ENGLISH VERSION

DISEÑO Y FABRICACIÓN DE:

♦ Intercambiadores de calor de Carcasa y tubos.

♦ Reactores. ♦ Columnas de destilación. ♦ Recipientes a presión. ♦ Silos. ♦ Tanques a presión y atmosféricos. ♦ Instalaciones industriales completas, Incluyendo montaje en campo.

♦ Etc.

DESIGN AND MANUFACTURE OF:

♦ Shell and tubes heat exchangers. ♦ Reactors. ♦ Distillation columns. ♦ Pressure vessels. ♦ Silos ♦ Pressure and atmospheric tanks. ♦ Complete industrial units, including On site erection.

♦ Etc.

INTERCAMBIADOR DE CALOR DE CARCASA Y TUBOS ♦ Diámetro carcasa: 1.500 mm. ♦ Nº de tubos: 1.684 ♦ Longitud de tubos: 6.000 mm. ♦ Material de construcción: Duplex UNS-S31803 ♦ Código de diseño: Asme VIII div1/T.E.M.A.“R”

SHELL AND TUBES HEAT EXCHANGER ♦ Shell diameter: 1.500 mm. ♦ Number of tubes: 1.684 ♦ Tube Length: 6.000 mm. ♦ Construction material: Duplex UNS-S31803 ♦ Design code: Asme VIII div1/T.E.M.A.“R”

REACTORES

♦ Reactores con serpentin interior y exterior.

♦ Material de construcción: S.S. 316L.

♦ Código de diseño: AD-MERKBLÄTTER

REACTORS

♦ Reactores con serpentin interior y exterior.

♦ Material de construcción: S.S. 316L.

♦ Código de diseño: AD-MERKBLÄTTER

Equipos diversos en proceso de fabricación en nuestros talleres de Pinto (Madrid). Several process equipments being manufactured in our workshops in Pinto (Madrid).

NUESTROS TALLERES SITUADOS EN PINTO (Madrid) TIENEN LAS SIGUIENTES CARCATERÍSTICAS GENERALES: SUPERFICIE ♦ Superficie total: 3.500 m2 ♦ Superficie cubierta: 2.500 m2 ♦ Superficie oficinas: 300 m2 ♦ Superficie sin cubrir: 700 m2

MEDIOS DE ELEVACIÓN ♦ 2 Puentes-grúa de 16Tn ♦ 1 Puente-grúa de 10Tn ♦ 2 Puentes-grúa de 5Tn

MAQUINARIA ♦ 1 Cizalla de 3.000 mm de corte. ♦ 1 Plegadora de 175 Tm. Y 3.300 mm de longitud

de plegado. ♦ 1 Prensa hidráulica de 16 Tm ♦ 1 Cilindro para curvar chapa hasta 2.000 ancho. ♦ Taladradora radial. ♦ 1 Torno. ♦ Grupos de soldadura, viradores, etc.

OUR WORK SHOPS IN PINTO (Madrid) HAVE THE FOLLOWING GENERAL CHARACTERISTIC: AREA ♦ Total area is: 3.500 m2 ♦ Covered area is: 2.500 m2 ♦ Office area: 300 m2 ♦ Non covered area: 700 m2

LIFTING EQUIPMENT ♦ 2 Bridge-cranes 16mT. each ♦ 1 Bridge-crane 10mT. each ♦ 2 Bridge-cranes 5mT. each

MACHINERY ♦ 1 Shearing machina 3.000 edge. ♦ 1 Folding mahine 175 mT and 3.300 length. ♦ 1 Hidraulic press 160 mT ♦ 1 Conforming cylinder up to 200 mm plate

wide. ♦ Radial drill. ♦ 1 Sliding lathe. ♦ Welding machines, motorized turning

gears, etc.

