+ All Categories
Home > Documents > Enhanced single- and two-phase transport phenomena using ... single and two phase...

Enhanced single- and two-phase transport phenomena using ... single and two phase...

Date post: 16-Jan-2020
Category:
Upload: others
View: 9 times
Download: 0 times
Share this document with a friend
9
University of South Carolina College of Engineering and Computing Mechanical Engineering Department Enhanced single- and two-phase transport phenomena using flow separation in a microgap with copper woven mesh coatings Xianming Dai, Fanghao Yang, Ruixian Fang, Tsegaye Yemame, Jamil A. Khan, Chen Li
Transcript
Page 1: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

University of South Carolina College of Engineering and Computing Mechanical Engineering Department

Enhanced single- and two-phase

transport phenomena using flow

separation in a microgap with copper

woven mesh coatings

Xianming Dai, Fanghao Yang, Ruixian Fang, Tsegaye Yemame, Jamil

A. Khan, Chen Li

Page 2: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

Enhanced single- and two-phase transport phenomena using flow

separation in a microgap with copper woven mesh coatings

Xianming Dai, Fanghao Yang, Ruixian Fang, Tsegaye Yemame, Jamil A. Khan, Chen Li*

Department of Mechanical Engineering, University of South Carolina, 300 Main Street, Columbia, SC 29208, United States

h i g h l i g h t s

< The temperature difference on a heating wall between the inlet and outlet was reduced by a flow separation technique.

< The pressured drop was reduced by a flow separation technique.

< The single- and two-phase convection heat transfer coefficients were enhanced by a flow separation technique.

< The enhancement mechanisms were studied.

a r t i c l e i n f o

Article history:

Received 27 July 2012

Accepted 27 January 2013

Available online 13 February 2013

Keywords:

Single-phase convection

Two-phase convection

Microgap

Flow separation

a b s t r a c t

The temperature difference on a heating wall between the inlet and outlet is usually large during the

convective heat transfer in microgaps or microchannels due to the subcooling of the liquid and the

entrance effects. In this study, a flow separation technique was developed to experimentally demonstrate

that the overall transport processes including pressure drop and heat transfer could be significantly

improved. “Flow separation” denotes routing of a portion of the incoming flow through a passive

microjet. This flow arrangement was observed to effectively reduce the temperature difference along the

flow direction, interrupt the growth of boundary layer in the single-phase regime, as well as to introduce

mixing and manage the bubble expansion rate in the two-phase regime. The primary reasons for the

pressure drop reduction could be the increased flow area because of the additional auxiliary channel and

the effective management of the bubble expansion rate. Specifically, compared with a conventional

microgap in the similar working conditions, the average wall temperature during convective boiling was

reduced by 2.9 � 0.6 �C in the steady state at a mass flux of 83 kg/(m2 s) with a 60.4% reduction in the

pressure drop. Moreover, CHF in the two-phase regime reached 311 W/cm2 at a mass flux of 373.5 kg/

(m2 s).

� 2013 Elsevier Ltd. All rights reserved.

1. Introduction

Compact heat exchangers (CHEs) are of great interest [1e3] for

their high thermal efficiencies, installation flexibilities, and high

resistances to fouling, as well as reduced volume, weight and cost

[4,5]. Nonetheless, heat transfer rate in CHEs is still hindered by

laminar flow. Significant progresses have been achieved to enhance

single-phase heat transfer using porous structures [6,7] and novel

configurations [8]. On the other hand, for two-phase heat transfer

in microchannels or microgaps, the low heat transfer rate could

result from the pre-mature critical heat flux (CHF) conditions

caused by two-phase flow instabilities [9,10]. Without modifying

the heat transfer surfaces, two-phase heat transfer rate could be

enhanced by reducing the channel size [11,12] and increasing the

mass flux, but usually with a significant penalty in the pumping

power [13]. Impingement jets [14e17] were developed to promote

CHF [17], however, additional power supply was required. Heat

transfer rate could be improved using nanofluids with higher

thermal conductivities [18], but the high viscosity nature of nano-

fluids resulted in extraneous pumping power. Surface modifica-

tions, such as nanowires [19], microporous structures [20] and

micro pin fins [21] were developed to enhance the heat transfer by

augmenting the surface areas, inducing mixing and disrupting the

growth of boundary layers [22]. The enhancements of heat transfer

rate by those techniques aforementioned usually led to a penalty of

pumping power. According to this brief literature review, it appears

that a trade-off between the enhancement of heat transfer rate and

the reduction of pressure drop persists. In this study, a flow* Corresponding author. Tel.: þ1 803 777 7155; fax: þ1 518 928 6128.

