cylinders, motorcycle engines etc

Replacement Stone Sets available: -

Reference Grade Grit 02800100 Fine 400 02800200 Medium 220 02800300 Coarse 100

• Each Stone Set consists of:- 3 x 19mm stones / 3 x 29mm stones / 3 x 50mm stones, and 9 replacement spring clips

Cylinder Honing Tool (50 - 180mm) 02810000

• Large diameter honing and deglazing tool• Flexible drive shaft, for use with air or electric drills• Supplied with a set of medium grade 220 grit stones• Suitable for use on large bore engine cylinders from 50 -180mm

Replacement Stone Sets available:-

Reference Grade Grit

02810100 Fine 400 02810200 Medium 220 02810300 Coarse 100

• Each Stone Set consists of:-3 x 100mm stones and 3 x replacement cotter pins

Piston Ring Compressor - Ratchet Action 66037000 • Medium capacity piston ring compressor, • Spring assisted ratchet type lock complete with square drive key• Standard 80mm depth, 57 - 125mm capacity• Suitable for Cars and Light Commercial Vehicles

Piston Ring Compressor - Ratchet Action 66037300 • Large capacity piston ring compressor • Spring assisted ratchet type lock complete

with square drive key• Standard 80mm depth, 90 - 175mm capacity• Suitable for Commercial Vehicles,

industrial and agricultural engines

Piston Ring Compressor - Ratchet Action LARGE CAPACITY, LONG REACH 03220000 • Large capacity, long reach, piston ring compressor • Spring assisted ratchet type lock complete with

square drive key• Double-depth 165mm, 90 - 175mm capacity• Suitable for heavy Commercial Vehicles, industrial

and agricultural engines

Technical: Piston Ring Compressors Depth Capacity

Ø mm

66037000 80 57-12566037300 80 90 -17503220000 165 90 -175


6 IGNITION & INJECTION TOOLS

Electronic Diesel Injector Removal Sockets

• Hexagonal sockets for removal of the electrical solenoid from modern diesel injectors• 1/2” sq dr. x 78mm length

01512500 25mm Hex – Siemens Injectors - 2.0 HDi (DW Series) - As found on PSA, Ford, Toyota etc01512700 27mm Hex – Siemens Piezo Injectors – 2.0 HDi Piezo (DW Series) - As found on PSA etc01512900 29mm Hex – Bosch type injectors – Bosch CDi / HDi engines01513000 30mm Hex – Bosch type injectors – Bosch Renault / Nissan 1.9dCi

Spark Plug Thread Chasers 01410000 - 14mm 01440000 - 10 / 12mm

Cleans and reforms threads in cylinder heads 01440000

Professional Feeler Gauges01640000 - 26 blades cranked• Thickness range 0.005mm - 0.762mm• 45° angle off-set allows for use where access is restricted

01640000

01410000

Set of 4 specialist Diesel Injector Sockets - 1/2” sq.dr

Diesel Injector Socket Set01520000

Size (mm) Depth (mm)

22 80

22 100

27 80

28 80

25mm 27mm 29mm 30mm

7OXYGEN SENSOR TOOLS


• Suitable for both heated and unheated oxygen sensors• 1/2" sq. dr. x 22mm slotted deep socket

Oxygen (Lambda) Sensor Socket 01650000

• Swivel Handled 22mm Socket Wrench for Lambda Sensor removal• Double sided (hex / bi-hex) 22mm socket • Ideal for restricted access applications• Handle Length 250mm

Oxygen (Lambda) Sensor Socket Wrench 01659000

• Clean and restore threads on Oxygen (Lambda) Sensor fittings

01410500 - Lambda Sensor Thread Restorer - M18 x 1.5

01410600 - Lambda Sensor Thread Restorer - M12 x 1.25

Oxygen (Lambda) Sensor Thread Restorers

A special Reamer, Tap, and Thread Inserts to repair the damaged internal threads when refitting Oxygen / Lambda Sensors• For M18 x 1.5 oxygen / lambda sensor thread applications• Supplied in storage case with 5 - M18 x 1.5 thread inserts• Replacement M18 x 1.5 inserts available

01412600 - Replacement M18 x 1.5 Thread Inserts for Oxygen / Lambda Sensors• Pack of 10 inserts

Oxygen Sensor Thread Repair Kit 01412500

• Set of 7 specialist sockets for the removal and installation of all common sizes of Oxygen Sensors and Pressure / Vacuum Sensors & Switches

Oxygen (Lambda) Sensor Socket Set 01690000

Part No. Size (mm) Depth (mm) Slot (mm) Offset (mm)

1 01690100 29 90 82 01690200 22 90 213 01690300 27 85 27(window)

4 01690400 22 80 85 01690500 1 1/16 756 01690600 22 50 10 307 01690700 22 30 8 55

1

67

23

4

5


8 COOLING, EXHAUST AND ALTERNATOR TOOLS

Ratcheting Hose Clamp Plier Set (3) 03579500

Set of three Ratcheting Hose Clamp pliers - small / medium / largePatented ratcheting mechanism, provides secure and safe locking and releaseIdeal for radiator hoses, fuel lines, brake and vacuum hosesSwivel jaws provide parallel clamping for improved gripLocking ratchet mechanism prevents accidental damage to hoses.

Exhaust Pipe Cutter 02180000

• Chain type pipe cutter, ideal for use with exhausts• Suitable for aluminium, copper, brass, steel• Capacity - 28 - 68mm diameter

Alternator Combination Socket Set – 12 pce 01675000

• Special set of Spline & Torx Socket Bits for the removal of Bosch type alternator free-wheel drive pulleys

• Locks the alternator, allowing the central locking bolt of the pulley to be released• Set contains both standard length and short length versions, for ease of access• Selection of 33 tooth reaction nuts, and additional adaptors, widens the applications

range available for this set• BMW / Ford / GM / Mercedes / Renault / VAG – with Bosch type alternators

Applications :

M10 x 110mm BMW, Ford, GM, Mercedes, Porsche, Renault, VAG

T50 x 110mm Mercedes A Class, Renault DCi

M10 x 64mm BMW, Ford, GM, Mercedes, Porsche, Renault, VAG

• Without the need to remove the radiator

T50 x 64mm Mercedes A Class, Renault DCi


M10 x 110mm with 28mm Hex Cap for Renault

M10 x 64mm with 28mm Hex Cap for Renault


Spare part :• Replacement chain available

(ref. 02180100)

03110000 - 32mm03120000 - 36mm• For removing thermo viscous fan hubs• 32mm - applications - Ford / BMW• 36mm – applications – Ford / GM• Cranked with slim profile for ease of access

Viscous Fan Hub Spanners

Size Drive Length

M10 1/2’ sq 110mmT50 1/2’ sq 110mmM10 10mm hex 75mmM8 10mm hex 75mmT50 10mm hex 75mm T40 10mm hex 75mm H10 10mm hex 75mm H8 10mm hex 75mm

Specifications

9OIL FILTER TOOLS


Heavy Duty Strap Wrench 015500V2

• Multipurpose, heavy duty strap wrench, ideal for HGV oil filter removal, and industrial applications

• Capacity - up to 275mm diameter

Spare Part: Replacement strap available (015512V2)

Heavy Duty Chain Type OilFilter Remover 03890000 • Heavy duty leaf type chain• Capacity - up to 150mm diameter• Ideal for HGV, plant and industrial applications,

as well as Cars / LCV's etc• 1" hex or 1/2" sq. dr

Adjustable Oil Filter Remover 03810000

Swivel Jaw Filter Remover 03850000

• Spider-type wrench, c/w geared legs which automatically tighten as the force is applied

• Capacity - 62 to 93mm diameter

• 3/8" sq. dr c/w with adaptor for 1/2 sq.dr. / 19mm hex

• 90° swivel hinged jaws• Jaws swivel a full 90° givingflexible access to filters with even the most awkward access.• Poly grip handles• Suitable for all types of filters• Filter diameter 57 – 120mm

Fuel Filter Remover 03900000

Fuel Filter Remover for GM Vauxhall / Opel / Saab• Two piece tool for removal of Diesel Fuel Filters• Equivalent to manufacturer’s own GM OEM Tool

EN-46784-010 + EN-46784-020• Suitable for :-

Astra H / Vectra C / Zaffira with 1.9CDTi enginesSaab 1.9TD enginesAlfa / Fiat 1.9JTD engines

Strap Type Oil Filter Remover 03860000• Multipurpose strap wrench, ideal

for car oil filter removal• Double ended 13/16" hex

c/w 3/8" & 1/2" sq. dr

Spare Part :Replacement strap available (03860500)

Adjustable Band Type Oil FilterRemovers 03840000 Car / LCV - 65 – 100mm diameter03830000 LCV / HGV - 110 – 155mm diameter

• Band type, adjustable, non-stretch steel band with die-cast screw mechanism

Spare Part :Replacement bands available :

03840100 – Car / LCV03830100 – LCV / HGV

Heavy Duty Oil Filter Remover03818000 • Suitable for oil filters 80 – 120mm diameter• 3/8 sq. drive , c/w 1/2” sq drive adaptor

03819500 • Suitable for oil filters 95 – 165mm diameter• 1/2” sq. drive

• Professional tools – HeavyDuty construction

• Heavy Duty Three-legged self-gripping design

• Heavy Duty gear mechanism for longer life


10 TRANSMISSION TOOLS

Universal Flywheel Puller 08510100

• Universal Puller for flywheels with threaded holes, and with a pitch circle (or spread) diameter of 42 - 108mm

• Combination 2 / 3 way pulling beam

• Contains both Imperial (3/8" UNF) and Metric (M10) threaded pulling rods

• Ideal for use on Rover Mini and Metro models with Verto flywheel & clutch

Spare Parts :

08512500 Pulling Rod 3/8”UNF - set of 308512600 Pulling Rod M10 - set of 308512300 Force Screw 100mm reach

Mini Flywheel Puller 66030000

• Specialist flywheel remover for Mini / Metro models • Supplied with both imperial (3/8" UNF) and Metric (M10) threaded pulling rods• For Mini / Metro models with both traditional, and later (Verto) type clutches• 80 - 110mm spread - 3 way pulling beam

Spare Parts :

08512500 Pulling Rod 3/8”UNF - set of 308512600 Pulling Rod M10 - set of 3

Dual Mass Flywheel – Special Tool 081100SP

Developed in conjunction with LUK, to allow accurate testing of the DMF unit,whilst it is still mounted on the vehicle, with the gear box removed

• Dual Mass Flywheels (DMF) are fitted to many modern vehicles: Cars, Vans and Trucks• DMF units are designed to dampen out unwanted engine vibration, particularly important on modern High Speed diesel engines• By dampening unwanted vibration, engine and transmission components can be made lighter, in order to maximise the higher

power outputs available from the modern diesel engine• DMF units are designed to last the life of 2 clutch units, assuming correct vehicle usage and normal load conditions• The special DMF tool will allow the user to assess the condition of the DMF unit, prior to fitting a new clutch• The DMF kit comes complete with all the components required to test the DMF including the LUK specific DMF Data,

instructional CD and Data Wheel which are vital to the correct operation of the kit• Measures both the radial and lateral movement of the 2 components of the DMF• The Data Wheel, provides the specific data, per application, to allow the technician to correctly evaluate the DMF


TRANSMISSION TOOLS & VEHICLE PROTECTION 11

Universal Engine & Gearbox Support 38360000

• Designed to support the engine or gearbox when the engine bracket has been removed•eg - when replacing timing belts, drive belts, water pumps etc

• Removes the need for using cranes, transmission jacks etc• Universal tool designed for all makes of vehicle

• No need for costly model specific brackets• The unit is suspended from the chassis via the support hooks, the engine / gearbox is supported by

the support pad, and is counter-balanced against the underside of the vehicle by the support arms• Fully adjustable in all dimensions

• Extension : min 630mm / max 960mm• Support plate adjustment : 190mm

Product demonstration video available at www.sykes-pickavant.com

Heavy Duty Wing Covers

05150000 - Protective Wing Cover - Standard Size

dimensions : 800 x 600mm

05350000 - Protective Magnetic Wing Cover – LargeProtective Wing Cover c/w Tool Storage pocket.

dimensions : 1050 x 600mm

c/w tool storage pocket.