NUESTRA ORGANIZACIÓN ABARCA LAS SIGUIENTES ÁREAS: ♦ Ventas. ♦ Oficina Técnica. ♦ Control de calidad. ♦ Compras y presupuestos. ♦ Control del desarrollo de

proyectos. ♦ Departamento financiero. ♦ Producción.70

OUR ORGANIZATION IS DIVIDED IN THE FOLLOWING WORKING AREA: ♦ Sales. ♦ Technical office. ♦ Quality control. ♦ Purchasing and proposals. ♦ Progress Project control. ♦ Financing department. ♦ Production and

manufacturing.

Montaje de silo de almacenamiento 5 m ø x 18 m. altura total. Erection of a storage silo 5 m ø x 18 m. height.

LOS CAMPOS DE APLICACIÓN DE LOS EQUIPOS FABRICADOS EN NUESTROS TALLERES SON HABITUALMENTE LOS SIGUIENTES: ♦ Refinerías de petróleo. ♦ Industria Química. ♦ Industria petroquímica. ♦ Industria Criogénica. ♦ Industria Farmacéutica. ♦ Industria Alimentaría, etc.

THE INDUSTRIAL AREAS FOR WICH THE EQUIPMENT MANUFACTURED BY US ARE NORMALY APPLIED ARE THE FOLLOWING: ♦ Petroleum refineries. ♦ Chemical industry. ♦ Petrochemical industry. ♦ Cryogenic industry. ♦ Pharmateutical industry. ♦ Food processing, etc.

MATERIALES UTILIZADOS: ♦ Aceros al carbono. ♦ Aceros inoxidables. (405 –

410 – 304 – 316 – 321 – etc.) ♦ Aceros especiales. (940 L,

HASTELLOY, INCONEL, INCOLLOY, DUPLEX, ETC.)

USED CONSTRUCTION MATERIALS: ♦ Carbon steel. ♦ Stainles steel. (405 – 410 –

304 – 316 – 321 – etc.) ♦ Special steel alloys. (940 L,

HASTELLOY, INCONEL, INCOLLOY, DUPLEX, ETC.)

IINNFFOORRMMAATTIIVVEE DDOOSSSSIIEERR

INDEX

1 GENERAL INFORMATION

1.1 IDENTIFICATION DATA.

1.2 HUMAN RESOURCES.

1.3 RANGE OF PRODUCTS.

1.4 ACCREDITATIONS CERTIFICATES.

2 SPECIFIC INFORMATION

2.1 HUMAN RESOURCES.

2.2 MATERIAL RESOURCES: INSTALLATIONS AND TECHNICALS.

2.3 BASIC ASPECTS OF QUALITY.

1 GENERAL INFORMATION

IN THIS DOCUMENT YOU WILL FIND GENERAL INFORMATION CONCERNING TO PROYSER CALDERERIA, S.A. 1.1 DATA IDENTIFICATION

1.1.1 BUSSINESS NAME: PROYSER CALDERERÍA, S.A. 1.1.2 BUSSINESS OBJETIVE:

MANUFACTURERS OF PRESSURE AND ATMOSPHERIC VESSELS. STRUCTURAL ELEMENTS AND INDUSTRIAL MACHINERY.

1.1.3 LEGAL STATUS: PUBLIC LIMITED CORPOTATION. 1.1.4 CIF (TAX ID NUMBER): ES A-83234609 1.1.5 REGISTER OF COMPANIES: 28/138655834 1.1.6 REGISTRO MERCANTIL: MADRID REGISTRY, VOLUME 17.377, BOOK 0,

PAGE 10, SECTION 8, SHEET M-298146, INSCRIPTIÓN 1 1.1.7 HEAD QUARTERS: ADDRESS:

C/ ALCOTANES, 30 POLÍGONO INDUSTRIAL “LA ESTACIÓN” 28320 PINTO (MADRID) TELEPHONE: +34 91 691 65 09 (5 LINES) FAX: +34 91 692 88 53 WEB: http://www.proysercal.com E-MAIL: proysercal@proysercal.com

1.2 HUMAN RESOURCES

1.2.1 COMPANY ORGANITATION: GENERAL OF THE COMPANY (SEE ORGANIZATION CHAPTER). 1.2.2 STAFF:

• TOTAL NUMBER OF PERSONNEL: 60. • DEGREE RECIPIENTS: 7. • SKILLED WORKERS: 48. • UNSKILLED WORKERS: 5.