E-mail addresses: [email protected], [email protected] (C. Li).

Contents lists available at SciVerse ScienceDirect

Applied Thermal Engineering

journal homepage: www.elsevier .com/locate/apthermeng

1359-4311/$ e see front matter � 2013 Elsevier Ltd. All rights reserved.

http://dx.doi.org/10.1016/j.applthermaleng.2013.01.030

Applied Thermal Engineering 54 (2013) 281e288

Page 3: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

separation technique was developed to experimentally demon-

strate the feasibility that convective heat transfer can be effectively

promoted with a significant pressure drop reduction

simultaneously.

2. Experiments

2.1. Test apparatus

Experimental tests were conducted in an open test loop as

shown in Fig. 1. Deionized (DI) water was degassed in a water tank

at 104 Pa with saturation temperature at approximately 46 �C and

the water temperature was maintained at 60 �C by a flexible

silicone-rubber heat sheet (McMaster) for 12 h prior to tests. The

degassed DI water was pumped from a reservoir to the test section

by a gear pump (ISMATEC� Regol-z digital) at a constant flow rate at

room temperature. The pump with a digital flow meter was cali-

brated using a bucket and stopwatch method prior to tests [23]. A

differential pressure transducer (OMEGADYNE, INC. PX409, 0-15

PSI) was used to measure the pressure drop between the inlet and

outlet plenums. The temperature and pressure signals were

recorded by an Agilent 34972A data acquisition system.

As shown in Fig. 2, the schematic of the test sample assembly

was comprised of two cover plates, a housing block, a copper heat

sink, a heating block, four cartridge heaters and insulation layers.

The cover plates were made of high temperature polycarbonate

plastic and the housingwasmade of G-7 fiberglass. The copper heat

sink and heating block were machined from oxygen free single Cu

blocks C10100. Four cartridge heaters (120 V, 500Weach) provided

heating source through a direct current (DC) power supply (BK

precision, Programmable PFC D.C. Supply 120 V/10 A, VSP 12010).

The whole heating block enclosed in an aluminum housing was

insulated by Nelson Firestop Ceramic Fibers.

Two-layer copper woven meshes were sintered on the copper

heat sink (Fig. 2) to serve as an enhanced heat transfer interface.

The whole structure was sintered in a high temperature furnace at

1000 �C in a hydrogen (H2) atmosphere for two hours. Brazing was

applied to reduce contact thermal resistance between the heat sink

and the heating block to ensure high heat flux work conditions. The

Nomenclature

G mass flux

k thermal conductivity of copper

q00 heat flux

T temperature

Ts1 surface temperature near the inlet, 2 mm from the

edge of the heat sink

Ts3 surface temperature in the center of the heat sink,

13 mm from the edge

T2eT4 measured temperature in the top row

T6eT8 measured temperature in the bottom row

Ti temperature along the flow direction

Ti,s surface temperature along the flow direction

Dx distance between the two rows of thermocouples

Dx0 distance between the top surface and the first

thermocouple row

DT superheat

Dp pressure drop through the microgap

Dpm measured pressure drop

Dp1 pressure drop through the microgap without microjet

Dp2 pressure drop through the auxiliary channel, microjet

and the downstream of the microgap while the inlet is

blocked

Dpc1, Dpc2 contraction pressure losses

Dpe1, Dpe2 expansion pressure losses

Rj flow resistance through the microjet

Rj2 flow resistance of the microjet while the inlet is

blocked

Rc flow resistance through the auxiliary channel

Rc2 flow resistance through the auxiliary channel while

the inlet of the microgap is blocked

Rg1 flow resistance through themicrogap withoutmicrojet

Rgd2 flow resistance of the downstream of the microgap

Rgu flow resistance through the upstream of the microgap

Subscripts

in inlet fluid

out outlet fluid

s surface

sat saturated fluid

DC power supply

Water tank Water tank

Test section

DAQ System

Digital gear pump

Agilent

Vacuum

Microscope

Pressure

Temperature

Valve

Fig. 1. Test loop for convective heat transfer in a microgap.

