Engineer Training
XL1200 Motion Control System
Confidential 2
Engineer Training
XL1200 Motion Control System
Motion System
The XLjet motion system is a 4 axle motion system:
X-Belt driven linear bar
Y-revolving rubber shaft for media forwarding
Z-revolving rubber shaft for media tension
T-revolving shaft for collecting the media on backward rotation
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Engineer Training
XL1200 Motion Control System
Motion System (Cont.)
The XLjet motion system is an AC Servo system and it consists of 3 basic elements:
1. An AC Servomotor, referred to as “the motor”.
2. A Servo Amplifier, which processes the feedback signals from the motor, compares it with reference signals and powers the motor to correct its position. Referred to as “the Driver”.
3. A host controller, which controls the driver and is referred to as “the Controller”.
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Engineer Training
XL1200 Motion Control System
J1 J
14
J13
J12
J11
J10
J9
J8
J7
J6
J4
J3
J2
J16
J15
Computer
a1
1
a2
23a
34
a4
b1
b2
b3
b4
5678V
cc
1 0
GND
0
Vref
FBComp
Reset
I-sense
Drain
Source
Shtdwn
Pu
lse
Wid
th M
od
ula
tor
a1
1b
12
S1S8
D
C1
ENBC
3C2
Mu
ltiple
xe
r
a11
b12
S1
S4
D
C4C1 ENB
Swi tc ha1
1
a223
a34a4
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5678GN
D 0
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Jet 36
Jet 146
RIP2CCB
Jet 131
Jet 118 X
Jet 118 Y
Jet 118 Z
Jet 118 T
Jet 108 24 V from P.S
COM
Motion Controller
Drivers
ServoMotors
MotionAdapter
System Diagram
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Engineer Training
XL1200 Motion Control System
System Connections
Jet 119 Digital I/O
Jet 112 I/O 5V
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Engineer Training
XL1200 Motion Control System
System Connections (Cont.)
Jet 118 X
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Engineer Training
XL1200 Motion Control System
System Connections (Cont.)
DRIVER Y
DRIVER Z
DRIVER T
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Engineer Training
XL1200 Motion Control System
Motion Controller
The SB214 Motion Controller is a stand-alone, multi axis, programmable Motion Controller, which handles motion, time, and I/O events.
On the XL1200 machine, the Motion Controller interfaces with both the machine’s software and its independent operating software; both are installed on the XL1200 computer (can not be operated at the same time).
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Engineer Training
XL1200 Motion Control System
Motion Controller
Main Power ON
X ON
T ON
Z ON
Y ON
Deep Switch ON
COM_SD Should be set on OFF in the XLjet
PROG. For Future use, must allways be set ON
DISPLAY Turns ON only for a few seconds duringstart up
ENCODERS
DRIVERS
COM
SAFETY PORT
DIGITAL I/O TO MOTIOM ADAPTER
24 V DC
5 V I/O
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Engineer Training
XL1200 Motion Control System
Specifications
UNITS
TYPE SGME08VF14
VOLTAGE VAC 200
PHASE 3
OUTPUT KW 750
TORQUE N*M 2.39
PEAK TORQUE
N*M 7.1
CURRENT A 4.4
SPEED RPM 3000
ENCODER INCREMENTAL
TYPE SGDA08VS
POWER SUPPLY 230 VAC single phase
FEEDBACK 1024p/r incremental
encoderWEIGHT 1.5 Kg
REFERENCE VOLTAGE
+\- 10VDC
Motor Driver
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Engineer Training
XL1200 Motion Control System
Drivers
The drivers control the mode of operation of the motor to which they are connected.
The Yasakawa drivers’ settings are programmed using the Sigma Win S.W
There are two categories of settings:
One category of settings defines a general operation mode for the motor.
Another category of settings changes the motor’s performance in a more Precise manner- a sort of fine-tuning.
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Engineer Training
XL1200 Motion Control System
The general mode of operation set for all the XLjet motors is defined as “Torque-Mode”:
1. An Analog voltage of values that range between +10 to –10 volts is fed into the driver from the controller.
2. The driver than powers the motor with a 3-phase voltage until the desired torque and position demand is met.
However each Driver differs in regard to the more “precise” settings for which they were programmed.
Drivers (Cont.)
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Engineer Training
XL1200 Motion Control System
Drivers (Cont.)
The Digital Operator for manually setting the User Constant Parameters, when doing so is not possible through the main computer.
Green Led – Lights when the control power is ONRed Led – Lights when the main circuit power is ON and until the Capacitor is discharged
Serial port labeled CN3 is for transferring data between the driver and the Yaskawa software interface .
The serial port labeled 1CNIs the connection port for
the two cables that route to the controller.
one cable is encoder the other is axis motion commands .
CN2 is the connection port to the motor’s encoder.
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Engineer Training
XL1200 Motion Control System
L1 joint with L1C is power phase from Filter
L2 joint with L2C is the neutral from the Filter
Power supply Cable to motor Wire #1 will connect to U port
#2 will connect to V port #3 will connect to W port
#4 is com
Drivers (Cont.)