Manufactured from heavy duty vinyl cloth, with a soft, non-scratch backing

Wing covers have sewn-in magnets around the edge, to secure them in position

Designed to protect paintwork from dirt and accidental scratches

Protective Seat Cover 05160000

100% Nylon Seat Cover for protection of seats during service / maintenance work

Grease and water resistant

Fully washable

Universal size fits most car / van seats


12 CAM BELT & PULLEY TOOLS

Pulley Holding Tools 07740500 - V Belt Pulley Holding Tool

07741000 - Grooved Pulley Holding Tool

• Ideal tools for holding belt pulleys when removing or replacing the pulleys on water pumps, alternators, power steering pumps etc

• Can also be used to rotate camshafts and crankshafts during engine timing service work

• The hold is tighter than with a normal strap wrench, therefore these tools can also be used to remove oil & fuel filters where access permits

Cam Belt Pulley Puller 07742000

• Removes pulleys by using the holes in the pulley, to avoid risk of damage

• Special compact design allows for in-situ use

• Adjustable legs allow for variable diameters of pulley

Ribbed Pulley Puller 07742500

• Adjustable 2 leg Puller for removing automotive pulleys• Puller grips on the grooves of the pulley wheel• Suitable for pulley diameters 40 – 155mm

Timing Belt Tension Gauge 316600V2

• For accurate tensioning of timing belts, minimising the risk of premature failure due to incorrect belt tension

• Features remote gauge for ease of access, with oil filled piston

• Gauge scale in Kg as recommended by VM's. Supplied with calibration strip

• Suitable for use on all Timing Belts, V Belts, Industrial Belts up to 12mm thick

Specification

Handle length: 365mm

Belt length: 800mm

Specification

Spread: 40 - 70mm

Reach: 40mm

Diameter: 90mm

Specification

Spread: 130 – 155mm

Reach: 115 mm


CAM BELT & PULLEY TOOLS 13

Flexible Auxiliary Drive Belt Fitting Tool 07740000

• Designed to assist in the fitting of new style alternator / air-con / power steering drive belts, which have no load adjustment mechanism, and are designed to be “stretched” into place

• Guides the belt into the correct position, whilst turning the crankshaft pulley by hand

• Steel guide pins help lock the tool in situ, whilst the alloy body guides the belt over the edge of the pulley, and supports the load on the belt during the fitting process

Timing Pulley Polygonal Wrench Set 07743000

Stretch Belt Fitting Tools – Dual Size Pulleys 07744400

• Stretch Belt Tool for Double Pulley applications

• Specially designed two-piece tool for installing stretch belts on

double pulleys where the two pulleys are of different diameters

• Allows the belt to be installed in one operation

• Ideal tool for Ford Focus applications with double pulley

• Set of 9 polygonal ( bi-hex ) wrenches and extension handle,

for releasing the bolts used on Timing, Tensioner, and Auxiliary Pulleys

• Wrench sizes :-

12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm curved

15mm straight wrench – ideal for Ford Mondeo applications


14 INJECTOR REMOVAL

Diesel Injector Puller 085700V2

Diesel Injector Puller + New M17 adaptor

Injector key Injector impact adaptor

Heavy Duty Slide Hammer Kit c/w Injector Removal Adaptor Set• Designed for use with Common Rail Diesel Engines

• Heavy Duty Slide Hammer (10lbs / 4.5kg) for fast and effective removal of stubborn injectors

• Bosch injector removal adaptor ( M20 x M17 x 1.0 )• Delphi injector removal adaptor ( M20 x M14 x 1.5 )• Injector dismantling tool ( M10 x 1/2” with hole )• Slide hammer adaptor with locknut ( M20 x 5/8”UNF )

• Dismantling tool for removing internal parts of the injector where necessary.• Injector removal adaptors have a special hex design ( M27 ) to allow use of an Impact

Wrench to create vibration sufficient to break the injector seal.• Slide hammer adaptor has a 5/8” UNF internal thread for attaching

to slide hammer shaft• NB – 5/8”UNF is the thread pattern used on both SP slide hammer shafts and

the majority of US market slide hammer shafts• Adaptor kit 08580500 is for users who already possess a slide hammer with

a 5/8”UNF threaded shaft• Alternative thread patterns can be made to order, where necessary – please contact

SP Technical Support for further information

Diesel Injector Remover For Common Rail Diesel Engines 08580000

Injector Removal Adaptor Set for Bosch / Delphi Injectors 08580500

Contents

Bosch injector removal adaptor ( M20 x M17 x 1.0 )

Delphi injector removal adaptor ( M20 x M14 x 1.5 )

Injector dismantling tool ( M10 x 1/2” with hole )

Slide hammer adaptor with locknut ( M20 x 5/8”UNF )

• Safe and damage free extraction of difficult to remove injectors

• For use with Lucas and Bosch type clamp-down injectors

• Slide hammer mechanism c/w M8, M12 & M14 adaptors

• Universal tool with a wide variety of Car, LCV & HGV applications

• NEW – now includes new M17 adaptor for GM Vauxhall / Opel injectors

Spare Parts :

08570370 M12 / M14 Double Ended Adaptor08570470 M8 Adaptor08570700 GM Vauxhall / Opel adaptor M17

• For use with an existing slide hammer with 5/8” UNF threaded shaft


INJECTOR REMOVAL 15

Injector Puller - CDi 08550000

Injector Puller - TDi - PD 08560000

Injector Puller for VAG models with TDi – PD systems

• Specially designed for TDi-PD systems

• Slide hammer with special PD puller

• Supplied with Vice Clamp suitable for use with traditional injectors also

Spare Parts :

08560100 Slide Hammer Weight08560200 Shaft08560300 Handle08560400 Special Puller PD Systems08560500 Vice Clamp

Injector Puller for CDi type Injectors

• Injector puller designed for Bosch type ( CDi ) injectors

• Slide Hammer with special CDi puller

• Specially designed contact area on the puller, to centre the impact of the slide hammer, maximise the impact force, and minimise the risk of damage

Spare Parts :

08550100 Slide Hammer Assembly08550200 CDi Injector Puller


16 DIESEL INJECTOR TOOLS

Injector Seat Cutter Set 01750000

Injector Nozzle Cleaner 01740000

Diesel Injector Seal Extractor 08581000

Kit Contents :

Cutter No.1 19mm flat, for Bosch Injectors

•( Mercedes CRD )

Cutter No.2 17mm flat, for Delphi / Bosch Injectors

•(BMW/PSA/Renault/Ford )

Cutter No.3 15mm flat, Universal applications

Cutter No.4 19mm angled for Fiat / Iveco applications

1 x Pilot Post

1 x T Handle

The Diesel Injector Seat Cutter Set has been specially designed for the cleaning and / or re-cutting of injector seats on modern common rail diesel engines.

Injectors can be extremely difficult to remove, due to the build up of carbondeposits and the effects of corrosion. Once they have been removed, by whatever method possible, the injector seat is often in a condition that makesit almost impossible to successfully seat the injector, and there can be a highrisk of ‘blow-by’ occurring as a result( ‘blow-by’ is the leaking of combustion gases from the cylinder, via the injectorseat, and can lead to various poor running and starting symptoms, excessivesmoke, tar build-up, noise and loss of compression )

The Injector Seat Cutter set, allows the technician to ‘re-face’ the seat, in order forthe new or re-conditioned injector to be fitted correctly(nb it is recommended that re-facing of injector seats is done with the cylinderhead removed to avoid the risk of metal filings entering the combustion chamber)

Designed specially to remove the copper injector base seal when it has become stuck in the cylinder head. Traditionally done using a ‘pick’ – this newSP tool allows safe and easy removal without risk of damage to the head.

• Simple to use – utilises SP’s well know “split collet” technology to gripthe seal and allow it to be pulled out from the head

• Simple adjustment – expands from 6.4mm to 8.0mm • Speed of use – no more fiddling with picks, hooks etc trying to retrieve

stuck seals & washers• Recommended to be used in conjunction with SP 01750000 Diesel Injector

Seat Cutter Set• Can also be fitted with Split Collet 09581000 ( 8.0 – 11.0mm ) if required

01740000 - Diesel Injector Nozzle Cleaner• Designed to clean the sealing surface of the injector• Aluminium body and steel cutter are rotated over the injector nozzle

to clean the nozzle surface• Aluminium body with knurled grip, and 3/8 sq dr for ease of use

01740500 - Aluminium Nozzle Cleaner Body• For customers who already own the SP01750000 Injector Seat Cutter Set• Use the aluminium body only, in conjunction with cutter no. 1 from the 01750000 set


GLOW PLUG REMOVAL 17

Vibro Impact Glow Plug Removal Kit 08590000

Glow Plug Removal Kits Sets of specialist drills and taps for the safe and effective removal of broken / damaged heater plugs.

• Two sets available, covering the most popular sizes of heater plugs ( M8 x 1.0 / M10 x 1.0 )• Each set contains precision engineered components, allowing for the removal of broken parts, without damaging the engine block,

and leaving a clean cut thread for fitting of the replacement heater plug• Full instruction supplied with each kit

08591000 M8 x 1.0 Set

Contents

Vibro Impact Power Tool

Impact Universal Joint 1/4” sq dr.

Impact Sockets Long Reach :

1/4” sq dr – 8, 10, 12mm

Contents : 08591000 M8 x 1.01. Extractor Socket Set2. LH Fluted Drill – 2 step3. LH Threaded Tap – M6 x 14. Threaded Tap – M8 x 15. M6 Removal Tool & Impact Adaptor

Contents : 08592000 M10 x 1.0

1. Extractor Socket Set2. LH Fluted Drill – 2 step3. LH Threaded Tap – M7 x 14. Threaded Tap – M10 x 15. M7 Removal Tool & Impact Adaptor

Specification

Torque Settings : 10, 20, 30, 40 Nm

Air Pressure : 120 psi ( 8 bar )

Air Inlet : 1/4” BSP

08592000 M10 x 1.0 Set

• For the safe and effective removal of 8mm, 10mm, 12mm Glowplugs

• Uses controlled impact torque to create Vibration in order to loosen seized Glowplugs

• The Vibro-Impact tool ‘loosens’ the seized Glowplug, making it safe and easy to remove without the risk of broken plugs, and / or damaged cylinderheads

• Vibro-Impact tool has 4 low-torque settings for controlled torque vibration

• Supplied with special long-reach 8, 10, 12mm Glowplug sockets andUniversal Joint for ease of access

• This kit is also effective for :-

• The removal of any small threaded fixings (up to 12mm Thread size) eg :-

• Spark Plugs (particularly useful for Ford and Alfa Romeo Twin Sparkengines)

• Exhaust manifold studs

• Engine sump fixings


18 ENGINE TIMING & LOCKING – ALFA ROMEO

Alfa Romeo Camshaft Locking Tools – these sets of tools are designed for the precise alignment of both inlet and exhaust camshafts, as found onAlfa Romeo and Fiat cars. Each set relates to a specific engine / model and it is necessary to verify the appropriate engine code prior toattempting to fit these tools

SP23110-A Camshaft Locking Tool - V6 engines (4)

Applications : Alfa Romeo 156/166/GTV/SPIDER - 2.5/3.0/3.2 V6 - (97-)Engine codes 2.5 324.01,324.05,342.01,343.01Engine codes 3.0 161.02,161.05,343.01,Engine codes 3.2 932A.000

SP23110-B Camshaft Locking Tool - Twin Spark 1.8 / 2.0 engines (2)

Applications : Alfa Romeo 145/146 1.8 & 2.0 Twin Spark (96-) 155/156, Spider/GTV 1.8 & 2.0 Twin Spark (96-), Spider/GTV 2.0 16v (95-)

Engine codes 1.8 322.01,322.05,671.06Engine codes 2.0 162.01,162.02,323.01,323.10,341.03,672.04

SP23110-C Camshaft Locking Tool - Twin Spark – 1.4 / 1.6 engines (2)

Applications : Alfa Romeo 145/146 /147/155 1.4 & 1.6 Twin Spark (96-), 155/156 1.6 Twin Spark (96-)Engine codes 1.4 335.03,Engine codes 1.6 321.04,372.03,676.01

SP23110-L Camshaft Locking Tool – Alfa 147 105bhp engine (2)

Applications : Alfa Romeo 147 1,6 (105 bHP) (04-)Engine codes 372.03

SP23110-M Camshaft Locking Tool - Alfa 147 120bhp engine (2)

Applications : Alfa Romeo 147/156 1,6 (120 bHP) (04-)Engine codes 321.02,321.03,321.04, 676.01

Balancer Shaft Belt Tensioning Tool SP23169

For Alfa Romeo 145, 146, 155 2.0 Twin Spark (95-), Spider/GTV 2.0 16V (95-)

Refer to pages 42 – 43 for full Vehicle / Model / Engine Code applications list.Full details of components and fitting instructions can be found on www.sykes-pickavant.com

Exhaust Camshaft

Inlet Camshaft


ENGINE TIMING & LOCKING – ALFA ROMEO

Alfa Romeo 1.9 JTD Series Diesel Engine Timing Kit 07751D00

Alfa Romeo 1.3 JTD / 1.9 JTD Series Diesel Applications – 9 piece set 07751200

Applications:Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines

Applications:16 V Alfa Romeo twin spark engines

The valve advance – retard system (variator) runs off the inlet camshaft and

is exposed when replacing the timing belt. The variator often fails, resulting in

poor and noisy engine performance. The replacement of this variator is only

possible with this socket

Applications:Diesel Alfa, Fiat, Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDTi / 1.9CDTi


A – SP 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin

B - SP 23061-03 M8 x 35 Setscrew (2)

C - SP 23061-04 M8 x 40 Setscrew

D - SP 23069-07 1 860 965 000 Camshaft Alignment Pin

E - SP23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt

F - SP23111-06 1 860 898 000 Flywheel Locking Tool

Item OEM Ref. Description

A - 07751102 EN-46781 Crankshaft Timing Pin

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pin

KM 6349

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring

D - 07751203 EN-46788 Crankshaft Alignment Tool

E - 07751204 EN-46789 Camshaft Alignment Tool (2)

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when highpressure pump remains fitted

G - 07751206 1 860 898 000 Flywheel Locking Tool

19

NB – kit ref 07751200 is also suitable for GM 1.3 & 1.9 CDTi applications

Variator Socket (OEM 1 852 161 000) 07751400

Camshaft Alignment Tools (A)



20 ENGINE TIMING & LOCKING - BMW

BMW Master Kit for Petrol & Diesel Applications – 9 piece set 07758000

BMW M47 / M57 Diesel Applications – 4 piece set 07758100

BMW Diesel Pump Remover 07758500

BMW Vanos Wrench 07758006

NB – kit ref 07758000 is also suitablefor Opel

Omega 2.5D & Range Rover 2.5Dapplications


A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines

B-SP 23048-02 11 2 240 Camshaft Locking Tool – exhaust

C-SP 23048-03 11 3 190 Camshaft Locking Tool

D-SP 23048-04 11 3 320 Camshaft Locking Tool

E-SP 23048-05 11 4 220 Primary Timing Chain Pre-load Tool11 3 390

F-SP 23048-06 11 5 490 VANOS Unit Engagement Wrench

G-SP 23048-07 Tensioner Pin (2)


A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines

B-SP 23048-09 11 6 320 Camshaft Locking Tool

C-SP 23048-10 11 6 322 Locking Clamp

D-SP 23048-11 11 3 340 Tensioner Pin (2)

Applications:Petrol BMW 1.6i up to 2.8i (M40, M42, M43, M44, M50, M52, M60)Diesel BMW 2.5D (M51) / Opel Omega / Range Rover

Applications:Diesel BMW 2.0D, 3.0D (320D, 520D, 530D, X3, X5) / LR Freelander TD4 / Rover 75 2.0D