Fig. 2. Schematic of the test sample assembly. 1, Small lexan cover. 2, Lexan cover with

a microjet. 3, G-7 fiberglass housing. 4, Thermocouple hole. 5, Sample. 6, Heating block.

7, Four heaters.

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288282

Page 4: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

copper heat sink was assembled into the G-7 fiberglass housing

(Fig. 2). High temperature RTV silicone was used to ensure thermal

insulations and sealing. As shown in Fig. 3, eight holes were drilled

in two rows to house thermocouples. Good contact conditions

between the thermocouples and heating block were achieved by

soldering.

2.2. Experimental study

A desired flow ratewas set by the digital gear pump. The electric

power was supplied to four heaters by a DC power supply at a given

step increment until CHF conditions were approached. The surface

temperature of the heat sinkwas estimated from the input heat flux

and temperature profile by a one-dimensional (1-D) conduction

mode. Two K-type thermocouples were placed in the inlet and

outlet plenum to measure the water inlet and outlet temperatures,

respectively. The steady state temperature and pressure were

monitored and recorded. The saturated water temperature was

estimated from the average working pressure. Two hundred sets of

data were collected in steady state, defined as the point at which

the temperature reading for all thermocouples varied by less than

0.2 �C over a period of ten minutes.

The experimental data was categorized into two groups. One is

the surface temperature (Ts) versus heat flux (q00) curves at a given

mass flux, and the other is the pressure drop (Dp) versus mass flux

(G) curves at a fixed input heat flux.

2.3. Data reduction

Heat flux was estimated from the two rows of thermocouples

according to the Fourier’s law. As shown in Fig. 3, the effective input

heat flux can be calculated as:

q00 ¼ kDT

Dx(1)

DT ¼T6 þ T7 þ T8

3�T2 þ T3 þ T4

3(2)

where, q00 is the effective input heat flux, k is the thermal conduc-

tivity of copper, and Dx is the distance between the two rows of

thermocouples as shown in Fig. 3. The locations of T2eT4 and T6eT8are shown in Fig. 3 as well. The average surface temperature Ts was

given by:

Ts ¼1

5

X5

1

Ti;s (3)

Ti;s ¼ Ti � q00Dx0

kði ¼ 1� 5Þ (4)

where, Ti,s is the surface temperature along the flow direction, Ti is

the corresponding thermocouple reading, and Dx0 is the distance

between the first thermocouple row and the top surface as shown

in Fig. 3.

The measured pressure drop, Dpm, is between the inlet and the

outlet plenums. To eliminate the inlet contraction and outlet

expansion pressure losses, the pressure drop (Dp) through the

microgap was calculated as [24]:

Dp ¼ Dpm � ðDpc1 þ Dpc2Þ � ðDpe1 þ Dpe2Þ (5)

where Dpc1 and Dpc2 are the contraction pressure losses from the

deep plenum to the shallow plenum and from the shallow plenum

to the microgap, respectively; Dpe1 and Dpe2 are the expansion

Fig. 3. (a) Setup overview. 1, Groove for sealing. 2, Inlet water. 3, Inlet pressure

transducer hole. 4, Inlet plenum. 5, Fiberglass. 6, Outlet pressure transducer hole 7,

Water outlet. (b) Function of the flow separation. 1, Fiberglass housing. 2, High tem-

perature RTV silicone. 3, Thermocouple 1e8, where, Dx ¼ 4.5 mm and Dx0 ¼ 3 mm. 4,

Inlet water. 5, Inlet restrictor. 6, Lexan housing. 7, Main channel flow. 8, Separated flow.