1.2.3 QUALITY ASSURANCE:

PROYSER IS HOMOLOGATED IN ACCORDANCE WITH THE STANDARD UNE-EN-ISO 9001-2000, AS: MANUFACTURER OF PRESSURE AND ATMOSPHERIC DEVICES, STRUCTURAL ELEMENTS AND INDUSTRIAL MACHINERY. OUR REGISTERED COMPANY CERTIFICATE NUMBER IS: 3373/ER/01/04.

1.3 RANGE OF PRODUCTS

AS FOLLOW WE INDICATE TYPE OF PRODUCTS, MATERIALS AND MAXIMUM DIMENSIONS FOR MANUFACTURING IN OUR WORKSHOP. 1.3.1 EQUIPMENTS:

• DISTILLATION TOWERS. • REACTORS. • SHELL AND TUBES HEAT EXCHANGERS. • PRESSURE AND ATMOSPHERIC VESSELS. • SILOS. • STORAGE TANKS. • CRYOGENIC TANKS. • FILTRATION EQUIPMENTS. • FABRICATION OF EQUIPMENTS IN GENERAL. OF METAL

FABRICATION. • FINAL ASSEMBLY ON SITE.

1.3.2 MATERIALS:

• STAINLESS STEELS (FERRITICS, AUSTENITICS, HEAT RESISTING, DUPLEX). • HIGH NIQUEL CONTENT ALLOYS. • CLAD STEELS. • LOW ALLOY STEELS. • CARBON STEELS. • NON FERROUS ALLOYS: INCONEL, INCOLOY, HASTELLOY, MONEL…

1.3.3 MAXIMUM DIMENSIONS OF EQUIPMENTS FABRICATED IN WORK-SHOP:

• MAXIMUM DIAMETER: 4.700 MM. • MAXIMUM LENGTH: 45 METERS.

1.4 ACCREDIATIONS AND CERTIFICATES BELOW IS DECRIBED OUR COMPANY QUALIFICATIONS, ACCREDITATIONS,

CERTIFICATIONS AND RECOGNITIONS.

1.4.1 FROM OFFICIAL BODIES:

A) INDUSTRY MINISTRY COMPANY LISTED IN THE REGISTRY OF PRESSURE DEVICE MANUFACTURERS OF THE DIRECTORATE-GENERAL OF INDUSTRY, ENERGY AND MINING OF THE COMMUNITY OF MADRID (Nº FAP-152)

B) ISO

COMPANY REGISTRERED IN ACCORDANCE WITH REGULATION UNE-EN-ISO 9001-2000, CERTIFIED Nº 3373/ER/01/04 AS MANUFACTURER OF PRESSURE AND ATMOSPHERIC DEVICES, STRUTURAL ELEMENTS AND INDUSTRIAL MACHINERY.

C) TÜV

COMPANY CERTIFIED BY THE TÜV AS A MANUFACTURER IN COMPLIANCE WITH AD-2000-MERKBLATT HPO/TRD 201/DIN IN 729-3 .

D) ASME

COMPANY CERTIFIED BY ASME FOR THE MANUFACTURE AND FIELD ASSEMBLY OF PRESSURE VESSELS IN ACCORDANCE WITH ASME CODE SECTION VIII DIV. 1 (“U” CODE STAMP)

E) NATIONAL BOARD

COMPANY WITH CERTIFICATE OF AUTHORIZATION BY “NATIONAL BOARD OF BOILER AND PRESSURE VESSEL INSPECTORS”

F) PED

WE CERTIFY EQUIPMENTS SUPPLIED IN ACCORDANCE WITH PED 97/23/CE “EUROPEAN PRESSURE EQUIPMENTS DIRECTIVE”

1.4.2 FROM INDEPENDENT BODIES:

A) ACHILES-REPRO

COMPANY REGISTERED BY RePro (Nº301433), AS A MANUFACTURER OF:

• HEAT EXCHANGERS. • REACTORS FOR PETROCHEMICAL UNITS. • TOWERS AND COLUMNS. • STAINLESS STEEL TANKS. • OTHERS MECHANICAL EQUIPMENT AND MATERIAL. • BOILER SERVICES.