Applications :BMW:318d/Compact (E46), 320d/td Compact(E46) 330d (E46),

525d (E39), 525d (E60/61)530d, (E39), 530d (E60/61)535d (E60/E61),730d (E38) X5 3.0d (E53)

Land Rover Freelander (Td4) / Rover 75

NB – kit ref 07758100 is also suitable for Land Rover Freelander TD4 and Rover 75 2.0D applications

This tool is suitable for the safe removal from the pump sprocket, and to retain the position of pump spocket in-situ, whilst the pump is being removed and off the engine. This permits the front sprocket/timing chain alignment to be un-disturbed and remain tensioned, this saving dismantling time. The tool is designed to fit both in-line and transverse mounted engines

Enables controlled clockwise turning of the exhaust cam sprocket and secondary chain



ENGINE TIMING & LOCKING – BMW - CHRYSLER

Applications : BMW 316i / 318i ( E46 ) N42 engineBMW 318i / 320i ( E90 ), Z4 ( E85 ) N46 engine

BMW 1.8 / 2.0 ( N42 & N46 series engines ) Applications – 7 piece set07758200

BMW MINI 1.6, One, Cooper, Cooper S - 2001 to 2006 07758300

Chrysler 2.2 / 2.7 CRD 07760000

Part Number OEM Ref. Description

A - 23048-01 11 5 120 Flywheel Timing Pin

B - 23048-12 11 9 190 Flywheel Timing Pin

C - 23048-14 11 9 340 Timing Chain Pre-Tensioning Tool

D - 23048-15 11 9 292 Inlet Camshaft Alignment Tool

E - 23048-16 11 9 350 Sensor Gear Alignment Tool

F - 23048-17 11 9 291 Exhaust Camshaft Alignment Tool

G - 23048-18 11 9 293 Camshaft Alignment Tool Bolt M8 x 25


A 11 8 250 Camshaft Sprocket Holding Tool

B 11 8 370 Engine Support Bracket

C 11 8 240 Tensioner Assembly Tool


A - 23241-01 6015890240008932 Flywheel Plate Locking Tool c/w Bolts M6 x 90mm. (2)

B - 23241-02 6025890040008933 Flywheel Plate Locking Tool

C - 23241-03 1115890315008929 Camshaft Locking Pin Set (2)

21

MINI Camshaft SprocketHolding Tool ( A )

Camshaft Locking Pins

Inlet Camshaft Alignment Tool ( E )

Applications : PT Cruiser 2.2CRD Jeep Cherokee 2.7CRD


NB also suitable for a wide variety of Petrol & Diesel Mercedes applications – refer p 30


22 ENGINE TIMING & LOCKING - FIAT

Fiat Group 1.2 16v Petrol Applications – 5 piece set 07751100

Fiat 1.4 12v Petrol Engine Timing Kit 07751A00

Applications : Petrol Alfa / Fiat / Lancia 1.2 16v engines

Applications : Fiat Brava, BravoEngine codes 182 A3.000, 182 A5.000 (95-00)


A - 07751101 1 860 992000 Piston Height Adaptor (2)

B - 07751102 1 860 985000 Camshaft Locking Tools (2)

C - 07751103 1 860 987000 Tension Adjustment Wrench


A - SP 23110-G 1 860 899 000 Camshaft Timing Tool (1)

B –SP 23111-07 1 860 901 000 Crankshaft Timing Tool c/w Studs

Fiat 1.6 16v Twin Cam Petrol Engine Timing Kit 07751B00

Applications : Fiat Brava, Bravo, Doblo, Marea, Multipla, StiloEngine codes 182 A4.000, 182 A6.000 and 182 B6.000

I.D. Part. OEM Ref. Description

A – SP23112 186 0874 000 Camshaft Locking Tools.(A= Inlet, B= Exhaust)

B – SP23113 186 0876 000 Tensioning Tool

C - SP23111-04 186 0771 000 Flywheel Locking Tool

Fiat 1.8 16v Petrol Engine Timing Kit 07751C00

Applications : Brava, Bravo, Barchetta, Coupe, Marea

Ref. OEM Ref . I/D Nr. Inlet Exhaust Cylinder Nr.Camshaft Camshaft

A - SP23110 D1 1 860 847 000/1 D1 I 2

A - SP23110 D2 1 860 847 000/2 D2 E 3

B - SP23110 E1 1 860 875 000/1 E1 I 2

B - SP23110 E2 1 860 875 000/2 E2 E 3

C - SP23111-06 1 860 898 000 Flywheel Locking Tool

D - SP23169-02 1 860 845 000 Tensioning Tool



ENGINE TIMING & LOCKING - FIAT 23

Applications: Diesel Alfa / Fiat / Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDti, 1.9CDTi

Camshaft Alignment Tools (A)

NB - kit ref 07751200 is also suitable forGM 1.3 & 1.9 CDTi applications


A - 07751102 EN-46781 Camshaft Alignment Tool (2)

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pinKM 6349




F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high pressure pump remains fitted


Fiat Group 1.9 JTD Series Diesel Applications 07751D00

Applications: Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines


A – SP 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin

B - SP 23061-03 M8 x 35 Setscrew (2)

C - SP 23061-04 M8 x 40 Setscrew

D - SP 23069-07 1 860 965 000 Camshaft Alignment Pin

E - SP23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt

F - SP23111-06 1 860 898 000 Flywheel Locking Tool


Fiat / Iveco 2.5/2.8 Timing Tool Kit 07751500• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines.• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool.• Suitable for use on the following models :-

Model Engine Size Engine Code YearFIATDucato 2.5D 8140.47/67 94-02Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02IVECO

Daily/Turbo 2.8D 8140.43S/63 00-05

Model Engine Size Engine Code YearFIATDucato 2.3JTD F1AE0481C 02-06Ducato 3.0JTD F1CE0481D 06-

IVECODaily 2.3JTD F1AE0481A 04-Daily 2.3JTD F1AE0481B 04-Daily 3.0JTD F1CE0481A 04-

Fiat / Iveco 2.3JTD/3.0JTD Timing Tool Kit 07751600

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change.• Suitable for use on the following models :-

Fiat Group JTD Series Diesel Applications – 9 piece set 07751200

TensionerRetainingTool

Flywheel / pumplocking pin

TDC Timing PIN

Camshaft setting pins

Crankshaft locking pin

Sensor PositionLocking Pin


24 ENGINE TIMING & LOCKING – FORD

Universal Sprocket Holding Wrench07752400

A multi-application wrench, with variable adjustment. Ideal for holding the sprocket whilst releasing and tightening the fastener which retains the sprocket

Ford Petrol Engine Timing Kit07752600

Applications : Fiesta, Fusion 1.25/1.4/1.6 ’95 – ‘08Focus 1.4/1.6/1.8/2.0 ’98 – ‘09C-Max 1.6 ’03 – ‘09Mondeo 1.6/1.8/2.0/2.3 ’98 – ‘09Galaxy, S-Max 2.0/2.3 ’06 – ‘09Transit 1.8 / 2.3 ’02 – ‘06

Ford Zetec Timing Tool Set – 4 piece set07752300

Applications: Petrol - 1.25/1.4/1.6/1.8/2.0 16v

• For use on many current Ford models:- -Fiesta, Puma, XR2i 1, 25/1, 4/1.6, -RS1800 1.8 16v-Escort/Orion 1.6 / 1.8 16v-Mondeo 1.6/1.8/2.0 16v-Puma/Focus 1.7 Zetec-Focus 1.4 / 1.6 / 1.8/2.0 16v-Cougar 2.0 16v Zetec-Focus/CMax 1.6 Ti-VCT

NB – kit ref 07752300 is also suitable for Mazda 121 1.25 applications

Ford Diesel Engine Timing Kit07752700

Applications : Fiesta 1.8D ’96 – ‘02Focus 1.8D / 2.0D ’98 – ‘09C-Max 1.8D / 2.0D ’03 – ‘09Mondeo 1.8D / 2.0D ’00 – ‘09Transit 1.8D / 2.0D / 2.2D / 2.4D ’00 – ‘09


B CD

A

I.D OEM Ref. Description

A Ford 303-376 (21-162B) Camshaft Setting BarMazda 49JE01 054

B Ford 303-507 (21-210) Crankshaft TDC Timing PinMazda 49JE01 061

C Ford 303-620 (21-163) Crankshaft TDC Timing Pin

D Ford 21-259 9(303-748) Crankshaft TDC Timing Pin


ENGINE TIMING & LOCKING - FORD 25

Ford Duratorq Diesel Applications - 9 piece set 07752200


A - SP 23060-02 Camshaft Sprocket Alignment Pin 6mm.

B - SP 23069-04 0194A Crankshaft / Fuel Pump alignment pin 5mm (2)21-260303-732

C - SP 23060-11 0194C Flywheel Locking Pin 11mm21-262303-734

D - SP 23069-25 0194B Camshaft Sprocket Locking Pin 8mm21-263303-735

E - SP 23060-12 21-234 Flywheel Locking Pin 14mm/251

F - SP 23175-01 Fuel Pump Cover Removal Tool

G - SP 23175-02 303-1151 Locking Tool, Fuel Injection Pump Sprocket

H - SP 23002-45 310-083A Key for TX45 Torx fasteners

I - SP 23161-06 Tensioner Pin

Fuel Pump Cover Removal Tool (F)

Injection Pump Sprocket

Locking Tool (G)NB – kit ref 07752200 is also suitable for PSA Group 1.4 / 1.6 HDi applications

A short set of four (4) pins ( ref B,C,D,E above ) is also available – 07752100 – suitable for Ford Duratorq & PSA HDi series

Ford TDCi Timing Tool Set – 7 piece set 07752500

Applications : Ford Diesel 1.8 TDDi / TDCi – 1998 – 2007 – Chain Driven enginesFord Diesel 1.8 TDDi / TDCi - 2003 – 2008 - Belt Driven engines


A - 23054-06 21-162B Camshaft Alignment Plate303-367303-376B

B - 23060-S 21-104 Crankshaft TDC Alignment Pin303-193

C - 23060-03 Camshaft Alignment Pin

D - 23060-10 21-168 Flywheel Locking Tool303-393

E - 23060-16 21-229 Camshaft Sprocket Puller303-651

F - 23060-17 23-067 Fuel Sprocket Remover303-095

G - 23060-18 21-230 Chain Cover Alignment Tool303-652

Camshaft Sprocket Puller


Applications: Diesel Ford Duratorq 1.4TDCi, 2.0TDCi, 2.4Di (belt & chain models) / PSA 1.4, 1.6HDi

26 ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL


GM Vauxhall / Opel Ecotec Series applications – 5 piece set 07753200

Applications: Petrol GM 1.0, 1.2 12v, 1.2, 1.4 16v GM 1.0 (X10XE, Z10XEZ, 10XEP)GM 1.2 (X12XE, Z12XE, Z12XEP)GM 1.4 (Z14XEL, Z14XEP)


A - SP 23164-11 KM 953 Camshaft Timing Tool

B - SP 23164-12 KM 952 Crankshaft Locking Pin

C - SP 23164-14 KM 954 Camshaft Position (CMP) sensor disc setting tool

D - SP 23164-15 KM 955 Tensioner Retaining Pin

E - SP 23164-16 KM 955 Tensioner Retaining Pin

GM Vauxhall / Opel Ecotec Series applications – 4 piece set 07753100

GM 1.6 16v. Astra G / Astra H Timing Tool Set 07753400

Applications: Petrol GM 1.4, 1.6, 1.8, 2.0 Eco-Tec engines

Flywheel Locking Tool (C)


A - SP 23058-01 KM 852 Camshaft Locking Tool

B - SP 23058-02 KM 853 Camshaft Locking Tool

C - SP 23058-03 KM 652 Flywheel locking tool

D - SP 23058-04 KM 911 Flywheel locking tool

Model Engine Size Engine Code Year

Astra-G 1.6 16V Z16XEP 03-06

Astra-H 1.6 16V Z16XEP 04-07

Meriva 1.6 16V Z16LET Z16XEP 05-

Zafria-B 1.6 16V Z16XEP 05-


02301000 KM 800-20 Crankshaft Locking Tool

02302000 KM 800-10 Camshaft Timing Gauge

02305000 KM 800-30 Wedge

02303000 KM 800-2 Camshaft Locking Tool (RED)

02304000 KM 800-1 Camshaft Locking Tool (Green)


GM V6 2.5 / 3.0 Petrol Engine Timing Kit 07753500

Applications : GM Vectra / Omega / Calibra C25XE/ X25XE / X30XEGM Saab 2.5V6 / 3.0V6

27ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL


GM 1.3 CDTi / 1.9 CDTi Diesel Engine Timing Kit – 9 piece set 07751200

Applications : Diesel GM Vauxhall / Opel 1.3 CDTi, 1.9CDTi engines

Camshaft Alignment Tools (A)NB – kit ref 07751200 is also suitable for Fiat / Alfa 1.3 & 1.9 JTD applications


A - 07751102 EN-46781 Camshaft Alignment Tool (2)

B - 07751201 KM 6130KM 6349 Auxilliary drive belt tensioner holding pin




F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high pressure pump remains fitted


GM Vauxhall / Opel Diesel applications – 5 piece set 07753300

Applications: Diesel GM 2.0D/2.2D Astra H & Vectra C



B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly

C - SP 23164-07 KM 927 Injection Pump Setting Pin

D - SP 23164-08 KM 929 Flywheel Locking Pin

E - SP 23164-09 KM 932 Camshaft Timing Tool


Timing Adjustment Bracket (B) and wrench (A)


28 ENGINE TIMING & LOCKING – GM – IVECO

GM 1.9 / 2.2 / 2.5 TDi Diesel Engine Kit - 11 piece set 07755200

Applications: Vauxhall / Opel Vivaro & Movano 1.9 / 2.2 / 2.5TDi Diesel

GM Omega 2.5 D 07758000

Applications : Vauxhall / Opel Omega 2.5D with BMW 2.5D ( M51 ) engine

Refer to page 20 for full kit content details

Iveco Engine Timing Tool Kit 2.5D / 2.8D 07751500

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines.• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool• Suitable for use on the following models :-


A - SP 23164-18 Mot 1536 Flywheel setting pinKM 6203

B - SP 23164-19 Mot 1537 Camshaft Locking Tool - ExhaustKM 6204

C - SP 23164-19E Locking screw M8 x 60 mm (2)

D - SP 23164-20 Mot 1534 Camshaft Locking Tool - InletKM 6205

E - SP 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin

I - SP 23054-04 Mot 1489 Crankshaft timing pin

J - SP 23061-08 Tensioning screw M6 x 45 mm

K - SP 23069-23 Mot 1054 Flywheel locking pin

L - SP 23069-25 Mot 1430 Camshaft timing pin

M - SP 23069-59 Mot 1543 Tension Pre-setting Tool.