9, Microjet. 10, Microgap. 11, Two-layer copper meshes. 12, Outlet water.

Fig. 4. Temperature distribution on the heating wall in a microgap along the flow direction. (a) Surface temperature distribution in single-phase heat transfer at a heat flux of 8.9 W/

cm2. (b) Surface temperature distribution in two-phase heat transfer at a heat flux of 104.3 W/cm2.

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288 283

Page 5: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

pressure losses from the shallow plenum to the deep plenum and

from the microgap to the shallow plenum, respectively [24].

2.4. Uncertainty analysis

Uncertainties in measurements were estimated as: mass flux,

�1.8 kg/(m2 s), local temperature,�0.5 �C and differential pressure,

�0.25%. Uncertainty propagation in the calculated value was cal-

culated using the Kline and McClintock method [23]. The uncer-

tainty of the effective heat flux q00 was �6%.

2.5. Design and description of the passive microjet architecture

The objective of this study was to enhance heat transfer by

achieving more uniform temperature distribution along the flow

direction in a microgap (Figs. 4 and 5). Due to the subcooling of the

liquid and the entrance effects, the wall temperature of the

entrance regime (Ts1) is much lower than that at the center (Ts3) of

a microgap for both single-phase (Fig. 4a) and two-phase (Fig. 4b)

heat transfer modes. The increase of mass flux leads to an even

larger wall temperature difference between the inlet and outlet due

to the enhanced heat transfer. A thermally insulated channel was

fabricated in the plastic cover to introduce an auxiliary fluid flow

route. The auxiliary channel and the microgap were connected by

a passive microjet located above the center of the microgap (Fig. 5c

and d). The subcooled fluid was separated into two streams: the

main fluid flow through the microgap and the secondary flow via

the microjet through the auxiliary channel.

Specifically, for single-phase, the separated liquid flow can

promote the heat transfer rate by disrupting the growth of the

boundary layers and inducing mixing (Fig. 5a and c). As for two-

phase heat transfer, the bubble confinements can be well man-

aged by the secondary subcooled liquid flow through the intro-

duced direct condensation (Fig. 5b and d). Additionally, the collapse

of confined bubbles because of the direct condensation can induce

mixing, which is highly desirable in promoting heat transfer,

especially, in a microdomain. The auxiliary channel and the passive

microjet play important roles to significantly reduce the tempera-

ture in the zone from the center to the outlet. This, in return, would

lead to a heat transfer enhancement. More importantly, the pres-

sure drop will be reduced due to the increased flow area and the

effective management of the bubble expansion rate for two-phase

heat transfer [25].

In this study, sintered copper woven mesh screens were

employed to promote heat transfer in a microgap [26] and to

ensure a wide range of working heat fluxes. An inlet restrictor was

used to prevent reverse flow and mitigate two-phase flow in-

stabilities [27].

3. Results and discussion

3.1. The effects of two-layer mesh coatings

The two-layer mesh screen coated surface with larger heat

transfer areas, higher active nucleation site densities and additional

capillarity compared with plain bare surface was employed in this

study [26]. Two sets of experiments were conducted to examine the

effects of mesh layers coated surfaces and plain bare surface on

evaporation. As illustrated in Fig. 6a, results showed that the sur-

face temperatures were reduced by 9.6 � 0.6 �C and 8.2 � 0.6 �C at

a heat flux of 66.0 and 105.2 W/cm2, respectively, in the two-phase

regime, for a given mass flux. Also, CHFs were increased by 104%

and 46% at mass fluxes of 83 and 166 kg/(m2 s), respectively.

Moreover, a low temperature observed in the upstream section

under CHF conditions (Fig. 6b) indicated that the upstream section

was still effectively cooled because of the strong nucleate boiling

and capillary evaporation. Thus, temperature jump on the mesh

coatedmicrogap could be a result of insufficient liquid supply in the

downstream section, which implied the capillary limits. In order to

examine the effects of the separated flows on heat transfer in

a larger range of working heat flux, the mesh coated surface was

employed in this study as a baseline.