B) ACHILES-SINGLAR (ECOPETROL) IN PROCESS C) OFFICIAL APPROVAL FOR WELDING PROCEDURES, OFFICIALLY

RECOGNISED WELDERS.

D) RECOGNISED AS OFFICIAL SUPPLIERS BY THE MOST IMPORTANT SPANISH ENGINEERING COMPANIES AND BY THE MOST IMPORTANT INDUSTRIAL CUSTOMERS IN THE DIFFERENT SECTORS IN WHICH WE WORK.

E) HOMOLOGATED SUPPLIERS FOR.

1. ENGINEERING AS: 2. COMPANIES AS:

BEAUDREY AIR LIQUIDE ECOLAIRE ARAGONESAS FOSTER WHEELER IBERIA BASF FLUOR B.P. OIL GEA WIEGAND CEPSA HRS SPIRATUBE DOW CHEMICAL IBERINCO ENAGAS INTECSA-INARSA HOECHT INTECSA INDUSTRIAL IBERDROLA INITEC PLANTAS INDUSTRIALES REPSOL PETRÓLEO KMPS (KOCH MODULAR PROCESS SYSTEMS, LLC) REPSOL QUÍMICA LURGI UBE MEDITERRÁNEA DE ENGYNIERIA ETC.... MAN Ferrostaal Aktiengesellschaft PALL Corporation PROSERNAT (IFP Group Technologies) SENER TECHNIP TECHNIMONT SpA TÉCNICAS REUNIDAS

F) CUSTOMER RECOGNITION LETTERS

2. SPECIFIC INFORMATION 2.1 HUMAN RESOURCES 2.1.1 STAFF:

• TOTAL NUMBER OF PERSONNEL: 60 DISTRIBUTION FOR DEPARTMENTS: • GENERAL MANAGEMENT: 1 • DESIGN AND TECHNICAL DEPARTMENT: 4 • MANUFACTURING: 43

- CERTIFIED WELDERS: 22 - OTHERS: 21

• QUALITY CONTROL: 2 • PROCUREMENT: 2 • SALES AND CONSIGNMENTS: 3 • ACCOUNTING AND ADMINISTRATION: 3 • WAREHOUSE: 1 • COST CONTROL: 1

2.2 MATERIAL RESOURCES: INSTALLATIONS AND TECHNICALS.

2.2.1 INSTALLATIONS:

• TOTAL SURFACE: 3.500 M2 • INDOOR SURFACE: 2.500 M2 • SURFACE OFFICE: 300 M2 • OUTDOOR WITHOUT COVERING: 700 M2

2.2.2 TECHNICAL RESOURCES: A) DESIGN STANDARDS

� COMMODY USED CODES AND REGULATIONS: ASME, ASTM, ANSI, TEMA, API, AD-MERKBLATTER, AMONG OTHERS.

� PV-ELITE MECHANICAL CALCULATION PROGRAM UPDATES EVERY SIX MONTHS.

� CODE-CAL MECHANICAL CALCULATION PROGRAM UPDATES EVERY SIX MONTHS.

� CALCULATION PROGRAMS DEVELOPED BY OUR IN-HOUSE TECHNICAL DEPARTMENT IN ACCORDANCE WITH APPLICABLE CODES.