Exhaust Camshaft Locking Tool (B)

NB – kit ref 07755200 is also suitable for Nissan 1.5 dCi, Nissan Interstar / Primastar 1.9 / 2.2 / 2.5 dCi & Renault 1.5 / 1.9 / 2.2 dCi applications


FIAT Ducato 2.5D 8140.47/67 94-02

FIAT Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02

IVECO Daily/Turbo 2.8D 8140.43S/63 00-05

Iveco Timing Tool Kit 2.3JTD / 3.0JTD 07751600

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change• Suitable for use on the following models :-


FIAT Ducato 2.3JTD F1AE0481C 02-06

FIAT Ducato 3.0JTD F1CE0481D 06-

IVECO Daily 2.3JTD F1AE0481A 04-

IVECO Daily 2.3JTD F1AE0481B 04-

IVECO Daily 3.0JTD F1CE0481A 04-




TDC Timing PIN

Camshaft setting pins

Crankshaft locking pin

Sensor PositionLocking Pin

29ENGINE TIMING & LOCKING – JAGUAR – LAND ROVER


Jaguar TDV6 Engine Timing Kit 07754200

A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines.


C-SP 23048-10 11 6 322 Locking Clamp.


Applications : Jaguar Diesel TDV6 engine S Type TD V6 with either automatic or manual tensioners

Contents :• Flywheel Locking Tool for Automatic Tensioners• Flywheel Locking Tool for Manual Tensioners• Camshaft Sprocket Aligning Tool• Camshaft Sprocket Timing Pins

NB – kit ref 07754200 is also suitable for LR and PSA TDV6 applications

NB – kit ref 07754200 is also suitable for Jaguar and PSA TDV6 applications

Land Rover Freelander 2.0D TD4 Engine Timing Kit – 4 piece set 07758100

Land Rover 2.5 D 07758000

Land Rover 2.7 D TDV6 07754200

Applications : Land Rover Freelander TD4Rover 75 2.0D with BMW 2.0D Engine

Applications : Range Rover 2.5D with BMW 2.5D ( M51 ) engine


Applications : Land Rover Discovery 2.7TDV6, Range Rover & Sport TDV6

Contents :

• Flywheel Locking Tool for Automatic Tensioners

• Flywheel Locking Tool for Manual Tensioners

• Camshaft Sprocket Aligning Tool

• Camshaft Sprocket Timing Pins

NB – kit ref 07758100 is also suitable for BMW 2.0D / 3.0D and Rover 75 2.0D applications



30 ENGINE TIMING & LOCKING – MERCEDES – MINI - NISSAN

Mazda 1.25 Petrol Engine Kit 07752300

BMW MINI 1.6, One, Cooper, Cooper S - 2001 to 2006 07758300

Nissan Diesel Engine Timing Kit 07755200

Mercedes Petrol & Diesel Engine Timing Kit 07760000

Applications : Mercedes Petrol : C, E, SLK Class models – 1.8, 2.0, 2.3Mercedes Diesel : CDi engines 2.0, 2.2, 2.7, 3.3, 4.0

D / DT engines 2.0, 2.2, 2.5, 2.9, 3.0

Applications: Mazda 121 – 1.25 Petrol Engine

Applications : Nissan 1.5dCi , 1.9dCi, 2.2dCi Car and Light Commercial applications with Renaullt dCi series diesel engine


NB – kit ref 07755200 is also suitable for GM Vauxhall / Opel 2.2 & 2.5TDi applications

NB – kit ref 07760000 is also suitable for Chrysler 2.2 & 2.7 CRD engines - refer p21

NB – kit ref 07752300 is also suitable for Ford Zetec & VCT applications


A - 23241-01 6015890240008932 Flywheel Plate Locking Tool c/w Bolts M6 x 90mm. (2)

B - 23241-02 6025890040008933 Flywheel Plate Locking Tool

C - 23241-03 1115890315008929 Camshaft Locking Pin Set (2)


A 11 8 250 Camshaft Sprocket Holding Tool

B 11 8 370 Engine Support Bracket

C 11 8 240 Tensioner Assembly Tool


MINI Camshaft SprocketHolding Tool ( A )


Camshaft Locking Pins

31ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN )


PSA Group Petrol Engine Timing Kit – 16 piece set 07754300

I.D Part OEM Ref. Description

A – SP 23053 0132-X, 4507-TJ, 9767.89 Tensioning Tool

B – SP 23055-01 4507-TA, 4507-TJ Crankshaft Locking Pin

C – SP 23055-02 0132-R, 0153-AE Camshaft Alignment Pin (2)

D – SP 23055-05 0132-QZ Crankshaft Locking Pin

E – SP 23055-06 0189-C Crankshaft Locking Tool

F – SP 23061-02 0153-G, D153-Y, 0153-N, Crankshaft Locking Pin

0188-D, 7004-TG, 7014-TJ,

7017-TR, 9767.34

G – SP 23069-25 0189-B Camshaft Alignment Pin

H – SP 23069-33 0132-AJ2 Camshaft Alignment Pin

I – SP 23069-34 5711-TC Camshaft Alignment Pin

J – SP 23069-36 0189-A Camshaft Alignment Pin

K – SP 23069-37 0189-AZ Camshaft Alignment Pin

M – SP 23069-46 0134-AF, 0134-C Flywheel Locking Tool

N – SP 23069-51 7017-TW Tension Wrench

O – SP 23069-53 0132-AK, 0187-J, 0188-K, Belt Retention Clip

0189-K, 4533-TAD

P – SP 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool

PSA Group Twin Cam Kit – 11 piece set 07754100


A - SP 23055-06 0189-C Flywheel Locking Pin.

B - SP 23061-12 Flywheel Locking Pin.

C - SP 23061-14 Tensioner Adjusting Tool

D - SP 23061-15 Tensioner Locking Tool

E - SP 23069-04 0132-AB Camshaft Locking Pin 5mm. (2)4527-T-S2

F - SP 23069-25 0189-B Crankshaft Tming Pin.

G - SP 23069-33 0132.AJ2 Tensioner Setting Pin.0188-M4533-TAC2

H - SP 23069-36 0189-A Camshaft Timing Pin.

I - SP 23069-37 0189-AZ Camshaft Timing Pin.

J - SP 23069-38 0189-L Inlet Camshaft Timing Pin (VTC)

K - SP 23069-53 0132.AK/0153-AK Timing Belt Retaining Clip.0187-J0188-K/0189-K4533-TAD


Applications : Citroen : C4, C5, C8 – 1.8, 2.0, 2.2 ’00 – ‘09: Xantia, Xsara, Picasso, XM – 1.8, 2.0 ’95 – ‘07

Peugeot : 206, 306, 307, 406, 407, 607, 806, 807 – 1.8, 2.0. 2.2 ’95 – 09

Applications: Petrol Peugeot 206,307,406,607,806,807 1.8 / 2.0 / 2.2 16v (EW Series)Citroen Xsara / Picasso, C4, C5, C8 1.8 / 2.0 / 2.2 16v (EW Series)


32 ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN )

PSA Group Diesel Engine Timing Kit 07754400

PSA Group HDi Diesel - 6 piece set 07753600

Applications : Citroen : Xantia, Xsara, XM, BX, ZX -

1.7, 1.9, 2.1, 2.2, 2.8 - up to 2007

: C15 , Dispatch, Relay, Jumper -

1.7, 1.9, 2.1, 2.2, 2.8 – up to 2007

Peugeot : 205, 206, 305, 306, 307, 309,

405, 406, 605, 607, 806, 807

: Boxer, Expert, Partner -

1.8, 1.9, 2.1, 2.2, 2.8 - up to 2007

Applications : Peugeot, Citroen 1.4, 1.6 HDi

NB – kit ref 07753600 is also suitable for Ford 1.4 DCi, and Volvo 1.6D, 1.9TD applications.

I.D Part OEM Ref. Description

A – SP 23061-02 0153-G, 0153-Y, 0153-N, 0188-D, Crankshaft Locking Pin

7004-TG, 7014-TJ, 7017-TR, 9767.34

B – SP 23061-03 M8 x 35 Setscrew (2)

C – SP 23061-04 M8 x 40 Setscrew (1)

D – SP 23061-09 M8 x 80 Setscrew

E – SP 23061-06 7017-TR Flywheel Locking Pin

F – SP 23061-11 0118-X Crankshaft Locking Pin & Spring

G – SP 23069-25 0189-B/0194-B Timing Pin

H – SP 23069-44 0178-E Tension Wrench

I – SP 23069-04 0132-AB, 4527-TS2, 5711.TD, 0194-A Camshaft Timing Pin

J – SP 23069-46 0134-AF, 0134-C Flywheel Locking Tool

K – SP 23101 1 860 638 000 Tension Spacer

L – SP 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool

M – SP 23069-53 0132-AK, 0187-J, 0188-K, 0189-K, Belt Retention Clip4533-TAD


A – SP 23060-11 303-734 Flywheel Locking Pin.

B – SP 23060-12 21-234 Flywheel Locking Pin.

C – SP 23060-14 21-251303-698 Flywheel Locking Pin

D – SP 23061-08 HT Setscrew M6 x 45 mm.

E – SP 23069-04 303-732 Crankshaft / Fuel Pump alignment pin.

F - SP23060-15 303-735 Camshaft Sprocket Locking Pin



ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN ) – RENAULT 33

PSA Group V6 Diesel Engine Timing Kit 07754200

PSA Group 2.8HDi Timing Tool Kit 07751500

Renault 2.0 16v Twin Cam Petrol Engine Timing Kit –2 piece set 07755300

Applications : Peugeot 407, 607, 807 with V6 TD engine

Citroen C8 with V6 TD engine

• Suitable for applications with either automatic or manual tensioners

Contents :

• Flywheel Locking Tool for Automatic Tensioners

• Flywheel Locking Tool for Manual Tensioners

• Camshaft Sprocket Aligning Tool

• Camshaft Sprocket Timing Pins

NB – kit ref 07754200 is also suitable for LR and Jaguar TDV6 applications

• This kit of tools enables the engine timing position to be held when replacing the

timing belt on 2.5D & 2.8D / DT / JTD Engines

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner

Retaining tool

• Suitable for use on the following models :-

Applications : Renault 2.0 IDE Engines ( F5R )

NB – kit ref 07751500 is also suitable for Renault Trafic & Master, GM Arena & Movano 2.5D, 2.8D applications


FIAT

Ducato 2.5D 8140.47/67 94-02

Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02

IVECO

Daily/Turbo 2.8D 8140.43S/63 00-05

PSA

Jumper/Relay 2.8D/HDI/TDI 8140.63/43S 01-06

Boxer 2.8HDI 8140.43S 00-


Mégane/Scenic 2,0 IDE F5R 1999-05

Laguna 2,0 IDE F5R 1999-05


A – SP 23069-23 Mot 1054 Crankshaft Timing Pin

B – SP 23069-62 Mot 1526 Camshaft Setting Bar


A

B



TDC Timing PIN


34 ENGINE TIMING & LOCKING – RENAULT

Renault Camshaft Sprocket Tool ( 2.0 F4P, F4R engines ) 07755400

Renault 2.0 16v Petrol Engine Timing Kit 07755600

Applications : Megane 2, Laguna 2, Scenic 2Espace, Vel Satis, Trafic

• For use in conjunction with kit ref 07755100,when changing timing belts on 2.0 engines

Applications : Renault Laguna, Safrane

Renault 16v Petrol Engine Timing Kit – 4 piece set 07755100


A - SP 23054-04 Mot 1489 Crankshaft Timing Pin.

B - SP 23069-23 Mot 1054 Crankshaft Timing Pin.

C - SP 23069-52 Mot 1496 Camshaft Setting Tool.

Renault Laguna / Safrane 2,0 16v N7Q 700/704/710/711

Safrane 2,5 20v N7U 700/701


A- SP 23054-03 303-748 Crankshaft aligning tool

B - SP 23054-06 21-162B Camshaft aligning tool303-376

C – SP 23069-41 Mot.1340 Crankshaft Timing Pin.

D – SP 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt)

E – SP 23069-47 Mot. 1337 Camshaft Setting Tool

Camshaft Setting Tool (C)

Camshaft Aligning ToolNB – kit ref 07755600 is also suitable for Volvo 1.6, 1.8, & 2.0 Petrol Engine applications


Applications: Renault 1.4, 1.6, 1.8, 2.0 16v engines (K4, K4M, F4P, F4R)


ENGINE TIMING & LOCKING - RENAULT - ROVER 35

Renault dCi Diesel Engine Kit – 11 piece set 07755200

Renault Engine Timing Tool Kit 2.5D, 2.8D DTi 07751500

Applications: Diesel Renault 1.5dCi, 1.9dCi, 2.2dCi / Nissan 1.5dCi / Opel 2.2, 2.5 Tdi

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool• Suitable for use on the following models :-


A - SP 23164-18 Mot 1536 Flywheel setting pinKM 6203

B - SP 23164-19 Mot 1537 Camshaft Locking Tool - ExhaustKM 6204

C - SP 23164-19E Locking screw M8 x 60 mm (2)

D - SP 23164-20 Mot 1534 Camshaft Locking Tool - InletKM 6205

E - SP 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin

I - SP 23054-04 Mot 1489 Crankshaft timing pin

J - SP 23061-08 Tensioning screw M6 x 45 mm

K - SP 23069-23 Mot 1054 Flywheel locking pin

L - SP 23069-25 Mot 1430 Camshaft timing pin

M - SP 23069-59 Mot 1543 Tension Pre-setting Tool.