3.2. The effects of the separated flow on the DpeG curve

Experimental results with and without separated flow were

systematically compared and discussed in this section. DpeG

curves were shown in Fig. 7a at a heat flux of 98.3 W/cm2.

Fig. 5. Concept of the flow separation technique. (a) Fluid flow in the microgap during

single-phase flows. (b) Fluid flow in the microgap during flow boiling. (c) The work

mechanism of a passive microjet on single-phase flows. (d) The work mechanism of

a passive microjet on two-phase flows.

Fig. 6. Characterization of convective heat transfer in a microgap with sintered copper mesh screens. (a) Heat transfer performance in a microgap with sintered copper meshes; and

(b) Surface temperature distribution near the CHF conditions.

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288284

Page 6: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

Compared with the microgap without jet, DpeG curve was flat-

tened and pressure drop was significantly reduced through using

flow separation technique (with jet). For example, the pressure

drop reduction was measured to be 54.3% at a mass flux of

1265.5 kg/(m2 s) and a heat flux of 98.3 W/cm2. Additionally, the

reduction of the pressure drop was observed to increase with

increasing mass flux at a constant heat flux. The primary reasons

could be the increased flow area resulting from the auxiliary

channel and the effective management of the bubble expansion

rate in the two-phase regime [25]. In this study, an inlet restrictor,

which was demonstrated to be effective in suppressing two-phase

flow instabilities [21], was used to prevent reversal flow and to

track bubbles in the microgap. The tracked vapor bubbles could

collapse by introducing direct condensation, which resulted in

mixing to promote the heat and mass transfer.

3.3. The impacts of separated flow on heat transfer, CHF, and

pressure drop

The effects of the separated flow on both single-phase and two-

phase convective heat transfer in the microgap were exper-

imentally investigated for a given microjet size. Major dimensions

were specified in Table 1. Surface temperature and pressure drop

versus heat flux were shown and compared in Fig. 8 under three

mass fluxes. Results showed that the surface temperatures in

single-phase convective heat transfer were greatly reduced by the

flow separation technique. The average surface temperatures were

reduced by 8.2� 0.6, 4.9� 0.6 and 3.9� 0.6 �C at mass fluxes of 83,

166 and 373.5 kg/(m2 s), respectively, with the reductions of the

corresponding pressure at approximately 66.9%, 48.9% and 34.8%

(Fig. 8def). In the two-phase flow regime, the average surface

temperatures were reduced by 2.9 � 0.6, 1.2 � 0.6 and 0.7 � 0.6 �C

(Fig. 8aec) at the mass fluxes of 83, 166 and 373.5 kg/(m2 s) with

the reduction of pressure drop at approximately 60.4%, 30.2% and

10.4% (Fig. 8def), respectively.When the pumping powerwas fixed,

as illustrated in Fig. 7b, surface temperature drop was shown to be

more significant at a heat flux of 98.3 W/cm2 because of the higher

mass fluxes with fluid separation technique. As experimentally

demonstrated in this study, the separated fluid flow can be effective

in promoting convective heat transfer by reducing the local tem-

perature, importantly, with a significant reduction in the pressure

drop.

CHFs reached approximately 135.2, 214.3 and 311 W/cm2 at the

corresponding mass fluxes of 83, 166 and 373.5 kg/(m2 s) as shown

in Fig. 8. CHF was not observed to be enhanced for a given microjet

size. As discussed in Section 3.1, the capillary limit governed CHF

could be the primary reason in this configuration. The microporous

mesh screens were able to enhance the heat transfer rate, but

introduced additional flow resistance as discussed in Section 3.1. In

the high heat flux regime, the formation of a vapor film due to the

intensified vapor effusion on the mesh surfaces severely deterio-

rated the liquid supply on the heating areas [17].

