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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced Anaerobic Biodegradation of a Refinery Benzene Groundwater Plume Robert (Rory) S. Johnston, PE Michael Eberle SAWEA CONFERENCE DECEMBER 2007
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Page 1: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Enhanced Anaerobic

Biodegradation of a

Refinery Benzene

Groundwater PlumeRobert (Rory) S. Johnston, PEMichael Eberle

SAWEA CONFERENCE DECEMBER 2007

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Presentation Outline

Go With the Flow

Anaerobic Process Naturally Occurring

Compounds Degraded by Sulfate Reducing Bacteria (SRB)

Effective When Coupled with Mass Reduction

Case Study-Enhanced Anaerobic Degradation by SRB

Large Refinery Site

Additional Applications for MTBE

Potential Applications - Remediating Dissolved Metal Plumes

SRB - Friends or Foes

Enhances the Attenuation of Hydrocarbon & Oxygenate Plumes

Inhibits the Attenuation of Halogenated Plumes

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Refinery History1913 – Refinery constructed

1987 – Original Owner sells refinery

1988 – New Owner files for bankruptcy, refining ceases

1989 – In the interim, another Operator leases facility, starts jet fuel production

1991 – New Owner buys refinery out of Bankruptcy Court, crude refining restarts

1993 – Owner stops refining, lays off most workforce

1996 – Owner uses facility for bulk storage and distribution

1997 – Interim remediation started using Dual Phase Extraction (DPE)

1997 – Regulatory Agency issues Owner an AOC under Section 7003 of RCRA

2004 – Regulator requests Owner to address impacts at offsite pipeline

2004 – New Consultant Retained-Develop Exit Strategy and Expedited Program

2005 – Interim Dual Phase Extraction (DPE) started at offsite pipeline

2005 – Design of Expedited Program

2006 – Bioventing (SVEB) and Sulfate Pilot testing started on Refinery

2007 – Full Scale SVEB initiated at refinery-second Pilot test on sulfate conducted

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SMRC Refinery, St Marys, WVSite

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Major AOCs and Contaminants

Central Plant Area (AOC -2) – BTEX, LNAPL, MTBE &

As

Bluff Area – 2 landfilss reported to contain listed waste

Offsite Area – Benzene & MTBE

Pipeline Area – LNAPL and BETX

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Refinery

Operations Impacts

Source of impacts: refinery processes including sewers, piping, storage

tanks, and process units

Impacted soils: confined within the central refinery and pipeline areas

Groundwater flow: impacted groundwater extends approximately 300 feet

to the west and is confined within a narrow region due to the natural

groundwater gradient and natural attenuation processes

However past groundwater flow influenced by town water wells to the north

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

General Site Conditions

GW flow direction is towards Ohio River

Three layers of groundwater flow – shallow (low permeability),

intermediate and deep (most permeable)-Delineation issues near

Ohio River

Offsite groundwater impacts in deeper layers

Onsite groundwater impacts in all three layers

Onsite soil impacts – shallow and deep

Pipeline and Barge area – groundwater and shallow soil impacts

associated with pipeline releases

Page 8: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Cross Section C-C’

Page 9: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Initial Remedial Actions 1987-2004 Impacted Soils Removed

1987 Almost 1 million pounds (470 tons) of petroleum impacted soils removed

Known Light Non-Aqueous Phase Liquid (LNAPL) Removed

1993 - 1994: Approximately 36,000 gallons of total fluids recovered

1995 - 2003: More than 1,800 gallons of oil recovered

Satisfied Agency remediation requirements

•Localized Soil Vapor Extraction (SVE) operations

– 1996 - 2004: Approximately 480,000 pounds of hydrocarbons removed from soil

– Approximately 2 times as much (960,000 lbs.) estimated to have been degraded by naturally occurring microorganisms at the site

– Benzene Groundwater Concentration Reduced by 99% in these zones

– Satisfied Agency remediation requirements

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

AOC 2 Residual Source Areas

Page 11: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Observations of SVE System

Operating for 6-8 years

No Optimization

Influent Streams flat

Need new approach for Residual Hydrocarbon Removal

Must also deal with Offsite Plume

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

OW-7/MW-18 Area, BETX Concentrations vs. Time

0.00

10.00

20.00

30.00

40.00

50.00

60.00

7/20/1995 12/1/1996 4/15/1998 8/28/1999 1/9/2001 5/24/2002 10/6/2003 2/17/2005

Date (MM/DD/YYYY)

Co

ncen

trati

on

(p

pm

v) Ethylbenzene

Toluene

Xylenes

Benzene

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Initial Evaluation

Turn Off SVE System

Evaluate Groundwater

Evaluate Large Scale (Full Refinery) Bioventing

Understand Complex Geology through Gamma Logging

of Extractions Wells

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Section C-C’

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INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Page 16: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Site-Wide Groundwater Results BETX vs. SO4