Exhaust Camshaft Locking Tool (B)

NB - Kit Ref 07755200 is also suitable for Nissan 1.5dCi, Nissan Interstar / Primastar 1.9 / 2.2 / 2.5dCi & Opel Vivaro / Movano 1.9 / 2.2 / 2.5TDi applications

NB – kit ref 07751500 is also suitable for Fiat Ducato, Iveco Daily and PSA Relay & Boxer applications

NB – kit ref 07758100 is also suitable for BMW 2.0D & 3.0D applications


Renault

Trafic/ Master 2.5D S8U/S9U 91-01

Master 2.8D DTI S9W 98-03

GM/OPEL

Arena/ Movano 2.5D S8U 97-01

Movano 2.8D DTI S9W 98-03


A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines.


C-SP 23048-10 11 6 322 Locking Clamp.



Applications : Rover 75 2.0D, LR 2.0 TD4

Rover TD4 Diesel Applications – 4 piece set 07758100



TDC Timing PIN


36 ENGINE TIMING & LOCKING – ROVER - SAAB


A – SP 23078-01 18G 1747 Camshaft Locking Tool

B – SP 23078-02 12-187 Camshaft Locking Adaptor - 2,0 l

C – SP 23078-03 12R208 Camshaft Locking Adaptor – 2,5l

D – SP 23078-04 12-175 Rear Camshaft Sprocket Setting Tool

E – SP 23161-06 Tensioner Pushrod Retension Pin

F – SP 23078-06 LRT 12-175 Rear Camshaft Sprocket Setting Tool

G – SP 23078-07 18G 1746A Rear Camshaft Sprocket Guide Pin

LRT 12-198

H – SP 23078-08 18G 1747-5 Crankshaft Locking PinLRT 12-232

I – SP 23078-09 18G 1747-1 Rear Cam Sprocket SpreaderLRT 12-195



B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly

C - SP 23164-07 KM 927 Injection Pump Setting Pin

D - SP 23164-08 KM 929 Flywheel Locking Pin

E - SP 23164-09 KM 932 Camshaft Timing Tool

Rover V6 Petrol Engine Timing Kit – 11 piece set 07761000

Applications : Rover 45, 75, / MG 160, 180, 190 ZT-T, LR Freelander2.0 KV6 and 2.5 KV6 engines

GM Saab Diesel applications – 5 piece set 07753300

GM Saab V6 2.5 / 3.0 Petrol Engine Timing Kit 07753500

GM Saab 1.9D Diesel Engine Timing Kit 07751200

Applications : Saab 9-3 2.0D, 2.2TiDSaab 9-5 2.0D, 2.2TiD

Applications : Saab 900 2.5 V6 B258Saab 9000 3.0 V6 B308Saab 9-5 3.0 V6 B308E

Applications : Saab 9-3 1.9D TiD ( Z19DT / DTH )

Refer to page 27 for full specification of kit ref 07751200

NB – kit ref 07753500 is also suitable for GM Vectra, Omega, Calibra models C25XE, X25XE, X30XE

Refer to page 26 for full specification of kit ref 07753500



ENGINE TIMING & LOCKING - VAG 37

Applications: Petrol VAG Group 1.4, 1.6, 1.8, 1.8T, 2.0, 2.2 / 1.8, 2.0 16v / 2.6, 2.8 24vDiesel VAG Group 1.2, 1.4, 1.9TDi / 1.7, 1.9SDi / 2.5,2.8TDi


A - SP 23044-01 V.159 Tension Wrench.T 10020

B - SP 23044-03 3387 Tension Wrench.U-30009

C - SPT 23056-01 3242 Crankshaft locking tool.

D - SP 23056-02 3458 Camshaft aligning tool.

E - SP 23060-F Shim Set. (2)

F - SP 23061-01 2064 Injection Pump Pulley Timing Pin.U-20003

G - SP 23062-B 2065A Camshaft Setting Bracket.U-40021

H - SP 23069-11 3359 Injection Pump Pulley Timing Pin.T20102U-40074

I - SP 23069-12 T10008 Tensioner Locking Tool.310-084(23-058)

J - SP 23069-14 T10016 Camshaft Locking Tool.

K - SP 23161-B 3418 Camshaft Setting Bracket.T20038

L - SP 23161-03 T10050 Crankshaft Locking Tool.310-085(23-059)

M - SP 23161-04 Setscrew M5 x 60mm

N - SP 23161-05 T20046 Stud and Nuts. M5 x 55mm

O - SP 23161-06 T20046 Tensioner Pin.

P - SP 23161-07 3369 Support Guides.

Q - SP 23161-03C T10100 Crankshaft Locking Tool

VAG Group 1.2 6v & 12v 3 Cylinder Engines – 4 piece set 07756100

Applications: Petrol VAG Group 1.2-3 cylinder engines (AWY & BMD 6v / AZQ & BME 12v)

Belt Tension Wrench (A)

Camshaft Setting Bracket (K)


A - SP 23176-01 T10123 Camshaft aligning tool (2) 12v.

B - SP 23176-02 T10120 Camshaft aligning tool 6v.

C - SP 23176-03 T10121 Crankshaft locking tool

VAG Group Master Kit of Petrol & Diesel applications – 18 piece set 077560V2



38 ENGINE TIMING & LOCKING - VAG

Applications : VAG A3, Octavia, Polo, Golf, Jetta, Passat, Touran – 1.4, 1.6FSI engines

Applications : Audi A6 2.4 ( BDW ), Audi A4, A6, A8 3.2 FSi ( AUK, BKH )

Optional extra : SP 23161-95 ( T40058 ) Crankshaft Pulley Bolt adaptor

Applications : VAG A3, A4, A6, Golf, Passat, Touran – 2.0 FSi engines ( inc SOHC engines )

VAG Engine Timing Kit for 2.4 / 3.2 Chain Driven FSi engines 07756800


A – SP 23072 VAS 6079 Dial Test Indicator

B – SP 23107-B T10170 Piston Height Adaptor

C – SP 23161-41 T10171 Camshaft Alignment Tool.

D – SP 23161-08 T40011 Tensioner Pin.


A – SP 23044-04 T10020 Tension Wrench

B – SP 23161-06 T40011 Tensioner Pin.

C – SP 23161-91 T10252 Camshaft aligning tool

D – SP 23161-92 3366 Automatic Chain Tensioner Retainer

E - SP23161-93 T10092 Chain Tensioner Retaining Screw and Nut

F – SP 23161-96 T10060/A Auxiliary drive belt tensioner locking pin

Camshaft Alignment Tool


A – SP 23162-61 T40070 Camshshaft aligning tools (2)

B – SP 23162-62 T40069 Crankshaft aligning tool

C – SP 23162-63 T40071 Timing Chain Tensioner Locking Pin


VAG Engine Timing Kit for 1.4, 1.6 FSi engines 07756600

VAG Engine Timing Kit for 2.0 FSi engines 07756700


ENGINE TIMING & LOCKING - VAG 39

Applications : Audi A4, A6, A8, 3.0 V6 ( ASN, AVK, BBJ )

Timing Tool Set for VAG 2.0Litre TDI PD DOHC engines fitted to :

VAG V6 Camshaft Setting Plate 07756500


A – SP 23162-71 T40026 Crankshaft aligning tool

B – SP 23162-72 T40030 Camshaft aligning tools (2)

C – SP 23162-73 T40028 Camshaft Sprocket Adjusting Tool

D – SP 23161-06 T40011 Tensioner Pin.


Golf, Bora 2.3 AGZ, AQN 97-04

Golf, Bora, Vento 2.8 AAA, AQP, AUE 91-97

Golf, Bora, Vento 2.9 ABV 93-97

Corrado 2.8, 2.9 AAA, ABV 92-95

Passat 2.8, 2.9 AAA, ABV 91-96

Passat 2.3 AGZ, AZX 96-05

Sharan 2.8 AAA, AMY 95-00

Transporter 2.8 AES 96-03


Audi A4 2.0TDI BLB, BNA, BRE 04-

Audi A6 2.0TDI BRF, BVG BLB, BNA, BRE, BRF, BVG 04-

Skoda Octavia 11 2.0TDI AZV, BKD 04-

Volkswagen Golf,

Jetta, Touran 2.0TDI AZV, BKD 03-


A – SP 23061-01 2064U-20003 Injection Pump Sprocket Locking Pin Ø15.4 mm.

B – SP 23062-B 2065AU-40021 Camshaft Setting Bar

C – SP 23060-F Shim Set (2)

D – SP 23161-71 T10025 Crankshaft Damper Holding Tool


VAG Engine Timing Kit for 3.0 V6 Petrol engines 07756300

VAG 2.0 TDi Diesel Engine Timing Kit 07756200

Crankshaft Damper Holding Tool ( D )

VAG VW Transporter 2.4D, 2.5DTi Engine Timing Kit 07756400

Camshaft Alignment Tool


40 ENGINE TIMING & LOCKING – VAG AND UNIVERSAL TOOLS

VAG Tensioner Wrench07756002For holding the tensioner when tightening the tensioner lockingnut on Petrol & Diesel VAG models for 1.9TD & 2.0 16v EnginesExtra Long Handle length 210mm

VAG Tensioner Pulley LockingPin Set 07756006

For use on Volkswagen 1.9 / 2.0 TDi PD, SOHC, 4 cylinder dieselengines where there is restricted access to the tensioner pulley rollersdue to the modified sub-frame mountings introduced in 2004.Necessary during timing belt replacement.Applicable to models Eos, Golf, Jetta, Passat, Touran, Sharan andCaddy

VAG Multi-Position TensionerWrench 07756005

Multi-position timing belt tensioner wrench for VAG vehicles• Five adjustable positions for

ease of access. • Retains the tensioner to allow

for tightening of the tensioner nut.• Suitable for both petrol and

diesel applications• Requires a 4mm Hex Key to

adjust the positioning

Camshaft Locking Tool07756014

For VW Lupo, Polo, Golf models with 1.4 / 1.6 16v engines

Crankshaft Setting Tool07756033

TDC Setting Wrench07756082

For VW Lupo, Polo, Golf etc 1.9TDi

For VW Toureg 2003 on, Transporter 2004 onWith 5 cyl Diesel Engine

VAG V6/V8 Camshaft SprocketPuller 07757500

For VW Golf, Passat etc 2.0 TDiWaterpump Pulley Puller07756081

For VW Toureg 2003 on, Transporter 2004 on, with 5 cyl Diesel Engine

Waterpump Remover07756086

For VW Transporter 2004 on

VAG Guide Pin Set - VAGGroup models 07756900

Universal Sprocket Holding Wrench 07752400

Special tool designed for use on VAG models with V6 and V8 engines ( 1996 – 2007 ) Suitable for both petrol & diesel applications. Fits applications with either 5 spoke or 6 spoke camshaft pulleysThe three types of pulling arms will fit any numberof spokes on the camshaft sprocket17mm Hex headed screw – ball ended to protectthe camshaft sprocket

Enables front section of the car to be slid forward, to provide more space for servicing functions.

A multi-application wrench with variable adjustment

VAG Tension Lever07756003For holding the tensioner on the latest generation of VAG applications – 1.2 / 1.4 / 1.9 TDi

Crankshaft Setting Tool07756030


ENGINE TIMING & LOCKING - VOLVO

Volvo Engine Timing Kit for Petrol engines 07755600

Volvo Engine Timing Kit for Petrol engines 07753600

Applications : Volvo S40, V40, S60, S70, S80 – 1.6, 1.8, 2.0 Petrol applications

Applications : Volvo S40 / V40 1.9TD ( ’01-’04 ), S40 / V50 1.6D ( ’04-’08 )

41



A- SP 23054-03 303-748 Crankshaft aligning tool

B - SP 23054-06 21-162B Camshaft aligning tool303-376

C – SP 23069-41 Mot.1340 Crankshaft Timing Pin.