As discussed in the previous section, the reduction of pressure

drop decreased with increasing mass flux as shown in Fig. 8def at

a given heat flux. To better understand this trend, a test was

conducted to study the component pressure drops in the micro-

gap with an auxiliary channel and a microjet. Fig. 9 showed that

the pressure drop (Dp1) in the microgap without a microjet

(Fig. 9a) and the pressure drop (Dp2) in the microgap with an

auxiliary channel and a microjet (Fig. 9b). The relationships be-

tween pressure drop and mass flux in these two cases were

shown and compared in Fig. 9c. As illustrated in Fig. 9c, a turning

point existed. For a given mass flux, the Dp2 was less than Dp1 at

lower mass fluxes due to the small thickness of the microjet. With

the mass flux increasing, a turning point, where Dp2 was higher

than Dp1, appeared. This implied that the proportion of water

through the auxiliary channel and microjet would be greatly

reduced at high mass fluxes and consequently, reduced the

effectiveness of the flow separation, which is consistent with the

observations in the experimental study as shown in Fig. 8aec. The

relationship between the flow resistances and the pressure drop

was shown by the sketched flow loop (Fig. 9d and e). The pressure

drop, Dp1, is determined by the flow resistance in the microgap

without microjet, Rg1 (Fig. 9d); while the pressure drop, Dp2, is

determined by the flow resistances from the auxiliary channel,

Rc2, microjet, Rj2, and the downstream of the microgap, Rgd2(Fig. 9e). The flow separation process is highly dynamic and its

effectiveness would be dependent on the transient flow re-

sistances. As shown in Fig. 9f, the proportion of the working fluid

that flows through the auxiliary channel shall be determined by

the flow resistance through the upstream of the microgap, Rgu,

and the parallel flow resistance through the auxiliary channel and

microjet, Rc þ Rj.

Fig. 7. (a) Comparison of the DpeG curves for the microgap with and without microjet; (b) Surface temperature versus pressure drop.

Table 1

Dimensions of the configurations.

Samples Parameters

2 layer mesh Thickness: 0.16 mm Wire diameter:

0.056 mm

Porosity: 0.72

Microgap Height: 0.34 mm Length: 26 mm Width: 5.5 mm

Copper block e Length: 26 mm Width: 5.5 mm

Inlet restrictor Height: 0.05 mm Length: 2 mm Width: 5.5 mm

Thermocouple

holes

Diameter: 0.85 mm Depth: 2.5 mm e

Microjet Diameter: 0.8 mm Length: 3 mm e

Auxiliary channel Height: 2 mm Length: 20 mm Width: 5.5 mm

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288 285

Page 7: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

Fig. 8. Effects of the microjet on heat transfer enhancement and pressure drop reduction. (aec) Surface temperature versus input heat flux; (def) Pressure drop versus input heat

flux under various mass fluxes.

Fig. 9. Pressure drop in the flow loop. (a) The flow in the microgap without microjet. (b) The flow through the microjet while the inlet is blocked. (c) The mass flux through the

microgap and microjet, respectively. (d) The flow in the microgap without microjet. (e) The flow in the microjet with the blocked inlet of the microgap. (f) The flow through the

parallel microjet and microgap.

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288286

Page 8: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

The enhancement for both single-phase and two-phase con-

vective heat transfer resulted from the more evenly distributed

surface temperature on the heating surface. Subcooled liquid

through the auxiliary insulated channel, which was separated from

the inlet manifold, was supplied to the heating area via a microjet.

This flow arrangement was effective in enabling more evenly dis-

tributed surface temperature as shown in Fig. 10aec. At a low input

heat flux, single-phase convective heat transfer was dominant and

the surface temperature goes up from the inlet to the outlet due to

the diminishing entrance effects and the reduced temperature

difference between fluid and heating walls. The directly impinged

subcooled liquid via a microjet could bring several advantages:

increasing heat transfer rate by effectively cooling the hot areas and

disrupting the growth of boundary layers. As shown in Fig. 10aec,

flow separation resulted in a more uniform temperature distribu-

tion and lower average temperature than on the microgap without

implementing flow separation for single-phase heat transfer.