October 2004

0

20

40

60

80

100

120

0 2000 4000 6000 8000 10000 12000

Benzene Concentration (ug/l)

SO

4 C

on

cen

trati

on

(m

g/l)

Page 17: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Benzene Plume Map

Page 18: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Refinery

Remediation Strategy

Remove hydrocarbons from soil

Remediate residual LNAPL pockets (Dual Phase/SVE)

Biodegrade hydrocarbons dissolved in groundwater

Selected Technologies:

Soil Vapor Extraction /Bio-venting (SVEB)

Sulfate Addition

Satisfy environmental obligations

Page 19: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SVEB System Overview

Page 20: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Air Emissions and Remediation Schematic

Page 21: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Microbial Respiration /Activity

0

5

10

15

20

0 500 1000 1500 2000 2500

CO

2 &

O2 (

%) )

O2 CO2

Page 22: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

O=C=O

O

H HCatalytic Oxidizer

Reaction Inside Catalytic Oxidizer

VOCs, Benzene, etc. + O2 CO2 + H2O

900o

Page 23: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Preparation for Next Phase of

Refinery Remediation

Installed 71 Monitoring Wells, and 106 Geo-probes

Collected and analyzed approximately 1,500 groundwater and more than 500 soil samples

Successful bio-venting pilot test

Conducted feasibility studies of piping routing

Evaluated feasibility of Sulfate Injections

Page 24: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SVEB Construction

Well Installation Completed 110 Extraction Wells Installed

Injection/extraction lines Completed December 2006

2 Miles of Piping Installed

Equipment Installation Completed December 2006

System Startup Completed February/March 2007

Full Operations March 2007

Page 25: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Overview of SVEB Piping

Layout

Page 26: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Page 27: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SVEB System Output

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

3/19/07 4/8/07 4/28/07 5/18/07 6/7/07 6/27/07 7/17/07 8/6/07 8/26/07 9/15/07 10/5/07

Ben

zen

e (l

bs/

hr)

Maximum Permitted Emission Rate

Page 28: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Radius of Influence from SVEB

Page 29: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SVEB Remedial Progress

Residual Source is approximately 50% Remediated

Greater than 95% operational time

Actual Area Influenced 3x Further and Projected Vacuum is 10x Higher than Design Estimate

Identified and Recovered Natural Gas from a Gas Leak discovered near Washington and 6th Streets

Estimated Completion Date Summer 2008

System will be Converted to a Barometric Pumping Bioventing System

Page 30: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SULFATE ADDITION

Page 31: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

St. Marys Refinery Sulfate Addition

to Ground Water

Page 32: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Refinery Plume Map

Page 33: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Page 34: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Phase II Preliminary Results

4 Million Gallons of Water Recirculated

65,000 lbs of MgSO4

Approximately 70% of the SO4 was Utilized

75% of the Plume Width is being Remediaited

70% Reduction in Benzene Conc.

Page 35: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Preliminary Sulfate Addition ResultsEAB Pilot I and II - Progress Monitoring

0

0.01

0.02

0.03

0.04

2/17/2005 5/28/2005 9/5/2005 12/14/2005 3/24/2006 7/2/2006 10/10/2006 1/18/2007 4/28/2007 8/6/2007 11/14/2007

Ben

zen

e (

mm

ole

s/l

)

0

1

2

3

4

5

6

7

8

9

SO

4 (m

mo

les/l)

Benzene Sulfate

Sulfate Amendments

MgSO4

3,000 ug/l

300 ug/l

20,000 lbs 65,000 lbs2,000 lbs

Page 36: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Sulfate Amendment Schedule

Phase I permits received - May 2005

Phase I pilot test completed - September 2005

Additional system components installed/permits received -

September 2006

Phase II testing initiated - October 2006 System Expanded May 2007

Phase II testing will be completed December 2007

Full-Scale Installation and Operation

Spring 2008

Page 37: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

Completed Phase I and Initiated Phase II of Sulfate

Addition Pilot Tests

Designed and Installed Full-Scale SVE/Bioventing

System

Operated Full-Scale SVE/Bioventing System for 8

months

Completed Remediation of POTW Source Area

Summary of Combined Remedial

Approaches with Sulfate Injections

2004 – October 2007

Page 38: Enhanced Anaerobic Biodegradation of a Refinery Benzene ... Johnston - Enhanced Anaerobic Biodegrada… · INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS Enhanced

INDEPENDENT ENVIRONMENTAL ENGINEERS, SCIENTISTS AND CONSULTANTS

SRB- Friends or Foes?

Enhances the Attenuation of Hydrocarbon & Oxygenate

Plumes

Reliable Technology if Naturally Occurring Conditions are

Appropriate

Maybe Limited by Nutrient and Co-substrate Availability

Inhibits the Attenuation of Halogenated Plumes

SRB Out-Compete Dehalogenators for Limited Nutrients

Sulfate is and Electron Acceptor and Must Be Reduced Prior to

Reducing Halogenated Compounds


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