D – SP 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt)

E – SP 23069-47 Mot. 1337 Camshaft Setting Tool

Ref. OEM Nr. Description

A – SP 23060-11 303-734 Flywheel Locking Pin

B – SP 23060-12 21-234 Flywheel Locking Pin

C – SP 23060-14 21-251 Flywheel Locking Pin 303-698

D – SP 23061-08 HT Setscrew M6 x 45 mm

E – SP 23069-04 303-732 Crankshaft / Fuel Pump alignment pin

F - SP23060-15 303-735 Camshaft Sprocket Locking Pin

Camshaft Aligning Tool

NB – kit ref 07755600 is also suitable for Renault Laguna, Safrane ( N7Q, N7U ) applications

NB - Kit ref 07753600 is also suitable for Ford Duratorq 1.4 / 1.6 / 2.0 / 2.4 TDCi applications


42 ENGINE TIMING & LOCKING

Alfa Romeo Kit 1 145/146 1.4/1.6 335.03/676.01 SP23110-C SP23169-01145/146 1.8TS 322.01/671.06 SP23110-B SP23169-01145/146 1.9JTD 323.02 07751D00145/146 2.0TS 323.01/672.04 SP23110-B SP23169-01147 1.6TS 321.04/372.03 SP23110-C147 2.0TS 323.10 SP23110-B SP23169-01147 1.9 JTD/16V 182B9.000/371.01 07751200 07751D00147 1.9 JTD/16V 937A2/3/4/5/7.000/ 07751200

192A5/192B1155/156 1.6TS 321.02/3/4 676.01 SP23110-C155/156 1.8TS 671.06 322.01/322.05 SP23110-B SP23169-01155/156 2.0TS 323.01/10 672.04 SP23110-B SP23169-01156/GT 1.9 JTD/16V 192A5/B1.000/323.02/371.01 07751200156/GT 1.9 JTD/16V 937A2/A4/A5 07751200156 2.4 JTD 325.01/939A6.000/841C/G/M 07751200159/166/Brea/Spider 1.9 JTD/16V/JTDM/2.4JTD 939A1/A2/A3/A8/841C/G/H/M 07751200

34/62.02GTV/Spider 1.8/2.0/2.0TS 162.01/02 322.01/323.01/ SP23110-B SP23169-01

323.10AudiA2 1.2/4 Tdi PD 1.4/1.6 ANY.AMF/APF.AUA.BBY 077560V2A3 1.6 AEH.AKL.APF.AVU.BFQ 077560V2A3 1.6 FSI BAG,BLP,BTS 07756600A3 1.8/T AGN.AGU.AJQ.APG.APP. 077560V2

AQA.ARX.ARY.ARZ.AUM.AUQA3 1.9 TDi AGR.AHF.ALH.ASV.ASZ.ATD.AXR.077560V2A3 2.0 FSI AWA,AXW,AXX,BHD,BMB, 07756700

BPY,BWAA4 1.6i ADP.AHL.ALZ.ANA.ARM 077560V2A4 /Quattro/A6 1.8/T ADR.AEB.AJL.ANB.APT.APU. 077560V2

ARG.AVJ.AVV.AWTA4/A6 1.9 Tdi/PD 1Z.AFF.AFN.AHH.AHU.AJM. 077560V2

ATJ.AVG.AVB.AVF.AWXA4/A6 2.0 Tdi /PD BLB,BNA,BRE,BRF,BVG 07756200A4 /Quattro 2.0/2.4 ACE.ALT.AGA.AJG.ALF 077560V2A4/A6 2.0 TFSI BUL/BJP,BGB 07756700A4 2.5 TDi AFB.AKE.AKN.AYM. 077560V2A4/A6 3.0 V6 ASN,BBJ 07756300A4/A6/A8 3.2 FSI AUK,BKH 07756800A6 1.8/T ADR.AEB.AJL.ANB.APT.APU. 077560V2

ARG.AVJ.AVV.AWTA6 /Quattro 2.0/2.4 AAE.ABK.ACE.AGA,AJG, 077560V2

ALF,ALT,ALW.A6 /Quattro 2.4 FSI BDW 07756800A6/A8 2.5 TDi AFB.AKE.AKN.AYM. 077560V2A8 3.0 V6 AVK 07756300TT 1.8 AJQ.APP.APX.APY.AUQ 077560V2BMW118/120 (E87) 2.0 N46 B20B 07758200316/318 1.6/1.8 16 4E 1.18 4E 1 07758000316/318(E36) 1.6/1.8/1.9 16 4E 2.18 4E/4S1.19 4E/4S 1. 07758000318/320(E90) 2.0 N46 B18B N46B20B 07758200318TDS(E36) 1.7D 17 4T 1 07758100316I/316TI Cpact(E46) 1.8 N42 B18A (N42) 07758200318I/318TI Cpact(E46) 2.0 N42 B20A (N42) 07758200320(E36) 2.0 20 6S 1.20 6S 2.20 6S 3 07758000323/325(E36) 2.5 25 6S 1.25 6S 2.25 6S 3 07758000325TD/TDS(E36) 2.5D 25 6T 1/-L 07758100328/M3(E36) 2.8/3.0/3.2 28 6S 1.30 6S 1. 32 6S 1 07758000316(E46) 1.9 19 4E 1 07758000318D/TD(E46) 2.0D 20 4D 1 07758100320(E46) 2.0/2.2/2.5/2.8/3.0 20 6S 4.22 6S 1.25 6S 4/5. 07758000320(E46) 2.0/2.2/2.5/2.8/3.0 28 6S 2.30 6S 3 07758000330D (E46) 3.0D 30 6D 1.30 6D 2 07758100520/525D(E39) 2.0D/2.5D 20 4D 1.25 6T 1 07758100520/523/528(E39) 2.0/2.2/2.5/2.8 20 6S 3/4.22 6S 1.25 6S 3.28 6S 1/2.07758000530D(E39) 3.0D 30 6D 1 07758100530/35/40(E39) 3.0/3.5/4.4 30 6S 3.35 8S 1/2 2.44 8S 1/2 07758000725/30TDS(E38) 2.5D 25 6T 1.30 6D 1 07758100728/30/40/50 (E38) 2.8/3.0/3.5/4.0/4.4/5.4 28 6S 2.30 8S 1.35 8S 1.35 8S2. 07758000728/30/40/50 (E38) 2.8/3.0/3.5/4.0/4.4/5.4 40 8S 1.44 8 S1/2.54 12 1/2 07758000840/850 (E31) 4.0/4.4/5.4/5.0/5.6 40 8 S1.44 8 S1.54 12 1.56 12 1 07758000X5 (E53) 3.0DT 30 6D 1 07758100Z3 (E36) 1.8/1.9/2.0/2.2/2.8/3.2 18 4 E2.19 4 E1.20 6 S4.22 6S 1. 07758000Z3 (E36) 1.8/1.9/2.0/2.2/2.8/3.2 28 6S 1/2.30 6S 3. 32 6S 1. 07758000Z4 (E85) 2.0 N46 B20 07758200ChryslerPT Cruiser 2.2CRD EDJ 07760000Jeep Grand Cherokee 2.7CRD 07760000CitroenAX 1.0/1.1/1.4 CDY.CDZ.HDY.HDZ.K6B. 07754300

KDX/Y/Z.KFY/ZAX 1.4/1.5D K9ATUD3.VJY 07754400Berlingo 1.1/1.4 HDY.HDZ.KFW.KFX 07754300Berlingo 1.6 Hdi 16V 9HW.9HX 07754400 07753600Berlingo 1.6/1.8 NFU.LFX 07754300Berlingo 1.8D/1.9D/T 2.0HDI A9A.DJY.D9B.WJY.WJZ.RHZ.RHY 07754400C2/C3/C4/C5 1.4 /1.6 Hdi 8v 8HY/W/V/Y/X.9HX/Y/Z 07754400 07753600C2/C3/C4 1.4/1.6 NFU.NFX 07754300C4 2.0 16V RFK/RFN 07754100C5/C8 1.8/2.0 16V 6FZ/RLZ/RFN 07754100C5/C8 2.0/2.2 HDI RHM/RHT/RHY/RHZ/4HW/4HX 07754400C8 2.2 16V 3FZ 07754100Dispatch/Jumpy 1.9/2.1D D8B/DHX/D9B/WJY/P8C 07754400Evasion 1.8/2.0 LFW/LFZ/RFU/RFV/RGX 07754300Evasion 1.9/2.1D/TD 2.0HDI D8B/DHX/P8C/RHW/RHZ 07754400Evasion 2.0 16V RFN. 07754100Jumper/Relay 1.9D/2.1D 2.5D/TD/TDI D9B/DJY/DHX/D8C/P8C/ 07754400

T9A/THX/THZJumper/Relay 2.0/2.2HDI RHV/RHZ/4HX 07754400Jumper/Relay 2.8HDI 8140.43/43S/63 07751500Picasso 1.6/1.8 NFZ/6FZ(EWJ7) 07754300Picasso 1.6/2.0HDI 9HZ/9HY/9HX/RHY 07754400Picasso 1.8/2.0 16V 6FZ/RLZ/RFN 07754100Saxo 1.0/1.1/1.4/1.6 CDY/Z..HDY/Z.KFW/X.NFX.NFZ 07754300Saxo 1.5D VJY.VJX.VJZ 07754400Synergie 1.8/2.0 LFW/RFU.RGX 07754300Synergie 2.0HDI RHZ. 07754400Xantia 1.6/1.8/2.0L16V BFZ.LFY.LFZ.RFV.RFX.RFY.RGX07754300Xantia 1.9D/1.9TD/2.1DT 2.0HDI DHX.D9B.DJZ.DHY.DHW.P8C 07754400

RHY.RHZXsara 1.4 Hdi 8v 8HX/Z 07754400 07753600Xsara 1.5D VJY.VJZ 07754400Xsara 1.4/1.6 16V 1.8 2.0 16v KFX.KFW.NFZ.NFU LFX. 07754300

LFY.LFZ RFN.RFV.RFS.RFY.Xsara 1.8D/1.9D/T 2.0 Hdi A9A XUDWJY/Z DJY.DHV. 07754400

DHX.DHY RHY.RHZFiatBrava/Bravo 1.2 16v 182B2.000/188A5.000 07751100Brava/Bravo 1.4i 12v 182A3.000/182A5.000 07751A00Brava/Bravo 1.6i 16v 182 A 4/6.000/182B6.000. 07751B00Brava/Bravo 1.8i 16v 182 A 2.000 07751C00Brava/Bravo 1.9D/TD/JTD 182A7/A8.000.182B4/B9.000 07751D00 07751200Coupe 1.8 183A1.000 07751C00Doblo/Idea 1.3D JTD 188A9.000 07751200Doblo 1.6 16v 182B6.000 07751B00Doblo 1.9D/ JTD 223A6/7.000/182B9.00 07751200 07751D00Ducato 2.3JTD/3.0JTD F1AE0481C/F1CE0481D 07751600Ducato 2.5D/2.8D/JTD 8140.47/R/67 8140.43/43S/63 07751500

Fiat Kit 1 Idea 1.9JTD 188B2.000 07751200 07751D00Marea 1.2 182B2.000 07751100Marea 1.4i 12v 182 A 3.000 07751A00Marea 1.6i 16v 182 A 4/B6.000 07751B00Marea 1.8L 16v 182A2.000 07751C00Marea 1.9/2.4D/TD/JTD 182A7/A8.000/186A6.000/182B 07751200

4/B9.000/185A2/A6.000Multipla 1.6 16v 182A4.000 182B6.000 07751B00Multipla 1.9JTD 182A6/B4.000 07751200Palio Weekend 1.2 16V 188A5.000 07751100Palio Weekend 1.6 16V 178B3.000 182B6.000 07751B00Palio Weekend 1.9D 223A6.000 07751200 07751D00Panda/Punto 1.3D JTD 188A8/A9.000 07751200Punto 1.2 16V 1.4 16V 176B9.000/188A5.000/843A1.00007751100Punto 1.9D/JTD 188A2/A3/A7.000 07751200Stilo 1.2 188A5.000 07751100Stilo 1.6 16v 182B6.000 07751B00Stilo 1.9 JTD 192A1/A3.000 07751200FordCougar 2.0LZetec-E SEFI EDBA/B/C/D 077520V2 077523/600Fiesta 1.25 DHA/B/C/D/E/F/G 077520V2 077523/600Fiesta 1.25 F8JA/B FUJA/B/M7JA/B 077520V2 077523/600Fiesta 02- 1.25/1.4/1.6 FXJA/B FYJA/B 07752600Fiesta 1.3/1.4/1.6 A9JA/B.BAJA/FXJA/B.FYJA 077520V2 077523/600Fiesta 1.4D TDCI F6JA/B/C 07752200 077536/700Fiesta 1.4/1.6/1.8 FHA/FHE/L1G/T/V.RDB/RQC 077520V2 077523/600Fiesta 1.8D/TD RTJ/RTK 077520V2Fiesta 1.8D/TD C9DC/RTN/RTQ/RTP 07752500Focus 1.4/1.6 Zetec-SE SFI FXDA/B/C/D/FYDA/B/C/D FXJA 077520V2 077523/600Focus 1.8/2.0 Zetec-E SFI EYDB/C/D/E/F/G/I/J/EDDB/C/D/F 077520V2 077523/600Focus 1.8 DuraTorq-TDCi F9DA/B.FFDA/BHDA/B/ 07752500

C9DA/B/C KKDAFocus Cmax 1.6TDCI DV6TED4 07752200 077536/700Focus Cmax 1.8TDCI KKDA 07752500Focus Cmax 1.8/2.0 CSDA/B/QQDA/B/C/AODA/B 077520V2 07752600Fusion 1.25 F8JA/B FUJA/B 077520V2 077523/600Fusion 1.4TDCI F6JA/B/C 07752200 077536/700Fusion 1.4/1.6 FXJA/B FYJA/B 07752600Galaxy 1.9 TDi 1Z/AFN/AHU/AVG/ANU/AUY 077520V2Mondeo 1.6 /1.8 16V Zetec-E L1F/J/L/N/Q/RKA/B/F/H/J/K/ 077520V2 077523/600Mondeo 1.8 CDBB/CGBA/CHBA/B 077520V2 077523/600Mondeo 1.8D TCI RFN/RFM 077520V2Mondeo 2.0 16V Zetec SEFI NGA/B/C/D/CJBA/B 077520V2 077523/600Mondeo 2.0D DuraTorq-TDCi/DI FMBA/B/HJBA/B/C/N7BA/D5/6BA07752200 077536/700Puma 1.4/1.6/1.7 FHD/FHF/L1W/MHA 077520V2Tourneo/Transit Connet 1.8TDDI/1.8TDCI C9DA/B/C/F9DA/B.HCPA/BHPA07752500Transit 2.0/2.4D DI ABFA/D3FA/F3FA/D0/2/4FA/F4FA07752200 077536/700Transit 2.5D 4FA/B/C/D.4HB/C 077520V2Transit 2.5TD 4EB/C/D.4GA/B/C/D/E.4HB/4ED 077520V2GMAstra-G 1.2 X12XE 07753000 07753200Astra-G 1.4/1.6/1.8/2.0 Z14XE/X14XE/X16XEL 07753000 07753100Astra-G 1.8/2.0 /X18XE1/Z18XEL/Z18XE/X20XEV 07753000 07753100Astra-G 1.6/1.7 D/2.0 X16SZR/Y16XE/X17DTL/Z20LET 07753000Astra-G 2.0D/DT/2.2DTI X20DTL/Y20DTH/Y20DTL/Y22DTR07753000 07753300Astra-H 1.4 Z14XEL Z14XEP 07753000 07753200Astra-H 1.8 Z18XE 07753000 07753100Astra-H 1.9DCDTI Z19DT/DTH/DTJ 07751200Calibra/Cavalier 2.5 C25XE,X25XE 07753500Corsa-B 1.5/1.7D 15D/15DT17D/X17D 07753000Corsa-B 1.0/1.2 X10XE/X12XE 07753000 07753200Corsa-B 1.2/1.4 12NZ/X12SZ/X14SZ/X14XE 07753000 07753100Corsa-C/Agila 1.0 12V/1.2 16V Z10XE/Z10XEP / Z12XE Z12XEP 07753000 07753200Corsa-C/Agila 1.3 Dti Z13DT 07751200Corsa-C (BELT) 1.4 Z14XE 07753000 07753100Corsa-C (CHAIN) 1.4 Z14XEP 07753000 07753200Corsa-C 1.8 16v Z18XE 07753000 07753100Frontera-B 2.2D/2.2DT X22DTH/Y22DTH 07753000 07753300Frontera-B 2.2 X22SE/Y22SE 07753000Meriva 1.3D CDTI Z13DT 07751200Meriva 1.4 Z14XEP 07753000 07753200Meriva 1.6 16V Z16LET/Z16XEP 07753400Meriva 1.6/1.8 Z16XE/Z18XE 07753000 07753100Movano 1.9/DTI /CDTI F9Q/772/774 07755200Movano 2.2D DTI G9T 720/722/750 07755200Movano 2.5D DTI G9U A720/724/726/750/750 07755200Movano 2.5D EGR/2.8DT EGR S8U 772/S9W 700/702 07751500Omega-B 2.0/2.2D DTI X20DTH/Y22DTH 07753000 07753300Omega-B 2.5D/DTI 25DT/X25DT 07758000Omega-B 2.0/2.2 16V X20XEV/Y22XE/Z22XE 07753000Omega-B 2.5/3.0/3.2 V6 X25XE/X30XE/Y26SE/Y32SE 07753500Signum 1.8L Z18XE 07753000 07753100Signum 1.9D CDTI Z19DT/Z19DTH 07751200Signum 2.0/2.2DTI Y20DTH/Y22DTR 07753000 07753300Sintra 2.2 Diesel X22DTH 07753000 07753300Sintra 2.2 X22XE 07753000Sintra 3.0 X30XE 07753500Speedster 2.0L Z20LET 07753000Tigra 1.3D CDTI Z13DT 07751200Tigra 1.4/1.6/1.8 X14XE/X16XE/Z18XE 07753000 07753100Tigra B 1.4 Z14XEP 07753000 07753200Vectra-B 1.6/1.7DT X16SZR/X17DT 07753000Vectra-B 2.0/2.2DT/DTI X20DTH/X20DTL/Y20DTH/Y22DTR07753000 07753300Vectra-B 1.6/1.8/2.0 X16XEL/Y16XE/Z16XE/ 07753000 07753100