However, the surface temperature reduction was shown to

decrease with mass flux increasing. This could be caused by the

reduced flow rate through the auxiliary channel since the pressure

drop increased faster in the auxiliary channel than that in the

microgap as measured in Fig. 9c.

The advantages of the flow separation in two-phase heat

transfer include the suppression of bubble growth and flow insta-

bility, prevention of large bubble growth, and introduction of

mixing induced by the direct condensation on vapor bubbles. These

effects effectively achieved a more uniform temperature distribu-

tion and reduced the average surface temperature (Fig. 10def).

4. Conclusions

The fluid separation technique was developed to achieve a more

uniform wall temperature distribution along the flow direction of

a microgap. For a given microjet size, heat transfer enhancements

in both single-phase and two-phase regimes were experimentally

demonstrated in the low mass flux conditions. This passive

microjet can result in a significant pressure drop reduction

simultaneously.

The enhancement mechanisms for both single-phase and two-

phase heat transfer were discussed. Single-phase heat transfer in

themicrogapwas enhanced by fully utilizing the cooling capacity of

the coolant and reducing temperature gradients along the flow

direction, disrupting the boundary layer growth and inducing

mixing. In addition, the flow boiling was promoted by effectively

suppressing the bubble growth and flow instabilities by introduc-

ing the separated subcooled liquid flow and introducing mixing

through the collapse of bubbles.

In this study, the microjet with a diameter of 0.8 mm was

demonstrated in enhancing heat transfer rate with a significant

reduction in the pressure drop at a low mass flux of 83 kg/(m2 s).

The effectiveness of the flow separation was observed to be gov-

erned by the portion of fluid through the auxiliary channel. Further

optimization needs to be done to systematically study the effects of

the microjet on heat transfer enhancement and pressure drop

reduction.

Acknowledgements

This work is supported by the startup funds of University of

South Carolina and the Office of Naval Research (ProgramOfficer Dr.

Mark Spector) under Grant No. N000141210724. The authors also

appreciate the University of South Carolina Electron Microscopy

Center for instrument use and technical assistance.

References

[1] B. Watel, Review of saturated flow boiling in small passages of compact heat-exchangers, Int. J. Therm. Sci. 42 (2) (2003) 107e140.

Fig. 10. Surface temperature distribution along the flow direction. (aec) Single-phase. (def) Two-phase.

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288 287

Page 9: Enhanced single- and two-phase transport phenomena using ... single and two phase transport...Enhanced single- and two-phase transport phenomena using ow separation in a microgap with

[2] L.S. Ismail, R. Velraj, C. Ranganayakulu, Studies on pumping power in terms ofpressure drop and heat transfer characteristics of compact plate-fin heat ex-changers e a review, Renew. Sust. Energ. Rev. 14 (1) (2010) 478e485.

[3] P.A. Kew, D.A. Reay, Compact/micro-heat exchangers e their role in heatpumping equipment, Appl. Therm. Eng. 31 (5) (2011) 594e601.

[4] Q. Li, G. Flamant, X. Yuan, P. Neveu, L. Luo, Compact heat exchangers: a reviewand future applications for a new generation of high temperature solar re-ceivers, Renew. Sust. Energ. Rev. 15 (9) (2011) 4855e4875.

[5] D.A. Reay, Compact heat exchangers, enhancement and heat pumps, Int. J.Refrigeration 25 (4) (2002) 460e470.

[6] K. Boomsma, D. Poulikakos, F. Zwick, Metal foams as compact high perfor-mance heat exchangers, Mech. Mater. 35 (12) (2003) 1161e1176.

[7] L. Tadrist, M. Miscevic, O. Rahli, F. Topin, About the use of fibrous materials incompact heat exchangers, Exp. Therm. Fluid Sci. 28 (2e3) (2004) 193e199.

[8] F. Pra, P. Tochon, C. Mauget, J. Fokkens, S. Willemsen, Promising designs ofcompact heat exchangers for modular HTRs using the Brayton cycle, Nucl. Eng.Des. 238 (11) (2008) 3160e3173.