B) MANUFACTURING AND HANDLING RESOURCES:

• SHEARING MACHINE 3.000 mm. CUTTING CAPACITY. • BENDING MACHINE 3.300 mm. CAPACITY. • HIDRAULIC PRESS (160 Tn). • PLATE CURVING CYLINDERS WITH A CAPACITY OF UP TO WIDTH

2.500 mm. AND THICKNESS 27 mm. IN STAINLESS STEEL. • MIG/MAG AN SMAW/GTAW WELDING MACHINES. • RADIAL DRILL. • LATHES. • COLUMN FOR SUBMERGED ARC WELDING. • PLASMA AND OXI CUTTING EQUIPMENT. • PUNCHING MACHINE. • TUBE BENDER. • BRIDGE CRANES: TWO 16 Tn CRANES, ONE 10 Tn CRANE AND TWO

5 Tn CRANES. • TURNING GEARS: 160 Tn, 30 Tn, 20 Tn, 15 Tn, and 10 Tn.

2.2.3 COMMUNICTION:

• RAIL WAY: 1KM. (PINTO), 25 KM. (ATOCHA MADRID). • SEA PORT OF: 350 KM. (VALENCIA). • AIRPORT: 35 KM. (BARAJAS-MADRID). • MOTORWAY A-4 (AUTOPISTA DE ANDALUCIA) SALIDA KM. 17

2.2.4 CAPACITY OF PRODUCTION:

• HOURS PER YEAR: 70.000H. • TONS PER YEAR: 900T.

2.2.5 COMPUTER PROGRAMS:

• AUTOCAD: DRAWINGS. • PV ELITE: MECHANICAL CALCULATIONS. • CODE LIME: MECHANICAL CALCULATIONS. • MICROSOFT OFFICE: EXCEL, WORD, ACCESS. • WINDOWS. • CONTAPLUS ELITE.

2.3 BASIC ASPECTS OF QUALITY 2.3.1 CONTROL, INSPECTION, TRIALS AND TESTS:

• MAGNETIC PARTICLE. • PENETRATING LIQUID. • PNEUMATIC TESTS. • HYDRAULIC TESTS. • THICKNESS CHECKS. • MATERIAL TRACEABILITY. • OTHER TRIALS AND TESTS ARE SUB-CONTRACTED OUT TO

ACCREDITED INSPECTION COMPANIES. • VERIFICATION MATERIAL CERTIFICATION. • DRAFTING OF A MANUFACTURING HANDBOOK. • OUR EQUIPMENT IS MANUFACTURED AND CERTIFIED IN

COMPLIANCE WITH EUROPEAN DIRECTIVE 97/23/EC.

2.3.2 MAIN SUPPLIERS:

• PLATES: OUTOKUMPU, S.A. (SPAIN), OUTOKUMPU STAINLESS A.B. (SWIEDE), ALINOX, INOXCENTER, UGINE, USINOR INDUSTEEL, ACERALIA.

• FORJA: GAINZA, EUROBRIDAS, EUSKAL FORGING, CUÑADO. • PIPES: SANDVIK, TUBOS REUNIDOS, PEÑARANDA, CUÑADO. • TUBES: SANDVIK, TUBACEX, PEÑARANDA, COMERCIAL DE TUBOS,

DMV STEEL.

CONTROLS AND ROUTINE TEST ON PRODUCTS AND BOUGHT EQUIPMENTS: • CONTROL OF: GENERAL DIMENSIONS, THICKNESS AND WORKMAN

SHIP QUALITY, MATERIALS CERTIFICATE, MARKS, ETC.

2.3.4 CONTROLS AND TEST DURING THE PRODUCTION AND FINAL TESTS:

• DIMENSIONAL CONTROLS, CONTROL OF MATERIAL TRACEABILITY, LIQUID PENETRANT TESTS AND/OR MAGNETIC PARTICLES TESTS, RADIOGRAPHIC EXAMINATION OF WELDINGS, ULTRASONIC TESTS, PNEUMATIC TESTS, HYDROSTATIC TESTS, ETC.

OORRGGAANNIIZZAATTIIOONN

GENERAL

MANAGEMEN

T

QUALITY

ASSURANCE

COMERCIAL

TECHNICIAN

COSTS

CONTROL

PRODUCTION

BUDGETS

DEPARTMENT

QUALITY

CONTROL

PURCHASE

DEPARTMENT

ADMINISTRATION TECHNICAL

OFFICE

MANUFACTURING

WELDERS AINTENANCE

HUMAN

RESOURCES

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