X18XE1/X18XE/Z18XE/X20XEVVectra-B 2.5/2.6 X25XE/Y26SE 07753500Vectra-C 1.9D CDTI Z19DT/Z19DTH 07751200Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100VIVARO 1.9/2.5TDI F9Q760/G9U 730 07755200Zafira 1.9D CDTI Z19DTH 07751200Zafira 1.6/1.8/2.0 Z16YNG/Z16XE/X16XEL. 07753000 07753100

X18XE1/Z18XE/Z20LETZafira 1.6 16V Z16XEP 07753400Zafira 2.0D/DT/2.2DTI X20DTL/Y20DTH/Y22DTR 07753000 07753300IvecoDaily 2.3JTD/3.0JTD F1AE0481A/B,F1CE0481A 07751600Daily 2.5D/2.8D 8140.07/67F,814043C/43S 07751500Turbo Daily 2.5D/2.8D 8140.07/27/47/47R/97.8140.23/4307751500JaguarS type 2.7TDVI 276DT 07754200Land RoverDiscovery 2.7TDV6 276DT 07754200Freelander 2.0DTD4 07758100Freelander 2.5 KV6 07761000Range Rover 2.5DT 256T 07758100Range Rover 2.7TDV6 276DT 07754200Mazda121 1.25 DHA 077520V2 07752300MercedesC-Class (202/2093) 1.8/2.0/2.2/2.3 11.920/921/941/4/5/951/5/ 07760000

961/974/975C-Class (202) 2.8 104.911(except amg) 07760000C-Class (202) 2.0D 601.913 07760000


ENGINE TIMING & LOCKING 43

Mercedes Kit 1C-Class (202) 2.0D/2.2D/2.5D/DT 604.910/915.605.910/960 07760000C-Class (202/203) 2.2CDI 611.960/611.962 07760000C-Class (203) 2.0/2.3/2.7 CDI 646.962/963/612.962 07760000CLK (208) 2.0/2.3 111.944/945/956/975/982 07760000CLK (209) 2.7CDI 612.967 07760000E-Class(124) 2.0/2.2/3.0 102.922/963/982/11.940/960 07760000E-Class(124) 2.8/3.2 104.942/992(EXCEPT AMG) 07760000E-Class(124) 3.0/3.3.4.2/5.0 104.980/981.119.974/975 07760000E-Class(124) 2.0D/2.5D/3.0D/DT 601.912/602.912/962 603.912/ 07760000

913/960/3E-Class(124) 2.2D/2.5D/3.0D/DT 604.910/605.911/606-910 07760000E-Class(210) 2.0/2.3.2.8/3.2.4.2/5.0 111.942/947/970.104.945/ 07760000

995.119.980/985E-Class(210) 2.0D/2.2D/2.5D/DT/3.0D/DT 604.912/7 605.910/12/62 606.961/2 07760000E-Class(210) 2.2/2.7/3.2CDI 611.961/2 612.961 613.961 07760000E-Class(210) 2.9DT 602.982 07760000E-Class(211) 2.0/2.2/2.7/3.0/3.2CDI 646.951/961,647.961,648.961 07760000E-Class(211) 3.9CDI 628.961 07760000G-Wagon (406/461/463) 102.965/979/981/7/8/9/996 07760000G-Wagon (463) 3.2 104.996 07760000G-Wagon (463) 2.7CDI 3.5DT/4.0 CDI 612.965,603.972, 628.962 07760000M-class(163) 2.3 111.977 07760000M-class(163) 2.3/2.7CDI 612.963 07760000M-class(163) 4.0CDI 628.962 07760000S-class(140) 2.8/3.2 104.944/990/994 07760000S-class(140) 4.2/5.0 119.970/971/980/981 07760000S-class(140) 6.0 120.980/981/982 07760000S-class(140) 3.5D 603.971 07760000S-class(220) 3.2/4.0 CDI 613.960/648.960/628.960 07760000SL-class(129) 2.8/3.2 104943/991 07760000SL-class(129) 3.0 24v 104.981 07760000SL-class(129) 5.0/6.0 119.960/972/982 07760000SL-class(129) 6.0 120.981/983 07760000SLK(170) 2.0/2.3 111.943/946/958/973/983 07760000Sprinter(901/2/3/4/5) 2.3 111979/984 07760000Sprinter (2/3/4/616) 2.7CDI 612.981 07760000Spinter(901/2/3/4) 2.9DT 602.980 07760000V-class/Vito (638) 2.0/2.3 2.2CDI 111.948/950/979/984/ 07760000

611.980,612.936V-class (638) 2.3D 601.942/970 07760000Vito 2.2CDI 646.982/983 07760000Vaneo (639) 2.0/2.2CDI 646.982 07760000MINIONE/Cooper 1.6 W10B16AA/BA 07758300Cooper s 1.6 W11B16A 07758300NissanMicra/Kubistar 1.5DCI K9K 07755200Interstar/Primstar 1.9/2.5dci F9Q 760/762/ G9U 730 07755200Peugeot106 1.4D/1.5D K9Y/VJY/VJZ 07754400106 1.0/1.1/1.4/1.6 CDY/Z/HD/Y/Z/KDX/Y/KFW/X/ 07754300

Z/NFW/NFX/NFY/NFZ206/206CC 1.1/1.4/1.6 HFZ/HFX/HTY.KFW/KFX.NFZ/NFU 07754300206/307/407/1007 1.4/1.6 HDI 8HX/Z.9HY/Z 07752200 07754400206 1.9D WJY/WJZ 07754400206/307 2.0 RFR/RFN/RFK 07754100306 1.1/1.4/1.6 HDZ/KDX/KFW/KFX/NFT/NFZ 07754300306 1.8D/1.9D/2.0HDI A9A/D8A/D9B/DJY/DJZ/DHY.RHY 07754400306 1.8/2.0 LFY/LFZ/RFS/RFX 07754300307/CC 1.4/1.6/ 2.0HDI KFW/NFU/RHY/RHZ/ 07754400406 1.6/1.8/2.0 BFZ/LFY/LFX/RGX/RLZ 07754300406 1.9TD DHW/DHX/DHY/D8B 07754400406/407/607/806/807 1.8/2.0/2.2 6FZ/RFN/RFR/3FZ 07754100406 2.0/2.2HDI2.1TD P8C/RHZ/RHY/4HX/4HZ 07754400605 2.0 R6A/RFZ/RGX/RGY 07754300605 2.1TD P8C 07754400607 2.0/2.2HDI RHS.RHZ.4HX 07754400806 1.9TD/2.1TD/2.0HDI DHX/D8B/P8C/RHW/RHZ 07754400806 1.8/2.0 LFW/RFU/RGX 07754300Boxer 1.9D/1.9TD.2.2HDI/2.5D/2.5TDI D9B/DJY/DHX/D8C 07754400

4HY/T9A/T8A/THXBoxer 2.8HDI 8140.43S 07751500 07754400Expert 1.9D/1.9TD/2.0HDI D9B/WJY/Z/DHX/D8B/RHW/X/Z 07754400Expert 2.0 RFN 07754100Partner 1.1/1.4/1.6/1.8 HDZ/HFX/KFX/KFW/NFU/LFX 07754300Partner 1.6HDI 9HW 07752200 07754400Partner 1.8D/1.9D/2.0HDI A9A/D8B/DJY/WJZ/WJY/RHY 07754400RenaultClio 1.9D(LUCUS) F8Q 730/732/630/632/662 07755200 07755100Clio 2 1.4 16V 1.6 16V K4J 710/711/712/713/715 07755100Clio 2 ph2 1.5 dci K9K 700/702/704/710 07755200Clio 2 ph2 2.0 16V F4R 730/732/736 07755100Espace 2.0 F3R 728/729/742/768/769 07755100Espace 2.0 F4R 700/701 J7R 760/768 07755100 07755400Espace 2.2 DCI G9T 710 07755200Espace 1V 1.9D DCI F9Q 820.G9T742/743 07755200Kangoo 1.5 dci/1.9DCI K9K 7/00/02/04/10/14/16.2 07755200

F9Q790/79Kangoo 1.9D F8Q 630/632/662 07755200Laguna 1.6 16V 1.8/16V K4M 720/4 F3P 670/720/724. 07755100

F4P 760/770/771Laguna 1.9DT/DCI F9Q 710/716/717/718/754 07755200Laguna 2.0 F3R 722/723/728/729/611 07755100Laguna 2.0 16V N7Q A700/704 07755600Laguna 2.0 F4R712/13/14/15 07755100 07755400Laguna II 2.0IDE F5R700/701 07755300Laguna 2.2 dci G9T 702/703 07755200Mascot 2.8DCI S9W206/208/212 07751500Master 2.2DCI G9T 720/722 07755200Master 2.5D/T S8U 720/722/742/750/752/ 07751500

758/780/782/S9U700/3/4Master 2.5DCI G9U 720/724 07755200Master 2.8DTI S9W 700/702 07751500Megane 1,6/ 16V K4M 700/701/720.K7M702/703/720 07755100Megane 1.9D/DT F8Q 620/622/624/784/786 07755200Megane 1.9DCI F9Q 732 07755200Megane 2.0 F3R 750/51/791/796.F7R 710/714 07755100Megane 2.0 IDE F5R740 07755300Astra-G/H 1.6 16V Z16XEP 07753400Megane II 1.4 16V K4J 730 07755100Megane II 1.5/1.9D DCI K9K 722/728/729.F9Q 800/808 07755200Megane 2.0 F4R740/741 07755100Modus 1.5D DCI K9K 750/752/760 07755200Safrane 2.0 16V N7Q 710/711 07755600Safrane 2.5 N7U 700/701 07755600Scenic 1.5/1.9D DCI K9K 722/728/729.F9Q732/733 07755200Scenic 2.0 IDE F5R740 07755300Traffic 2.5D/TD S8U 720/722/742/750/752/758/ 07751500

780/782/S9U700/3/4Traffic 1.9/2.5DCI F9Q 760/762. G9U 730 07755200Vel Satis 2.2 dci G9T 702 07755200

Rover/MG Kit 1All Models 1.4/1.6/1.8 K16 SERIES 0224000045/75/MGZR 2.0 KV6 0775610075/800/MGZS/T 2.5 KV6 07756100Saab9-3 1.8I Z18XE 077530009-3 1.9D TID Z19DT/DTH 077512009-3/9-5 2.2TID D223L 077533009-5/900/9000 3.0/2.5/3.0 B308E/B258/B308 07753500SeatAlhambra 1.8/2.0.1.9 TDi AJH.AWC.ATM.1Z.AFN.AHU. 077560V2

ANU.AUY.AVGArosa 1.4 16V/1.4TDI/1.7SDI AFK.AQQ.AUB/AMF/AKU 077560V2Cordoba 1.2 AZQ 07756100Cordoba 1.4 16v/1.6/2.0 16V AFH.IF.AFT.ABS.ADL.2E.ABF.AGG 077560V2Cordoba 1.7SDI/1.9D/1.9DT/1.9TDI AKW.1Y.AAZ.AEY.1Z.AFN. 077560V2

AHU.ALH.AEYIbiza 1.2 AZQ 07756100Ibiza 1.4/1.6 AFH.1F.AEH.AFT.AKL., 077560V2Ibiza 1.7SDI/1.9D/1.9DT/1.9TDI AKW.AGP.AQM.ATD.AEY.1Z. 077560V2