[9] R. Revellin, V. Dupont, T. Ursenbacher, J.R. Thome, I. Zun, Characterization ofdiabatic two-phase flows in microchannels: flow parameter results for R-134ain a 0.5 mm channel, Int. J. Multiphase Flow 32 (7) (2006) 755e774.

[10] S.G. Kandlikar, Heat transfer mechanisms during flow boiling in micro-channels, J. Heat Trans.-T. ASME 126 (1) (2004) 8e16.

[11] S.G. Kandlikar, Scale effects on flow boiling heat transfer in microchannels:a fundamental perspective, Int. J. Therm. Sci. 49 (7) (2010) 1073e1085.

[12] Z.Y. Guo, Z.X. Li, Size effect on microscale single-phase flow and heat transfer,Int. J. Heat Mass Transf. 46 (1) (2003) 149e159.

[13] G.M. Mala, D.Q. Li, Flow characteristics of water in microtubes, Int. J. HeatFluid Flow 20 (2) (1999) 142e148.

[14] S.V. Garimella, V.P. Schroeder, Local heat transfer distributions in confinedmultiple air jet impingement, J. Electron. Packaging 123 (3) (2001) 165e172.

[15] M.Y. Wen, K.J. Jang, An impingement cooling on a flat surface by using circularjet with longitudinal swirling strips, Int. J. Heat Mass Transf. 46 (24) (2003)4657e4667.

[16] M.K. Sung, I. Mudawar, Single-phase and two-phase heat transfer character-istics of low temperature hybrid micro-channel/micro-jet impingementcooling module, Int. J. Heat Mass Transf. 51 (15e16) (2008) 3882e3895.

[17] M.K. Sung, I. Mudawar, CHF determination for high-heat flux phase changecooling system incorporating both micro-channel flow and jet impingement,Int. J. Heat Mass Transf. 52 (3e4) (2009) 610e619.

[18] L.X. Cheng, E.P. Bandarra, J.R. Thome, Nanofluid two-phase flow and thermalphysics: a new research frontier of nanotechnology and its challenges,J. Nanosci. Nanotechnol. 8 (7) (2008) 3315e3332.

[19] A. Morshed, F.H. Yang, M.Y. Ali, J.A. Khan, C. Li, Enhanced flow boiling ina microchannel with integration of nanowires, Appl. Therm. Eng. 32 (2012)68e75.

[20] M.S. Sarwar, Y.H. Jeong, S.H. Chang, Subcooled flow boiling CHF enhancementwith porous surface coatings, Int. J. Heat Mass Transf. 50 (17e18) (2007)3649e3657.

[21] Y. Peles, A. Kosar, C. Mishra, C.J. Kuo, B. Schneider, Forced convective heattransfer across a pin fin micro heat sink, Int. J. Heat Mass Transf. 48 (17)(2005) 3615e3627.

[22] S. Krishnamurthy, Y. Peles, Flow boiling heat transfer on micro pin finsentrenched in a microchannel, J. Heat Trans.-T. ASME 132 (4) (2010)041007.

[23] J.P. Holman, Experimental Methods for Engineers, sixth ed., McGraw-Hill,1994.

[24] W.L. Qu, I. Mudawar, Experimental and numerical study of pressure drop andheat transfer in a single-phase micro-channel heat sink, Int. J. Heat MassTransf. 45 (12) (2002) 2549e2565.

[25] F. Yang, X. Dai, C. Li, High frequency microbubble-switched oscillationsmodulated by microfluidic transistors, Appl. Phys. Lett. 101 (7) (2012).

[26] C. Li, G.P. Peterson, Y. Wang, Evaporation/boiling in thin capillary wicks (I) ewick thickness effects, J. Heat Trans.-T. ASME 128 (12) (2006) 1312e1319.

[27] G. Wang, P. Cheng, A.E. Bergles, Effects of inlet/outlet configurations on flowboiling instability in parallel microchannels, Int. J. Heat Mass Transf. 51 (9e10)(2008) 2267e2281.

X. Dai et al. / Applied Thermal Engineering 54 (2013) 281e288288


Recommended