AFN.AGR.AHUIbiza 1.8/2.0 ADL.ABS.2E.ABF.AGG 077560V2Leon 1.4/1.6/1.8 1.9SDI/TDI AHW.APE.AEH.AKL.AGN.AGP. 077560V2

AQM.AGR.ALHToledo 1.4/1.6/1.8/2.0 1Y/AAZ.1Z.AGR.AFN.AHU.ALH. 077560V2Toledo 1.9D/TDI AHW.APE.1F.AEH.AFT.AKL. 077560V2

ABS.AGN.ABF.AGG.2ESkodaFabia 1.2 AWY.AZQ.BME 07756100Fabia 1.4i 16v/2.0 AUA.AUB.BBY.BBZ.AZL 077560V2Octavia 1.9SDI/TDI/PD AGP.AQM.AGR.AHF.ALH.ASV.ATD.077560V2Octavia 1.4/1.6 AXP.BCA.AEH.AKL.BFQ 077560V2Octavia 1.6 FSI BLF 07756600Octavia 1.8T/2.0 AGU.ARX.ARZ.AUM.AGN. 077560V2

AQY.AEG.APK.AZH.AZJOctavia II 2.0TDI PD AZV,BKD 07756200Superb 1.9 TDI 130cv AVF.AWX 077560V2VWBeetle 1.6/1.8/2.0 1.9TDI/PD AWH.AYD.BFS.AVC.AQY. 077560V2

AZJ.AGR.ALH.ATD.AXRBora 1.4/1.6 AHW.APE.AUA.BCA.AEH. 077560V2

AKL.AKS.APF.AVU.BFQBora 1.8/2.0 AGN.APK.AQY.AZH.AZJ 077560V2Bora 1.9 SDI/TDI AGP.AGR.AJM.ALH.ANU. 077560V2

AQM.ASV.ASZ.ATD.AUYBora 1.9 SDI/TDI AQM.ASV.ASZ.ATD.AUY 077560V2Bora 2.3/2.8/2.9 AGZ,AQN,AAA,AQP,AUE,ABV 07756500Caddy 1.4/1.6/1.7SDI/1.9SDI/1.9TDI APE.1F.AFT.AKW.AEY.AQM.. 077560V2

AFN.AHU.ALECorrado 2.8/2.9 AAA,ABV 07756500Fox 1.2 AWY.BMD 07756100Golf IV 1.4 16V AHW.AKQ.APE.AXP.BCA 077560V2Golf IV 1.6/1.6 16V AKL.AEH.APF.ATN,AUS,AVU. 077560V2

AZD,BCB,BFQ.Golf IV 1.8 AGN.AGU.AQA.ARZ. 077560V2Golf IV 1.9SDI/1.9TDI AGP.AGR.AJM.ALH.AQM.AUY.AXR077560V2Golf IV 2.0 APK.AQY.AZH.AZJ.BEH 077560V2Golf IV 2.3/2.8/2.9 AGZ,AQN,AAA,AQP,AUE,ABV 07756500Golf V 1.4/1.6 FSI BAG,BKG,BLF,BLN,BLP 07756600Golf V 2.0 FSI SOHC AXW 07756700Golf V 2.0TDI PD AZV,BKD 07756200JETTA 1.6 FSI BAG,BLF,BLP,BTS 07756600JETTA 2.0TDI PD AZV,BKD 07756200LT 2.4D AAB.AJA 07756400LT 2.5SDI /TDI AGX.AHD.ANJ 077560V2Lupo 1.2/1.4 Tdi/1.7SDI ANY.AYZ.AMF.AKU. 077560V2Lupo 1.4 16V AFK.AHW.AKQ.APE.AQQ.AUA.AUB077560V2Passat 1.6i ADP.AEK.AFT.AKS.ANA.ARM. 077560V2Passat 1.6 FSI BLF 07756600Passat 1.8/T ADR.AEB.AFY.ANB.APT. 077560V2

APU.ARG.AWTPassat 1.9D/DT/TDI 1Y.IZ.AAZ.AFN.AHH.AHU. 077560V2

AJM.ATJ.AVF.AVG.AWXPassat 2.0i 2E.ABF.AGG.APK.AZM 077560V2Passat 2.0 FSI/TFSI AXW.BWA,BWE,BGB,BPJ 07756700Passat 2.3/2.8/2.9 AGZ,AZX,AAA,ABV 07756500Passat 2.5 TDi AFB.AKN. 077560V2Polo 1.2 AWY.AZQ.BME 07756100Polo 1.4 16v AFH.AFK.AHW.APE.AQQ. 077560V2

AUA.AUB.BBY.BBZPolo 1.4D/1.4TDI 1.61W. AMF/1F.AEH.AFT.AKL.AKS.APF. 077560V2Polo 1.4 FSI AXU,BKG,BKN 07756600Polo 1.7D/1.7SDI AHB.AHG.AKU.AKW 077560V2Polo 1.9D/DT/SDI 1Y.AEF.AEY.AGD.AGP.AQM.ASX. 077560V2Polo 1.9D TDI/PD AGR.AHU.ALE.ALH.ASV.ATD.AXR.077560V2Sharan 1.8T/2.0.1.9 Tdi/PD AJH.AWC.ATM/1Z.AFN.AHU. 077560V2

ANU.AUY.AVGSharan 2.8 AAA,AMY 07756500Touran 1.6 FSI BAG,BLN 07756600Touran 2.0TDI PD AZV,BKD 07756200Transporter 1.8/2.0 1.9D/DTPD. AAC. KY.1X.ABL. 077560V2Transporter 2.4D 2.5TDI AAB.AJA/ACV.AHY.AJT. 07756400

AUF,AXG,AXL,AYCTransporter 2.8 AES 07756500Vento 1.6i/2.0I AEK.AFT.AKS./2E.ABF.AGG.APK. 077560V2Vento 1.9DTD/TDI 1Y.1Z.AEY.AAZ.AFN.AHU.ALE 077560V2Vento 2.8/2.9 AAA,AQP,AUE,ABV 07756500VOLVO850 2.0/3/5T B5204T2/3.B5234FT/3/4/5.B5254T 07755600C30 1.6 16V B4164S3 07755600C70 2.0/2.3/2.4/2.5T B5204T2/3/4 B5234T6/T9 07755600

B5244T/B5254TS40 1.6D D4164T 07753600S40 1.6 16V 1.8 1.9T B4164S/2/3 B4184S/3/9/10 B4194T/207755600S40 1.9D D4192T3/4 07753600S40 2.0/T B4204S/2/T/T2/T3/T4/T5 07755600S60 2.0/3T B5204T5/B5234T3/T7 07755600S60 2.4/T .2.5/T/R B5244S2 B5244T3/T4/T5. 07755600

B5254T2/T4S70 2.0T/2.3T/2.4/T B5204T2/4/B5234FS/T3/T4/ 07755600

T6/T7/B5244S2 B5244TS70 2.5 B5252FS B5254T 07755600S80 2.0T2.3T/2.4T/2.5 B5204T3/4/5 B5232T7/B5244 07755600

S2 B5244T3/T4 B5254T2V40 1.6 16V 1.8 1.9T B4164S/2/3 B4184S/3/9/10 B4194T/207755600V40 1.9D D4192T3/4 07753600V40 2.0/T B4204S/2/T/T2/T3/T4/T5 07755600V50 1.6D D4164T 07753600V50 1.6 16V B4164S3 07755600V70 2.0T/2.3T B5204T2/3/4/5 B5234FS/T3/ 07755600

T4/T6/T7/T8V70 2.4 B5244S2 B5244T/T3/T4/T5/T7 07755600V70 2.5/T B5252FS B5254T B5254T2/T4 07755600XC70 2.4/2.5T B5244T4/B5254T2 07755600XC90 2.5/T B5254T2 07755600


44 ENGINE TIMING & LOCKING

Diesel Fuel Pump Timing Kit – 11 piece set 07757000

Precision DTI gauge 07712000

Diesel Injection Pump Timing Tool Kit.• For Bosch Rotary and Lucas, CAV Rotodiesel DPC Rotary Injection Pumps – Top Entry.• With a special Top Dead Centre indicator for the Peugeot XUD engine range.This set includes special purpose adaptors and extensions complete with an interchangeableDial Test Indicator which measures upto 8 mm. with increments of 0.01 mm. Adjustable bezel forzeroing and limit tabs.

Applications : Diesel Bosch EP & VE Rotary / CAV Rotodiesel / Peugeot XUD / Nippon Denso / Kikki

Enables fast and accurate timing of rotary diesel injection pumps

Part Number Description

A - SP 23065-01 M8 Adaptor, long.

B - SP 23065-03 Extension, long 99mm.

C - SP 23065-05 Thread convertor M8 – M12

D - SP 23066-01 Piston Height Adaptor M14

E - SP 23066-03 Extension

F - SP 23067-02 Probe

G - SP 23067-10 Mounting Bracket Assembly

H - SP 23072 Dial Test Indicator, 41 dia x 8 x 0.01 mm.

I - SP 23076-01 M8 Adaptor, short

J - SP 23076-02 Extension, short 40.8mm.

K - SP 23077-01 M10 Adaptor, short.

Application

Alfa Romeo

Audi

Bedford

BMW

Citroën � � � � �Dacia � � �Daihatsu � � �

Fiat � � � � � � �Ford � � � � � � � �Isuzu � � � � �Iveco � � � � �Lancia � � � � �Landrover � � � � �Leyland/Daf � � � Mazda � � � � �Mitsubishi � � � � �Nissan � � � � �Opel � � �Peugeot � � � � �Renault � � � � � � � � Rover � � � � � � �

Seat � � � � �Volkswagen � � � � � �Volvo � � � � �

(A)

SP

2306

5-01

(B)

SP

2306

5-03

(C)

SP

2306

5-05

(D)

SP

2306

6-01

(E)

SP

2306

6-03

(F)

SP

2307

2

(G)

SP

2307

6-01

(H)

SP

2307

6-02

(I)

SP

2306

7-02

(J)

SP

2306

7-10

(K)

SP

2307

7-01

07757000 1 1 1 1 1 1 1 1 1 1 1

� � � � �

� � � � � �

� � � �

� � � � �

Timing Adaptor Components for Bosch Rotary VE Pumps

Pump Timing Components for Lucas, CAV Rotodiesel DPC Rotary Injection Pumps


INDEX

01410000 6

01410500 7

01410600 7

01412500 7

01412600 7

01440000 6

01512500 6

01512700 6

01512900 6

01513000 6

01520000 6

015500V2 9

01640000 6

01650000 7

01659000 7

01675000 8

01690000 7

01690100 7

01690200 7

01690300 7

01690400 7

01690500 7

01690600 7

01690700 7

01740000 16

01740500 16

01750000 16

02180000 8

02800000 5

02800100 5

02800200 5

02800300 5

02810000 5

02810100 5

02810200 5

02810300 5

03110000 8

03120000 8

03220000 5

03579500 8

03800000 2

03810000 9

03818000 9

03819500 9

03830000 9

03840000 9

03850000 9

03860000 9

03890000 9

03900000 9

03950000 2

03950100 2

03950200 2

03950400 2

03950500 2

03965000 3

03970000 3

03980000 3

03990000 3

03995000 4

05150000 11

05160000 11

05350000 11

07740000 13

07740500 12

07741000 12

07742000 12

07742500 12

07743000 13

07744400 13

081100SP 10

08510100 10

08550000 15

08560000 15

085700V2 14

08580000 14

08580500 14

08581000 16

08590000 17

08591000 17

08592000 17

316600V2 12

38360000 11

66021000 2

66030000 10

66037000 5

66037300 5

66043000 2

66090200 4

66090300 4

66090400 4

66090500 4

67000600 3

07751100 Fiat 22

07751200 Alfa Romeo 19

07751200 Fiat 23

07751200 Vauxhall /Opel 27

07751200 SAAB 36

07751400 Alfa Romeo 19

07751500 Fiat 23

07751500 IVECO 28

07751500 PSA 33

07751500 Renault 35

07751600 Fiat 23

07751600 IVECO 28

07751A00 Fiat 22

07751B00 Fiat 22

07751C00 Fiat 22

07751D00 Alfa Romeo 19

07751D00 Fiat 23

07752100 Ford & PSA 25

07752200 Ford 25

07752300 Ford 24

07752300 Mazda 30

07752400 Ford 24

07752400 Universal 40

07752500 Ford 25

07752600 Ford 24

07752700 Ford 24




07753300 SAAB 36



07753500 SAAB 36

07753600 PSA 32

07753600 Volvo 41

07754100 PSA 31

07754200 Jaguar 29

07754200 Land Rover 29

07754200 PSA 33

07754300 PSA 31

07754400 PSA 32

07755100 Renault 34


07755200 Nissan 30

07755200 Renault 35

07755300 Renault 33

07755400 Renault 34

07755600 Renault 34

07755600 Volvo 41

07756002 VAG 40

07756003 VAG 40

07756005 VAG 40

07756006 VAG 40

07756014 VAG 40

07756030 VAG 40

07756033 VAG 40

07756081 VAG 40

07756082 VAG 40

07756086 VAG 40

077560V2 VAG 37

07756100 VAG 37

07756200 VAG 39

07756300 VAG 39

07756400 VAG 39

07756500 VAG 39

07756600 VAG 38

07756700 VAG 38

07756800 VAG 38

07756900 VAG 40

07757000 Fuel Pump 44

07757500 VAG 40

07758000 BMW 20



07758006 BMW 20

07758100 BMW 20


07758100 Rover 35

07758200 BMW 21

07758300 BMW /Mini 21

07758300 MINI 30

07758500 BMW 20

07760000 Chrysler 21

07760000 Mercedes 30

07761000 Rover 36

SP23110-A Alfa Romeo 18

SP23110-B Alfa Romeo 18

SP23110-C Alfa Romeo 18

SP23110-L Alfa Romeo 18

SP23110-M Alfa Romeo 18

SP23169 Alfa Romeo 18

45

Churchbridge Works - Walsall Road, Cannock, Staffordshire, UK. WS11 8JR

Tel: +44 (0) 1922 702222 Fax: +44 (0) 1922 702223 E-mail: [email protected]/01-ENGINE

Date post:	30-Jan-2018
Category:	Documents
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